INDUSTRIAL   STORMWATER
FACT SHEET  SERIES
                                                 Sector J: Mineral Mining and
                                                         Processing Facilities
           U.S. EPA Office of Water
           EPA-833-F-06-025
           December 2006
 What is the NPDES stormwater permitting program for industrial
 activity?
 Activities, such as material handling and storage, equipment maintenance and cleaning, industrial
 processing or other operations that occur at industrial facilities are often exposed to stormwater. The
 runoff from these areas may discharge pollutants directly into nearby waterbodies or indirectly via
 storm sewer systems, thereby degrading water quality.
 In 1990, the U.S. Environmental Protection Agency (EPA) developed permitting regulations under the
 National Pollutant Discharge Elimination System (NPDES) to control stormwater discharges associated
 with eleven categories of industrial activity. As a result, NPDES permitting authorities, which may be
 either EPA or a state environmental agency, issue stormwater permits to control runoff from these
 industrial facilities.
 What types of industrial facilities are required to obtain permit
 coverage?
 This fact sheet specifically discusses stormwater discharges that have been exposed to significant
 materials from active and inactive mineral mining and processing facilities as defined by Standard
 Industrial Classification (SIC) Major Group 14. Facilities and products in this group fall under the
 following categories, all of which require coverage under an industrial stormwater permit:
    4- Potash, Soda, and Borate Minerals (SIC Code 1474)
    4 Phosphate Rock (SIC Code 1475)
    4 Chemical and Fertilizer Mineral Mining (SIC Code 1479)
    4- Dimension Stone (SIC Code 1411)
    4 Crushed and Broken Limestone (SIC Code 1422)
    4- Crushed and Broken Granite (SIC Code 1423)
    4 Crushed and Broken Stone (SIC Code 1429)
    4 Construction Sand and Gravel (SIC Code 1442)
    4 Industrial Sand and Gravel (SIC Code 1446)
    4 Kaolin and Ball Clay (SIC Code 1455)
    4 Clay, Ceramic, and Refractory Minerals (SIC Code 1459)
    4 Miscellaneous Nonmetallic Minerals, Except Fuels (SIC Code 1499).
 Contact your permitting authority for any additional requirements or limitations, as industrial
 stormwater permit coverage  may or may not cover or be required for certain discharges from mineral
 mining and processing facilities.

-------
INDUSTRIAL STORMWATER FACT SHEET SERIES
Sector J: Mineral Mining and Processing Facilities
  What does an industrial storm water permit require?
  Common requirements for coverage under an industrial stormwater permit include development of a
  written stormwater pollution prevention plan (SWPPP), implementation of control measures, and sub-
  mittal of a request for permit coverage, usually referred to as the Notice of Intent or NOI. The SWPPP
  is a written assessment of potential sources of pollutants in stormwater runoff and control measures
  that will be implemented at your facility to minimize the discharge of these pollutants in runoff from
  the site. These control measures include site-specific best management practices (BMPs), maintenance
  plans, inspections, employee training, and reporting. The procedures detailed in the SWPPP must be
  implemented by the facility and updated as necessary, with a copy of the SWPPP kept on-site. The in-
  dustrial stormwater permit also requires collection of visual, analytical, and/or compliance monitoring
  data to determine the effectiveness of implemented  BMPs. For more  information on EPA's industrial
  stormwater permit and links to State stormwater permits, go to www.epa.gov/npdes/stormwater
  and click on "Industrial Activity."
  What pollutants are associated with activities at my facility?
  Pollutants conveyed in stormwater discharges from active and inactive mineral mining and processing
  facilities will vary. There are a number of factors that influence to what extent industrial activities and
  significant materials can affect water quality.
     4  Geographic location
     4  Hydrogeology
     4  Topography
     4  Mineralogy of the extracted resource and the surrounding rock
     4  How the mineral was extracted (e.g., quarrying/open face, dredging, solution, or underground
        mining operations)
     4  Type of ground cover (e.g., vegetation, crushed stone, or dirt)
     4  Outdoor activities (e.g., material storage, loading/unloading, vehicle maintenance)
     4  Size of the operation
     4  Type, duration, and intensity of precipitation events

  The activities, pollutant sources, and pollutants detailed in Table 1 are commonly found at mineral
  mining and processing facilities.

  Table 1. Common Activities, Pollutant Sources, and Associated Pollutants at Mineral Mining and
  Processing Facilities
Activity
Site Preparation
Mineral Extraction
Mineral Processing
Activities
Pollutant Source
Road construction
Removal of overburden
Removal of waste rock to expose the mineral body
Blasting activities
Rock sorting
Rock crushing
Rock washing
Raw material storage
Waste rock storage
Raw material loading
Processing materials unloading
Raw or waste material transportation
Pollutant
Dust, total suspended solids (TSS), total
dissolved solids (IDS), turbidity
Dust, TSS
Dust, TSS, TDS, turbidity, fines
Dust, TSS, TDS, turbidity, fines
TSS, TDS, turbidity, pH
Dust, TSS, TDS, turbidity
Dust, TSS, TDS, turbidity, pH
Dust, TSS, TDS, turbidity
Diesel/gas fuel, oil, lime
Dust, TSS, TDS, turbidity
  EPA-833-F-06-025

-------
INDUSTRIAL STORMWATER  FACT SHEET SERIES
Sector J: Mineral Mining and Processing Facilities
  Table 1. Common Activities, Pollutant Sources, and Associated Pollutants at Mineral Mining and
  Processing Facilities (continued)
Activity
Other Activities
Equipment/Vehicle
Maintenance
Reclamation
Activities
Pollutant Source
Sedimentation pond upsets
Sedimentation pond sludge removal and disposal
Air emission control cleaning
Fueling activities
Parts cleaning
Waste disposal of oily rags, oil and gas filters,
batteries, coolants, degreasers
Fluid replacement including hydraulic fluid, oil,
transmission fluid, radiator fluids, and grease
Site preparation for stabilization
Fertilizers
Pollutant
TSS, IDS, turbidity, pH
Dust, TSS, IDS, turbidity, pH
Dust, TSS, IDS, turbidity
Diesel/gas fuel, oil
Solvents, oil, heavy metals, acid/alkaline
wastes
Oil, heavy metals, solvents, acids
Oil, arsenic, lead, cadmium, chromium,
benzene, TCA, TCE, PAHs, solvents
Dust, TSS, TDS, turbidity
Nitrogen, phosphorus
  What BMPs can be used to minimize contact between stormwater
  and potential pollutants at my facility?
  A variety of BMP options may be applicable to eliminate or minimize the presence of pollutants
  in stormwater discharges from mineral mining and processing facilities. You will likely need to
  implement a combination or suite of BMPs to address stormwater runoff at your facility. Your first
  consideration should be for pollution prevention BMPs, which are designed to prevent or minimize
  pollutants from entering stormwater runoff and/or reduce the volume of stormwater requiring
  management. Prevention BMPs can include regular cleanup, collection and containment of debris
  in storage areas, and other housekeeping practices, spill control, and employee training. It may also
  be necessary to implement treatment BMPs, which are engineered structures, intended to treat
  stormwater runoff and/or mitigate the effects of increased stormwater runoff peak rate, volume, and
  velocity. Treatment BMPs are generally more expensive to install and maintain and include oil-water
  separators, wet ponds, and proprietary filter devices.

  Discharges from mining operations are in some ways dissimilar to  other types of industrial facilities.
  Mining  facilities are often in remote locations and may operate only seasonally or intermittently,
  yet need year-round controls because significant materials remain exposed to precipitation when
  reclamation is not completed. These characteristics make resource intensive end-of-pipe management
  controls less desirable.

  EPA believes that the most appropriate means of stormwater management at mineral mining
  and processing facilities are source reduction BMPs. Source reduction BMPs are methods by which
  discharges of contaminants are controlled with little or no required maintenance. Examples of source
  reduction controls include diversion dikes, vegetative covers, and berms. These practices are typically
  low in cost and relatively easy to implement. In some instances,  more resource intensive treatment
  BMPs, including sedimentation ponds, may be necessary depending upon the type of discharge, types
  and concentrations of contaminants, and volume of flow.

  BMPs must be selected and implemented to address the following:


  Good Housekeeping Practices
  Good housekeeping is a practical, cost-effective way to maintain a clean and orderly facility to
  prevent potential pollution sources from coming into contact with stormwater. It includes establishing
  protocols to reduce the possibility of mishandling materials or equipment and training employees
  EPA-833-F-06-025

-------
INDUSTRIAL STORMWATER  FACT SHEET SERIES
Sector J: Mineral Mining and Processing Facilities
  in good housekeeping techniques. Common areas where good housekeeping practices should be
  followed include trash containers and adjacent areas, material storage areas, vehicle and equipment
  maintenance areas, and loading docks. Good housekeeping practices must include a schedule for
  regular pickup and disposal of garbage and waste materials and routine inspections of drums, tanks,
  and containers for leaks and structural conditions. Practices also include containing and covering
  garbage, waste materials, and debris. Involving employees in routine monitoring of housekeeping
  practices has proven to be an effective means of ensuring the continued implementation of these
  measures.

  Minimizing Exposure
  Where feasible, minimizing exposure of potential pollutant sources to  precipitation is an important
  control option. Minimizing exposure prevents pollutants, including debris, from coming into contact
  with precipitation and can reduce the need for BMPs to treat contaminated  stormwater runoff. It can
  also prevent debris from being picked up by stormwater and carried into drains and surface waters.
  Examples of BMPs for exposure minimization include covering  materials or activities with temporary
  structures (e.g., tarps) when wet weather is expected or moving materials or activities to existing
  or new permanent structures (e.g., buildings, silos, sheds). Even the simple practice of keeping a
  dumpster lid closed can be a very effective pollution prevention measure.


  Erosion and Sediment Control
  BMPs must be selected and implemented to limit erosion on areas of your site that, due to
  topography, activities, soils, cover, materials, or other factors are likely  to experience erosion. Erosion
  control BMPs such as seeding, mulching, and sodding prevent soil from becoming dislodged and
  should be considered first. Sediment control BMPs such as silt fences, sediment ponds, and stabilized
  entrances trap sediment after it has eroded. Sediment control BMPs should be used to back-up
  erosion control BMPs.

  Management of Runoff
  Your SWPPP must contain a narrative evaluation of the appropriateness of stormwater management
  practices that divert,  infiltrate, reuse, or otherwise manage stormwater runoff so as to reduce the
  discharge of pollutants. Appropriate measures are highly site-specific, but may include, among
  others, vegetative swales, collection and reuse of stormwater, inlet controls,  snow management,
  infiltration devices, and wet retention measures. For mine sites requiring additional sources of water
  for processing operations, rainfall events and stormwater run-on can be managed for use in dust
  suppression, processing, and washing activities.

  A combination of preventive and treatment BMPs will yield the most effective stormwater
  management for minimizing the offsite discharge of pollutants via stormwater runoff. Though not
  specifically outlined in this fact sheet, BMPs must also address preventive maintenance records or
  logbooks, regular facility inspections, spill prevention and response,  and employee training.

  All BMPs require regular maintenance to function as intended. Some management measures have
  simple maintenance requirements, others are quite  involved. You must regularly inspect all BMPs to
  ensure they are operating properly, including during runoff events. As soon  as a problem is found,
  action to resolve it should be initiated immediately.

  Implement BMPs, such as those listed below in Table 2 for the control of pollutants at mineral
  mining and processing facilities, to minimize and prevent the discharge of pollutants in stormwater.
  Identifying weaknesses in current facility practices will aid the permittee in determining appropriate
  BMPs that will achieve a reduction in pollutant loadings. BMPs listed in Table 2 are broadly
  applicable to mineral mining and processing facilities; however, this  is not a  complete list and you are
  recommended to consult with regulatory agencies or a stormwater engineer/consultant to identify
  appropriate BMPs for your facility.

  EPA-833-F-06-025                                                                            4

-------
INDUSTRIAL STORMWATER  FACT SHEET SERIES
Sector J: Mineral Mining and Processing Facilities
  Table 2.  BMPs for Potential Pollutant Sources at Mineral Mining and Processing Facilities
   Pollutant Source
BMPs
   Site preparation:
   General
   Install temporary or permanent discharge diversions to prevent uncontaminated (or less
   contaminated) flows from contacting sources of pollutants. Examples of BMPs include:

   -  Install dikes, curbs, and berms for discharge diversions.

   -  Use check dams, rock outlet protection, level spreaders, stream alternation and drop
      structures for runoff dispersion.

   Install temporary or permanent diversions to direct contaminated flows to sediment ponds or
   other treatment facilities. Examples of BMPs include:

   -  Install conveyance systems such as channels, gutters, culverts, rolling dips and road sloping,
      and/or roadway water deflectors.

   -  Install gabions, riprap, native rock retaining walls, straw bale barriers, sediment traps/catch
      basins, and vegetated buffer strips for sediment control and collection.
   Site preparation:  Haul
   and access roads
   Construction of haul roads should be supplemented by BMPs that divert runoff from
   road surfaces, minimize erosion, and direct flow to appropriate channels for discharge to
   treatment areas.  Examples of BMPs include:

   -  Install dikes, curbs, and berms for discharge diversions.

   -  Install conveyance systems such as channels, gutters, culverts, rolling dips and road sloping,
      and/or roadway water deflectors.

   -  Use check dams, rock outlet protection, level spreaders, stream alternation and drop
      structures for runoff dispersion.

   -  Install gabions, riprap, native rock retaining walls, straw bale barriers, sediment traps/catch
      basins, and vegetated buffer strips for sediment control and collection.

   -  Keep as much  vegetation as possible when building roads and seed as necessary. Stabilize
      soil via willow  cutting establishment.

   Place as far as possible from natural drainage areas, lakes, ponds, wetlands, or floodplains

   Width and grade of roads should be minimal and should be designed to match the natural
   contours of the area.

   Frequently inspect all  stabilization and structural erosion control measures and  perform all
   necessary maintenance and repairs.
   Mineral extraction:
   Pits/quarries or
   underground mines
FJ  Install dikes, curbs, and berms for discharge diversions.

FJ  Install conveyance systems such as channels and gutters.

FJ  Use serrated slopes, benched slopes, contouring, and stream alteration to direct
   uncontaminated discharges away from a pit or quarry.

FJ  Install sediment settling ponds, straw bale barrier, and siltation berms.

Q  Keep as much vegetation as possible when excavating and seed as necessary to minimize
   exposed soils.
   Mineral extraction
   and processing:
   Overburden, waste
   rock, and raw
   material piles
   Install dikes, curbs, and berms for discharge diversions.

   Install conveyance systems such as channels and gutters.

   Overburden, topsoil, waste rock, raw material, or intermediate and final product stockpiles
   should be located away from surface waters and other sources of water, as well as
   geologically unstable areas.

   Use serrated slopes, benched slopes, contouring, and stream alteration around piles for
   sediment control and collection.

   Install plastic matting, plastic netting, erosion control blankets, mulch straw, compaction,
   sediment/settling ponds, silt fences, and siltation berms for sediment control and collection.
  EPA-833-F-06-025

-------
INDUSTRIAL STORMWATER  FACT SHEET SERIES
Sector J: Mineral Mining and Processing Facilities
  Table 2.  BMPs for Potential Pollutant Sources at Mineral Mining and Processing Facilities (continued)
   Pollutant Source
BMPs
   Mineral extraction
   and processing:
   Overburden, waste
   rock, and raw material
   piles (continued)
FJ  Stabilize and recontour (if necessary) piles.

FJ  Vegetate as many piles as possible (involves topsoiling, seedbed preparation, and/or seeding).
   Reclamation
FJ   Install dikes, curbs, and berms for discharge diversions.

FJ   Install conveyance systems such as channels and gutters.

FJ   Use check dams, rock outlet protection, level spreaders, stream alternation, drop structures,
    serrated slopes, benched slopes, contouring, and stream alteration for runoff dispersion.

Q   Install gabions, riprap, native rock retaining walls, straw bale barriers, sediment traps/catch
    basins, biotechnical stabilization, silt fences, siltation berms, brush sediment barriers and
    vegetated buffer strips for sediment control and collection.

Q   Recontouring and vegetation should  be performed to stabilize soils and prevent erosion in
    mined out portions or inactive areas of the site as active mining moves to new areas (includes
    topsoiling, seedbed preparation, seeding, willow cutting establishment).

FJ   If a quarry is being converted into a reservoir or recreational area, disturbed areas above the
    quarry rim must still be reclaimed.

Q   Use overburden and topsoil stockpiles to fill in a pit or quarry (when practical).
   Equipment/vehicle
   maintenance
FJ   Perform all cleaning operations indoors or under covering when possible. Conduct the
    cleaning operations in an area with a concrete floor with no floor drainage other than to
    sanitary sewers or treatment facilities.

Q   If operations are uncovered, perform them on a concrete pad that is impervious and
    contained. Use berms, curbs, or similar means to ensure that stormwater runoff from other
    parts of the facility does not flow over the maintenance area.

FJ   Collect the stormwater runoff from the cleaning area and provide treatment or recycling.
    Discharge vehicle wash or rinse water to the sanitary sewer (if available and allowed by
    sewer authority), wastewater treatment, a land application  site, or recycle on-site. DO NOT
    discharge  washwater to a storm drain or to surface water.

Q   Eliminate floor drains that are  connected to the storm or sanitary sewer; if necessary, install a
    sump that is pumped regularly. Collected wastes should be properly treated or disposed of by
    a licensed waste hauler.

FJ   Use drip pans, drain boards, and drying racks to direct drips back into a fluid holding tank for
    reuse.

FJ   Drain all parts of fluids prior to disposal. Oil filters can be crushed and recycled.

FJ   Promptly transfer used fluids to the proper container; do not leave full  drip pans or other
    open containers around the shop. Empty and clean drip pans and containers.

FJ   Dispose of greasy rags, oil filters,  air filters, batteries, spent  coolant, and degreasers properly.

FJ   Store batteries and other significant materials inside.

Q   Label and  track the recycling of waste material (e.g., used oil, spent solvents, batteries).

Q   Maintain an organized inventory of materials.

Q   Eliminate or reduce the number and amount of hazardous materials and waste by
    substituting nonhazardous or less hazardous materials.

Q   Clean up leaks, drips, and other spills without using large amounts of water. Use absorbents
    for dry cleanup whenever possible.

Q   Prohibit the practice of hosing down an area where the practice would result in the discharge
    of pollutants to a stormwater system.
  EPA-833-F-06-025

-------
INDUSTRIAL STORMWATER FACT SHEET SERIES
Sector J: Mineral Mining and Processing Facilities
  Table 2.  BMPs for Potential Pollutant Sources at Mineral Mining and Processing Facilities (continued)
   Pollutant Source
BMPs
   Equipment/vehicle
   maintenance
   (continued)
FJ  Clean without using liquid cleaners whenever possible.
FJ  Do all cleaning at a centralized station so the solvents stay in one area.
FJ  If parts are dipped in liquid, remove them slowly to avoid spills.
Q  Do not pour liquid waste into floor drains, sinks, outdoor storm drain inlets, or other storm
   drains or sewer connections.
Q  Park vehicles and equipment indoors or under a roof whenever possible and maintain proper
   control of oil leaks/spills.
Q  Check vehicles closely for leaks and use pans to collect fluid when leaks occur.
Q  Inspect the maintenance area regularly for proper implementation of control measures.
Q  Train employees on proper waste control and disposal procedures.
   Fueling activities
Q  Conduct fueling operations (including the transfer of fuel from tank trucks) on an impervious
   or contained pad or under a roof or canopy where possible. Covering should extend beyond
   spill containment pad to prevent rain from entering.
FJ  When fueling in uncovered area, use a concrete pad (asphalt is not chemically resistant to the
   fuels being handled).
FJ  Use drip pans where leaks or spills of fuel  can occur and where making and breaking hose
   connections.
Q  Use fueling hoses with check valves to prevent hose drainage after filling.
Q  Use spill and overflow protection devices.
Q  Keep spill cleanup material readily available. Clean up spills and leaks immediately.
Q  Minimize/eliminate run-on into fueling areas with diversion dikes, berms, curbing, surface
   grading or other equivalent measures.
Q  Collect stormwater runoff and provide treatment or recycling.
Q  Use dry cleanup methods for fuel area rather than hosing down the fuel area. Follow
   procedures for sweeping up absorbents as soon as spilled substances have been absorbed.
FJ  Perform inspection and preventive maintenance on fuel storage tanks to detect potential
   leaks before they occur.
FJ  Inspect the fueling area to detect problems before they occur.
FJ  Train personnel on proper fueling procedures.
FJ  Provide  curbing or posts around fuel pumps to prevent collisions from vehicles.
FJ  Discourage "topping off" of fuel tanks.
  What if activities and materials at my facility are not exposed to
  precipitation ?
  The industrial stormwater program requires permit coverage for a number of specified types of
  industrial activities. However, when a facility is able to prevent the exposure of ALL relevant activities
  and materials to precipitation, it may be eligible to claim no exposure and qualify for a waiver from
  permit coverage.
  If you are regulated under the industrial permitting program, you must either obtain permit coverage
  or submit a no exposure certification  form, if available. Check with your permitting authority for
  additional information as not every permitting authority program provides no exposure exemptions.
  EPA-833-F-06-025

-------
INDUSTRIAL STORMWATER  FACT SHEET SERIES
Sector J: Mineral Mining and Processing Facilities



  Where do I get more information?
  For additional information on the industrial stormwater program see
  www.epa.gov/npdes/stormwater/msgp.

  A list of names and telephone numbers for each EPA Region or state NPDES permitting authority can
  be found at www.epa.gov/npdes/stormwatercontacts.


  References
  Information contained in this Fact Sheet was compiled from EPA's past and current Multi-Sector
  General Permits and from the following sources:

     4  Idaho Department of Environmental Quality, Air Quality Division. "Air Quality in Idaho:
        Supplemental Fugitive Dust Control Information."
        www.deq.idaho.gov/air/prog_issues/pollutants/dust_control_plan.pdf

     4  Idaho Department of Lands in conjunction with Other State and Federal Agencies. Best
        Management Practices for Mining in Idaho.
        www.idl.idaho.gov/Bureau/Minerals/bmp_manual1992/bmp_index.htm

     4  Orange County, California, Watershed & Coastal Resources Division. "Stormwater program."
        www.ocwatersheds.com/StormWater/documents_bmp_existing_development.asp#ind

     4  Pierce County Public Works and Utilities. "Best Management Practices for Commercial and
        Industrial Activities."
        www.co.pierce.wa.us/xml/services/home/environ/water/cip/swmmanual/stakeholders/
        SWM M % 20V4-C4_1 .pdf

     4  U.S. EPA. 1992. Stormwater Management for Industrial Activities: Developing Pollution
        Prevention Plans and Best Management Practices. EPA 832-R-92-006.
        www.epa.gov/npdes/stormwater

     4  U.S. EPA, Office of Science  and Technology. 1999. Preliminary Data Summary of Urban
        Stormwater Best Management Practices. EPA-821-R-99-012.
        www.epa.gov/OST/stormwater/

     4  U.S. EPA, Office of Wastewater Management. NPDES Stormwater Multi-Sector General Permit
        for Industrial Activities (MSGP).
        www.epa.gov/npdes/stormwater/msgp
  EPA-833-F-06-025

-------