United States
     Environmental Protection
     Agency
        RESEARCH  PROJECT
National Risk Management Research Laboratoi
       Water Supply and Water Resources Division
        Treatment Technology Evaluation Branch
THE EFFECT OF WATER CHEMISTRY ON THE RELEASE OF IRON FROM PIPE WALLS
                                                                   IMPACT STATEMENT
                                                     Colored  water problems  originating from  distribution
                                                     system materials may be reduced by controlling corrosion,
                                                     iron  released   from  corrosion  scales,  and  better
                                                     understanding of the form and  properties  of the iron
                                                     particles. The objective of this research  was to evaluate
                                                     the  effects  of  a  number of water  quality parameters
                                                     including sulfate,  chloride, and orthophosphate,  on the
                                                     release of iron from an old cast iron pipe  section removed
                                                     from a drinking water distribution system, and to study
                                                     the properties of the resulting suspensions. This  project
                                                     further  developed the  U.S.  Environmental  Protection
                                                     Agency's (EPA) understanding of water quality parameters
                                                     and their effect on metals release in distribution systems.
                                                     These results further enable EPA to provide expertise and
guidance to water utilities, engineers, the general public and other stakeholders.

BACKGROUND:
The release of iron from distribution system materials, such as cast iron  water  mains, is a complex process which
involves mass transfer and  many interactions. These  include corrosion,  reduction-oxidation  (redox) reactions,
precipitation, dissolution, solid phase reactions and microbiological activity. Water chemistry and the properties of the
scale and corrosion deposits that cover  the iron pipe wall  are important factors that affect iron release from drinking
water distribution systems. The structure and chemical composition of iron corrosion scales are particularly important in
understanding iron release.  Iron corrosion scales are complex structures that typically consist of layers of ferrous, ferric,
and mixed (ferrous and ferric) oxides and oxy-hydroxides.
The presence of an oxidant at the scale  surface has an important effect  on the scale; under flowing conditions  oxygen
and disinfectants are continually supplied  to  the scale surface where oxidation of ferrous iron occurs. Ferric iron
precipitates primarily within the scale, which reinforces the scale structure and  reduces porosity. Ferric iron solubility is
low at typical pH  values and, thus, iron release is relatively small. Under stagnant conditions that follow flow, dissolved
oxygen is reduced via reaction with ferrous iron. Diffusion of oxygen to the surface in response to the concentration
gradient is slow relative to the Fe2+-oxygen reaction and an anoxic zone is created at or near the scale surface. The rate
of formation of this zone depends upon the  nature of the  scale and  water chemistry. With prolonged periods of
stagnation, ferrous iron is released from  the scale causing dissolution of ferrous solids and reduction of ferric phases. As
a result, the scale weakens and porosity increases,  allowing  more ferrous iron to diffuse into bulk water. The  scale
break-down process can be reversed by increasing the flow  rate and the concentration of disinfectants at the surface.
Iron release is greatly affected by water chemistry including pH, alkalinity and corrosion inhibitors. The effects of sulfate,
chloride, orthophosphate and other water quality parameters on iron release are of interest to many drinking water
systems. Changes in chloride concentration, for example,  may be an  issue for water utilities that are considering ion
exchange  treatment,  changing to  a  more saline source, or  using a  source that fluctuates in chloride content.
      National Risk Management Research Laboratory
      Water Supply and Water Resources Division

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Orthophosphate corrosion inhibitors are widely used to reduce lead and copper solubility in drinking water distribution
systems, but it is not widely recognized for iron release or red water control. Despite the interest, very little work has
examined the effects of sulfate, chloride and orthophosphate on the release of iron from  drinking  water distribution
system pipe materials.

DESCRIPTION:
This project was conducted to determine the chemistry and extent of iron release from aging water  distribution pipes.
Experiments were conducted using a section of a cast iron pipe (approximately ninety years old) that was removed from
the drinking water distribution system in the City of Cincinnati, Ohio. Two liters of tap water was collected in glass
beakers after flushing the laboratory faucet for five minutes. The remaining volume of test water was then pumped
through a 6.4 millimeter  (0.25 inch) plastic tubing into the pipe section. The pipe section was loosely covered with a
glass plate to reduce interaction with the outside environment, and allowed to sit undisturbed during  non-work periods.
Following this process, the first measurements of ferrous iron  are taken by drawing 20 milliliters of water from the
center of the pipe section. Finally, samples were carefully taken to measure certain parameters (e.g. pH, redox potential,
turbidity, color, total iron, etc.). An additional sample was taken for inductively coupled argon plasma  (ICAP) analysis.
EPA GOAL: Goal #2 - Clean & Safe Water; Objective 2.1.1- Water Safe to Drink
ORD MULTI YEAR PLAN: Drinking Water (DW), Long Term Goal - DW-2 Control, Manage, and Mitigate Health Risks

EXPECTED OUTCOMES AND IMPACTS:
The project will help utilities, engineers and consultants understand how water quality impacts iron release from corroding
iron pipes and establish effective strategies to reduce iron release. Current outputs consist of several presentations and a
peer-reviewed journal article.

OUTPUTS:
An output of the project will consist of a journal article.

RESOURCES:
NRMRL Corrosion Research: http://www.epa.Rov/nrmrl/wswrd/cr/index.html
NRMRL Treatment Technology Evaluation Branch:  http://www.epa.ROv/ORD/NRMRL/wswrd/tteb.htm

CONTACTS:
Darren Lytle, Principal Investigator - (513) 569-7432 or lytle.darren@epa.gov
Steven Doub, Media Relations - (513) 569-7503 ordoub.steven@epa.gov
Michelle Latham, Communications - (513) 569-7601 orlatham.michelle@epa.gov
      National Risk Management Research Laboratory
      Water Supply and Water Resources Division
www.epa.gov/nrmrl
EPA/600/F-10/004
February 2010

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