vvEPA
United States
Environmental Protection
Agency
Office of Water
Washington, D.C.
EPA832-F-00-014
September 2000
Waste water
Technology Fact Sheet
Trickling Filters
DESCRIPTION
Trickling filters (TFs) are used to remove organic
matter from wastewater. The TF is an aerobic
treatment system that utilizes microorganisms
attached to a medium to remove organic matter
from wastewater. This type of system is common
to a number of technologies such as rotating
biological contactors and packed bed reactors (bio-
towers). These systems are known as
attached-growth processes. In contrast, systems in
which microorganisms are sustained in a liquid are
known as suspended-growth processes.
APPLICABILITY
TFs enable organic material in the wastewater to be
adsorbed by a population of microorganisms
(aerobic, anaerobic, and facultative bacteria; fungi;
algae; and protozoa) attached to the medium as a
biological film or slime layer (approximately 0.1 to
0.2 mm thick). As the wastewater flows over the
medium, microorganisms already in the water
gradually attach themselves to the rock, slag, or
plastic surface and form a film. The organic
material is then degraded by the aerobic
microorganisms in the outer part of the slime layer.
As the layer thickens through microbial growth,
oxygen cannot penetrate the medium face, and
anaerobic organisms develop. As the biological
film continues to grow, the microorganisms near
the surface lose their ability to cling to the medium,
and a portion of the slime layer falls off the filter.
This process is known as sloughing. The sloughed
solids are picked up by the underdrain system and
transported to a clarifier for removal from the
wastewater.
ADVANTAGES AND DISADVANTAGES
Some advantages and disadvantages of TFs are
listed below.
Advantages
Simple, reliable, biological process.
Suitable in areas where large tracts of land
are not available for land intensive treatment
systems.
May qualify for equivalent secondary
discharge standards.
• Effective in treating high concentrations of
organics depending on the type of medium
used.
• Appropriate for small- to medium-sized
communities.
Rapidly reduce soluble BOD5 in applied
wastewater.
• Efficient nitrification units.
• Durable process elements.
• Low power requirements.
• Moderate level of skill and technical
expertise needed to manage and operate the
system.
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Disadvantages
• Additional treatment may be needed to meet
more stringent discharge standards.
Possible accumulation of excess biomass that
cannot retain an aerobic condition and can
impair TF performance (maximum biomass
thickness is controlled by hydraulic dosage
rate, type of media, type of organic matter,
temperature and nature of the biological
growth).
Requires regular operator attention.
Incidence of clogging is relatively high.
Requires low loadings depending on the
medium.
• Flexibility and control are limited in
comparison with activated-sludge processes.
Vector and odor problems.
Snail problems.
DESIGN CRITERIA
A TF consists of permeable medium made of a bed
of rock, slag, or plastic over which wastewater is
distributed to trickle through, as shown in Figure 1.
Rock or slag beds can be up to 60.96 meters (200
feet) in diameter and 0.9-2.4 meters (3 to 8 feet)
deep with rock size varying from 2.5-10.2 cm (1 to
4 inches). Most rock media provide approximately
149 m2/m3 (15 sq ft/cu ft) of surface area and less
than 40 percent void space. Packed plastic filters
(bio-towers), on the other hand, are smaller in
diameter (6 to 12 meters (20 to 40 feet)) and range
in depth from 4.3 to 12.2 meters (14 to 40 feet).
These filters look more like towers, with the media
in various configurations (e.g., vertical flow, cross
flow, or various random packings). Research has
shown that cross-flow media may offer better flow
distribution than other media, especially at low
organic loads. When comparing vertical media
with the 60 degree cross-flow media, the vertical
media provide a nearly equal distribution of
wastewater minimizing potential plugging at higher
organic loads better than cross flow media. The
plastic medium also required additional provisions,
including ultraviolet protective additives on the top
layer of the plastic medium filter, and increased
plastic wall thickness for medium packs that are
installed in the lower section of the filter where
loads increase.
Source: Metcalf & Eddy, Inc. andTchobonaglous, 1998.
FIGURE 1 TYPICAL TRICKLING FILTER
The design of a TF system for wastewater also
includes a distribution system. Rotary hydraulic
distribution is usually standard for this process, but
fixed nozzle distributors are also being used in
square or rectangular reactors. Overall, fixed
nozzle distributors are being limited to small
facilities and package plants. Recently some
distributors have been equipped with motorized
units to control their speed. Distributors can be set
up to be mechanically driven at all times or during
stalled conditions.
In addition, a TF has an underdrain system that
collects the filtrate and solids, and also serves as a
source of air for the microorganisms on the filter.
The treated wastewater and solids are piped to a
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settling tank where the solids are separated.
Usually, part of the liquid from the settling chamber
is recirculated to improve wetting and flushing of
the filter medium, optimizing the process and
increasing the removal rate.
It is essential that sufficient air be available for the
successful operation of the TF. It has been found
that to supply air to the system, natural draft and
wind forces are usually sufficient if large enough
ventilation ports are provided at the bottom of the
filter and the medium has enough void area.
The following four basic categories of filter design
are based on the organic loading of the trickling
filter.
Low-rate filters
Low-rate filters are commonly used for loadings of
less than 40 kilograms five day biochemical oxygen
demand (BOD5)/100 meters cubed per day (25 Ib
BOD5/1000cu ft/day). These systems have fewer
problems than other filters with regards to filter
flies, odors, and medium plugging because of the
lower loading rate. Low-rate filters with a rock
medium range in depth from 0.9 to 2.4 meters (3-
8 ft.). Most low-rate filters are circular with rotary
distributors, but some filters currently in use are
rectangular. Both of these configurations are
equipped with dosing syphons or periodic pumps to
provide a high wetting rate for short intervals
between rest periods. A minimum wetting rate of
0.4 liters per square meter-second (0.7 gal/sq
ft/min) is maintained to prevent the high rate plastic
filter medium from drying out. With a rock
medium, the filters tend not to be hydraulically
limited and have application limits ranging from
0.01 to 0.04 liters per square meter-second (0.02 to
0.06 gal/sq ft/min).
The sloughed solids from a low-rate filter are
generally well-digested and as a result these filters
yield less solids than higher rate filters. Secondary
quality effluent is readily achievable if the low-rate
trickling filter design incorporates filter media with
bioflocculation capabilities or good secondary
clarification.
Intermediate-rate filters
Intermediate rate filters can be loaded up to 64 kg
BOD5/100 m3-d (40 Ib BOD5/1000cu ft/day). In
order to ensure good distribution and thorough
blending of the filter and secondary effluent, the
system should recirculate the trickling filter
effluent. The biological solids that slough from an
intermediate trickling filter are not as well digested
as those using a low-rate filter.
High-rate filters
High-rate filters are generally loaded at the
maximum organic loading capabilities of the filter
and receive total BOD5 loading ranging from 64 to
160kgBOD5/100m3-d(40tol001b.BOD5/1000cu
ft/day). Achieving a secondary quality effluent is
less likely for a high-rate filter without a second-
stage process. As a result, high-rate filters are often
used with combined processes.
Roughing Filters
Roughing filters are designed to allow a significant
amount of soluble BOD to bleed through the
trickling filter. Filters of this type generally have a
design load ranging from 160-480 kg
BOD5/100 m3-d (100 to 300 Ib. BOD5/1000cu
ft/day).
PERFORMANCE
Recent efforts have been made to combine fixed-
film reactors with suspended growth processes to
efficiently remove organic materials from
wastewater. For example, the combination of a
trickling filter with an activated-sludge process has
allowed for the elimination of shock loads to the
more sensitive activated sludge while providing a
highly polished effluent that could not be achieved
by a trickling filter alone. Table 1 shows the BOD5
removal rates for the four filter types discussed.
Although the TF process is generally reliable, there
is still potential for operational problems. Some of
the common problems are attributed to increased
growth of biofilm, improper design, changing
wastewater characteristics, or equipment failure.
Some common problems with TF function are
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discussed in the Operation and Maintenance
section.
TABLE 1 BOD5 REMOVAL RATES FOR
VARIOUS FILTER TYPES
Filter Type
Low Rate
Intermediate Rate
High Rate
Roughing Filter
BOD5 Removal (%)
80
50
65
40
-90
-70
-85
-65
Source: Environmental Engineers Handbook, 1997.
OPERATION AND MAINTENANCE
Disagreeable Odors from Filter
Potential Cause: Excessive organic load causing
anaerobic decomposition in filter.
Remedy: Reduce loading; increase BOD removal
in primary settling tanks; enhance aerobic
conditions in treatment units by adding chemical
oxidants, preaerating, recycling plant effluent, or
increasing air to aerated grit chambers; scrub off
gases; use plastic media instead of rock.
Potential Cause: Inadequate ventilation.
Remedy: Increase hydraulic loading to wash out
excess biological growth; remove debris from filter
effluent channels, underdrains, and the top of filter
media; unclog vent pipes; reduce hydraulic loading
if underdrains are flooded; install fans to induce
draft through filter; check for filter plugging
resulting from breakdown of the medium.
Ponding on Filter Media
Potential Cause: Excessive biological growth or
foreign matter in or on the filter.
Remedy: Reduce organic loading; increase
hydraulic loading to increase sloughing; use
high-pressure stream of water to flush filter surface;
maintain 1 to 2 mg/L residual chlorine on the filter
for several hours; flood filter for 24 hours; shut
down filter to dry out media; replace media if
necessary; remove debris.
Filter Flies (Psychoda)
Potential Cause Inadequate filter media moisture.
Remedy: Increase hydraulic loading; unplug spray
orifices or nozzles; use orifice opening at end of
rotating distributor arms to spray filter walls; flood
filter for several hours each week during fly season;
maintain 1-2 mg/L residual chlorine on the filter for
several hours.
Potential Cause: Poor housekeeping.
Remedy: Mow area surrounding filter and remove
weeds and shrubs.
Icing
Potential Cause: Low temperature of wastewater.
Remedy: Decrease recirculation; use high-pressure
stream of water to remove ice from orifices,
nozzles, and distributor arms; reduce number of
filters in service as long as effluent limits can still
be met; reduce retention time in pretreatment and
primary treatment units; construct windbreak or
covers.
Rotating Distributor Slows Down or Stops
Potential Cause: Insufficient flow to turn
distributor.
Remedy: Increase hydraulic loading; close
reversing jets.
Potential Cause: Clogged arms or orifices.
Remedy: Flush out arms by opening end plates;
remove solids from influent wastewater; flush out
orifices.
Potential Cause: Clogged distributor arm vent
pipe.
Remedy: Remove material from vent pipe by
rodding or flushing; remove solids from influent
wastewater.
Potential Cause: Distributor arms not level.
Remedy: Adjust guy wires at tie rods.
Potential Cause: Distributor rods hitting media.
Remedy: Level media; remove some media.
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Rotary distributors are very reliable and easy to
maintain. A clearance of 15.2-22.9 centimeters
(6-9 inches) is needed between the bottom of the
distributor arm and the top of the medium bed to
allow the wastewater from the nozzles to spread out
and cover the bed uniformly. This also helps
prevent ice from accumulating during freezing
weather.
Care should be taken to prevent leaks. Follow the
manufacturer's operation and maintenance (O&M)
instructions on pumps, bearings, and motors. All
equipment must be tested and calibrated as
recommended by the equipment manufacturer. A
routine O&M schedule should be developed and
followed for any TF system. It is critical that a TF
system be pilot tested prior to installation to ensure
that it will meet effluent discharge permit
requirements for that particular site.
Disagreeable Odors from Filter
Excessive organic load causing anaerobic
decomposition in filter—Reduce loading;
increase BOD removal in primary settling
tanks; enhance aerobic conditions in
treatment units by adding chemical oxidants,
preaerating, recycling plant effluent, or
increasing air to aerated grit chambers; scrub
off-gases; use plastic media instead of rock
• Inadequate ventilation—Increase hydraulic
loading to wash out excess biological growth;
remove debris from filter effluent channels,
underdrains, and the top of filter media;
unclog vent pipes; reduce hydraulic loading if
underdrains are flooded; install fans to induce
draft through filter; check for filter plugging
resulting from breakdown of media.
Ponding on Filter Media
Excessive biological growth—Reduce
organic loading; increase hydraulic loading to
increase sloughing; use high-pressure stream
of water to flush filter surface (recycled
water); maintain 1 to 2 mg/L residual
chlorine on the filter for several hours; flood
filter for 24 hours; shut down filter to dry out
media; replace media if necessary; remove
debris.
Filter Flies (Psychoda)
• Inadequate moisture on filter
media—Increase hydraulic loading; unplug
spray orifices or nozzles; use orifice opening
at end of rotating distributor arms to spray
filter walls; flood filter for several hours each
week during fly season; maintain 1 to 2 mg/L
residual chlorine on the filter for several
hours.
Poor housekeeping—Mow area surrounding
filter and remove weeds and shrubs.
Icing
• Low temperature of wastewater—Decrease
recirculation; use high-pressure stream of
water to remove ice from orifices, nozzles,
and distributor arms; reduce number of filters
in service as long as effluent limits can still
be met; reduce retention time in pretreatment
and primary treatment units; construct
windbreak or covers.
Rotating Distributor Slows Down or Stops
• Insufficient flow to turn distributor—Increase
hydraulic loading; close reversing jets.
• Clogged arms or orifices—Flush out arms by
opening end plates; remove solids from
influent wastewater; flush out orifices.
• Clogged distributor arm vent pipe—Remove
material from vent pipe by rodding or
flushing; remove solids from influent
wastewater.
• Distributor arms not level—Adjust guy wires
at tie rods.
• Distributor rods hitting media—Level media;
remove some media.
Rotary distributors are very reliable and easy to
maintain. A clearance of 15 to 23 cm (6 to 9
inches) is needed between the bottom of the
distributor arm and the top of the media bed to
allow the wastewater from the nozzles to spread out
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and cover the bed uniformly. This also prevents ice
from accumulating during freezing weather.
Care should be taken to prevent leaks. Follow the
manufacturer's operation and maintenance (O&M)
instructions on pumps, bearings, and motors. All
equipment must be tested and calibrated as
recommended by the equipment manufacturer. A
routine O&M schedule should be developed and
followed for any TF system. It is critical that a TF
system be pilot tested prior to installation to ensure
that it will meet effluent discharge permit
requirements for that particular site.
COST
The cost for a TF system are summarized in Table
2. These costs include construction, labor, total
O&M, and materials needed. Since every TF
system is unique to its site, the overall cost will be
site specific.
REFERENCES
Other Related Fact Sheets
Trickling Filter Nitrification
EPA832-F-00-015
September, 2000
Other EPA Fact Sheets can be found at the
following web address:
http ://www. epa. gov/owmitnet/mtb fact, htm
1. Liu and Liptak. 1997. Environmental
Engineering Handbook. 2d ed. The CRC
Press, LLC. Boca Raton Florida.
2. Martin, Edward J. and Edward T. Martin.
Technologies for Small Water and
Wastewater Systems. 1991. p. 122. New
York, New York.
3. Metcalf & Eddy, Inc. 1991. Wastewater
Engineering: Treatment, Disposal, and
Reuse. 3d ed. The McGraw-Hill
Companies. New York, New York.
4. Mulligan, T. J. and O. K. Scheible. 1990.
Upgrading Small Community Wastewater
Treatment Systems for Nitrification.
HydroQual, Inc. Mahwah, New Jersey.
5. U.S. EPA, 1991. Assessment of Single-
Stage Trickling Filter Nitrification. EPA
430/09-91-005, EPA Office of Municipal
Pollution Control. Washington, D.C.
6. U.S. EPA, 1993. Manual: Nitrogen
Control. EPA Office of Research and
Development. EPA/625/R-93/010.
Cincinnati, Ohio. EPA Office of Water.
Washington, D.C.
TABLE 2 COST SUMMARY FOR A TRICKLING FILTER
Wastewater Construction Cost Labor O&M Materials
Flow (MGD) (Millions of Dollars) (Millions of Dollars) (Millions of Dollars) (Millions of Dollars)
1
10
50
100
0.76
6.34
25
63.40
0.05
0.23
0.5
1.0
0.063
0.15
0.70
1.3
0.009
0.05
0.1
0.2
Source: Adapted from Martin and Martin, 1990.
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7. Water Environment Federation (WEF).
1996. Operation of Municipal Wastewater
Treatment Plants. Manual of Practice No.
11. 5th ed. vol. 2. WEF. Alexandria,
Virginia.
ADDITIONAL INFORMATION
Tony Post, Plant Manager
Central Wastewater Treatment
1020 Sargent Road
Dallas, TX 75203
Jim Medlock, Operations Supervisor
Littleton/Englewood Wastewater Treatment Plant
2900 South Platte River Drive
Englewood, CO 80110
National Small Flows Clearing House
at West Virginia University
P.O. Box 6064
Morgantown, WV 26506
The mention of trade names or commercial
products does not constitute endorsement or
recommendation for use by the U.S. Environmental
Protection Agency.
This fact sheet was developed in cooperation with
the National Small Flows Clearinghouse whose
services are greatly appreciated.
For more information contact:
Municipal Technology Branch
U.S. EPA
Mail Code 4204
1200 Pennsylvania Ave., NW
Washington, D.C., 20460
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