QUICK FACTS: Location: Property Size: Site Ownership: Former Use: Contaminants: Project Type: Type of RE: Project Cost: Success Stories - Siting Renewable Energy on Contaminated Land Apache Powder Superfund Site, Rio Cochise County Arizona Solar and Wind Energy Used to Power Cleanup of Contaminated Ground Water at Apache Powder Site Description The Apache Powder Superfund Site encompasses nine square miles (approximately 1,100 acres of land) and is located seven miles southeast of the incorporated town of Benson, Arizona, and 2.5 miles southwest of the unincorporated town of St. David, Arizona. The San Pedro River bounds the eastern side of the site, running from the southeast corner of the property north towards the northwest. Property History Apache Powder (now Apache Nitrogen Products, Inc. or ANP) began manufacturing dynamite in 1922 for mining and construction projects throughout the southwest. Later, ANP broadened its product line to include ammonium nitrate, nitrogen-based fertilizer products, blasting agents, and nitric acid. Today, ANP manufactures various forms of ammonium nitrate and nitric acid. In August 1990, EPA placed the site on the National Priorities List of Superfund sites because of groundwater and soil contamination. During the intervening years, ANP has cleaned up the soil contaminated with lead, dinitrotoluene (DNT) and trinitrotoluene (TNT) by a combination of onsite treatment and off-site removal and disposal. The remaining soil and sediment contaminated with heavy metals in the onsite ponds have been capped with native soil materials. In September 2008, EPA signed a Preliminary Closeout Report stating that all construction activities related to site cleanup are complete. Currently, the only cleanup requirements remaining are for long-term cleanup and monitoring of ground water. ANP is monitoring the southern area ground water until the cleanup standards for nitrate and perchlorate (the primary contaminants) are met. For the northern area ground water, ANP is treating the nitrate-contaminated ground water in constructed wetlands. Renewable Energy Development Different forms of renewable energy are being used to help clean up the ground water in both the northern and southern areas. Wetlands are the ultimate source of renewable energy, in that the sun provides the necessary energy for the plant material and the microorganisms in the root systems that remove (denitrify) the nitrate. ANP also is using solar photovoltaics and wind to enhance the cleanup operations. In 1997, ANP constructed the 4.5-acre tiered hydraulically driven wetland system on the northern portion of the site. It treats approximately 150 gallons per minute (80 million gallons/year) of contaminated water. For the first five years of start-up, a 1.4 kW PV panel provided solar power for a centrifugal pump to recirculate (at 5 gallons/minute) the contaminated water through the wetlands cells until the treated water reached the discharge cleanup standards. Now that the wetlands are removing the nitrate to well below the drinking water standard for nitrate, the PV system is no longer needed. However, a mini-solar PV panel is used on the flow meter to measure the volume of water moving through the wetlands system. In the southern area, a windmill is pumping water to de-water a perched system underlying the formerly-used evaporation ponds that now are capped. Key Partners: Current Status: EPA Region 9, Rio Cochise County, AZ 1,100 acres Private - Apache Nitrogen Products, Inc., formerly Apache Powder Chemicals and explosives manufacturing Nitrate and Perchlorate Superfund Solar; Wind Estimated at $2.5 million - includes construction and performance monitoring and O&M costs (to date) for northern area wetlands system, including solar PV pumping systems and field equipment, and windmill for southern area perched system (cost does not include soil cleanup) ANP; EPA Region 9; Arizona Department of Environmental Quality Construction Complete (for site cleanup) issued September 2008; long-term monitoring ongoing PROJECT HIGHLIGHTS: Use of renewable energy sources .including constructed wetlands, solar PV, and wind energy, for cleanup of ground water contamination reduced the 1994 original 30-year ground water cleanup cost estimate from $25 million to $10 million or less, due to significantly lower annual operation and maintenance and energy costs. Cost of solar PV system for circulating water in the northern wetlands and the windmill pump for the southern perched system was 3 times less expensive than the cost to run power lines and pay for electricity to these remote areas. To date, constructed wetland system has treated over 408 million gallons of ground water and removed over 497,000 pounds of nitrate-nitrogen. CONTACT: Arizona Department of Environment Quality: Bill Ellett, Project Manager: 1-888-271-9302, ellett.william@azdeq.gov EPA Region 9 Project Manager, Andria Benner, 415-972-3189, benner.andria@epa.gov To learn more about siting renewable energy on contaminated land, visit: www.epa.gov/renewableenergyland ------- |