EPA/600/R-05/079 September 2005 Arsenic Removal from Drinking Water by Adsorptive Media USEPA Demonstration Project at Desert Sands MDWCA, NM Six-Month Evaluation Report Chris T. Coonfare Abraham S.C. Chen Lili Wang Julia M. Valigore Battelle Columbus, OH 43201-2693 Contract No. 68-C-00-185 Task Order No. 0019 for Thomas J. Sorg Task Order Manager Water Supply and Water Resources Division National Risk Management Research Laboratory Cincinnati, OH 45268 National Risk Management Research Laboratory Office of Research and Development U.S. Environmental Protection Agency Cincinnati, OH 45268 ------- DISCLAIMER The work reported in this document is funded by the United States Environmental Protection Agency (EPA) under Task Order 0019 of Contract 68-C-00-185 to Battelle. It has been subjected to the Agency's peer and administrative reviews and has been approved for publication as an EPA document. Any opinions expressed in this paper are those of the author(s) and do not, necessarily, reflect the official positions and policies of the EPA. Any mention of products or trade names does not constitute recommendation for use by the EPA. ------- FOREWORD The U.S. Environmental Protection Agency (EPA) is charged by Congress with protecting the Nation's land, air, and water resources. Under a mandate of national environmental laws, the Agency strives to formulate and implement actions leading to a compatible balance between human activities and the ability of natural systems to support and nurture life. To meet this mandate, EPA's research program is providing data and technical support for solving environmental problems today and building a science knowledge base necessary to manage our ecological resources wisely, understand how pollutants affect our health, and prevent or reduce environmental risks in the future. The National Risk Management Research Laboratory (NRMRL) is the Agency's center for investigation of technological and management approaches for preventing and reducing risks from pollution that threaten human health and the environment. The focus of the Laboratory's research program is on methods and their cost-effectiveness for prevention and control of pollution to air, land, water, and subsurface resources; protection of water quality in public water systems; remediation of contaminated sites, sediments and ground water; prevention and control of indoor air pollution; and restoration of ecosystems. NRMRL collaborates with both public and private sector partners to foster technologies that reduce the cost of compliance and to anticipate emerging problems. NRMRL's research provides solutions to environmental problems by: developing and promoting technologies that protect and improve the environment; advancing scientific and engineering information to support regulatory and policy decisions; and providing the technical support and information transfer to ensure implementation of environmental regulations and strategies at the national, state, and community levels. This publication has been produced as part of the Laboratory's strategic long-term research plan. It is published and made available by EPA's Office of Research and Development to assist the user community and to link researchers with their clients. Sally Gutierrez, Director National Risk Management Research Laboratory in ------- ABSTRACT This report documents the activities performed during and the results obtained from the first six months of the arsenic removal treatment technology demonstration project at the Desert Sands Mutual Domestic Water Consumers Association (MDWCA) facility in Anthony, NM. The objectives of the project are to evaluate the effectiveness of Severn Trent Services (STS) Arsenic Package Unit-300 (APU-300) SORB 33™ media in removing arsenic to meet the new arsenic maximum contaminant level (MCL) of 10 Hg/L, the reliability of the treatment system, the simplicity of required system operation and maintenance (O&M) and operator's skills, and the cost-effectiveness of the technology. The project is also characterizing water in the distribution system and process residuals produced by the treatment system. The STS treatment system became operational on January 16, 2004. The types of data collected include system operation, water quality (both across the treatment train and in the distribution system), process residuals, and capital and O&M costs. After treating approximately 14,647,000 gallons, or 12,200 bed volumes, of water, which was approximately 9% of the vendor estimated working capacity for the adsorptive media, total arsenic concentrations were reduced from 20.7-30.1 |o,g/L in raw water to 2.8 |o,g/L in the treated water. As(III) was the predominating species in raw water, averaging 21.1 |o,g/L. Prechlorination was effective in oxidizing As(III) to As(V), as evident by the low As(III) concentrations (i.e., 0.5 to 1.1 ng/L) in water sampled immediately after prechlorination. Total and free chlorine residuals measured before and after the adsorption vessels were nearly identical at 0.3-0.5 mg/L (as C12) and 0.4-0.6 mg/L (as C12), respectively, indicating little or no chlorine consumption by the SORB 33™ media. Concentrations of iron, manganese, silica, orthophosphate, and other ions in raw water were not high enough to impact arsenic removal by the media. Comparison of the distribution system sampling results before and after the operation of the STS system showed a decrease in arsenic concentration (from 22.4-28.2 |o,g/L to 1.8-10.4 |og/L) at all three sampling locations. However, the concentrations measured after system operation were higher than those in the plant effluent. This likely was due to the blending with untreated water produced by a separate well in the distribution system. Neither lead nor copper concentrations at the sample sites appeared to have been affected by the operation of the system. Two sets of backwash water samples were collected during the first six months of system operation. Dissolved arsenic concentrations in the backwash water ranged from 3.5-12.1 |o,g/L, which were significantly lower than those measured in raw water, indicating removal of arsenic by the media during backwash. Dissolved iron and manganese concentrations in backwash water correlated more closely with the influent concentrations. The capital investment cost of $153,000 includes $112,000 for equipment, $23,000 for site engineering, and $18,000 for installation. Using the system's rated capacity of 320 gpm, the capital cost was $476 per gallon of design capacity and the equipment-only cost was $350 per gallon of design capacity. These calculations do not include the cost of a building addition to house the treatment system. O&M costs for the STS system included only incremental costs associated with the APU-300 system, such as media replacement and disposal, chemical supply, electricity, and labor. Because the incremental costs for chemical supply and electricity were negligible, only media replacement and disposal and O&M labor would impact the O&M costs. O&M costs for media replacement were estimated based upon media replacement cost and projected breakthrough and will be determined once the actual throughput and cost at the time of the media replacement become available. IV ------- The STS system experienced excessive flow restriction, imbalanced flow, and/or elevated pressure differential across the adsorption vessels and the entire system during the first four months of system operation. After extensive on-site and off-site investigations and hydraulic testing, the system was retrofitted in May 2004 and, thus, able to operate according to the original design specifications thereafter. After the retrofit, the only O&M issue encountered was the temporary failure of the digital flow meters on the vessels on two separate occasions for one to two days at a time. ------- CONTENTS FOREWORD iii ABSTRACT iv FIGURES vii TABLES vii ABBREVIATIONS AND ACRONYMS ix ACKNOWLEDGMENTS xi 1.0 INTRODUCTION 1 1.1 Background 1 1.2 Treatment Technologies for Arsenic Removal 1 1.3 Project Objectives 2 2.0 CONCLUSIONS 3 3.0 MATERIALS AND METHODS 4 3.1 General Project Approach 4 3.2 System O&M and Cost Data Collection 5 3.3 Sample Collection Procedures and Schedules 6 3.3.1 Source Water Sample Collection 6 3.3.2 Treatment Plant Water Sample Collection 6 3.3.3 Backwash Water Sample Collection 6 3.3.4 Backwash Solid Sample Collection 6 3.3.5 Distribution System Water Sample Collection 6 3.4 Sampling Logistics 8 3.4.1 Preparation of Arsenic Speciation Kits 8 3.4.2 Preparation of Sampling Coolers 8 3.4.3 Sample Shipping and Handling 9 3.5 Analytical Procedures 9 4.0 RESULTS AND DISCUSSION 10 4.1 Facility Description 10 4.1.1 Existing System 10 4.1.2 Source Water Quality 10 4.1.3 Distribution System 14 4.2 Treatment Process Description 15 4.3 System Installation 15 4.3.1 Permitting 15 4.3.2 Building Construction 18 4.3.3 Installation, Shakedown, and Startup 19 4.4 System Operation 19 4.4.1 Operational Parameters 19 4.4.2 System Retrofit 21 4.4.3 Backwash 25 4.4.4 Residual Management 25 4.4.5 System Operation Reliability and Simplicity 25 4.5 System Performance 27 4.5.1 Treatment Plant Sampling 27 4.5.2 Backwash Water Sampling 34 4.5.3 Distribution System Water Sampling 34 VI ------- 4.6 System Costs 36 4.6.1 Capital Costs 38 4.6.2 Operation and Maintenance Costs 39 5.0 REFERENCES 41 APPENDIX A: OPERATIONAL DATA APPENDIX B: ANALYTICAL RESULTS FIGURES Figure 4-1. Map of the Desert Sands MDWCA Service Area 11 Figure 4-2. Well No. 3 (Left) and In-Line Sand Separator (Center) Adjacent to the Pump House (Right) at the Desert Sands MDWCA Site 12 Figure 4-3. Piping Inside the Pump House at the Desert Sands MDWCA Site 12 Figure 4-4. Process Flow Diagram and Sampling Locations 17 Figure 4-5. Photograph of APU-300 System at the Desert Sands MDWCA Site 18 Figure 4-6. Pump House (on the right) and System Enclosure 19 Figure 4-7. Vessels A and B Flowrates Before and After System Retrofitting 21 Figure 4-8. Pressure Losses (Ap) across Each Vessel and the System over Time 22 Figure 4-9. Schematic Diagram of STS APU-300 System as Installed at Desert Sands MDWCA in December 2003 24 Figure 4-10. Schematic Diagram of STS APU-300 System after System Retrofitting in May 2004 26 Figure 4-11. Concentration of Arsenic Species in the Influent, After Prechlorination, and in the Combined System Effluent 32 Figure 4-12. Total Arsenic Breakthrough Curve 33 Figure 4-13. Total Manganese Concentrations over Time 33 Figure 4-14. Concentrations of Manganese Species 35 Figure 4-15. Media Replacement and O&M Cost for the Desert Sands MDWCA APU-300 System 39 TABLES Table 1-1. Summary of Arsenic Removal Demonstration Technologies and Source Water Quality Parameters 2 Table 3-1. Pre-Demonstration Study Activities and Completion Dates 4 Table 3-2. Evaluation Objectives and Supporting Data Collection Activities 5 Table 3-3. Sample Collection Schedule and Analyses 7 Table 4-1. Desert Sands MDWCA Well No. 3 Water Quality Data 13 Table 4-2. Desert Sands MDWCA Distribution System Water Quality Data 14 Table 4-3. Physical and Chemical Properties of SORB 33™ Media 16 Table 4-4. Design Features for the APU-300 System 16 Table 4-5. Summary of APU-300 System Operation 20 Table 4-6. Results of Hydraulic Testing of STS APU-300 Systems 23 Table 4-7. Summary of Arsenic, Iron, and Manganese Analytical Results 28 Table 4-8. Summary of Water Quality Parameter Measurements 29 Table 4-9. Backwash Water Sampling Results 36 vn ------- Table 4-10. Distribution System Sampling Results 37 Table 4-11. Capital Investment for the APU-3 00 System at the Desert Sands MDWCA Site 38 Table 4-12. O&M Costs for the APU-300 System at the Desert Sands MDWCA Site 40 Vlll ------- ABBREVIATIONS AND ACRONYMS Ap differential pressure AA activated alumina AAL American Analytical Laboratories Al aluminum AM adsorptive media APU arsenic package unit As arsenic bgs below ground surface BV bed volume(s) c/f coagulation/filtration Ca calcium C12 chlorine CRF capital recovery factor Cu copper DO dissolved oxygen EBCT empty bed contact time EPA U.S. Environmental Protection Agency F fluoride Fe iron FRP fiberglass reinforced plastic GFH granular ferric hydroxide GFO granular ferric oxide gpd gallons per day gpm gallons per minute HOPE high-density polyethylene ICP-MS inductively coupled plasma-mass spectrometry ID identification IX ion exchange LCR (EPA) Lead and Copper Rule MCL maximum contaminant level MDL method detection limit MDWCA Mutual Domestic Water Consumers Association Mg magnesium mg/L milligrams per liter Hg/L micrograms per liter Mn manganese Mo molybdenum mV millivolts IX ------- N/A not applicable Na sodium NA not available NaOCl sodium hypochlorite NMED New Mexico Environmental Department NTU nephlemetric turbidity unit O&M operation and maintenance ORD Office of Research and Development ORP oxidation-reduction potential Pb lead psi pounds per square inch PO4 orthophosphate PVC polyvinyl chloride QA quality assurance QA/QC quality assurance/quality control QAPP Quality Assurance Project Plan RPD relative percent difference Sb antimony SDWA Safe Drinking Water Act SiO2 silica SO4 sulfate SOC synthetic organic compound STMGID South Truckee Meadows General Improvement District STS Severn Trent Services TBD to be determined TCLP Toxicity Characteristic Leaching Procedure TDS total dissolved solids TOC total organic carbon TSS total suspended solids V vanadium VOC volatile organic compound ------- ACKNOWLEDGMENTS The authors wish to extend their sincere appreciation to the staff of the Desert Sands Mutual Domestic Water Consumers Association in Anthony, New Mexico. The Desert Sands staff monitored the treatment system daily, and collected samples from the treatment system and distribution system on a regular schedule throughout this reporting period. This performance evaluation would not have been possible without their efforts. XI ------- 1.0 INTRODUCTION 1.1 Background The Safe Drinking Water Act (SOWA) mandates that U.S. Environmental Protection Agency (EPA) identify and regulate drinking water contaminants that may have adverse human health effects and that are known or anticipated to occur in public water supply systems. In 1975 under the SDWA, EPA established an maximum contaminant level (MCL) for arsenic at 0.05 mg/L. Amended in 1996, the SDWA required that EPA develop an arsenic research strategy and publish a proposal to revise the arsenic MCL by January 2000. On January 18, 2001, EPA finalized the arsenic MCL at 0.01 mg/L (EPA, 2001). In order to clarify the implementation of the original rule, EPA revised the rule text on March 25, 2003 to express the MCL as 0.010 mg/L (10 (ig/L) (EPA, 2003). The final rule requires all community and non-transient, non-community water systems to comply with the new standard by January 23, 2006. In October 2001, EPA announced an initiative for additional research and development of cost-effective technologies to help small community water systems (<10,000 customers) meet the new arsenic standard, and to provide technical assistance to operators of small systems in order to reduce compliance costs. As part of this Arsenic Rule Implementation Research Program, EPA's Office of Research and Development (ORD) proposed a project to conduct a series of full-scale, on-site demonstrations of arsenic removal technologies, process modifications, and engineering approaches applicable to small systems. Shortly thereafter, an announcement was published in the Federal Register requesting water utilities interested in participating in the first round of this EPA-sponsored demonstration program to provide information on their water systems. In June 2002, EPA selected 17 sites from a list of 115 sites to be the host sites for the demonstration studies. The Desert Sands Mutual Domestic Water Consumers Association (MDWCA) water system in Anthony, NM was selected as one of the 17 Round 1 host sites for the demonstration program. In September 2002, EPA solicited proposals from engineering firms and vendors for cost-effective arsenic removal treatment technologies for the 17 host sites. EPA received 70 technical proposals for the 17 host sites, with each site receiving from one to six proposals. In April 2003, an independent technical review panel reviewed the proposals and provided its recommendations to EPA on the technologies that it determined were acceptable for the demonstration at each site. Because of funding limitations and other technical reasons, only 12 of the 17 sites were selected for the demonstration project. Using the information provided by the review panel, EPA in cooperation with the host sites and the drinking water programs of the respective states selected one technical proposal for each site. Severn Trent Services, (STS) using the Bayoxide E33 media developed by Bayer AG, was selected for the Desert Sands MDWCA facility. STS has given the E33 media the designation "SORB 33™." 1.2 Treatment Technologies for Arsenic Removal The technologies selected for the 12 Round 1 EPA arsenic removal demonstration host sites include nine adsorptive media systems, one anion exchange system, one coagulation/filtration system, and one process modification with iron addition. Table 1-1 summarizes the locations, technologies, vendors, and key source water quality parameters (including arsenic, iron, and pH) of the 12 demonstration sites. The technology selection and system design for the 12 demonstration sites have been reported in an EPA report (Wang et al., 2004) posted on an EPA web site (http://www.eap.gov/ORD/NRMRL/arsenic/ resource.htm). ------- Table 1-1. Summary of Arsenic Removal Demonstration Technologies and Source Water Quality Parameters Demonstration Site Bow, NH Rollinsford, NH Queen Anne's County, MD Brown City, MI Climax, MN Lidgerwood, ND Desert Sands MDWCA, NM Nambe Pueblo, NM Rimrock, AZ Valley Vista, AZ Fruitland, ID STMGID, NV Technology (Media) AM (G2) AM (E33) AM (E33) AM (E33) C/F SM AM (E33) AM (E33) AM (E33) AM (AAFS50) IX AM (GFH) Vendor ADI AdEdge STS STS Kinetico Kinetico STS AdEdge AdEdge Kinetico Kinetico USFilter Design Flowrate (gpm) 70(a) 100 300 640 140 250 320 145 90(a) 37 250 350 Source Water Quality As (Hg/L) 39 36(b) 19(b) 14(b) 39(b) 146(b) 23(b) 33 50 41 44 39 Fe (HS/L) <25 46 270(c) 127(o) 546(c) l,325(c) 39 <25 170 <25 <25 <25 pH 7.7 8.2 7.3 7.3 7.4 7.2 7.7 8.5 7.2 7.8 7.4 7.4 AM = adsorptive media process; C/F = coagulation/filtration process; IX = ion exchange process; SM = system modification; STMGID = South Truckee Meadows General Improvement District. (a) Due to system reconfiguration from parallel to series operation, the design flowrate is reduced by 50%. (b) Arsenic exists mostly as As(III). (c) Iron exists mostly as soluble Fe(II). 1.3 Project Objectives The objective of the Round 1 arsenic demonstration program is to conduct 12 full-scale arsenic treatment technology demonstration studies on the removal of arsenic from drinking water supplies. The specific objectives are to: • Evaluate the performance of the arsenic removal technologies for use on small systems. • Determine the simplicity of required system operation and maintenance (O&M) and operator's skill levels. • Determine the cost-effectiveness of the technologies. • Characterize process residuals produced by the technologies. This report summarizes the results gathered during the first six months of the STS system operation from January 16 through July 16, 2004. The types of data collected include system operational data, water quality data (both across the treatment train and in the distribution system), residuals characterization data, and capital and preliminary O&M cost data. ------- 2.0 CONCLUSIONS The STS APU-300 system became operational on January 16, 2004. After treating approximately 14,647,000 gallons, or 12,200 bed volumes (BV), of water, which was approximately 9% of the vendor estimated working capacity for SORB 33™, the media reduced total arsenic concentrations from 20.7-30.1 |o,g/L in raw water to 2.8 |o,g/L in the treated water. As(III) was the predominating species in raw water, and was effectively oxidized to As(V) with sodium hypochlorite before entering the adsorption vessels. Little or no chlorine was consumed by the SORB 33™ media. Concentrations of iron, manganese, silica, orthophosphate, and other ions in raw water were not high enough to cause adverse effects on arsenic removal. Arsenic concentrations in the distribution system were reduced from the pre-demonstration levels of 22.4- 28.2 |o,g/L to 1.8-10.4 |o,g/L after the sytem became operational. However, the reduced concentrations were still higher than those in the plant effluent, probably due to the blending of the treated water with untreated water produced by a separate well in the distribution system. Neither lead nor copper concentrations appear to have been affected by operation of the system. Dissolved arsenic concentrations in the backwash water ranged from 3.5-12.1 |o,g/L, which were significantly lower than those measured in raw water, indicating removal of arsenic by the media during backwash. Dissolved iron and manganese concentrations correlated more closely with the influent concentrations. The capital investment costs for equipment, site engineering, and installation were $153,000. Using the system's rated capacity of 320 gpm, the capital cost was $476 per gallon of design capacity and the equipment-only cost was $350 per gallon of design capacity. These calculations do not include the cost of a building addition to house the treatment system. O&M costs included only incremental costs, such as media replacement and disposal, chemical supply, electricity, and labor. Because the incremental costs for chemical supply and electricity were negligible, only media replacement and disposal and O&M labor would impact the O&M costs. O&M costs for media replacement will be determined once the actual throughput and cost data at the time of the media replacement become available. The APU-300 system has experienced excessive flow restriction, imbalanced flow, and elevated pressure differential across the adsorption vessels and entire system since the inception of the study in January 2004. After a series of on-site and off-site investigations and hydraulic testing, the system was retrofitted in May 2004. Since then, the system has been operated as originally specified by the vendor. ------- 3.0 MATERIALS AND METHODS 3.1 General Project Approach Following the pre-demonstration activities summarized in Table 3-1, the performance evaluation study of the STS treatment system began on January 16, 2004. Table 3-2 summarizes the types of data collected and/or considered as part of the technology evaluation process. The overall performance of the system was determined based on its ability to consistently remove arsenic to the target MCL of 10 |o,g/L; this was monitored through the collection of weekly and monthly water samples across the treatment train. The reliability of the system was evaluated by tracking the unscheduled system downtime and frequency and extent of repair and replacement. The unscheduled downtime and repair information were recorded by the plant operator on a Repair and Maintenance Log Sheet. Simplicity of the system operation and the level of operator skill required were evaluated based on a combination of quantitative data and qualitative considerations, including any pre-treatment and/or post- treatment requirements, level of system automation, operator skill requirements, task analysis of the preventive maintenance activities, frequency of chemical and/or media handling and inventory requirements, and general knowledge needed for safety requirements and chemical processes. The staffing requirements on the system operation were recorded on a Field Log Sheet. The cost-effectiveness of the system is evaluated based on the cost per 1,000 gallons ($/l,000 gallons) of water treated. This requires the tracking of capital costs such as equipment, engineering, and installation costs, as well as O&M costs for media replacement and disposal, chemical supply, electrical power use, and labor hours. The capital costs have been reported in an EPA report (Chen et al., 2004) posted on an EPA web site (http://www.epa.gov/ORD/NRMRL/arsenic/resource.htm). Data on O&M costs were limited to chemicals, electricity, and labor hours because media replacement did not take place during the six months of operation. Table 3-1. Pre-Demonstration Study Activities and Completion Dates Activity Introductory Meeting Request for Quotation Issued to Vendor Vendor Quotation Submitted to Battelle Purchase Order Completed and Signed Letter Report Issued Concrete Pad Poured Engineering Package Submitted to NMED APU-300 Unit Shipped by STS Draft Study Plan Issued APU-300 Unit Delivered to Desert Sands MDWCA System Installation Completed Permit Issued by NMED Building Construction Begun System Shakedown Completed Performance Evaluation Begun Final Study Plan Issued Building Construction Completed Date August 20, 2003 August 26, 2003 September 17, 2003 October 3, 2003 October 16, 2003 October 30, 2003 November 18, 2003 November 18, 2003 November 26, 2003 December 1, 2003 December 11,2003 December 22, 2003 December 23, 2003 January 15, 2004 January 16, 2004 January 19, 2004 January 23, 2004 NMED = New Mexico Environmental Department. ------- Table 3-2. Evaluation Objectives and Supporting Data Collection Activities Evaluation Objectives Performance Reliability Simplicity of Operation and Operator Skill Cost-Effectiveness Residual Management Data Collection -Ability to consistently meet 10 jag/L of arsenic in effluent -Unscheduled downtime for system -Frequency and extent of repairs to include labor hours, problem description, description of materials, and cost of materials -Pre- and post-treatment requirements -Level of system automation for data collection and system operation -Staffing requirements including number of operators and labor hours -Task analysis of preventative maintenance to include labor hours per month and number and complexity of tasks -Chemical handling and inventory requirements -General knowledge needed of safety requirements and chemical processes -Capital costs including equipment, engineering, and installation -O&M costs including chemical and/or media usage, electricity, and labor -Quantity of the residuals generated by the process -Characteristics of the aqueous and solid residuals The quantity of aqueous and solid residuals generated was estimated by tracking the amount of backwash water produced during each backwash cycle and the need to replace the media upon arsenic breakthrough. Backwash water was sampled and analyzed for chemical characteristics. 3.2 System O&M and Cost Data Collection The plant operator performed daily, weekly, and monthly system O&M and data collection following the instructions provided by STS and Battelle. On a daily basis, the plant operator recorded system operational data, such as pressure, flowrate, totalizer, and hour meter readings on a Battelle-provided Daily Field Log Sheet; checked the sodium hypochlorite drum level; and conducted visual inspections to ensure normal system operations. In the event of problems, the plant operator would contact the Battelle Study Lead, who then would determine if STS should be contacted for troubleshooting. The plant operator recorded all relevant information on the Repair and Maintenance Log Sheet. Weekly or bi- weekly, the plant operator measured water quality parameters, including temperature, pH, dissolved oxygen (DO)/oxidation-reduction potential (ORP), and residual chlorine, and recorded the data on a Weekly Water Quality Parameters Log Sheet. Monthly, the plant operator inspected the system control panel to ensure that moisture had not penetrated into the panel (STS, 2004). A monthly backwash of the media was originally recommended by STS; however, since it had been retrofitted in May 2004, the system was backwashed automatically when triggered by an increase in differential pressure across each adsorption vessel. Capital costs for the STS system consisted of costs for equipment, site engineering, and system installation. The O&M costs consisted primarily of costs for the media replacement and spent media disposal, chemical and electricity consumption, and labor. The sodium hypochlorite and electricity consumption was tracked using the Daily Field Log Sheet. Labor hours for various activities, such as the routine system O&M, system troubleshooting and repair, and demonstration-related work, were tracked using an Operator Labor Hour Record. The routine O&M included activities such as filling field logs, replenishing the sodium hypochlorite solution, ordering inventories, performing system inspection, and others as recommended by STS. The demonstration-related work included activities such as performing field measurements, collecting and shipping samples, and communicating with the Battelle Study Lead. The demonstration-related activities were recorded but not used for the cost analysis. ------- 3.3 Sample Collection Procedures and Schedules To evaluate the performance of the system, samples were collected from the source, treatment plant, distribution system, and adsorptive vessel backwash. Table 3-3 provides the sampling schedules and analytes measured during each sampling event. Specific sampling requirements for analytical methods, sample volumes, containers, preservation, and holding times are presented in Table 4-1 of the EPA- endorsed Quality Assurance Project Plan (QAPP) (Battelle, 2003). 3.3.1 Source Water Sample Collection. During the initial visit to the site, Battelle collected one set of source water samples for detailed water quality analyses. The source water also was speciated for particulate and soluble As, iron (Fe), manganese (Mn), aluminum (Al), and As(III) and As(V). The sample tap was flushed for several minutes before sampling; special care was taken to avoid agitation, which might cause unwanted oxidation. Arsenic speciation kits and containers for water quality samples were prepared as described in Section 3.4. Additionally, Battelle arranged for the plant operator to collect one set of source water samples for sulfide analysis. 3.3.2 Treatment Plant Water Sample Collection. During the system performance evaluation study, water samples were collected across the treatment train by the plant operator. After receiving training, the plant operator also performed on-site arsenic speciation once every four weeks. For the first three months of the demonstration, samples were collected weekly, on a four-week cycle. For the first week of each four-week cycle, treatment plant samples were collected at three locations (i.e. the wellhead [IN], after chlorination but before splitting to the two vessels [AC], and from the combined effluent of the two vessels [TT] (as designated in Table 3-3) and analyzed for the analytes listed under the monthly treatment plant analyte list (see Table 3-3). For the second, third, and fourth week, treatment plant samples were collected at four locations (i.e. IN, AC, after the first vessel [TA], and after the second vessel [TB]) and analyzed for the analytes listed under the weekly treatment plant analyte list. Since April 14, 2004, the sampling frequency was reduced from weekly to biweekly due to the low water demand and the resulting low volume throughput to the system. Under this revised schedule, the "monthly" speciation and sampling remained unchanged; however, the "weekly" sampling at IN, AC, TA, and TB was reduced from three weeks of each four-week cycle to one week. 3.3.3 Backwash Water Sample Collection. Two backwash water samples were collected on May 23 and July 13, 2004 from the sample taps located at the backwash water effluent line from each vessel. Unfiltered samples were measured on site for pH using a field pH meter and a one-gallon sample was sent to American Analytical Laboratories (AAL) for total dissolved solids (TDS) and turbidity measurements. Filtered samples using 0.45-(im filters were sent to Battelle's inductively coupled plasma- mass spectrometry (ICP-MS) laboratory for soluble As, Fe, and Mn analyses. Arsenic speciation was not performed for the backwash water samples. 3.3.4 Backwash Solid Sample Collection. Backwash solid samples were not collected in the initial six months of this demonstration. Two to three solid/sludge samples will be collected from the overflow discharge pond at the site. A dipper (EPA III-l) or a scoop (EPA II-3) will be used for solid sample collection. The solid/sludge samples will be collected in glass jars and submitted to TCCI Laboratories for Toxicity Characteristic Leaching Procedure (TCLP) tests. 3.3.5 Distribution System Water Sample Collection. Samples were collected from the distribution system to determine what impact the addition of the arsenic treatment system would have on the water chemistry in the distribution system, and specifically on the lead and copper level. In December 2003, prior to the startup of the treatment system, three baseline distribution system sampling events were conducted at three locations per sampling event within the distribution system. Following the installation ------- Table 3-3. Sample Collection Schedule and Analyses Sample Type Source Water Treatment Plant Water (three of every four weeks) Treatment Plant Water (once every four weeks) Distribution Water Backwash Water Residual Sludge Sample Locations'3' Wellhead (IN) Wellhead (IN), after chlorination (AC) , after first vessel (TA), and after second vessel (TB) Wellhead (IN), after chlorination (AC), and combined effluent (TT) One home (an LCR sampling site) and two sample taps within the area served by Well No. 3, according to MDWCA models Sample ports on backwash discharge line from each vessel Overflow discharge pond No. of Samples 1 4 o J 3 2 2-3 Frequency Once during the initial site visit Weekly (b) Monthly Monthly Monthly(c) TBD Analytes As(total), paniculate and soluble As, As(III), As(V), Fe (total and soluble), Mn (total and soluble), Al (total and soluble), Na, Ca, Mg, V, Mo, Sb, Cl, SO4, sulfide, F, SiO2, PO4, TOC, and alkalinity. On-site: pH, temperature, DO/ORP, C12 (free and total) (except at wellhead). Off-site: As (total), Fe (total), Mn (total), SiO2, PO4, turbidity, and alkalinity. On-site: pH, temperature, DO/ORP, and C12 (free and total) (except at wellhead). Off-site: As(total), paniculate and soluble As, As(III), As(V), Fe (total and soluble), Mn (total and soluble), sulfide, SiO2, PO4, turbidity, alkalinity, SO4, F, NO3, Ca, and Mg. As, pH, alkalinity, Cu, Pb, Fe, and Mn. TDS, turbidity, pH, As (soluble), Fe (soluble), and Mn (soluble) TCLP Metals Date(s) Samples Collected 08/20/03 01/28/04,02/04/04, 02/11/04,02/25/04, 03/03/04, 03/10/04, 03/24/04,03/31/04, 04/07/04, 04/30/04, 05/26/04, 06/23/04, 07/07/04 01/23/04, 02/18/04, 03/17/04, 04/14/04, 05/12/04, 06/09/04 Baseline sampling(d): 12/08/03, 12/11/03, 12/30/03 Monthly sampling: 02/11/04,03/10/04, 04/07/04, 05/12/04, 06/23/04 05/23/04 07/13/04 TBD (a) The abbreviation in each parenthesis corresponds to the sample location in Figure 4-4. (b) Reduced to once per every four-week cycle after April 14, 2004. (c) Though scheduled for monthly sampling, the frequency has been reduced to quarterly. (d) Three baseline sampling events were performed before the system became operational. TBD = to be determined. ------- of the arsenic adsorption system, distribution system sampling continued on a monthly basis at the same three locations. Baseline and monthly distribution system samples were collected by the plant operator. Samples were collected at one home, which were included in the current Desert Sands MDWCA Lead and Copper Rule (LCR) sampling schedule (the home of the operator), as well as two non-LCR sampling taps, with all three locations served by the water produced from Well No. 3, as indicated by the Desert Sands MDWCA distribution system model. Analytes for the baseline samples coincided with the monthly distribution system water samples as described in Table 3-3. Arsenic speciation was not performed for the distribution water samples. The samples collected at the LCR location were taken following an instruction sheet developed according to the Lead and Copper Rule Reporting Guidance for Public Water Systems (EPA, 2002). Sampling at the two non-LCR locations was performed with the first sample taken at the first draw and the second sample after flushing the sample tap for several minutes. The first draw sample was collected from a cold-water faucet that had not been used for at least six hours to ensure that stagnant water was sampled. The sampler recorded the date and time of last water use before sampling and the date and time of sample collection for calculation of the stagnation time. 3.4 Sampling Logistics All sampling logistics including arsenic speciation kits preparation, sample cooler preparation, and sample shipping and handling are discussed as follows: 3.4.1 Preparation of Arsenic Speciation Kits. The arsenic field speciation method used an anion exchange resin column to separate the soluble arsenic species, As(V) and As(III) (Edwards et al., 1998). Arsenic speciation kits were prepared in batches at Battelle laboratories according to the procedures detailed in Appendix A of the EPA-endorsed QAPP (Battelle, 2003). 3.4.2 Preparation of Sampling Coolers. All sample bottles were new and contained appropriate preservatives. Each sample bottle was taped with a pre-printed, colored-coded, and water proof label. The sample label consisted of sample identification (ID), date and time of sample collection, sampler initials, location, sent to, analysis required, and preservative. The sample ID consisted of a two-letter code for a specific water facility, the sampling date, a two-letter code for a specific sampling location, and a one-letter code for the specific analysis to be performed. The sampling locations were color-coded for easy identification. For example, red, orange, yellow, and green were used to designate sampling locations for IN, TA, TB, and TT, respectively. Pre-labeled bottles were placed in one of the plastic bags (each corresponding to a specific sampling location) in a sample cooler. When arsenic speciation samples were to be collected, an appropriate number of arsenic speciation kits also were included in the cooler. When appropriate, the sample cooler was packed with bottles for the three distribution system sampling locations and/or the two backwash sampling locations (one for each vessel). For the distribution system sampling, each set of bottles consisted of one 1-L high-density polyethylene (HOPE) wide-mouth bottle with no preservative for pH and alkalinity analyses, and one 250-mL plastic bottle for metals analysis (As, Fe, Mn, Pb, and Cu), which was preserved with nitric acid upon receipt at the laboratory. For the backwash sampling, each set of bottles consisted of one 1-gal wide-mouth HOPE jar with no preservative used for analysis of pH, TDS, and turbidity, and one 125-mL HOPE bottle preserved with 0.625 mL of 40% ultrapure nitric acid, which was to be filled with 60 mL of a filtered sample for analysis of soluble As, Fe, and Mn. In addition, a packet containing all sampling and shipping-related supplies, such as latex gloves, sampling instructions, chain-of-custody forms, prepaid Federal Express air bills, ice packs, and bubble wrap, also was placed in the cooler. Except for the operator's signature, the chain-of-custody forms and prepaid ------- Federal Express air bills had already been completed with the required information. The sample coolers were shipped via Federal Express to the facility approximately one week prior to the scheduled sampling date. 3.4.3 Sample Shipping and Handling. After sample collection, samples for off-site analyses were packed carefully in the original coolers with wet ice and shipped to Battelle. Upon receipt, sample custodians verified that all samples indicated on the chain-of-custody forms were included and intact. Sample label identifications were checked against the chain-of-custody forms and the samples were logged into the laboratory sample receipt log. Discrepancs, if noted, were addressed by the field sample custodian, and the Battelle Study Lead was notified. Samples for water quality analyses by Battelle's subcontract laboratories were packed in coolers at Battelle and picked up by a courier from either AAL (Columbus, OH) or TCCI Laboratories (New Lexington, OH). The samples for arsenic speciation analyses were stored at Battelle's ICP-MS Laboratory. The chain-of-custody forms remained with the samples from the time of preparation through analysis and final disposition. All samples were archived by the appropriate laboratories for the respective duration of the required hold time, and disposed of properly thereafter. 3.5 Analytical Procedures The analytical procedures are described in detail in Section 4.0 of the EPA-endorsed QAPP (Battelle, 2003). Field measurements of pH, temperature, and DO/ORP were conducted by the plant operator using a WTW Multi 340i handheld meter, which was calibrated prior to use following the procedures provided in the user's manual. The plant operator collected a water sample in a 400-mL, plastic beaker and placed the Multi 340i probe in the beaker until a stable measured value was reached. The plant operator also performed free and total chlorine measurements using Hach chlorine test kits. Laboratory quality assurance/quality control (QA/QC) of all methods followed the guidelines provided in the QAPP (Battelle, 2003). Data quality in terms of precision, accuracy, method detection limit (MDL), and completeness met the criteria established in the QAPP, i.e., relative percent difference (RPD) of 20%, percent recovery of 80-120%, and completeness of 80%. The quality assurance (QA) data associated with each analyte will be presented and evaluated in a QA/QC Summary Report to be prepared under separate cover and to be shared with the other 11 demonstration sites included in the Round 1 arsenic study. ------- 4.0 RESULTS AND DISCUSSION 4.1 Facility Description Desert Sands MDWCA has been in operation as a non-profit association under the Sanitary Projects Act since December 1978. The governing board consists of five members, and the staff members consist of an office manager (Secretary of the Association), a full-time operator, a part-time customer service clerk, and a part-time contracted operator intern. Desert Sands MDWCA serves its customers through an existing supply, storage, and distribution network that covers an area of approximately four square miles of unincorporated area in Southern Dona Ana County. The water treatment facility is located approximately 2 miles north of Anthony, NM and serves an area generally situated between Interstate 10 on the east, NM 478 on the west, O'Hara Road on the south, and Ernesto Road on the north. According to the 40 Year Water Plan (Desert Sands MDWCA, 2002a) prepared for the water utility, Desert Sands MDWCA currently serves 1,886 community members. It is projected that population in the Desert Sands MDWCA service area will increase by approximately 5,600 over a 40-year planning period, assuming a median growth rate of 3.5%. The water production and use have fluctuated over the past several years with the peak production occurring in 1998 at 63.5 million gallons. In 2002, total water production and use were approximately 56.1 and 51.4 million gallons, respectively. Water loss percentages ranged from 6.3 to 14.1% during 1998 through 2002, with the lowest and highest loss occurring in 2002 and 1998, respectively. 4.1.1 Existing System. The existing system consists of two production wells (Wells No. 2 and 3) with a combined capacity of 420 gpm, one 99,000-gallon and one 240,000-gallon storage tank, and approximately 30 miles of distribution piping. Figure 4-1 presents a map of the Desert Sands MDWCA delivery service area. Prior to the installation of the STS arsenic removal system, the treatment plant consisted of Well No. 3 (located about 20 ft from the pump house), a pump house, and a drainage pond. Well No. 3 is screened from 690 to 740 ft below ground surface (bgs) with the static groundwater table is at 45 ±1 ft bgs. The well water was filtered through an in-line sand separator (shown along with Well No. 3 on Figure 4-2) and then fed into the pump house (see piping in the pump house on Figure 4-3). A pressure of 75 pounds per square inch (psi) was maintained through the system. The maximum daily production was approximately 259,000 gallons per day (gpd) and the average daily production was 158,000 gpd. Before entering the distribution system, 0.4 to 0.5 mg/L of sodium hypochlorite (NaOCl) was added to the water using a peristaltic pump for a target chlorine residual level of 0.3 mg/L (as C12). The two storage tanks are filled with excess water from the distribution system. 4.1.2 Source Water Quality. Source water samples were collected from Well No. 3 on August 20, 2003 and subsequently analyzed for the analytes shown in Table 3-3. The results of the source water analyses, along with those provided by the facility to EPA for the demonstration site selection and those independently collected and analyzed by EPA, are presented in Table 4-1. 10 ------- » I ^^§^agl*»^g DESERT SANDS MUTUAL DOMESTIC WATER CONSUMERS ASSOCIATION DONA ANA COUNTY, NEW MEXICO n f'/ V *l STOIUGF IANK.S 1 • 245,000 sal. 1- 99,000 gal. ""«.„, •' ' , / / % ""?/ " > ' ; - PROJECT COST ESTIMATES " PHASB 1 COST KSTIMATT-s" _ luUJUUlUI JUJIUiUlt. lll»j"il_LJJMItUll.,. 'II^_J.J^7,, ,,..,7ITm -U. "jTuu X «« S-i iig^^ aSr^BKS Figure 4-1. Map of the Desert Sands MDWCA Service Area ------- Figure 4-2. Well No. 3 (Left) and In-Line Sand Separator (Center) Adjacent to the Pump House (Right) at the Desert Sands MDWCA Site Figure 4-3. Piping Inside the Pump House at the Desert Sands MDWCA Site 12 ------- Table 4-1. Desert Sands MDWCA Well No. 3 Water Quality Data Parameter Units Sample Date pH Total Alkalinity Hardness Chloride Fluoride Sulfide Sulfate Silica Orthophosphate TOC As(total) As (total soluble) As (paniculate) As(III) As(V) Total Fe Soluble Fe Total Al Soluble Al Total Mn Soluble Mn Total V Soluble V Total Mo Soluble Mo Total Sb Soluble Sb Total Na Total Ca Total Mg — mg/L (as CaCO3) mg/L (as CaCO3) mg/L mg/L mg/L mg/L mg/L (as SiO2) mg/L mg/L Mfi/L Mfi/L Mfi/L Mfi/L Mfi/L Mfi/L W?/L Mfi/L Mfi/L Mfi/L Mfi/L Mfi/L Mfi/L Mfi/L Mfi/L Mfi/L Mfi/L mg/L mg/L mg/L Utility Data NA 7.6 240 152 253 NA NA 158 NA O.065 NA 22.0 NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA 266 43.0 11.0 EPA Data 09/24/02 NA 185 NA 161 0.5 NA 180 34.6 0.1 NA 17.0 NA NS NA NA 73.0 NA <25 NA 8.9 NA NA NA NA NA <25 NA 225 26.3 3.4 Battelle Data 08/20/03 7.7 188 84.0 180 1.0 O.05 190 35.1 <0.10 1.6 22.7 22.3 0.4 21.6 0.7 38.9 <30 27.2 <10 10.0 9.0 0.5 0.5 11.6 11.9 <0.1 0.1 189 27.2 3.9 NA = not available. Total arsenic concentrations in raw water ranged from 17.0 to 22.7 |o,g/L. Based on the August 20, 2003 sampling results, arsenic existed primarily as As(III) (i.e., 96.9% at 21.6 (ig/L), with a small amount also present as As(V) (i.e., 0.7 |o,g/L ) and particulate As (i.e., 0.4 ng/L). Because As(V) adsorbs better with the SORB 33™ media, it was desirable to oxidize As(III) to As(V) before adsorption. Raw water pH values ranged from 7.6 to 7.7, which was within the STS-recommended range. Therefore, pH adjustment was not recommended. The concentrations of iron (38.9 to 73.0 (ig/L) and other ions in the raw water were sufficiently low that pretreatment prior to the adsorption process was not required. The concentrations of Orthophosphate and 13 ------- silica also were sufficiently low (i.e., <0.1 mg/L and <35.1 mg/L, respectively) and, therefore, were not expected to affect the As adsorption on the SORB 33™ media. Although sulfide odor has been observed by the operator and by sampling personnel, sulfide was not detected at a detection limit of 0.05 mg/L. Additional samples were collected monthly during the demonstration study and analyzed for sulfide using a detection limit of 0.005 mg/L. The results are discussed in Section 4.5.1. 4.1.3 Distribution System. The Desert Sands MDWCA distribution system consists of a looped distribution line supplied by Wells No. 2 and No. 3. After chlorination, water from the two wells is pumped into the distribution system at two different locations, separated by approximately 2 miles. When the water production from the two wells exceeds the consumer demand, the excess flows under pressure into the two storage tanks (i.e., Tank No. 2 at 75 ft tall by 15 ft in diameter, and Tank No. 3 at 86 ft tall by 22 ft in diameter), that are connected to the distribution system by 6- and 10-inch-diameter polyvinyl chloride (PVC) pipe, respectively. The distribution system is constructed of PVC pipe, measuring approximately 30 miles in total length and varying from 2 to 10 inches in diameter. The well pumps are activated by level sensors in the storage tanks, which signal the pumps to turn on and off when the tank level reaches a pre-set low and high level, respectively. Water from Wells No. 2 and No. 3 blends within the distribution system and the storage tanks. Desert Sands MDWCA has completed a modeling effort to examine the portions of the system served by the individual wells. The results of this modeling study were used to select distribution system sampling locations from areas that appear to be served by Well No. 3. Desert Sands MDWCA samples water periodically from the distribution system for several analytes: once a month for bacteria; once every three years for inorganics (such as heavy metals, cyanide, and F), volatile organic compounds (VOCs), and synthetic organic compounds (SOCs); and once every four years for radionuclides. Under the LCR, samples have been collected from customer taps at 20 locations every three years, with samples most recently collected in 2000. The monitoring results for 2002 (except for the LCR results that were reported in 2000) are summarized in Table 4-2. Table 4-2. Desert Sands MDWCA Distribution System Water Quality Data(: Parameter Arsenic (total) Barium Cadmium Chromium Copper03' Nickel Lead(b) Selenium Thallium Units tig/L Hg/L tig/L tig/L Hg/L tig/L HB/L HB/L W?/L Detected Level (range) 19 (10.4 to 19.3) 52 (34.1 to 55.2) 0.2 (0 to 0.2) 6 (3.3 to 5.5) 93 (2.8 to 103.5) 1 (0.54 to 1.2) 6 (0 to 6.9) 2 (1.1 to 1.6) 0.12(0 to 0.12) (a) Desert Sands MDWCA's Consumer Confidence Report (2002b) also includes results for the contaminants that are monitored every three years for inorganics, VOCs, and SOCs, or four years for radionuclides. (b) Lead and copper data reported based on the result of 20 samples collected on August 29, 2000. 14 ------- 4.2 Treatment Process Description The STS APU is designed for arsenic removal for small systems with flowrates greater than 100 gpm. It uses Bayoxide® E33 (branded as SORB 33™ by STS), an iron-based adsorptive media developed by Bayer AG, for the removal of arsenic from drinking water supplies. Table 4-3 presents physical and chemical properties of the media. Unlike some other iron-based media, the SORB 33™ media is delivered in a dry crystalline form and has NSF 61 approval for use in drinking water. The STS APU system is a fixed-bed down-flow adsorption system using SORB 33™ granular ferric oxide (GFO) media for the adsorption of dissolved arsenic. When the media reaches its capacity, the spent media is removed and disposed of after being subjected to the EPA TCLP test. STS provided an APU-300 system for the Desert Sands MDWCA site. The APU-300 system consists of two pressure vessels operating in parallel. The design features of the APU-300 system are summarized in Table 4-4, and a flow diagram along with the sampling/analysis schedule are presented in Figure 4-4. Four key process components are discussed as follows: • Intake and In-Line Sand Separation. Raw water supplied from Well No. 3 passes through the in-line sand separator before it is chlorinated and fed into the APU-300 system. • Prechlorination. The previously existing chlorination system, i.e., sodium hypochlorite (NaOCl) fed with a metering pump, is used for prechlorination to oxidize As(III) and hydrogen sulfide. • Adsorption. The APU-300 system consists of two 63-inch-diameter, 86-inch-tall vessels configured in parallel, each containing 80 ft3 of SORB 33™ media supported by a gravel underbed. The tanks are fiberglass reinforced plastic (FRP) construction, rated for 75 psi working pressure, skid mounted, and piped to a valve rack mounted on a polyurethane coated, welded frame. Empty bed contact time (EBCT) for the system is 3.7 minutes in each vessel. Hydraulic loading to each vessel based on a design flowrate of 320 gpm is approximately 7.3 gpm/ft2. Figure 4-5 shows the APU-300 system before the building enclosure was completed around it. • Backwash. STS recommends that the SORB 33™ media be backwashed approximately once per month to loosen up the media bed. Automatic backwash may be initiated either by timer or by differential pressure in the vessels. Controllers for the backwash system include actuated valves for the adsorption, backwash and forward flush (fast rinse) cycles, timers, and pressure sensors. The backwash water is directly discharged into a drainage pond adjacent to the treatment facility. 4.3 System Installation The installation of the STS APU-300 system at the site was completed in December 2003, with shakedown and startup activities continuing into January 2004. The system installation and building construction activities were carried out by the plant operator as a subcontractor to STS. 4.3.1 Permitting. Engineering plans for the system permit application were prepared by Bohannon Huston, an STS subcontractor located in Las Cruces, NM. The plans included diagrams and specifications of the APU-300 system, as well as drawings detailing the connections of the new unit to the 15 ------- Table 4-3. Physical and Chemical Properties of SORB 331M Media Physical Properties Parameter Matrix Physical form Color Bulk density (g/cm3) Bulk density (lb/ft3) BET surface area (m2/g) Attrition (%) Moisture content (%) Particle size distribution Crystal size (A) Crystal phase Values Iron oxide composite Dry granular media Amber 0.45 28.1 142 0.3 <15% by weight 10 x 35 mesh 70 a -FeOOH Ch emical An afysis Constituents FeOOH CaO SiO2 MgO Na2O SO3 A12O3 MnO TiO2 P205 Cl Weight % 90.1 0.27 0.06 1.00 0.12 0.13 0.05 0.23 0.11 0.02 0.01 Source: STS. Table 4-4. Design Features for the APU-300 System Parameter Number of adsorbers Configuration Vessel size (inches) Type of media Quantity of media (ftVvessel) Pretreatment Backwash hydraulic loading (gpm/ft2) Backwash frequency (per month) Backwash duration (min/vessel) Peak flow rate (gal/min) EBCT (min) Average use rate (gal/day) Estimated working capacity (BV) Est. gallons to breakthrough (gal) Estimated media life (months) Value 2 Parallel 63x86 Bayoxide E33 80 NaOCl 5-6 1 20-25 320 3.7 345,600 132,000 158,400,000 15 Remarks — — — — Media loss has been observed Prechlorination 9-1 1 gpm/ft2 recommended and used by STS on site Or based on a set pressure differential — — Based on the peak flow of 320 gpm Based on 18 hours of daily operation at 320 gpm Bed volumes to 10 ug/L As breakthrough 1 BV= 1,200 gal (both vessels) Based on 18 hours of daily operation (i.e., 75% utilization) at 320 gpm 16 ------- INFLUENT (WELL #3) Monthly pH®, temperature®, DO/ORP®, sulfide, alkalinity, turbidity, SiO2, F, NO3, SO4, PO4, ^ As speciation, Fe (total and soluble), Mn (total and soluble), Ca, Mg pH®, temperature®, DO/ORP®, sulfide, C12 (free and total)®, alkalinity, turbidity, SiO2, F, NO3, SO4, PO4, As speciation, Fe (total and soluble), Mn (total and soluble), Ca, Mg IN-LINE SAND SEPARATION Desert Sands MDWCA Anthony, NM SORB-33™ Technology Design Flow: 320 gpm DA: NaOCl pH, IDS, turbidity, As (soluble), Fe (soluble), Mn (soluble) Weekly pH®, temperature®, DO/ORP®, "sulfide, alkalinity, turbidity, SiO2, PO4, As, Fe, Mn pH®, temperature®, DO/ORP®, ^sulfide, C12 (free and total)®, "alkalinity, turbidity, SiO2, PO4, As, Fe, Mn pH®, temperature®, DO/ORP®, ^sulfide, C12 (free and total)®, "alkalinity, turbidity, SiO2, PO4, As, Fe, Mn pH®, temperature®, DO/ORP®, sulfide, C12 (free and total)®, alkalinity, turbidity, SiO2, F, NO3, SO4, PO4,- As speciation, Fe (total and soluble), Mn (total and soluble), Ca, Mg i r DISTRIBUTION SYSTEM Footnote (a) On-site analyses c 0 8 U " 5 LEGEND ©Influent ^.^ ( AC J After Chlonnation e Vessel A Effluent Vessel B Effluent f TT J Total Combined Effluent ( BWj Backwash Sampling Location f SS J Sludge Sampling Location INFLUENT Unit Process DA: NaOCl Chlorination ^ -P. -p. Figure 4-4. Process Flow Diagram and Sampling Locations 17 ------- Figure 4-5. Photograph of APU-300 System at the Desert Sands MDWCA Site existing facility. After incorporating comments from Desert Sands MDWCA and Battelle, the plans were submitted by Desert Sands MDWCA to the NMED Drinking Water Bureau for review and approval on November 18, 2003. The NMED issued a letter of approval on December 22, 2003, requiring that Desert Sands MDWCA flush and disinfect the system and associated plumbing, and retain negative results from bacteriological sampling prior to sending treated water to the distribution system. 4.3.2 Building Construction. Desert Sands MDWCA constructed an addition to its existing pump house at Well No. 3 to house the APU-300 system. The structure measures 15 ft by 15.5 ft at the base (232.5 ft2) with a total height of 12 ft, and consists of a concrete floor, a steel frame, insulated steel sidings and roofing, and a walk-through door. The structure is just large enough to house the APU-300 system and the inlet and outlet plumbing. A photograph of the new structure, adjacent to the existing block pump house, is shown in Figure 4-6. The building construction began on October 30, 2003, as the concrete pad was poured. After the APU- 300 system had been placed on the pad, the work on frame and roof began on December 23, 2003 and was completed on January 5, 2004. Installation of the siding and insulation was completed by January 23,2004. 18 ------- Figure 4-6. Pump House (on the right) and System Enclosure 4.3.3 Installation, Shakedown, and Startup. The APU-300 system was delivered to the site on December 1, 2003. The plant operator, subcontracted to STS, performed the off-loading and installation of the system, including connections to the existing entry and distribution piping. The system installation and media loading were completed and the system shakedown and startup commenced on December 11, 2003. During system shakedown and startup, it was noticed that the system could produce no more than 40 gpm of flow in either the service or backwash mode, and that under-sized orifice plates had caused the unwanted flow restriction. The opening of the orifice plates had to be enlarged in an STS shop and repeatedly tested on-site from 0.5 to 1.5 inch (by January 8, 2004) and then to 1.875 inch (by January 15, 2004) in order to achieve the 150-gpm/vessel target flowrate in the service mode and 160 gpm/vessel in the backwash mode. Moreover, while operating at 320 gpm, the system experienced a pressure loss of 18 psi across the system, which was significantly higher than the STS specified value of <8 psi. The pressure loss across the adsorption vessels and the associated valve controllers also was elevated, exceeding the maximum valued of the differential pressure gauge readouts (i.e., 15 psi). Because of this elevated pressure loss (which was higher than the would-be set point of about 15 psi for triggering the automatic backwash), the pressure-actuated automatic backwash feature at the control panel had to be disabled to avoid the system operating in an constant backwash mode. Under the conditions described above, the performance evaluation study officially began on January 16, 2004. Battelle provided operator training on data and sample collection and collected the first set of samples from the APU-300 system. 4.4 System Operation 4.4.1 Operational Parameters. The operational parameters of the system are tabulated and attached as Appendix A. Key parameters are summarized in Table 4-5. From January 16 through July 16, 2004, the APU-300 system operated for approximately 909 hours based on the well pump hour meter readings collected daily at the well head. The operational time represented a utilization rate of approximately 21%, or 5 hours/day, over the 26-week period. The low utilization rate experienced at 19 ------- Table 4-5. Summary of APU-300 System Operation Duration Operating Time (hr) Average Daily Operating Time (hr)(a) Throughput (kgal) Average Flowrate (gpm) Range of Flowrate Readings (gpm) Average EBCT (min)(b) Range of EBCTs (min)(b) Pressure Loss (psi) Time between Two Backwash Events (hr) Before System Retrofitting 01/16/04 - 05/16/04 (Week 1 - Week 17) 493 4.0 for January; 4.2 for February; 4.5 for March; 3.5 for April; 5.9 for May Vessel A 3,442 116 110-150 5.2 5.4-1.0 >20 22-63 (33) Vessel B 4,433 150 140-180 4.0 4.3-3.3 >20 22-63 (33) Total 7,875 266 250-330 N/A N/A ~30(c) N/A After System Retrofitting 05/24/04 - 07/16/04 (Week 19 - Week 26) 416 5.9 for May; 7.8 for June; 8.3 for July Vessel A 3,284 132 135-150 4.5 4.4-4.0 2.75-10.0 48-119(79) Vessel B 3,488 140 140-180 4.3 4.3-3.3 2.5-10.0 48-119(79) Total 6,772 271 175-330 N/A N/A 6-12(c) N/A (a) Overall average daily operating time was 5 hours/day. (b) Calculated based on 80 ft3 of media per vessel. The underbedding in each vessel was 14 ft3 and the free board in Vessels A and B was 16.5 and 16.3 inches, respectively, as measured after the system retrofit. (c) Pressure loss across the entire system. N/A = not applicable. Well No. 3 was due primarily to a relatively low consumer demand and the concurrent use of Well No. 2 to supply water to the distribution system. The average daily operating time for Well No. 3 increased steadily (except for April) from 4.0 hours in January to 8.3 hours in July, as it would be expected to have more water demand in the summer than in the winter. The total system throughput during this 26-week period was approximately 14,055,000 gallons, according to the flow totalizer located in the pump house. Based on the flow totalizers installed on the adsorption vessels, however, the combined system throughput totaled 14,647,000 gallons, including 6,726,000 and 7,921,000 gallons through Vessels A and B, respectively. The unbalanced flow observed between the two vessels occurred mainly before Week 18, when the system was shut down for repair and retrofitting (see Section 4.4.2). For example, the cumulative throughputs for Vessels A and B were 3,442,000 and 4,433,000 gallons, respectively, from Weeks 1 through 17, but were 3,284,000 and 3,488,000 gallons, respectively, from Weeks 19 through 26. The increased throughput after system retrofitting was due mainly to the increased system operating time, as the system flowrate remained relatively constant throughout the six-month duration (i.e., at 266 and 271 gpm before and after retrofitting, respectively, which were 83.1 and 84.7% of the peak flowrate [see Table 4-5]). Before retrofitting, however, Vessel B received preferential flow at 150 gpm (vs. 116 gpm through Vessel A). The problems associated with the imbalanced flow were resolved with system retrofitting. Figure 4-7 presents the flowrates through Vessels A and B both before and after retrofitting. Because of the imbalanced flow problem, the EBCT varied significantly from 3.3 to 5.4 min between the two adsorption vessels before system retrofitting. After retrofitting, EBCT varied in a much tighter range from 3.3 to 4.4 min and averaged 4.3 min for Vessel A and 4.5 min for Vessel B. (Note that EBCT was calculated based on instant flowmeter readings and that averaged EBCT was calculated based on total throughput and operating hours). 20 ------- Other problems encountered during the first four months of the system operation related to pressure losses across both the adsorption vessels and the entire system. As observed during the system shakedown and startup, the differential pressure (Ap) across each vessel consistently exceeded the upper range of the factory-installed gauges (i.e., 15 psi) and that of the replacement gauges (i.e., 20 psi) (see Figure 4-8). The Ap across the entire system based on the difference between the pressure readings at the system inlet and outlet typically increased from the low- to mid-20s to more than 30 psi between two consecutive backwash events. After system retrofitting, the Ap across each vessel and the entire system was restored to as low as 2.5 and 6 psi, respectively, immediately after backwash. Similar to the imbalanced flow problems, the problems associated with the pressure losses appeared to have been resolved with system retrofitting. As part of the effort to reduce Ap, more frequent backwash was performed during the first four months of system operation. For example, the time elapsed between two consecutive backwash events increased significantly from 22-63 hours before retrofitting to 48-119 hours after retrofitting. Note that, before retrofitting, the backwash was initiated manually (see Section 4.4.3); after retrofitting, the backwash was set at 10 psi Ap across each vessel. E 100- 50- ..System was turned off for / repairs from 5/17/04-5/23/04 J 1/20/04 2/9/04 4/9/04 4/29/04 Date Figure 4-7. Vessels A and B Flowrates Before and After System Retrofitting 4.4.2 System Retrofit. Difficulties encountered during the first two months of system operation (including an incident that occurred on February 3, 2004 when the flow through Vessel A dropped to 40 gpm with a system inlet pressure reaching 100 psi) prompted STS to perform a series of systematic hydraulic testing at STS' Torrance, CA shop and at the Round 1 study site in Brown City, MI, where two similar APU-300 systems installed also had experienced problems related to flow restriction, imbalanced flow, and elevated pressure losses. Before reaching the decision to perform the hydraulic testing, STS initially suggested that the problems encountered might have been caused by damaged media (media crushed by zero to 300 gpm flow swings after flow restrictors had been temporarily removed from the system to troubleshoot the flow restriction problem during the initial startup), insufficient backwash 21 ------- flowrates (due to the presence of restrictor plates in the valve controllers), and clogged top distributors and/or bottom laterals. As part of its investigative work, STS performed a more aggressive backwash and collected media samples for a sieve analysis on February 19 and 26, 2004, and, on March 8, 2004, installed a 3-inch-diameter bypass line around the valve controller on each vessel with the intent to decrease the pressure loss and increase backwash flowrate. These efforts, however, did not to help resolve the problems, and the results of the particle size distribution analysis did not appear to support the speculation regarding the media damage. These results led STS to focus its investigative work on the system plumbing design and construction thereafter. Vessels A and B had maximum gauge readings of 15 psi Gauge was replaced 03/15/04 and has a maximum reading of 20 psi 1/19/04 2/8/04 2/28/04 3/19/04 4/8/04 4/28/04 5/18/04 6/7/04 6/27/04 7/17/04 Date Figure 4-8. Pressure Losses (Ap) across Each Vessel and the System over Time Systematic hydraulic testing on the two APU-300 systems installed at Brown City, MI, was conducted on March 19, 2004 with no media loaded in the vessels. While operating the system at 103 to 115 gpm (vs. a design flowrate of 160 gpm/vessel), a pressure loss of 7 to 8 psi was observed across each empty vessel, and 24 to 26 psi across the entire system. These results suggested that the system plumbing most likely was the source of the high pressure losses, and that the media mostly likely was not responsible for the difficulties encountered at the Desert Sands MDWCA site. Replacement of the restrictive orifices from 1.25 to 1.875 inch (as was used for the Desert Sands MDWCA system) did not solve the elevated pressure loss problems. Additional hydraulic testing was conducted at Brown City, MI and STS' Torrance, CA facility in mid-April 2004. Table 4-6 summarizes the hydraulic test results collected at Brown City, MI, Torrance, CA, and Anthony, NM. Pressure profile data were collected across major components of the system at Brown City, MI and a similar APU-300 system at STS' Torrance, CA facility. As listed in Table 4-6 and shown in Figure 4-9, the major system components across each treatment train included a piping inlet, an automatic variable diaphragm valve (to control flow), a strainer, a programmable Fleck valve controller (to control flow from a service to backwash mode), an FRP vessel with top diffuser and bottom laterals, a restrictive orifice, and an outlet. Pressure gauges were across the treatment train so that a complete pressure profile might be established. 22 ------- Table 4-6. Results of Hydraulic Testing of STS APU-300 Systems Site Date Vessel Flowrate (gpm) Pressure (psi) PI P2 P3 P4 P5 P6 AP (psi) Vessel00 System System Components Variable Diaphragm Valve Valve Controller Strainer Vessel Top Diffuser sS '"8 S Underbedding Bottom Laterals Restrictive Orifice Before System Retrofitting Desert Sands MDWCA, NM Brown City, MI Torrance, CA 02/10/04 03/19/04 04/06/04 04/08/04 04/14/04 A B A (unit 1) B (unit 1) A (unit 2) B (unit 2) A B A B A 120 180 115 113 105 113 160 160 150 150 158 84 84 82 82 84 84 80 80 44 44 64 71 71 43 64 61 34 54 33 53 58 58 30 50 54 54 58 58 58 58 58 58 30 >15 >15 7 8 8 8 13 13 13 13 14 30 30 24 24 26 26 22 22 14 14 NA •/ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ •/ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ •/ ^ ^ ^ ^ ^ •/ ^ ^ •/ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ •/ •/ •/ •/ •/ •/ •/ •/ •/ •/ •/ •/ •/ •/ •/ •/ •/ •/ •/ •/ After System Retrofitting Torrance, CA Brown City, MI Desert Sands MDWCA, NM 04/20/04 04/29/04 05/24/04 A B A B A B A B 165 165 170 155 190 190 140 135 23 52 34 34 62 62 66 66 22 51 33 34 19 50 30 33 19 50 30 30 58 58 60 60 3 1 3 1 0 0 3 3 4 2 4 4 4 4 6 6 ^ ^ ^ ^ •/ •/ •/ •/ •/ •/ •/ •/ •/ •/ •/ •/ to OJ PI = at system inlet. P2 = after variable diaphragm valve and before entering strainer, valve controller, and vessel. P3 = at top of vessel. P4 = at bottom of vessel. P5 = after vessel and valve controller and before entering restrictive orifice (if present). P6 = at system outlet. AP across vessel (including valve controller) = P2 - P5. AP across vessel = P3 - P4 (after retrofitting). AP across system (treatment train) = PI - P6. (a) Including valve controller before system retrofitting. ------- Note that Ap across the vessel as measured at Desert Sands MDWCA included the pressure loss across the strainer, valve controller, and vessel, which was equipped with a top diffuser and bottom laterals and loaded with 14 ft3 of underbedding and 80 ft3 of media. Figure 4-9. Schematic Diagram of STS APU-300 System as Installed at Desert Sands MDWCA in December 2003 The results of the Brown City testing on April 6, 2004 showed that, after removing the restrictive orifice, strainer, and top diffuser, pressure losses were observed across the variable diaphragm valve (from 80 to 71 psi) and valve controller and bottom laterals (from 61 to 58 psi). These results were consistent with those observed during the April 8, 2004 testing at Torrance, CA, except for the 1-psi loss (from 44 to 43 psi) across the variable diaphragm valve. It was not clear what had caused the 11 psi loss across the variable diaphragm valve at Brown City; one possible explanation was that the valve was partially throttled during the testing. The pressure loss across the valve controller, strainer, top diffuser, and bottom laterals at Torrance, CA was 13 psi (from 43 to 30 psi), identical to that found at Brown City, MI. Furthermore, the pressure loss across top diffuser and bottom laterals was 1 psi (from 34 to 33 psi), indicating little or no loss across these system components. The test results at Brown City, MI and Torrance, CA were further confirmed during a separate test in Torrance, CA on April 14, 2004, which showed no loss across the variable diaphragm valve, 1 psi loss (from 54 to 53 psi) across top diffuser and bottom lateral, 13 psi loss (from 64 to 50 psi and less 1 psi across the top diffuser and bottom laterals) across the valve controller, and possibly 20 psi across the restrictive orifice (see the 20 psi increase at the inlet after restrictive orifice was restored to the system in Table 4-6). It was therefore evident that the main sources of the pressure loss came from the valve controller and restrictive orifice. 24 ------- Upon completion of the hydraulic testing, STS recommended four options to address the problems at Desert Sands MDWCA (and Brown City): 1. Replace the submersible pump by the host site, 2. Install a booster pump, 3. Run the existing submersible pump for longer periods each day, or 4. Retrofit the STS system. After reviewing the merits of each option, STS decided to retrofit the STS systems at both the Desert Sands MDWCA, NM and Brown City, MI sites. The changes included replacement of the 3-inch- diameter pipe with 4-inch-diameterpipe; removal of the diaphragm valves, restrictive orifices, and valve controllers; and installation of a nested system of fully-ported actuated butterfly valves and a new control panel. A schematic diagram of the new system design is presented in Figure 4-10. The test results collected at Torrance, CA, Brown City, MI, and Desert Sands MDWCA, NM after the system retrofit are presented in Table 4-6. With the Torrance, CA and Brown City, MI systems operating at 155 to 190 gpm without media or underbedding loaded in the vessels, the pressure losses across the vessel (along with bottom laterals) and the system were 0-3 and 2-4 psi, respectively. The system was returned to service on May 24, 2004 with the modified pipe design, a new upper distributor, and new control panel in place. STS measured the freeboard as the new upper distributors were being installed, observing between 16.25 and 16.5 inches of freeboard in each vessel. Startup testing of the retrofitted unit showed a pressure loss across the media-filled vessels of 3 psi, and a total pressure loss across the system of 6 psi. 4.4.3 Backwash. STS recommended the SORB 33™ media be backwashed manually or automatically approximately once per month to loosen up the media bed. Automatic backwash could be initiated either by timer or by differential pressure in the vessels. The system was backwashed 15 times during the first 17 weeks of operation leading up to the mid-May retrofit. The backwash was performed automatically five times from May 24 through the end of the first six months of system operation. Before retrofitting, the time elapsed between two backwash events ranged from 22 to 63 hours, averaging 33 hours. The interval between backwash events was much longer after retrofitting, ranging from 48 to 119 hours of operating time, with an average of 79 hours. The backwash was performed at approximately 200 gpm, or 9 gpm/ft2, as set by STS on May 24 using the manual valve on the backwash discharge line. Each backwash event lasted for 20 minutes, followed by a four-minute rinse, producing approximately 4,800 gallons of water per vessel during each backwash event. Due to the cycles of consumer demand, automated backwash events typically occurred overnight, when the operator was not present. The vessels will be backwashed manually for selected events during the remaining six months of the demonstration to facilitate backwash water sampling and improved observation of the backwash events. 4.4.4 Residual Management. Residuals produced by the operation of the APU-300 system include spent media and backwash water. The media was not exhausted during the first six months of system operation; therefore, the only residual produced was backwash wastewater. Above ground piping for backwash water from both vessels is combined before extending outside the building below the base of the wall. Backwash water flows from the pipe into the pond, where it either evaporates or infiltrates. Any particulates carried in the backwash water remain in the pond. 4.4.5 System Operation Reliability and Simplicity. The overall system reliability and simplicity was examined both before and after retrofitting of the system in May 2004. Aside from the excessive pressure losses and imbalance flow prior to the system retrofit, the only other O&M issue encountered 25 ------- Figure 4-10. Schematic Diagram of STS APU-300 System after System Retrofitting in May 2004 was the temporary failure of the digital flow meters on the vessels on two separate occasions for one to two days at a time. Unscheduled downtime during the first six months of system operation was caused by the need to address elevated pressure losses and imbalanced flows, as discussed above. The system was shut down on February 19 for a system inspection, February 26 for media sampling, March 8 for the installation of a bypass line around the valve controller, and May 16 through 24 for system retrofitting. Neither scheduled nor unscheduled downtime has been required since the completion of the system retrofit. The simplicity of system operation and operator skill requirements are discussed according pre- and post treatment requirements, levels of system automation, operator skill requirements, preventative maintenance activities, and frequency of chemical/media handling and inventory requirements. Pre- and Post-Treatment Requirements. Pre-treatment at the site consisted of the injection of sodium hypochlorite upstream of the system for oxidation of sulfide and As(III) to As(V). The prechlorination system was already in place to provide chlorine residuals in water before entering the distribution system. Vigilant oversight of the prechlorination system was necessary to ensure that the residual chlorine levels were maintained properly. Post-treatment was not required at this site. System Automation. The backwash cycle was controlled automatically, triggered by the differential pressure across each vessel. Since the retrofit, the system was backwashed automatically on five 26 ------- occasions, with the interval between backwash events reaching approximately 14 days and the amount of water treated reaching approximately 2,000,000 gallons. Although backwash of the vessels was triggered automatically, on some occasions only one vessel reached the trigger level. In this situation, the one vessel that was backwashed subsequently was able to receive water at a higher flowrate, producing an imbalanced flow. When this occurred, the operator initiated a manual backwash on the second vessel, returning the system to a balanced flow. All other functions of the APU-300 system were automated. Operator Skill Requirements. Under normal operating conditions, the skill requirements to operate the APU-300 system were minimal. The daily demand on the operator was 15 minutes to allow the operator to visually inspect the system and record the operating parameters on the log sheets. The operation of the system did not appear to require additional skills beyond those necessary to operate the existing production equipment. Based on the size of the population served and the treatment technology, the State of New Mexico requires Level 2 Certification for system operation. Preventative Maintenance Activities. Preventative maintenance tasks recommended by STS included monthly inspection of the control panel, quarterly checking and calibration of the flow meters, biannual inspection of the actuator housings, fuses, relays, and pressure gauges, and annual inspection of the butterfly valves. STS recommended checking the actuators at each backwash event to ensure that the valves were opening and closing in the proper sequence. Further, inspection of the adsorber laterals and replacement of the underbedding gravel was recommended to be performed concurrent with the media replacement. During this reporting period, the operator inspected the valves and wiring monthly, which consumed approximately 15 minutes/month. The operator also compared the flow meter and totalizer data from the STS system to his existing meters on a consistent basis, which did not require any appreciable time expenditure. Chemical/Media Handling and Inventory Requirements. Chemical use was not required beyond the prechlorination system already in place. At the current water production rate, Desert Sands MDWCA orders one 53-gallon drum of sodium hypochlorite per month. The plant operator switched the metering pump inlet tube from the empty drum to the new drum when necessary. 4.5 System Performance The system performance was evaluated based on analyses of water samples collected from the treatment plant, backwash lines, and distribution system. 4.5.1 Treatment Plant Sampling. Water samples were collected at five locations through the treatment train: the inlet (IN), after prechlorination (AC), at the effluent of Vessels A and B (TA and TB, respectively), and at the combined effluent (TT). Field-speciated samples at IN, AC, and TT were collected once every four weeks throughout this reporting period. Table 4-7 summarizes the arsenic, iron, and manganese analytical results. Table 4-8 summarizes the results of other water quality parameters. Appendix B contains a complete set of analytical results through the first six months of system operation. The results of the water samples collected throughout the treatment plant are discussed below. Arsenic. The key parameter for evaluating the effectiveness of the APU-300 system was the concentration of arsenic in the treated water. The treatment plant water was sampled on 19 occasions during the first six months of system operation, with field speciation performed on seven of the 19 occasions. Samples were collected at the IN and AC sample ports at each of the 19 sampling events. TA and TB were sampled 12 times, and TT was sampled seven times. 27 ------- Table 4-7. Summary of Arsenic, Iron, and Manganese Analytical Results Parameter As (total) As(total soluble) As (paniculate) As(III) As(V) Total Fe Dissolved Fe Total Mn Dissolved Mn Samp ling Locat ion IN AC TA TB TT IN AC TT IN AC TT IN AC TT IN AC TT IN AC TA TB TT IN AC TT IN AC TA TB TT IN AC TT Units ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L ^g/L Number of Samples 20 20 13 13 7 7 7 7 7 7 7 7 6 7 7 6 7 20 20 13 13 7 7 7 7 20 20 13 13 7 7 7 7 Minimum Concentration 20.7 21.2 1.4 1.4 0.9 21.9 20.3 0.8 0.1 0.2 0.1 17.6 0.5 0.3 0.5 19.4 0.3 <25 <25 <25 <25 <25 <25 <25 <25 7.0 7.1 <0.1 0.1 <0.1 7.1 5.3 <0.1 Maximum Concentration 30.1 30.1 2.4 2.8 3.0 24.8 24.7 2.8 4.7 5.1 0.2 22.8 1.1 1.8 5.6 23.6 1.6 106 112 46 41 <25 43 <25 <25 11.0 10.3 0.5 0.5 0.8 10.5 9.2 0.50 Average Concentration 25.3 25.6 1.9 1.9 1.8 23.1 22.8 1.7 2.7 3.2 0.2 21.1 0.9 1.0 1.9 21.8 0.8 49 43 18 16 <25 17 <25 <25 9.0 8.6 0.2 0.2 0.3 8.6 6.6 0.2 Standard Deviation 2.7 2.7 0.3 0.4 0.8 1.0 1.4 0.7 1.5 2.0 0.1 1.7 0.2 0.5 1.8 1.4 0.5 25 26 12 10 0.0 11.5 0.0 0.0 0.9 0.9 0.1 0.1 0.3 1.1 1.5 0.2 One-half of the detection limit was used for nondetect samples for calculations. Duplicate samples were included in the calculations. 28 ------- Table 4-8. Summary of Water Quality Parameter Measurements Parameter Alkalinity Fluoride Sulfate Orthophosphate (as PO4) Silica Sulfide Nitrate (as N) Turbidity pH Temperature Dissolved Oxygen Sampling Location IN AC TA TB TT IN AC TT IN AC TT IN AC TA TB TT IN AC TA TB TT IN IN AC TT IN AC TA TB TT IN AC TA TB TT IN AC TA TB TT IN AC TA Units mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L HB/L mg/L mg/L mg/L NTU NTU NTU NTU NTU s.u. s.u. s.u. s.u. s.u. °c °c °c °c °c mg/L mg/L mg/L Number of Samples 20 20 13 13 7 7 7 7 7 7 7 19 19 12 12 7 20 20 13 13 7 12 7 7 7 19 19 12 12 7 18 18 10 10 7 18 18 10 10 7 18 18 10 Minimum Concentration 164 170 169 169 173 0.5 0.5 0.5 170 170 180 0.10 0.10 0.10 O.10 0.10 36.4 36.4 35.3 36.3 37.2 <5.0 O.05 O.05 0.05 0.2 0.1 0.1 0.1 0.1 7.6 7.7 7.7 7.7 7.6 28.4 28.8 28.9 29.0 29.5 1.0 1.1 1.1 Maximum Concentration 226 197 199 194 189 0.7 0.7 0.7 190 190 190 0.20 0.18 0.10 O.10 0.15 41.8 41.7 39.9 40.0 38.6 5.7 0.1 0.1 0.1 3.5 1.5 0.7 0.8 0.7 8.1 8.0 8.0 7.9 8.0 31.6 31.5 31.2 31.1 31.6 1.9 2.0 2.0 Average Concentration 187 183 184 182 182 0.6 0.6 0.6 184 181 184 0.06 0.06 0.10 O.10 0.06 38.3 38.2 37.7 38.0 37.8 3.2 0.04 0.04 0.04 1.0 0.5 0.3 0.3 0.3 7.9 7.9 7.9 7.8 7.8 30.2 30.3 30.3 30.3 30.5 1.3 1.4 1.4 Standard Deviation 13 8 8 7 6 0.1 0.1 0.1 8 9 5 0.03 0.03 0.00 0.00 0.04 1.3 1.3 1.3 1.1 0.5 1.3 0.03 0.03 0.03 1.0 0.4 0.2 0.2 0.2 0.1 0.1 0.1 0.1 0.1 0.8 0.8 0.8 0.7 0.8 0.3 0.3 0.3 29 ------- Table 4-8. Summary of Water Quality Parameter Measurements (Continued) Parameter Dissolved Oxygen (Cont.) ORP Free C12 Total C12 Total Hardness (as CaCO3) Sampling Location TB TT IN AC TA TB TT AC TA TB TT AC TA TB TT IN AC TT Units mg/L mg/L mV mV mV mV mV mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L Number of Samples 10 7 7 7 3 o 3 4 15 9 8 7 13 7 6 6 7 7 7 Minimum Concentration 1.1 1.3 42 486 503 510 495 0.3 0.3 0.3 0.3 0.4 0.5 0.5 0.5 78.4 79.2 74.5 Maximum Concentration 1.9 2.3 81 550 531 528 561 0.5 0.5 0.5 0.5 0.6 0.6 0.6 0.6 101.1 111.1 110.1 Average Concentration 1.4 1.5 57 518 518 521 525 0.4 0.4 0.4 0.4 0.5 0.5 0.5 0.5 86.5 88.0 86.8 Standard Deviation 0.3 0.4 13 26 14 10 31 0.1 0.1 0.1 0.1 0.1 0.1 0.0 0.0 7.8 10.9 11.3 One-half of the detection limit was used for nondetect samples for calculations. Duplicate samples are included the calculations. Figure 4-11 contains three bar charts showing the concentrations of total As, particulate As, As(III), and As(V) at the IN, AC, and TT locations for each sampling event. Total arsenic concentrations in raw water ranged from 20.7 to 30.1 |o,g/L and averaged 25.3 |o,g/L (Table 4-7). As(III) was the predominating species, ranging from 17.7to22.8 |o,g/L and averaging 21.1 |o,g/L. Only trace amounts of particulate As and As(V) existed, with concentrations averaged 2.7 and 1.9 |o,g/L, respectively. The arsenic concentrations measured during this six-month period were consistent with those in the raw water sample collected on August 20, 2003 (Table 4-1). The prechlorination step oxidized As(III) to As(V) and provided required chlorine residuals to the distribution system. Samples collected downstream of the chlorine addition point (AC) had average As(III) and As(V) concentrations of 0.9 and 21.8 |o,g/L, respectively. As (III) concentrations after prechlorination remained consistently low (ranging from 0.5 to 1.1 ng/L), indicating complete oxidation. Analytical results for As(III) and As(V) were not available for the June 9, 2004 sample, so the data from that date showed only the soluble and particulate concentrations (Figure 4-11). Free and total chlorine was monitored at the AC, TA, TB, and TT sampling locations to ensure that the target chlorine residual level was properly maintained. Typically, free chlorine was measured at 0.3 to 0.5 mg/L at the AC location, with total chlorine levels ranging from 0.4 to 0.6 mg/L (Table 4-7). The residual chlorine measured at the TA, TB, and TT locations was nearly identical to that measured at the AC location, indicating little or no chlorine consumption through the SORB 33™ vessels. Total As concentrations in the combined effluent (TT) ranged from 0.9 to 3.0 |o,g/L and averaged 1.8 |o,g/L (Table 4-7). The average particulate As, As(III), and As(V) concentrations in the combined effluent were 0.2, 1.0, and 0.8 |o,g/L, respectively. The average As(III) concentration of 1.0 |o,g/L at the TT location 30 ------- indicated that little or no As(III) removal by the SORB 33™ media (Figure 4-11). The total As and As(V) concentrations in the treated water increased slightly during the two most recent sampling events, after remaining at or below 1.6 |o,g/L for the first five sampling events. The total As concentrations at the TT location will be monitored throughout the next reporting period to determine if the recent increase was the beginning of a trend or simply a temporary spike. By the end of the first six months of system operation, the APU-300 system treated approximately 14,647,000 gallons of water, equivalent to 12,206 bed volumes during this reporting period, approximately 9% of the STS estimated working capacity for this media (132,000 bed volumes), as shown in Table 4-4. The results of the total arsenic analyses at each sampling location throughout the first six months of system operation are plotted against the bed volumes of treated water in Figure 4-12. The plots clearly demonstrated the similarity in total arsenic concentrations at the IN and AC ports, and significant decreases in concentrations at the outlet of each vessel (TA and TB) and the combined outlet (TT). The plot also showed that the samples at the effluent of each vessel were very similar, even though the imbalanced flow problems had caused some variation in EBCT before system retrofitting. The difference in the TA and TB plots could be explained by the imbalanced flow and the difference in the number of bed volumes treated by each vessel. Thus far, the STS APU-300 has removed arsenic from the influent water to levels well below the 10 |o,g/L MCL. Iron. Total iron concentrations varied from <25 to 112 |o,g/L (Table 4-7) with nearly all of the concentrations at the TA, TB, and TT locations being <25 |o,g/L. Dissolved iron concentrations were <25 |o,g/L for all samples with the exception of the IN sample on July 7, 2004 at 43 |o,g/L. These data indicate that the majority of the total iron entering the system was in particulate form, and that the iron particles were captured by the media beds. Manganese. The treatment plant water samples were analyzed for total Mn for all sampling events, but also for soluble Mn during speciation week sampling. The total Mn concentrations at the various sampling locations are plotted overtime in Figure 4-13. The total and soluble Mn concentrations are shown in Figure 4-14. Influent total Mn levels ranged from 7.0 to 11.0 |o,g/L (Table 4-7), with the majority being soluble Mn(II). After prechlorination, about 27% (in average) of the Mn(II) was oxidized to form particulate Mn and the rest remained in the soluble form, indicating incomplete oxidation of Mn(II). This was consistent with previous findings that free chlorine was relatively ineffective to oxidize Mn(II) unless the solution pH value was above 8.0 to 8.5 (Knocke et al., 1987 and 1990). However, total Mn concentrations at the TA, TB, and TT locations were reduced to <0.1 to 0.8 |og/L, indicating removal of Mn by the SORB 33™ media. Knocke et al. (1990) reported that the presence office chlorine in the filter promoted Mn(II) removal on MnOx-coated media; and that in the absence of free chlorine, Mn(II) removal was by adsorption only. Unlike the MnOx-coated media, SORB 33™ media could not remove Mn(II) via adsorption in the absence of free chlorine, based on the data collected from the Rollinsford demonstration site. Therefore, Mn(II) was likely removed via an oxidation/filtration mechanism on the SORB 33™ media surface where free chlorine existed. Other Water Quality Parameters. In addition to arsenic analyses, other water quality parameters were analyzed to provide insight into the chemical processes occurring within the treatment system. The results of the water quality parameters are included in Appendix B, and are summarized in Table 4-8. 31 ------- Arsenic Species at the Inlet (IN) 30 25 I I 2° 1 c 15 10 • n - — i DAs (participate) • As(V) D As (III) 3/17/2004 4/14/2004 5/12/2004 Date i 15- Arsenic Species After Prechlorination (AC) 1/23/2004 2/18/2004 3/17/2004 4/14/2004 5/12/2004 Date Arsenic Species After Tanks Combined (TT) 6^/2004 7/7/2004 i 15 n , FL 1/23/2004 2/18/2004 3/17/2004 4/14/2004 5/12/2004 Date 6/9/2004 7/7/2004 DAs (particulate) • As(V) DAs(lll) DAs (particulate) • As (V) DAs (III) Figure 4-11. Concentration of Arsenic Species in the Influent, After Prechlorination, and in the Combined System Effluent 32 ------- 35 30 - 25 - ' 20 - 15 - 10 - 5 - 4 6 Bed Volumes of Water Treated (*103) 10 12 Figure 4-12. Total Arsenic Breakthrough Curve 10- i o o 2- 1/16/04 2/5/04 2/25/04 3/16/04 4/5/04 4/25/04 5/15/04 6/4/04 6/24/04 7/14/04 Date Figure 4-13. Total Manganese Concentrations over Time 33 ------- On-site measurements of pH remained consistent at all sampling locations, ranging from 7.8 to 8.1. Sulfate concentrations ranged from 170 to 190 mg/L, and remained constant throughout the treatment train. Alkalinity results ranged from 164 to 199 mg/L, measured as CaCO3. The results indicated that the alkalinity was not affected by the prechlorination or the media. Historically, sulfide odor in the raw water had been detected by the system operator. Samples for sulfide were collected at the IN sampling location on six occasions. Sulfide was detected in two samples, at 5.2 |o,g/L on March 3, 2004 and 5.7 |o,g/L on March 31, 2004. All other sulfide samples were below the detection limit of 5 |o,g/L. The treatment plant samples were analyzed for hardness only during speciation weeks. The total hardness results ranged from 74.5 to 90.1 mg/L as CaCO3. The samples had predominantly calcium hardness (approximately 75-80%). Hardness was not affected by either the prechlorination or the media. Fluoride results ranged from 0.5 to 0.7 mg/L. Fluoride concentrations, measured only during speciation weeks, were not affected by the treatment unit. Orthophosphate was below the detection limit of 0.10 mg/L at all sampling points in every sampling event, with the exception of the first event on January 23, 2004, when the Orthophosphate results were 0.2 mg/L at each sampling point. The silica (as SiO2) concentration ranged from 36.0 to 41.8 mg/L, and was not removed by the treatment media. Sodium hypochlorite was added upstream of the treatment system. In addition to the original purpose of disinfecting water, chlorine also oxidized As(III) to As(V) to increase the arsenic removal capacity of the media. Free and total chlorine measurements were performed and recorded at each sampling event along with the pH, DO, ORP, and temperature readings. Free and total chlorine was monitored at the AC, TA, TB, and TT sampling locations. Free chlorine typically was measured at 0.3 to 0.5 mg/L at the AC location with total chlorine levels ranging from 0.4 to 0.6 mg/L. The total chlorine remained about 0.1 mg/L higher than the free chlorine. The residual chlorine measured at the TA, TB, and TT locations was nearly identical to that measured at the AC port indicating little or no loss of chlorine through the APU- 300. DO levels ranged from 1.0 to 2.3 mg/L with most measurements being less than 1.6 mg/L. The DO levels were not affected by the prechlorination or the media. ORP readings were collected using a dedicated ORP probe since April 14, 2004. In the seven subsequent events, the ORP readings at the IN location varied from 42 to 81 mV, indicating an reducing environment. After prechlorination, the ORP readings at the AC, TA, TB, and TT locations increased significantly, ranging from 486 to 561 mV. 4.5.2 Backwash Water Sampling. Backwash water was sampled on May 23 and July 13, 2004. Samples were collected from the sample ports located in the backwash effluent discharge lines from each vessel. Unfiltered samples were analyzed for pH, turbidity, and TDS/TSS. Filtered samples (using 0.45- |om disc filters) were analyzed for soluble As, Fe, and Mn. Turbidity and soluble Fe and Mn results from the May 23, 2004 sample were significantly higher than the concentrations in raw water measured during the study. This was caused by a sampling error with unfiltered water being inadvertently added to the sample bottles. Soluble Fe and Mn concentrations measured in the July 13, 2004 sample correlated more closely with the influent concentrations for these parameters. Soluble As concentrations in the backwash water ranged from 3.5 to 12.1 |o,g/L and were significantly lower than those measured in raw water, indicating that arsenic was removed as it passed through the media during backwash. The analytical results from the two backwash water sampling events are summarized in Table 4-9. 4.5.3 Distribution System Water Sampling. Distribution system samples were collected to investigate if the water treated by the arsenic removal system would impact the lead and copper level and water chemistry in the distribution system. Prior to the installation and operation of the system, baseline distribution water samples were collected on December 8, 11, and 30, 2003. Following the installation of the system, distribution water sampling continued on a monthly basis at the same three locations, with 34 ------- Inlet (IN) 1 6 1 n 1/23/2004 2/18/2004 3/17/2004 4/14/2004 5/12/2004 6/9/2004 7/7/2004 After Pre-Chlorination (AC) R 1/23/2004 2/18/2004 3/17/2004 4/14/2004 5/12/2004 6/9/2004 7/7/2004 After Tanks Combined (TT) 1 6 i 1/23/2004 2/18/2004 3/17/2004 4/14/2004 Date 5/12/2004 6/9/2004 7/7/2004 Figure 4-14. Concentrations of Manganese Species 35 ------- Table 4-9. Backwash Water Sampling Results Units 5/23/2004(a) 7/13/2004 Vessel A pH - 7.45 7.88 Turbidity NTU 180 220 TDS mg/L 203 766 Soluble As00 Hg/L 3.5 12.1 Soluble Fe(b) Hg/L 825 69.8 Soluble Mn(b) Hg/L 89.0 7.6 Vessel B pH - 7.9 7.88 Turbidity NTU 99 160 TDS mg/L 202 756 Soluble Asw Hg/L 5.6 9.6 Soluble Fe(b) Hg/L 2,166 83 Soluble Mn(b) Hg/L 131.0 8.21 (a) Samples were mistakenly analyzed for TSS rather than TDS. (b) Filtered (0.45 |am) samples. samples collected on February 11, March 10, April 7, May 12, and June 23, 2004. The samples were analyzed for pH, alkalinity, arsenic, iron, manganese, lead, and copper. Samples at the DS1 location were collected according to the procedures in the LCR (first draw samples). Both first draw and flushed samples were collected at the DS2 and DS3 non-LCR locations. The main difference observed from the baseline samples to the present was a decrease in the arsenic concentrations at each of the sampling locations. Arsenic concentrations in the baseline samples ranged from 22.4 to 28.2 ng/L, whereas the concentrations measured since the treatment system was started ranged from 1.8 to 10.4 |og/L. The arsenic concentrations measured during system operation were lower than the baseline values, but higher than the system effluent results. This was due probably to the blending of water produced by Well No. 3 in the distribution system with untreated water from Well No. 2. A sample collected from Well No. 2 on June 2, 2004 exhibited a 14.9 |o,g/L concentration of total arsenic. Measured pH values ranged from 7.5 to 8.0, with one outlier of 7.1 at DS1 during the first baseline sampling event. Alkalinity levels ranged from 168 to 265 mg/L as CaCO3. Iron concentrations in the first draw samples ranged from <25 to 931 |o,g/L, with the majority of the samples <25 |o,g/L. Iron concentrations in the flushed samples from DS1 and DS2 ranged from <25 to 55 |o,g/L. In general, the iron concentrations in the distribution system samples decreased since the system began operating. The concentrations of manganese in the distribution system samples ranged from <0.1 to 94.1 |o,g/L, but the only results greater than 7.7 |o,g/L were first draw samples at DS2. Manganese levels appear slighly lower since the system began to operate. Lead levels ranged from 0.2 to 71.7 |og/L, with 7 of the 34 samples exceeding the action level of 15 |o,g/L. Five of the action level exceedances for lead were from first draw samples at DS2, with the remaining two exceedances in first draw samples from DS3. Copper concentrations ranged from 1.6 to 393 |o,g/L, with no samples exceeding the 1,300 |o,g/L action level. Neither lead nor copper concentrations in the distribution system appeared to have been affected by the operation of the arsenic treatment unit. The results of the distribution system sampling are summarized in Table 4-10. 4.6 System Costs The cost-effectiveness of the system is evaluated based on the dollar cost per 1,000 gallons of water treated. This includes the tracking of capital costs such as equipment, engineering, and installation costs and O&M costs such as media replacement and disposal, chemical supply, electrical power use, and labor. 36 ------- Table 4-10. Distribution System Sampling Results No. of Sampling Events BL1 BL2 BL3 1 2 3 4 5 Address Sample Type Flushed/lst Draw Sampling Date* 12/8/2003 12/11/2003 12/30/2003 2/11/2004 3/10/2004 4/7/2004 5/12/2004 6/23/2004 DS1 12 Warthen LCR 1st Draw Stagnation Time (hrs) 8 8.5 7.7 8.5 7.8 8.5 8.1 8.1 I O. 7.1 7.8 7.7 7.6 7.8 7.7 7.8 8.0 ft- c '~m .^ < 200 178 197 207 230.0 249 223 183 M < 23.3 26.0 22.4 10.4 8.1 9.3 9.5 1.8 S. 48 40 <25 49 <25 <25 <25 <25 c 5.0 4.0 2.0 1.9 1.9 3.5 1.7 1.0 £ 0.9 0.6 1.1 0.4 0.7 0.2 1.7 2.0 O 9.1 7.1 17.0 NA 12.5 7.5 156 33.7 DS2 Crossroads Non-Residence 1st Draw i O. 7.7 7.8 NS 7.8 7.8 7.8 7.8 7.9 ..& c is ££ 187 196 NS 182 235.0 257 237 195 M < 26.3 28.2 NS 7.4 8.8 10.2 7.2 3.1 £ 37 931 NS 783 97.7 27 <25 <25 c 6.4 94.1 NS 34.1 10.8 23.8 1.8 1.4 £ 22.5 16.8 NS 60.2 71.7 15.9 1.7 6.0 O 99.5 206 NS 393 159 105 15.5 84.7 Flushed i O. NS NS 7.8 7.8 7.8 7.8 7.8 7.9 ..& c is ££ NS NS 201 186 230.0 265 241 195 M < NS NS 23.4 2.5 8.3 9.5 7.6 4.3 £ NS NS <25 55 <25 <25 <25 <25 c NS NS 2.3 0.6 2.7 1.3 2.2 1.2 £ NS NS 1.2 2.9 1.5 0.8 2.3 9.3 O NS NS 8.6 25.7 9.3 6.6 11.4 1.6 DS3 Guillermo Non-residence 1st Draw i O. 7.8 7.9 NS 7.7 7.9 8.0 7.8 8.0 ..& c is ££ 181 200 NS 198 197.0 168 229 195 M < 26.3 23.7 NS 5.3 2.4 2.8 5.1 2.5 £ 74 40 NS 47 22.5 <25 <25 <25 c 7.5 7.7 NS 1.7 5.6 4.1 1.9 0.6 £ 8.2 1.0 NS 8.7 41.3 3.3 3.4 22.9 O 33.6 10.1 NS 30.0 315 42.5 19.6 121 Flushed i O. NS NS 7.8 7.7 8.0 7.9 7.8 7.9 ..& c is ££ NS NS 207 215 185.0 180 233 175 M < NS NS 23.6 6.7 1.8 2.5 5.6 4.5 £ NS NS <25 48 <25 <25 <25 <25 c NS NS 2.1 2.3 0.1 0.1 1.0 1.2 £ NS NS 1.1 1.0 6.2 0.9 2.1 3.8 O NS NS 9.1 17.0 14.5 10.8 11.0 19.2 : System operation started on January 16, 2004. The unit for analytical parameters is |ig/L, except for pH (no unit) and alkalinity (mg/L as CaCO3). Lead action level =15 |ig/L; copper action level =1.3 mg/L. NS = not sampled; NA = not available; BL = baseline sampling. ------- 4.6.1 Capital Costs. The capital investment costs for equipment, site engineering, and installation were $153,000 (see Table 4-11). The equipment costs were $112,000 (or 73% of the total capital investment), which included $72,200 for the APU-300 skid-mounted unit, $24,000 for the SORB 33™ media (i.e., $150/ft3 or $5.34/lb to fill two vessels), and vendor's labor and travel for the system shakedown and startup. Table 4-11. Capital Investment for the APU-300 System at the Desert Sands MDWCA Site Description Quantity Cost % of Capital Investment Cost Equipment Costs APU-300 Skid-Mounted System SORB 33™ Media Miscellaneous Equipment and Materials Vendor Labor Vendor Travel Equipment Total 1 unit 160 ft3 - - - - $72,200 $24,000 $2,500 $9,500 $3,800 $112,000 - - - - - 73% Engineering Costs Subcontractor Vendor Labor Engineering Total — — — $16,300 $6,700 $23,000 — — 15% Installation Cost Subcontractor Vendor Labor Vendor Travel Installation Total Total Capital Investment — — — — - $9,000 $5,600 $3,400 $18,000 $153,000 — — — 12% 100% The engineering costs included the costs for the preparation of the system layout and footprint, design of the piping connections up to the distribution tie-in points, design of the electrical connections, and assembling and submission of the engineering plans for the permit application (Section 4.3.1). The engineering costs were $23,000, which was 15% of the total capital investment. The installation costs included the costs for the equipment and labor to unload and install the APU-300 system, perform the piping tie-ins and electrical work, and load and backwash the media (Section 4.3.3). The installation was performed by STS and the Desert Sands MDWCA plant operator subcontracted to STS. A variety of elevated pressure and flow restriction issues caused the actual system startup date to be delayed, eventually prompting STS to redesign the system's piping, valving, and instruments and controls. The costs for the system retrofitting were not included in this cost analysis. The installation costs were $18,000, or 12% of the total capital investment. Desert Sands MDWCA constructed an addition to its existing pump house at Well No. 3 to house the APU-300 system (Section 4.3.2). The structure was built by the Desert Sands MDWCA plant operator with the exception of the electrical tie-in. The total cost for the building was $3,700, with $2,700 for materials and $1,000 for labor. Approximately 80 hours of labor were required to complete the construction effort. The total capital cost of $153,000 and equipment cost of $112,000 were converted to a unit cost of $0.06/1,000 gallon and $0.04/1,000 gallon, respectively, using a capital recovery factor (CRF) of 0.06722 38 ------- based on a 3% interest rate and a 20-year return period (Chen et al., 2004). These calculations assumed that the system operated 24 hours a day, 7 days a week at the system design flowrate of 320 gpm. The system operated only 4 to 8.3 hours a day (see Table 4-5), producing 14,647,000 gallons of water during the 6-month period, so the total unit cost and equipment-only unit cost were increased to $0.35/1,000 gallon and $0.26/1,000 gallon, respectively, at this reduced rate of usage. Using the system's rated capacity of 320 gpm, the capital cost was $476 per gallon of design capacity and equipment-only cost was $350 per gallon of design capacity. These calculations did not include the building construction cost. 4.6.2 Operation and Maintenance Costs. O&M costs for the Desert Sands MDWCA system includes only incremental costs associated with the APU-300 system, such as media replacement and disposal, chemical supply, electricity, and labor. These costs are summarized in Table 4-12. Because media replacement and disposal did not take place during the first six-months of operation, its cost per 1,000 gallons of water treated was calculated based upon a projected breakthrough and an estimated media changeout cost (i.e., $26,800 to change out both vessels) (Figure 4-15). This media changeout cost included costs for media, freight, labor, travel expenses, and media profiling and disposal fee. At the vendor-estimated media capacity of 132,000 BV (Table 4-4), the media replacement cost is projected to be $0.17/1,000 gallons (Figure 4-15). This cost, however, will be determined once the actual breakthrough occurs and the cost of media replacement becomes available. re ra o o o » O&M cost Media replacement cost 20 30 40 50 60 70 80 90 100 110 120 Media Working Capacity, Bed Volumes (xlOOO) 130 140 150 Figure 4-15. Media Replacement and O&M Cost for the Desert Sands MDWCA APU-300 System 39 ------- Table 4-12. O&M Costs for the APU-300 System at the Desert Sands MDWCA Site Cost Category Volume processed (kgal) Value 14,647 Assumptions Through July 16, 2004 Media Replacement and Disposal Media cost ($/ft3) Total media volume (ft3) Media replacement cost ($) Labor cost ($) Media disposal fee ($) Subtotal Media replacement and disposal cost ($71,000 gal) $150 160 $24,000 $2,120 $680 $26,800 See Figure 4-15 Vendor quote Both vessels Vendor quote Vendor quote Vendor quote Vendor quote Based upon media run length at 10-|ag/L arsenic breakthrough Chemical Usage Chemical cost ($) $0.000 No additional chemicals required. Electricity Electric utility charge ($/kWh) Usage (kWh) Total electricity cost ($) Electricity cost ($71,000 gal) $0.14 108 $15.12 $0.001 Rate provided by DSMDWCA All prior to retrofit on May 16, 2004 - $0.01/1,000 gal prior to retrofit Labor Average weekly labor (hrs) Labor cost ($71,000 gal) Total O&M cost ($71,000 gal) 1.75 $0.053 See Figure 4-15 15 minutes/day Labor rate = $17/hr Based upon media run length at 10-|j,g/L arsenic breakthrough The only chemical cost was the use sodium hypochlorite for prechlorination, which was in place prior to the installation of the APU-300 system for the purpose of providing chlorine residual prior to distribution. The APU-300 system did not change the use rate of the sodium hypochlorite solution. Therefore, the chemical cost was negligible. Electrical power consumption also was negligible, particularly since the system retrofit in May 2004. After retrofitting, the electric meter stopped registering power consumption. The operator assumed that the meter was faulty, and replaced it with a new and factory-tested meter, which also did not register any power consumption. The APU-300 system did not consume enough electricity to register on the meter. The routine, non-demonstration related labor activities consume only 15 minutes per day, as noted in Section 4.4.5. Therefore, the labor cost is $0.053/1,000 gallons of water treated. 40 ------- 5.0 REFERENCES Battelle. 2003. Revised Quality Assurance Project Plan for Evaluation of Arsenic Removal Technology. Prepared under Contract No. 68-C-00-185, Task Order No. 0019, for U.S. EPA NRMRL. November 17. Battelle. 2004. Final System Performance Evaluation Study Plan: U.S. EPA Demonstration of Arsenic Removal Technology at Desert Sands MDWCA in Anthony, New Mexico. Prepared under Contract No. 68-C-00-185, Task Order No. 0019 for U.S. EPA NRMRL. January 19. Chen, A.S.C., L. Wang, J. Oxenham, and W. Condit. 2004. Capital Costs of Arsenic Removal Technologies: U.S. EPA Arsenic Removal Technology Demonstration Program Round 1. EPA/600/R-04/201. U.S. EPA NRMRL, Cincinnati, OH. Desert Sands MDWCA. 2002a. 40 Year Water Plan 2003-2004. July 18. Desert Sands MDWCA. 2002b. Consumer Confidence Report for 2002. Edwards, M., S. Patel, L. McNeill, H. Chen, M. Frey, A.D. Eaton, R.C. Antweiler, and H.E. Taylor. 1998. "Considerations in As Analysis and Speciation." J. AWWA (March): 103-113. Knocke, W.R., et al. 1987. "Using Alternative Oxidants to Remove Dissolved Manganese from Waters Laden with Organics." J. AWWA (March), 79:3:75. Knocke, W.R., et al. 1990. Alternative Oxidants for the Remove of Soluble Iron and Manganese. Final report prepared for the AWWA Research Foundation, AWWARF, Denver, Colorado (March). Severn Trent Services. 2004. Operation and Maintenance Manual, Model APU-300, Desert Sands MDWCA (Anthony), NM. June 30. U.S. Environmental Protection Agency. 2003. Minor Clarification of the National Primary Drinking Water Regulation for Arsenic. Federal Register, 40 CFR Part 141. March 25. U.S. Environmental Protection Agency. 2002. Lead and Copper Monitoring and Reporting Guidance for Public Water Systems. Prepared by EPA's Office of Water. EPA/816/R-02/009. February. U.S. Environmental Protection Agency. 2001. National Primary Drinking Water Regulations: Arsenic and Clarifications to Compliance and New Source Contaminants Monitoring. Fed. Register., 66:14:6975. January 22. Wang, L., W. Condit, and A. Chen. 2004. Technology Selection and System Design: U.S. EPA Arsenic Removal Technology Demonstration Program Round 1. EPA/600/R-05/001. U.S. EPA NRMRL, Cincinnati, OH. 41 ------- APPENDIX A OPERATIONAL DATA ------- EPA Arsenic Demonstration Project at Desert Sands MDWCA, NM - Daily System Operation Log Sheet Week No. 1 2 3 4 5 6 7 8 Date 01/23/04 01/24/04 01/25/04 01/26/04 01/27/04 01/28/04 01/29/04 01/30/04 01/31/04 02/01/04 02/02/04 02/03/04 02/04/04 02/05/04 02/09/04 02/10/04 02/11/04 02/12/04 02/13/04 02/16/04 02/17/04 02/18/04 02/19/04 02/20/04 02/23/04 02/24/04 02/25/04 02/26/04 02/27/04 02/28/04 02/29/04 03/01/04 03/02/04 03/03/04 03/04/04 03/05/04 03/06/04 03/07/04 03/08/04 03/09/04 03/10/04 03/11/04 03/12/04 03/13/04 03/14/04 Pump House Pump Hour Meter hr 15128.0 15132.9 15141.0 15146.0 15148.0 15153.0 15157.0 15161.0 15164.0 15168.0 15172.0 15177.6 15178.9 15186.9 15198.4 15198.8 15204.5 15209.2 15214.1 15228.2 15233.4 15238.4 15245.9 15251.4 15262.8 15267.1 15271.4 15275.3 15278.2 15282.2 15286.4 15290.5 15295.1 15299.1 15303.7 15310.6 15315.6 15321.5 15323.2 15326.0 15331.0 15336.8 15340.1 15343.5 15349.7 Opt Hours hr 0.0 4.9 8.1 5.0 2.0 5.0 4.0 4.0 3.0 4.0 4.0 5.6 1.3 8.0 11.5 0.4 5.7 4.7 4.9 14.1 5.2 5.0 7.5 5.5 11.4 4.3 4.3 3.9 2.9 4.0 4.2 4.1 4.6 4.0 4.6 6.9 5.0 5.9 1.7 2.8 5.0 5.8 3.3 3.4 6.2 Master Flow Meter Kgal 234,081 234,153 234,282 234,359 234,403 234,476 234,540 234,597 234,658 234,713 234,771 234,845 234,866 234,989 235,167 235,174 235,225 235,333 235,408 235,623 235,701 235,777 235,891 235,976 236,151 236,216 236,282 236,342 236,387 236,448 236,51 1 236,575 236,644 236,715 236,775 236,801 236,876 236,966 236,994 237,035 237,112 237,201 237,253 237,305 237,377 Avg Flowrate gpm NA 245 265 257 367 243 267 238 339 227 244 221 264 256 258 292 150 382 256 254 250 253 253 258 256 252 256 256 259 254 250 260 250 296 217 63 250 254 275 244 257 256 263 255 194 APU Electric Meter KWH 14 15 16 17 18 19 NR 33 34 35 35 38 40 NR 44 44 45 46 47 48 49 50 51 51 53 54 55 55 56 56 57 57 58 58 59 60 60 61 61 61 62 62 63 63 64 Instrument Panel Flow Totalizer 1 gpm 150 off off off off 150 off off off off off off 120 off off 120 120 120 off off off 120 off off off off 120 off off off off off off 120 off off 120 120 120 off 110 off off off off Kgal 221 266 335 375 399 438 471 501 538 568 584 600 615 620 753 756 799 830 863 956 990 1,025 1,074 1,112 1,192 1,221 1,250 1,279 1,298 1,327 1,356 1,384 1,415 1,446 1,475 1,480 1,521 1,563 1,563 1,594 1,631 1,671 1,694 1,717 1,749 Cum. Bed Volume Totalizer 1 #of BV 75 190 257 297 362 417 467 528 578 605 632 657 665 887 892 963 1015 1070 1225 1282 1340 1422 1485 1618 1667 1715 1763 1795 1843 1892 1938 1990 2042 2090 2098 2167 2237 2237 2288 2350 2417 2455 2493 2547 Flow Totalizer 2 gpm 150 off off off off 150 off off off off off off 180 off off 180 180 180 off off off 180 off off off off 180 off off off off off off 170 off off 170 175 170 off 150 off off off off Kgal 216 259 327 367 391 428 461 491 526 558 603 663 681 757 868 872 926 969 1,015 1,111 1,158 1,207 1,277 1,328 1,436 1,476 1,516 1,555 1,582 1,623 1,660 1,698 1,740 1,782 1,820 1,836 1,883 1,936 1,936 1,977 2,022 2,083 2,105 2,137 2,180 Cum. Bed Volume Totalizer 2 #of BV 72 185 252 292 353 408 458 517 570 645 745 775 902 1087 1093 1183 1255 1332 1492 1570 1652 1768 1853 2033 2100 2167 2232 2277 2345 2407 2470 2540 2610 2673 2700 2778 2867 2867 2935 3010 3112 3148 3202 3273 Head Loss (psi) Tank A >15 off off off off >15 off off off off off off 24 off off >15 >15 >15 off off off >15 off off off off >15 off off off off off off >15 off off >15 >15 >15 off >15 off off off off TankB >15 off off off off >15 off off off off off off 24 off off >15 >15 >15 off off off >15 off off off off >15 off off off off off off >15 off off >15 >15 >15 off >15 off off off off Pressure (psig) Influent 76 52 56 58 54 78 54 60 60 60 55 60 80 52 NR 84 84 86 56 54 50 82 54 50 50 50 82 52 50 50 50 50 52 82 54 59 82 84 82 off 80 off off off off Effluent 56 52 56 58 54 60 54 60 60 60 55 60 56 52 NR 54 56 56 56 54 50 56 54 50 50 50 56 52 50 50 50 50 52 58 54 54 60 60 56 off 56 off off off off AP psig 20 NA NA NA NA 18 NA NA NA NA NA NA 24 NA NA 30 28 30 NA NA NA 26 NA NA NA NA 26 NA NA NA NA NA NA 24 NA NA 22 24 26 NA 24 NA NA NA NA System Back- washed Yes/No Yes Yes Yes Yes Yes Yes Yes Yes ------- EPA Arsenic Demonstration Project at Desert Sands MDWCA, NM - Daily System Operation Log Sheet (Continued) Week No. 9 10 11 12 13 14 15 Date 03/15/04 03/16/04 03/17/04 03/18/04 03/19/04 03/20/04 03/21/04 03/22/04 03/23/04 03/24/04 03/25/04 03/26/04 03/27/04 03/28/04 03/29/04 03/30/04 03/31/04 04/01/04 04/02/04 04/03/04 04/04/04 04/05/04 04/06/04 04/07/04 04/08/04 04/09/04 04/10/04 04/11/04 04/12/04 04/13/04 04/14/04 04/15/04 04/16/04 04/17/04 04/18/04 04/19/04 04/20/04 04/21/04 04/22/04 04/23/04 04/24/04 04/25/04 04/26/04 04/27/04 04/28/04 04/29/04 04/30/04 05/01/04 05/02/04 Pump House Pump Hour Meter hr 15352.7 15360.3 15367.2 15369.1 15377.5 15379.7 15383.0 15386.2 15390.2 15395.3 15401.1 15405.4 15409.0 15412.5 15416.8 15420.3 15424.6 15429.4 15432.3 15435.3 NR 15441.6 15444.5 15446.5 15450.4 15453.2 15456.7 15459.6 15462.8 15465.7 15468.9 15473.2 15476.6 15480.6 15484.0 15488.0 15491.6 15495.7 15498.6 15501.9 15505.7 15510.1 15513.9 15517.9 15521.9 15525.0 15528.8 15534.2 15539.3 Opt Hours hr 3.0 7.6 6.9 1.9 8.4 2.2 3.3 3.2 4.0 5.1 5.8 4.3 3.6 3.5 4.3 3.5 4.3 4.8 2.9 3.0 NA 6.3 2.9 2.0 3.9 2.8 3.5 2.9 3.2 2.9 3.2 4.3 3.4 4.0 3.4 4.0 3.6 4.1 2.9 3.3 3.8 4.4 3.8 4.0 4.0 3.1 3.8 5.4 5.1 Master Flow Meter Kgal 237,455 237,564 237,671 237,698 237,799 237,864 237,924 237,963 238,025 238,103 238,199 238,258 238,315 238,369 238,434 238,494 238,554 238,628 238,674 238,719 238,772 238,816 238,868 238,893 238,952 238,995 239,049 239,093 239,135 239,188 239,235 239,301 239,353 239,413 239,465 239,525 239,580 239,634 239,687 239,737 239,795 239,860 239,919 239,980 240,023 240,101 240,147 240,230 240,291 Avg Flowrate gpm 433 239 258 237 200 492 303 203 258 255 276 229 264 257 252 286 233 257 264 250 NA 116 299 208 252 256 257 253 219 305 245 256 255 250 255 250 255 220 305 253 254 246 259 254 179 419 202 256 199 APU Electric Meter KWH 65 65 66 67 67 68 70 70 71 71 72 72 73 74 75 75 76 76 77 78 79 80 81 81 82 83 83 84 84 85 85 86 87 87 88 89 90 91 91 92 92 93 94 94 95 96 97 98 98 Instrument Panel Flow Totalizer 1 gpm 110 off 110 115 off 115 off 115 off 115 off off off off off off off off off off off off off 110 off off off off 120 120 110 110 110 110 110 110 110 110 110 110 110 110 110 off off off 120 110 110 Kgal 1,784 1,839 1,889 1,902 1,949 1,979 2,003 2,025 2,053 2,088 2,138 2,166 2,192 2,217 2,246 2,273 2,301 2,341 2,363 2,384 2,408 2,428 2,449 2,464 2,497 2,517 2,542 2,562 2,582 2,606 2,627 2,664 2,688 2,715 2,739 2,767 2,791 2,816 2,846 2,870 2,896 2,926 2,953 2,955 2,955 2,955 2,983 3,022 3,030 Cum. Bed Volume Totalizer 1 #of BV 2605 2697 2780 2802 2880 2930 2970 3007 3053 3112 3195 3242 3285 3327 3375 3420 3467 3533 3570 3605 3645 3678 3713 3738 3793 3827 3868 3902 3935 3975 4010 4072 4112 4157 4197 4243 4283 4325 4375 4415 4458 4508 4553 4557 4557 4557 4603 4668 4682 Flow Totalizer 2 gpm 140 off 140 155 off 160 off 160 off 155 off off off off off off off off off off off off off 150 off off off off 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 Kgal 2,227 2,299 2,360 2,377 2,434 2,472 2,502 2,531 2,567 2,613 2,676 2,710 2,743 2,775 2,813 2,848 2,884 2,934 2,960 2,987 3,018 3,043 3,071 3,090 3,130 3,155 3,186 3,212 3,237 3,268 3,296 3,341 3,372 3,407 3,438 3,473 3,505 3,537 3,575 3,604 3,638 3,676 3,711 3,746 3,779 3,817 3,850 3,895 3,953 Cum. Bed Volume Totalizer 2 #of BV 3352 3472 3573 3602 3697 3760 3810 3858 3918 3995 4100 4157 4212 4265 4328 4387 4447 4530 4573 4618 4670 4712 4758 4790 4857 4898 4950 4993 5035 5087 5133 5208 5260 5318 5370 5428 5482 5535 5598 5647 5703 5767 5825 5883 5938 6002 6057 6132 6228 Head Loss (psi) Tank A >20 off >20 >20 off >20 off >20 off >20 off off off off off off off off off off off off off >20 off off off off >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 TankB >20 off >20 >20 off >20 off >20 off >20 off off off off off off off off off off off off off >20 off off off off >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 Pressure (psig) Influent 80 off 82 off off 84 54 84 off 84 off off off off NR NR NR NR NR NR NR NR NR 60 NR NR NR NR 82 82 84 84 82 84 84 84 84 82 82 80 80 80 82 82 82 82 82 82 82 Effluent 60 off 60 off off 62 off 62 off off off off off off 60 60 58 60 58 58 60 60 60 82 62 58 60 60 60 60 60 60 60 60 60 60 60 58 60 60 60 60 60 60 60 60 60 60 60 AP psig 20 NA 22 NA NA 22 NA 22 NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA 22 NA NA NA NA 22 22 24 24 22 24 24 24 24 24 22 20 20 20 22 22 22 22 22 22 22 System Back- washed Yes/No Yes Yes Yes Yes Yes Yes > ------- EPA Arsenic Demonstration Project at Desert Sands MDWCA, NM - Daily System Operation Log Sheet (Continued) Week No. 16 17 Date 05/03/04 05/04/04 05/05/04 05/06/04 05/07/04 05/08/04 05/09/04 05/10/04 05/11/04 05/12/04 05/13/04 05/14/04 05/15/04 05/16/04 Pump House Pump Hour Meter hr 15542.1 15546.0 15550.5 15557.1 15562.8 15569.0 15575.0 15580.7 15588.2 15592.2 15599.1 15602.4 15608.1 15621.0 Opt Hours hr 2.8 3.9 4.5 6.6 5.7 6.2 6.0 5.7 7.5 4.0 6.9 3.3 5.7 12.9 Master Flow Meter Kgal 240,360 240,400 240,478 240,577 240,664 240,759 240,849 240,936 241,034 241,110 241,215 241,266 241,353 241,554 Avg Flowrate gpm 411 171 289 250 254 255 250 254 218 317 254 258 254 260 APU Electric Meter KWH 99 100 101 101 102 102 103 103 104 105 106 106 107 108 Instrument Panel Flow Totalizer 1 gpm 110 110 110 110 110 110 110 110 110 110 110 110 110 110 Kgal 3,077 3,104 3,136 3,188 3,229 3,274 3,315 3,356 3,402 3,436 3,493 3,517 3,557 3,663 Cum. Bed Volume Totalizer 1 #of BV 4760 4805 4858 4945 5013 5088 5157 5225 5302 5358 5453 5493 5560 5737 Flow Totalizer 2 gpm 140 140 140 140 140 140 140 150 150 140 145 140 140 140 Kgal 3,968 4,002 4,042 4,107 4,157 4,210 4,262 4,312 4,368 4,412 4,478 4,507 4,557 4,649 Cum. Bed Volume Totalizer 2 #of BV 6253 6310 6377 6485 6568 6657 6743 6827 6920 6993 7103 7152 7235 7388 Head Loss (psi) Tank A >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 TankB >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 >20 Pressure (psig) Influent 82 82 80 80 82 80 80 82 80 80 80 80 80 80 Effluent 60 60 60 60 60 60 60 60 58 60 60 60 60 60 AP psig 22 22 20 20 22 20 20 22 22 20 20 20 20 20 System Back- washed Yes/No Yes > System was turned off for repairing 19 20 21 22 05/24/04 05/25/04 05/26/04 05/27/04 05/28/04 05/29/04 05/30/04 05/31/04 06/01/04 06/02/04 06/03/04 06/04/04 06/05/04 06/06/04 06/07/04 06/08/04 06/09/04 06/10/04 06/11/04 06/12/04 06/13/04 06/14/04 06/15/04 06/16/04 06/1 7/04 06/18/04 06/19/04 06/20/04 15625.6 15632.6 15638.8 15644.6 15648.4 15657.3 15663.7 15670.2 15679.0 15686.8 15693.7 15699.0 15705.8 15712.2 15721.4 15728.1 15738.5 15747.7 15752.1 15761.6 15767.7 15778.0 15787.2 15794.7 15804.4 15812.5 15821.4 15827.4 4.6 7.0 6.2 5.8 3.8 8.9 6.4 6.5 8.8 7.8 6.9 5.3 6.8 6.4 9.2 6.7 10.4 9.2 4.4 9.5 6.1 10.3 9.2 7.5 9.7 8.1 8.9 6.0 241,646 241,746 241,846 241,940 242,002 242,146 242,248 242,353 242,498 242,617 242,725 242,810 242,917 243,018 243,164 243,270 243,432 243,576 243,645 243,795 243,891 244,054 244,203 244,321 244,477 244,606 244,747 244,843 333 238 269 270 272 270 266 269 275 254 261 267 262 263 264 264 260 261 261 263 262 264 270 262 268 265 264 267 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 140 145 145 off off 145 140 135 135 140 off off 135 140 off 135 140 135 135 off off off 150 off 135 off off off 3,663 3,705 3,759 3,809 3,842 3,919 3,972 4,029 4,104 4,166 4,223 4,266 4,321 4,373 4,446 4,499 4,580 4,652 4,680 4,761 4,808 4,837 4,910 4,972 5,055 5,123 5,198 5,248 5737 5807 5897 5980 6035 6163 6252 6347 6472 6575 6670 6742 6833 6920 7042 7130 7265 7385 7432 7567 7645 7693 7815 7918 8057 8170 8295 8378 135 140 145 off off 145 140 135 135 135 off off 140 145 off 140 145 140 130 off off off 150 off 135 off off off 4,649 4,752 4,779 4,820 4,852 4,929 4,983 5,040 5,116 5,179 5,231 5,283 5,341 5,396 5,476 5,534 5,621 5,700 5,739 5,821 5,872 5,970 6,054 6,116 6,197 6,263 6,337 6,387 7388 7560 7605 7673 7727 7855 7945 8040 8167 8272 8358 8445 8542 8633 8767 8863 9008 9140 9205 9342 9427 9590 9730 9833 9968 10078 10202 10285 3 3 3 off off 3 3 3 3 3 off off 4 3 off 3 5 5 6 off off off 3 off 4 off off off 3 3 3 off off 3 3 3 3 3 off off 4 3 off 3 5 6 8 off off off 3 off 4 off off off 66 68 64 52 52 56 62 66 68 60 off off 60 56 off 56 62 67 64 off off off 66 off 70 off off off 60 62 58 52 52 50 56 60 62 54 52 50 52 50 58 50 52 56 58 52 58 58 60 62 62 58 60 52 6 6 6 NA NA 6 6 6 6 6 NA NA 8 6 NA 6 10 11 6 NA NA NA 6 NA 8 NA NA NA Yes Yes Yes ------- EPA Arsenic Demonstration Project at Desert Sands MDWCA, NM - Daily System Operation Log Sheet (Continued) Week No. 23 24 25 26 Date 06/21/04 06/22/04 06/23/04 06/24/04 06/25/04 06/26/04 06/27/04 06/28/04 06/29/04 06/30/04 07/01/04 07/02/04 07/03/04 07/04/04 07/05/04 07/06/04 07/07/04 07/08/04 07/09/04 07/10/04 07/11/04 07/12/04 07/13/04 07/14/04 07/15/04 07/16/04 Pump House Pump Hour Meter hr 15842.4 15851.5 15857.0 15866.8 15872.6 15879.0 15885.0 15891.4 15898.7 15904.2 15911.0 15916.9 15927.1 15932.4 15940.7 15949.8 15955.9 15969.3 15977.3 15987.2 15995.2 16003.5 16008.2 16021.6 16029.9 16036.9 Opt Hours hr 15.0 9.1 5.5 9.8 5.8 6.4 6.0 6.4 7.3 5.5 6.8 5.9 10.2 5.3 8.3 9.1 6.1 13.4 8.0 9.9 8.0 8.3 4.7 13.4 8.3 7.0 Master Flow Meter Kgal 245,019 245,164 245,251 245,407 245,509 245,602 245,706 245,794 245,91 1 245,999 246,109 246,205 246,368 246,455 246,588 246,735 246,832 247,046 247,175 247,333 247,468 247,597 247,672 247,886 248,022 248,136 Avg Flowrate gpm 196 266 264 265 293 242 289 229 267 267 270 271 266 274 267 269 265 266 269 266 281 259 266 266 273 271 APU Electric Meter KWH 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 102 0 0 0 down down down down down Instrument Panel Flow Totalizer 1 gpm 140 off 150 off off 140 off 130 off 125 145 145 off off 135 off 140 off off off 135 135 off off off 140 Kgal 5,349 5,415 5,461 5,542 5,589 5,643 5,697 5,742 5,803 5,849 5,907 5,958 6,045 6,090 6,158 6,227 6,277 6,384 6,453 6,535 6,603 6,667 6,703 6,815 6,886 6,947 Cum. Bed Volume Totalizer 1 #of BV 8547 8657 8733 8868 8947 9037 9127 9202 9303 9380 9477 9562 9707 9782 9895 10010 10093 10272 10387 10523 10637 10743 10803 10990 11108 11210 Flow Totalizer 2 gpm 145 off 150 off off 135 off 130 off 125 145 145 off off 140 off 145 off off off 140 135 off off off 135 Kgal 6,479 6,555 6,600 6,683 6,732 6,786 6,841 6,887 6,948 6,994 7,051 7,101 7,189 7,230 7,301 7,385 7,437 7,554 7,621 7,705 7,777 7,848 7,891 8,006 8,076 8,137 Cum. Bed Volume Totalizer 2 #of BV 10438 10565 10640 10778 10860 10950 11042 11118 11220 11297 11392 11475 11622 11690 11808 11948 12035 12230 12342 12482 12602 12720 12792 12983 13100 13202 Head Loss (psi) Tank A 3 off 3 off off 6 off 8 off 10 3 3 off off 4 off 4 off off off 6 3 off off off 3 TankB 3 off 3 off off 6 off 8 off 10 3 3 off off 3 off 3 off off off 6 3 off off off 3 Pressure (psig) Influent 60 off 58 off off 72 off 76 off 80 62 58 off off 62 off 63 off off off 68 62 off off off 62 Effluent 56 off 52 58 60 60 58 60 62 60 56 52 60 58 56 52 54 58 60 62 56 56 54 56 56 56 AP psig 4 NA 6 NA NA 12 NA 16 NA 20 6 6 NA NA 6 NA 9 NA NA NA 12 6 NA NA NA 6 System Back- washed Yes/No Yes Yes > Note: 4/27/04 - 4/29/04 Unit A Flow meter quit working and worked again on 4/29/04 Green highlight indicates a calculated value NR = No reading; NA = Not available ------- APPENDIX B ANALYTICAL DATA ------- Analytical Results from Long-Term Sampling, Desert Sands MDWCA Sampling Date Sampling Location Parameter Unit Alkalinity Fluoride Sulfate orthophosphate Silica (as SiO2) Sulfide N03-(N) Turbidity PH Temperature DO ORP Free Chlorine Total Hardness Ca Hardness Mg Hardness As (total) As (total soluble) As (particulate) As (III) As(V) Total Fe Dissolved Fe Total Mn Dissolved Mn mg/L(a) mg/L mg/L mg/L mg/L jjg/L mg/L NTU - °C mg/L mV mg/L mg/L« mg/L(a) mg/L« jjg/L jjg/L jjg/L jjg/L re/L jjg/L jjg/L jjg/L jjg/L 1/23/04°° IN 173 0.5 180 0.2 41.8 <5 <0.05 3.5 7.8 28.7 1.0 NA NA 81.1 65.5 15.6 26.1 23.2 2.9 17.6 5.6 45 <25 9.1 9.4 AC 173 0.5 170 0.2 41.7 NA <0.05 1.2 7.9 29.4 1.4 NA 0.5 80.7 67.5 13.2 26.7 23.0 3.7 1.1 21.9 43 <25 8.4 8.1 TT 173 0.5 180 0.2 37.2 NA <0.05 0.1 7.9 29.7 2.3 NA 0.3 81.5 67.6 13.9 1.5 1.2 0.2 0.9 0.3 <25 <25 0.2 0.1 1/28/04 IN 173 <0.10 40.5 0.2 8.1 28.4 1.9 NA NA 26.0 73 10.1 AC 173 <0.10 40.8 0.2 8.0 28.8 2.0 NA 0.3 25.9 70 10.3 TA 169 <0.10 38.5 0.1 8.0 28.9 •=-5 2.0 NA 0.3 1.9 <25 0.3 TB 169 <0.10 39.2 <0.1 7.9 29.0 1.9 NA 0.3 1.5 <25 0.1 2/4/04 IN 180 <0.10 36.4 0.5 8.1 30.2 1.1 NA NA 26.2 106 9.4 AC 176 <0.10 37.3 NA 0.8 8.0 29.5 1.8 NA NA 27.0 112 9.5 TA 180 <0.10 35.3 NA 0.2 7.9 29.9 1.5 NA 0.4 2.0 45 0.1 TB 178 <0.10 36.4 NA 0.2 7.9 29.8 1.5 NA 0.4 1.7 35 0.1 2/11/04 IN 186 <0.10 36.6 0.4 7.9 29.9 1.0 NA NA 25.3 98 9.6 AC 190 <0.10 37.4 0.5 7.9 30.0 1.6 NA NA 27.5 97 9.0 TA 186 <0.10 36.2 0.2 7.9 30.2 1.5 NA NA 2.0 46 0.1 TB 182 <0.10 37.0 0.2 7.9 29.9 1.4 NA NA 2.0 42 0.2 (a) Measured as CaCO3. (b) Water quality parameters sampled on January 27, 2004. IN = inlet; AC = after prechlorination; TA = after tank A; TB = after tank B; TT = after tanks combined. NA = not analyzed. ------- Analytical Results from Long Term Sampling, Desert Sands MDWCA Sampling Date Sampling Location Parameter Unit Alkalinity Fluoride Sulfate orthophosphate Silica Sulfide NO3-(N) Turbidity PH Temperature DO ORP Free Chlorine Total Chlorine Total Hardness Ca Hardness Mg Hardness As (total) As (total soluble) As (particulate) As (III) As(V) Total Fe Dissolved Fe Total Mn Dissolved Mn mg/L(a) mg/L mg/L mg/L mg/L re/L mg/L NTU - °C mg/L mV mg/L mg/L mg/L(a) mg/L(a) mg/L(a) jjg/L jjg/L jjg/L jjg/L re/L re/L re/L re/L re/L 2/18/04 IN 193 0.6 190 <0.10 38.4 <0.08 2.4 7.8 29.8 1.2 NA NA NA 89.4 71.9 17.5 28.6 23.9 4.7 22.8 1.1 55 <25 9.9 9.0 AC 191 0.6 190 <0.10 39.0 <0.08 0.2 7.9 30.1 1.3 NA 0.4 0.5 87.4 70.7 16.7 28.7 23.6 5.1 1.1 22.6 36 <25 9.4 6.0 TT 189 0.6 190 <0.10 38.2 <0.08 0.7 7.9 30.2 1.4 NA 0.4 0.5 89.2 71.1 18.1 1.5 1.4 0.1 1.1 0.3 <25 <25 0.3 0.1 2/25/04 IN 185 <0.10 39.3 0.3 7.9 29.7 1.2 NA NA NA 27.6 35 9.7 AC 185 <0.10 38.9 0.3 7.9 28.9 1.2 NA 0.4 0.5 27.9 31 9.5 TA 185 <0.10 39.0 0.1 7.9 29.0 5.2 1.1 NA 0.4 0.5 1.7 <25 0.1 TB 185 <0.10 38.5 0.1 7.9 29.4 1.6 NA 0.4 0.5 1.5 <25 0.1 3/3/04 IN 177 <0.10 37.9 0.3 7.9 29.9 1.3 NA NA NA 29.8 39 9.5 AC 179 <0.10 37.3 NA 0.1 7.9 29.7 1.3 NA NA NA 28.6 30 9.1 TA 179 <0.10 37.9 NA 0.2 NA NA NA NA NA NA 1.8 <25 0.1 TB 181 <0.10 38.3 NA <0.1 NA NA NA NA NA NA 1.7 <25 0.1 3/10/04 IN 181 <0.10 36.4 0.4 8.0 30.4 1.3 NA NA NA 23.0 53 8.3 AC 189 <0.10 36.4 0.3 7.9 30.8 1.2 NA 0.4 0.5 23.2 47 8.2 TA 185 <0.10 36.0 0.2 7.8 30.6 1.2 NA 0.4 0.5 1.4 <25 0.2 TB 181 <0.10 36.3 0.2 7.8 30.6 1.2 NA 0.4 0.5 1.4 <25 0.3 (a) Measured as CaCO3. IN = inlet; AC = after chlorination; TA = after tank A; TB = after the tank B; TT = after tanks combined. ------- Analytical Results from Long Term Sampling, Desert Sands MDWCA Sampling Date Sampling Location Parameter Unit Alkalinity Fluoride Sulfate orthophosphate Silica Sulfide NO3-(N) Turbidity PH Temperature DO ORP Free Chlorine Total Chlorine Total Hardness Ca Hardness Mg Hardness As (total) As (total soluble) As (particulate) As (III) As(V) Total Fe Dissolved Fe Total Mn Dissolved Mn mg/L(a) mg/L mg/L mg/L mg/L re/L mg/L NTU - °C mg/L mV mg/L mg/L mg/Lw mg/L(a) mg/L(a) jjg/L jjg/L jjg/L jjg/L re/L re/L re/L re/L re/L 3/17/04 IN 182 0.5 190 <0.10 38.7 <0.05 0.5 7.9 30.4 1.3 NA NA NA 78.4 63.9 14.5 22.6 22.4 0.2 20.7 1.7 49 <25 8.5 7.5 AC 182 0.5 180 <0.10 38.4 <0.05 0.2 7.9 30.4 1.2 NA 0.4 0.5 82.1 67.4 14.7 22.3 22.1 0.2 0.5 21.6 32 <25 7.6 5.3 TT 178 0.5 190 <0.10 38.6 <0.05 0.2 7.9 30.6 1.3 NA 0.4 0.5 81.9 66.6 15.3 0.9 0.8 0.1 0.3 0.5 <25 <25 <0.1 <0.1 3/24/04 IN 189 <0.10 38.5 0.4 7.9 30.4 1.5 NA NA NA 25.9 33 8.4 AC 189 <0.10 38.3 0.3 7.9 31.0 1.2 NA 0.4 0.5 25.9 30 7.9 TA 185 <0.10 38.0 0.1 7.9 30.9 5.7 1.1 NA 0.5 0.5 2.4 <25 0.1 TB 193 <0.10 38.4 0.1 7.8 31.1 1.1 NA 0.4 0.5 2.5 <25 0.1 3/31/04 IN 183 <0.10 37.9 1.0 7.8 30.2 1.2 NA NA NA 20.7 71 9.0 AC 181 <0.10 37.2 NA 1.5 7.9 30.6 1.2 NA 0.5 0.6 21.2 69 9.4 TA 185 <0.10 37.6 NA 0.5 7.9 31.0 1.3 NA 0.5 0.6 1.8 <25 <0.1 TB 181 <0.10 37.8 NA 0.2 7.9 31.0 1.1 NA NA NA 1.9 <25 0.1 4/7/04 IN 180 <0.10 39.4 0.9 NA NA NA NA NA NA 30.1 <25 7.5 AC 180 <0.10 40.2 1.0 NA NA NA NA NA NA 30.1 <25 7.3 TA 184 <0.10 39.9 0.2 NA NA NA NA NA NA 1.9 <25 0.1 TB 180 <0.10 40.0 0.4 NA NA NA NA NA NA 1.8 <25 0.1 (a) Measured as CaCO3. IN = inlet; AC = after chlorination; TA = after tank A; TB = after the tank B; TT = after tanks combined. ------- Analytical Results from Long Term Sampling, Desert Sands MDWCA Sampling Date Sampling Location Parameter Unit Alkalinity Fluoride Sulfate orthophosphate Silica Sulfide N03-(N) Turbidity PH Temperature DO ORP Free Chlorine Total Chlorine Total Hardness Ca Hardness Mg Hardness As (total) As (total soluble) As (particulate) As (III) As(V) Total Fe Dissolved Fe Total Mn Dissolved Mn mg/Lw mg/L mg/L mg/L mg/L |xg/L mg/L NTU - °C mg/L mV mg/L mg/L mg/L(a) mg/Lw mg/L(a) re/L |xg/L Hg/L |xg/L |xg/L re/L Hg/L re/L Hg/L 4/14/04 IN 164 0.7 190 <0.10 38.2 0.05 0.6 7.9 29.6 1.3 42 NA NA 85.7 71.1 14.6 28.5 24.8 3.7 22.0 2.8 <25 <25 8.3 8.0 AC 170 0.7 190 <0.10 38.1 0.05 0.3 7.9 29.5 1.3 550 0.4 0.5 85.3 70.9 14.4 29.6 24.7 4.9 1.1 23.6 <25 <25 8.1 6.2 TT 178 0.7 180 <0.10 37.6 0.05 0.3 8.0 29.5 1.3 561 0.5 0.6 84.0 69.4 14.6 1.5 1.6 <0.1 0.9 0.7 <25 <25 0.2 0.1 4/30/04 IN 199 38.1 7.9 30.3 1.2 48 NA NA 24.2 32 9.1 AC 175 38.0 7.9 30.6 1.2 542 0.4 0.5 23.6 27 7.9 TA 199 38.0 180 7.9 30.1 1.1 521 0.4 0.5 1.7 <25 0.5 TB 179 37.9 7.8 30.5 1.2 525 0.4 0.5 1.6 <25 0.5 5/12/04 IN 194 0.6 <0.10 37.4 <5 <0.05 0.7 7.8 30.7 1.2 52 NA NA 101.1 83.7 17.4 25.8 22.0 3.8 21.2 0.8 <25 7.0 7.1 AC 194 0.6 180 <0.10 37.5 NA <0.05 0.6 7.8 30.9 1.1 537 0.4 0.5 111.1 91.9 19.2 25.4 20.3 5.1 0.9 19.4 <25 <25 7.1 5.9 TT 188 0.6 180 <0.10 37.7 NA <0.05 0.5 7.8 31.2 1.3 541 0.4 0.5 110.1 86.6 23.5 1.6 1.4 0.2 0.8 0.6 <25 <25 <0.1 <0.1 5/26/04 IN 226 194 <0.10 <0.10 38.3 38.1 2.8 1.5 7.9 31.0 1.2 62 NA NA 21.4 21.2 64 51 9.9 9.1 AC 190 186 <0.10 <0.10 37.3 37.1 0.8 0.5 7.8 31.3 1.1 525 0.5 0.6 21.7 21.7 40 38 8.6 8.4 TA 194 190 <0.10 <0.10 37.9 37.1 0.4 0.7 7.8 31.2 1.6 503 0.5 0.6 1.7 2.0 <25 <25 0.3 0.3 TB 194 194 <0.10 <0.10 37.6 37.2 0.5 0.8 7.7 31.1 1.5 510 0.5 0.6 2.1 2.4 <25 <25 0.3 0.3 CO (a) Measured as CaCO3. IN = inlet; AC = after chlorination; TA = after tank A; TB = after the tank B; TT = after tanks combined. <25 ------- Analytical Results from Long Term Sampling, Desert Sands MDWCA Sampling Date Sampling Location Parameter Unit Alkalinity Fluoride Sulfate orthophosphate Silica Sulfide NO3-(N) Turbidity PH Temperature DO ORP Free Chlorine Total Chlorine Total Hardness Ca Hardness Mg Hardness As (total) As (total soluble) As (particulate) As (III) As(V) Total Fe Dissolved Fe Total Mn Dissolved Mn mg/Lw mg/L mg/L mg/L mg/L Hg/L mg/L NTU - °C mg/L mV mg/L mg/L mg/Lw mg/L(!l) mg/Lw Mg/L Mg/L Hg/L Mg/L Mg/L Mg/L Mg/L Mg/L Mg/L 06/09/04 IN 187 0.6 170 <0.10 37.8 <0.04 2.7 7.8 31.6 1.8 55 NA NA 89.8 72.5 17.3 25.1 23.1 2.0 22.6 0.5 50 <25 11.0 10.5 AC 187 0.6 170 <0.10 37.8 <0.04 0.6 7.8 31.5 1.4 488 0.4 0.5 90.1 73.0 17.1 25.4 23.5 1.9 NA NA 28 <25 8.8 9.2 TT 182 0.6 180 <0.10 37.2 <0.04 0.3 7.7 31.6 1.7 495 0.5 0.5 86.6 70.1 16.5 3.0 2.8 0.2 1.8 1.0 <25 <25 0.8 0.5 06/23/04 IN 195 <0.10 38.7 <5 0.8 7.7 31.1 1.7 $§0 NA NA <0.2 25.0 36 7.9 AC 179 <0.10 38.3 NA 0.7 7.7 31.3 1.5 501 0.5 0.5 25.6 34 7.7 TA 171 <0.10 38.1 NA 0.4 7.7 30.9 1.5 631 0.5 0.5 2.4 <25 <0.1 TB 175 <0.10 38.9 NA 0.5 7.7 30.8 1.4 528 0.4 0.5 2.8 <25 <0.1 07/07/04 IN 197 0.6 <0.10 38.0 0.2 7.6 30.6 1.3 81 NA NA 80.2 64.1 16.1 23.7 21.9 1.8 21.0 0.9 58 8.9 8.6 AC 197 0.6 190 <0.10 37.9 <0.2 0.2 7.7 31.2 1.2 486 0.4 0.4 79.2 63.1 16.1 23.9 22.5 1.4 1.1 21.4 50 <25 9.4 5.7 TT 189 0.6 190 <0.10 38.2 <0.2 0.1 7.6 31.0 1.5 502 0.4 0.5 74.5 60.6 13.9 2.8 2.6 0.2 1.2 1.4 <25 <25 0.5 0.3 (a) Measured as CaCO3. IN = inlet; AC = after chlorination; TA = after tank A; TB = after the tank B; TT = after tanks combined. NA = not available. ------- |