United States
          Environmental Protection
          Agency
Office of Research and
Development
Washington DC 20460
EPA/625/R-95/007
October 1996
&EPA    Seminar Publication

          Managing Environmental
          Problems at Inactive and
          Abandoned Metals Mine
          Sites

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                                         EPA/625/R-95/007
                                            October 1996
            Seminar Publication
   Managing Environmental Problems at
Inactive and Abandoned Metals Mine Sites
          Center for Environmental Research Information
         National Risk Management Research Laboratory
             Office of Research and Development
             U.S. Environmental Protection Agency
                    Cincinnati, Ohio
                                      Printed on Recycled Paper

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                                   Notice
The information in this document has been funded wholly, or in part, by the U.S. Environ-
mental Protection Agency (EPA).  This document has been subjected to EPA's peer and
administrative review and has been approved for publication as an EPA document. Mention
of trade names or commercial products does not constitute endorsement or recommenda-
tion for use.

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                                  Foreword
The U.S. Environmental Protection Agency (EPA) is charged by Congress with protecting
the Nation's land, air, and water resources. Under a mandate of national environmental
laws, the Agency strives to formulate and implement actions leading to a compatible bal-
ance between human activities and the ability of natural systems to support and nurture life.
To meet this mandate, EPA's research program is providing data and technical support for
solving environmental problems today as well as building the science knowledge base nec-
essary to manage our ecological resources wisely, understand how pollutants affect our
health, and prevent or reduce environmental risks in the future.

The National Risk Management Research Laboratory (NRMRL) is the Agency's center for
investigation of technologies and management approaches for reducing risks from threats
to human health and the environment. NRMRL's research program focuses on methods for
the prevention and control of pollution to air, land, water, and subsurface resources; protec-
tion of water quality in pubilc water systems; remediation of contaminated sites and ground-
water; and prevention and control of indoor air pollution. The goal of this research effort is to
catalyze development and implementation of innovative, cost-effective environmental tech-
nologies; develop scientific and engineering information needed by EPA to support regula-
tory and policy decisions; and provide technical support and information transfer to ensure
effective implementation of environmental regulations and strategies.

For many years, mine waste at inactive and abandoned metals mine has been an issue of
great interest to EPA. According to a 1985 Report to Congress, over 50 billion tons of mining
wastes is estimated to exist in the United States. The Agency, through NRMRL,  has pro-
vided technical support for the management of wastes from inactive and abandoned metals
mines by conducting a series of seminars on the topic. The seminar series was developed
based on input from federal, state, and local government organizations; mining, engineer-
ing, and remediation companies; and other interested parties. The goal of the seminars was
to increase public awareness of environmental problems at inactive and abandoned metals
mine and provide information on practical approaches to more effectively manage these
problems.

This publication has been produced in support of NRMRL's strategic  long-term  research
plan. It is published and made available by EPA's Office of Research and Development to
assist the user community and to link researchers with their clients.

                                E. Timothy Oppelt
                  National Risk Management Research Laboratory

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                            Acknowledgments
    This document was prepared (written and edited) under EPA Contract No. 68-C3-0315,
Work Assignments 7 and 52, by Eastern Research Group, Inc. (ERG) and consultants hired
by ERG, namely, the authors who contributed to this publication. The authors were pre-
senters at the seminars of the same name presented in the summer of 1994 under co-
sponsorship of the U.S. Environmental Protection Agency (EPA) and the U.S. Department
of Energy. The EPA project officer for the seminars was Jonathan G. Herrmann, with assis-
tance from Justice A. Manning, who was project officer for this document. Further technical
and financial support was provided by Jonathan G. Herrmann and Roger Wilmoth, respec-
tively, National Risk Management Research Laboratory.  Eugene F. Harris, NRMRL, and
Kunsoo Kim, Ph.D., Columbia University, peer reviewed this document; appreciation is given
for their review. Appreciation is expressed to all who participated in the seminars to make
them a success, including three authors who were unable to contribute to this publication
because of extenuating circumstances.
                                        IV

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                                 Contents
Foreword	"'

Acknowledgments	iv

Chapter 1.   Introduction: Focusing on the Problem of Mining Wastes
              Thomas V. Durkin and Jonathan G. Herrman	1

Chapter 2.   Understanding the Reasons for Environmental Problems
            From Inactive Mine Sites
              Dirk Van Zyl	4

Chapter 3.   The Importance of Site Characterization for Remediation
            of Abandoned Mine Lands
              A. MacG Robertson	8

Chapter 4.   U.S. Bureau of Mines Remediation Research: New Uses
            for Proven Tools
              William B. Schmidt	14

Chapter 5.   The Technology and Operation of Passive Mine Drainage
            Treatment Systems
              Ronald R. Hewitt Cohen	18

Chapter 6.   Cyanide Biotreatment and Metal Biomineralization in Spent
            Ore and Process Solutions
              Leslie C. Thompson	30

Chapter 7.   Acid Mine Drainage: Reclamation at the Richmond Hill and
            Gilt Edge Mines, South Dakota
              Thomas V. Durkin	54

Chapter 8.   The Mine Waste Technology Program and technologies to
            Address Environmental Problems at Inactive Mine Sites
              Martin Foote	62

Chapter 9.   Innovative Approaches to Addressing Environmental Problems
            for the Upper BlackfootMining Complex: Overview
              Judy Reese	70

Chapter 10.  Innovative Approaches to Addressing Environmental Problems
            for the Upper Blackfoot Mining Complex: Voluntary Remedial Actions
              J. Chris Pfahl	75

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                           Contents (continued)
Chapter 11.   Innovative Approaches to Addressing Environmental Problems
             for the Upper Blackfoot Mining Complex: Grouting as a
             Hydrogeological Control for Acid Rock Drainage Reduction
              A. Lynn McCloskey	81

Appendix A. Seminar Speaker List	85

Appendix B. Contributors	88


Note: Papers presented at the seminars but not included in this publication due to extenu-
ating circumstances include Case Study: Sharon Steel/Midvale Tailings Superfund Site,
presented by  William Cornell, U.S. Bureau of Mines, Rolla, MT; Case Study: What  We
Learned About Liability at Penn Mine, presented by Rick Humphreys, California State Wa-
ter Resources Board, Sacramento, CA; and History and Status of Congressional Initiatives
Pertinent to Mining and Mine Waste, presented by J. Curt Rich, Legislative Counsel, Sen-
ate Environment and Public Works Committee.
                                          VI

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                                            Chapter 1.
                  Introduction: Focusing on the Problem of Mining Wastes


                             Thomas V. Durkin and Jonathan G. Herrmann
Background

Mining waste, generated from active and inactive min-
ing sites and from beneficiation activities, and its impact
on human health and the environment are a continuing
problem for government entities, private industry, and
the general public. The nation's reported volume of min-
ing waste is immense. A scoping study conducted by
the Western Governors' Association Mine Waste Task
Force (1) collected the following statistics on inactive and
abandoned mines (lAMs) by state:

  • Arizona—80,000 IAM sites covering 136,653 acres,
   polluting 200 miles of surface waterways.

  • California—2,484 IAM sites, 1,685 mine openings,
   and 578 miles of polluted streams.

  • Colorado—20,299 mine openings and 1,298 miles
   of affected streams.

  • Idaho—27,543 acres affected by lAMs.

  • Missouri—7,655 IAM sites covering 48,175 acres,
   with 109 miles of affected streams.

  • Montana—20,000 IAM sites covering 153,800 acres,
   with 1,118 miles of stream damage.

  • New Mexico—25,320 acres and 69 miles of streams
   affected by lAMs.

  • Oklahoma—26,453 acres affected by lAMs.

  • Utah—25,020 acres affected by lAMs, with 83 miles
   of polluted streams.

Of this total volume, approximately 85 percent is attrib-
uted to copper, iron ore, uranium, and phosphate mining
and related activities. Approximately one-half of the waste
generated is mining waste and one-third is tailings, with
the balance consisting of dump/heap leaching wastes
and mine water.
Because of the extent of these problems, the U.S. Envi-
ronmental Protection Agency in conjunction with the U.S.
Department of Energy organized a series of seminars to
disseminate available information on approaches for
addressing mine waste. This document presents papers
written by the seminar presenters, for which this intro-
ductory paper provides a general context.


Definition and Chemistry of Acid Mine
Drainage (AMD)

The types of mine waste problems are numerous,  but
the most difficult one to address is the acid mine drain-
age (AMD) that emanates from both surface and under-
ground mine workings, waste and development rock, and
tailings piles and ponds. AMD is defined as drainage that
occurs as a result of sulfide oxidation in rock exposed to
air and water. In the case of iron sulfide (pyrite/marca-
site), the chemical reaction in the acid-generating pro-
cess can be simplified to:
FeS2 + 1 5/4 O2
7/2 H2O
                            Fe(OH)3 + 2SO4 + 4H
In the presence of oxygen and water, pyrite oxidizes to
form iron hydroxide (commonly called "yellowboy"), sul-
fate, and hydrogen ions. The liberation of hydrogen ions
causes acidity in water passing over the rock. Every mole
of pyrite yields four moles of acidity.

AMD can be characterized by low pH and increased acid-
ity, elevated heavy metals, sulfate, and total dissolved
solids (JDS).  The low pH water that results from acid
generation is capable of solubilizing heavy metals con-
tained within the waste rock. Most harmful to the envi-
ronment is the high metals loading in  the water emanat-
ing from the waste material. As AMD flows away from
the acid-generating source and  moves into the receiv-
ing environment where the pH is buffered, discoloration
of the stream bed or the material over which the AMD is
passing often is caused due to precipitation of solid metal
hydroxides.

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Stages in the Development of AMD

The development of AMD involves a complex combina-
tion of organic and sometimes inorganic processes and
reactions. To produce severe acid drainage, where the
pH of the system drops below 3, sulfide minerals must
create an optimum microenvironment for rapid oxidation
and must continue to oxidize for a sufficiently long time
to exhaust all of the neutralization potential of the rock
(2). The potential  of sulfide rock to  generate acid is
strongly related to the amount of alkaline, often calcare-
ous, material in the rock. For example, a rock containing
5 percent sulfide minerals may not generate acid due to
an overabundance of calcite in the rock that is available
for acid neutralization. Another rock, containing less than
2 percent sulfide minerals,  might generate a consider-
able amount of acid if no neutralizing minerals are present
within it.

When reactive sulfide rock initially is exposed to flowing
water and oxygen, sulfide oxidation and acid generation
begins. Any calcium-based carbonate in the rock imme-
diately neutralizes this small amount of acidity and main-
tains neutral to alkaline conditions in water passing over
the rock (3). As acid generation continues and the neu-
tralizing agent is consumed or is rendered ineffective in
further neutralization, the pH of the water decreases,
which in turn enhances the conditions for further acid
generation. As the  rate of acid generation accelerates,
the pH progressively decreases in a step-like manner.
Each plateau of relatively steady pH represents the dis-
solution of a neutralizing mineral that  becomes soluble
at that pH (3). If the rate of acid generation remains high
enough  to remove all of the neutralization potential in
the rock, the pH values will  drop below 3 and AMD will
become severe. These various stages can last for weeks,
months, or centuries until the sulfide minerals completely
oxidize and the rock becomes inert, or until special waste
management and AMD control actions are taken.


Prediction of AMD

The prediction of AMD in particular is a rapidly evolving
science. Predictive tests specifically designed for sulfitic
coal mine wastes have been around for decades. Sig-
nificant advances in the predictive techniques applied to
hard rock metal mine waste samples  have been made
in the past 5 to 10 years. Recent studies have been con-
ducted comparing various predictive tests for hard rock
samples (4,5). Accurate predictive testing, proper waste
rock characterization, and proper interpretation of the
resulting data are all of paramount importance in devel-
oping successful sulfide waste rock management tech-
niques. Conducting proper predictive  tests prior to de-
veloping waste  management plans  is the preferred
choice from an environmental as well as economic stand-
point. Millions of dollars can be saved as a result of fo-
cusing on preventing AMD rather than reacting to prob-
lems it can cause.
Predictive analyses can range from simple comparisons
to complex laboratory testing and computer modeling. A
simple, but very useful, assessment might include com-
paring a proposed mining operation with geologically
similar and/or nearby mines where  acid generation is
known to be a problem or not. Rock samples may  un-
dergo relatively inexpensive, short-term "static" predic-
tive testing (e.g., acid/base accounting) in  which the
amount of acid-generating potential of the rock is weighed
against the acid-neutralizing potential of the rock. Static
tests are qualitative tests only. Rock types that undergo
static tests that result in  an indication for potential acid
generation may undergo more expensive, long-term "ki-
netic" tests (e.g., humidity cells or column leach tests) in
which actual weathering reactions are simulated in the
laboratory. Kinetic tests are qualitative indicators of the
rate and amount of acid that a given sample may gener-
ate.
Control of AMD

Much of the effort to control AMD in the past has been
directed at treating the symptoms rather than controlling
the problem at the source. In the early 1990s, significant
research was undertaken to develop  improved sulfide
waste management techniques for hard rock mines.
Control of acid generation can be achieved by removing
one or more of the three essential components in the
acid-generating process (i.e., sulfide, air, or water). Steps
that can be taken to control AMD include:

  • Waste segregation and blending. This would include
   thoroughly blending the acid-generating rock with
   enough rock of a net neutralizing potential that neu-
   tral pH levels within the waste system are maintained.

  • Base additives. Alkaline materials such as limestone,
   lime, and soda ash can be added to the sulfide rock
   upon disposal to buffer acid-generating reactions.

  • Covers and caps. Soil,  clay, and  synthetic covers
   can be placed over the acid-generating rock to mini-
   mize the infiltration of water and air into the system.
   Water covers at acid-generating  tailing impound-
   ments have been effective  in controlling the prob-
   lem.

  • Bactericides. The introduction of certain chemicals
   that reduce the bacteria  (Thiobacillus ferrooxidans)
   that catalyze  the acid-generating reactions have
   been effective in controlling AMD.

  • Collection and treatment of contaminants. In this
   case, AMD is  collected and treated using active or
   passive treatment systems. Active treatment might
   include base additives to precipitate metals out of
   solution, remove the resulting sludge, and discharge
   the treated water. Passive treatment might include
   passing contaminated water through a constructed

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   wetland designed to remove contaminants. These
   control options are less attractive in the long term
   because they treat the symptoms of AMD ratherthan
   controlling the problem at the source.


Conclusion

AMD and the sources of its production are the legacy of
over  100 years of mining in the western United States.
AMD has been a problem in the eastern United States
and throughout the world even longer. The presentations
in this publication describe only a small fraction of the
current thinking  and ongoing research to  address the
issue of mining wastes in general, and AMD in particu-
lar, using comprehensive and cost-effective approaches.
The problem of mining wastes is daunting. An all inclu-
sive description of the types of  environmental issues
posed by mining wastes is beyond the scope of this docu-
ment. Nonetheless, the case histories presented reflect
common mine waste problems and provide insight to
state-of-the-art management techniques. Although these
techniques have been used to successfully address as-
pects of mine waste, they warrant further research and
site application. For the country's best scientists and en-
gineers, the challenge presented by mine wastes in-
volves developing solutions to problems created in the
past, while seeking ways to avoid these problems in the
future.
References

1.   Interstate Mining Compact Commission  (IMCC).
    1992.  Inactive and abandoned non-coal mines: A
    scoping study. Prepared for IMCC of Herndon, VA,
    by Resource Management Associates, Clancy, MT.
    Cooperative Agreement X-817900-01-0 (July).

2.   Steffen, Robertson, and Kirsten (BC) Inc., in asso-
    ciation with Norcol Environmental Consultants and
    Gormley Process Engineering. 1989. Draft acid rock
    drainage technical guide, vols. 1 and 2. ISBN 0-7718-
    8893-7. Prepared for the British Columbia Acid Mine
    Drainage Task Force. BiTech Publishers, Richmond,
    British Columbia, Canada.

3.   Broughton,  L.M., R.W. Chambers, and A. MacG.
    Robertson. 1992. Mine rock guidelines: Design and
    control of drainage water quality. Report No. 93301.
    Prepared by Steffen, Robertson, and Kirsten (BC),
    Inc. for  Saskatchewan Environment and Public
    Safety, Mines Pollution Control Branch. Vancouver,
    British Columbia, Canada.

4.   Coastech Research Inc. 1989. Investigation of pre-
    diction techniques for acid mine drainage. DSS File
    No. 30SQ.23440-7-9178. Report to Canada Center
    for Mineral and  Energy Technology for Mine Envi-
    ronment Neutral Drainage program. Mine Environ-
    ment Neutral Drainage (MEND) Secretariat, Ottawa,
    Ontario, Canada.

5.   Lapakko, K. n.d. Evaluation of tests for predicting
    mine waste drainage pH. Draft report to the West-
    ern Governors' Association by Minnesota Depart-
    ment of Natural  Resources, St. Paul, MN.

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                                             Chapter 2.
                  Understanding the Reasons for Environmental Problems
                                     From Inactive Mine Sites

                                             Dirk Van Zyl
Background

  Mining not only produced wealth, power, and fame
  for the United States it also attracted worldwide at-
  tention and investment to this underdeveloped nation,
  one that was sorely in need of a financial transfusion.
  Without mining—from coal to iron to gold—the United
  States could not have emerged as a world power by
  the turn of the century, nor could it have successfully
  launched its international career of the twentieth cen-
  tury. All this development did not take place without
  disturbance—environmental, personal, economic,
  political and social. Mining left behind gutted moun-
  tains, dredged-out streams, despoiled vegetation,
  open pits, polluted creeks, barren hillsides and mead-
  ows, a littered landscape, abandoned camps  and
  burned-out miners and the entrepreneurs who came
  to mine the miners [1].

As pointed out by historian Duane Smith, mining played
an important role in establishing America on its path to
becoming a superpower. Unfortunately, along with the
success of the mining industry came negative environ-
mental impacts such as acid drainage from mine adits
and waste  rock piles. Indeed, old mining districts are
dotted with  eroded tailings and waste rock piles.

In the nineteenth century, mining was quite widespread
in the United States, but was most concentrated around
the Rocky Mountains in Colorado, the western parts of
Montana, and California and Nevada. Mining operations
in Missouri and Kansas were mostly related to lead and
zinc. The major locations of hard rock mining activity
during the nineteenth century are shown in Figure 1.


Ore Mineralization and Metal Extraction

The following broad comments can be made about the
mineralization associated with hard rock mines:

  • Gold and silver are found in oxidized zones near
   the ground surface, although they often are associ-
   ated with sulfides at greater depths.
  •  Lead, zinc, and copper often are found in sulfide
    mineralization.

  •  Other metals can be associated with mineralization
    (e.g., arsenic, iron, mercury, cadmium).

Often natural mineralizations contain metals that can be
economically exploited. These deposits  also contain
lower concentrations of metals, however,  that are typi-
cally discarded as waste or exposed to water and oxy-
gen following mining operations.

Historically, mine development occurred through pros-
pecting for surface  outcrops. Thus, initially miners ex-
ploited the ore bodies close to the surface or practiced
vein-type mining. Lead zinc in Kansas and  Missouri was
mined through shallow shafts to a depth  of up to  150
feet, and eventually dewatering became a problem. In
mountainous terrain, dewatering was conducted through
a series of adits and tunnels to allow gravity drainage of
whole mining districts (e.g., the Yak Tunnel at Leadville,
Colorado). The mining activities significantly increased
the  surface area of mineralized rock exposed to water
and oxygen.

Miners performed metal extraction by various means.
Physical processes such as grinding further increased
the  surface area of the minerals exposed  to water  and
oxygen. Mercury was introduced for extraction of pre-
cious metals through amalgamation. Smelting also was
conducted to extract metals such as copper from open
stacks at mining  camps (e.g., at Butte, Montana). This
led to air pollution and extensive firewood consumption.
Cyanidation as a process was introduced in the 1890s
in the United States and quickly gained popularity (2).
Flotation processes for the extraction of metal  associ-
ated with sulfide minerals gained acceptance in the early
twentieth century.

The overall effect of metal extraction processes was the
increased exposure of minerals in the mine waste mate-
rials to water and oxygen. Geochemical interactions with
the  waste resulted in acid generation and the leaching
of heavy metals to the surrounding environment. Smelt-

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                                                                                                Granby
   Rich
 Murphy's uamp
                   Tornl
Figure 1. Sites of major hard rock mining activity in the United States during the nineteenth century.
ing resulted in the atmospheric dispersion of contami-
nants such as arsenic and lead.

The presence of mineralization made mining possible.
Unfortunately, however, natural geochemical processes
in undisturbed mineralized areas as well as in areas ex-
ploited for metal production can cause degradation of
water quality. Although the major environmental conse-
quence of mining is the increased surface area of min-
erals exposed to water and oxygen, the release of sedi-
ments is also of concern. Chemicals used in metal ex-
traction, however, seldom have long-term impacts.


Water Quality

Effects on water quality associated with  inactive mine
sites are of particular concern. Selected constituents for
three different catchment areas  in Colorado  are pre-
sented in Table 1. Alum Creek is a small catchment that
drains into the Alamosa River downstream of Wightman
Fork, which drains the Summitville area. Because min-
ing has never been conducted in the Alum Creek drain-
age, the water quality shown is exclusively  a result of
leaching and runoff from natural mineralization.
Wightman Fork below Cropsy Creek is the exit point from
the Summitville mine site. The 1981 data are a useful
measure of the water quality as affected by past mining
activity in the area. The 1991 data indicate some of the
effects of continued mining at the site; to a significant
degree, the  higher concentrations of copper, iron, and
zinc are due to discharge from the Reynolds Tunnel. The
section of Silver Creek at the highway bridge is a catch-
ment near Rico, Colorado. Typical ranges as well as
mean values of constituents for this catchment appear
in Table 1.

More extensive information on the geochemical behav-
ior  and water quality at certain basins in the Upper
Alamosa River in the vicinity of Summitville is provided
in two recent publications (3,4). The geochemical char-
acteristics of the Alum Creek drainage appear to be dif-
ferent from those in the Cropsy Creek drainage because
of exposure to a different alteration assembly (3).  Re-
searchers developed a conservative  estimate of the
maximum possible contributions of mining to the degra-
dation of water quality in the Alamosa  River above the
confluence  with Wightman Fork (4). According to the
study, abandoned  mines could be the  source of about
11 percent of the iron, 18 percent of the aluminum,  and
1 percent of the copper, manganese, and zinc; research-

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Table 1. Water Quality Data Comparison for Selected Mineralized Areas in Colorado
Parameter
(mean, max.,
min.)
PH
Arsenic
Cadmium
Copper
Iron
Lead
Alum Creek
at Mouth
(Aug. 1991)
NAa
5.7
9
3
7
10.2
4.9
259
261
258
126,500
171,500
103,000
4.2
6.8
2
Wightman
Fork Below
Cropsy Creek
(Oct. 1981)
3.44
2
5.4
3,560
6,300
18.5
Wightman
Fork Below
Cropsy Creek
(Oct. 1991)
NA
NA
62
26,000
82,000
NA
Silver Creek at
Bridge Hwy 145
(Mar. 1966 to
Dec. 1968)
7.9
8.4
7.4
NA
NA
NA
NA
NA
NA
111
1,100
0
5,407
125,000
0
655
6,350
0
  Silver


  Zinc
 <0.5
652
843
543
  1.02



770
  <0.2


6,300
                                                                         NA
                                                                                                  855
                                                                                                 2,000
                                                                                                  100
1 NA - not available.
ers attributed the remainder of these constituents to natu-
ral mineralization.


Considerations

The discussion and data presented above demonstrate
that environmental problems from inactive mines are
related to natural mineralization as well as mining activi-
ties that result in increased exposure of minerals to wa-
ter and oxygen. Before the 1930s, for example, environ-
mental effects of mining were poorly understood. Eco-
nomic incentives were the driving force and not environ-
mental protection. Our appreciation of the effects of min-
ing on the environment has improved considerably since
that time, and more significantly during the last 10 years.
For instance, we now know that chemicals  used for hy-
drometallurgical  and flotation extraction typically do not
present a long-term  concern at inactive mining sites.
Rather, natural mineralization and its exploitation are the
source of concern.

Problems  experienced  at inactive mine sites have re-
ceived increased attention because of changes in the
environmental awareness and regulatory environment.
                            Also, we now know more about environmental processes
                            from a multimedia perspective; that is, the interactions
                            involving land, air, and water are better understood. An-
                            other development that has contributed  significantly to
                            the real or perceived problems at mining  sites is our im-
                            proved  analytical capability. Because instruments are
                            available to analyze to much lower concentrations, re-
                            searchers can identify the presence of some constitu-
                            ents previously not detected.

                            Another factor has the potential to contribute to certain
                            perceived or real concerns at mining sites: applying drink-
                            ing water or aquatic standards to streams in mineralized
                            areas without due regard for the likely baseline water
                            quality of the stream prior to mining operations. Water
                            quality can be restored only to what Nature gave us and
                            not better. Thus, site-specific risk issues  should be rec-
                            ognized, and evaluation of the level of  risk should go
                            beyond the broad application of conservative assump-
                            tions.
                             Conclusions

                             Natural mineralization is the greatest contributor to en-
                             vironmental problems at inactive mine sites. Man-made

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materials such as cyanide and flotation chemicals have
not played a significant role in contamination from these
mine sites. Rather, mining increased the exposure of
sulfides and other minerals to oxygen and water, which
leads to acid  rock drainage associated with mining at
active and inactive sites. Thus, designing for closure is
our only option from an environmental and economic view
point.


References

1.  Smith,  D.A. 1987. Mining America. Lawrence, KA:
    University of Kansas Press.

2.  Von Michaelis, H. 1985. Role of cyanide in gold and
    silver recovery. In: Van Zyl, ed. Cyanide and the en-
    vironment, Vol. I. Geotechnical Engineering Program,
    Colorado State University, Fort Collins, CO. pp. 51-
    64.
3.   Bove, D.J., J. Barry, J. Kurtz, K. Hon, A.B. Wilson,
    R.E.  Van Loenen, and R.M. Kirkham. 1995. Geol-
    ogy of hydrothermally altered areas  within the
    Alamosa River Basin, Colorado, and probable ef-
    fects on water  quality.  In: Posey, H.H., J.A.
    Pendleton, and D. Van Zyl, eds. Proceedings of the
    Summitville Forum '95, Denver, CO. Colorado Geo-
    logical Survey, Special Publication 38. pp. 35-41.

4.   Kirkham, R.M., J.R. Lovekin, and M.A. Sares. 1995.
    Sources of acidity and heavy metals in the Alamosa
    River Basin outside of the Summitville mining area,
    Colorado. In:  Posey, H.H., J.A. Pendleton, and D.
    Van Zyl, eds. Proceedings of the Summitville Forum
    '95, Denver, CO. Colorado Geological Survey, Spe-
    cial Publication 38. pp. 42-57.

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                                             Chapter 3.
                          The Importance of Site Characterization for
                            Remediation of Abandoned Mine Lands

                                         A. MacG. Robertson
Requirements for Site Characterization

Mining is a disruptive activity involving physical distur-
bance of the earth's surface to gain access to the ore,
removal and processing of the ore, and deposition of
wastes generated by ore processing. Typically, mining
operations leave behind large man-made structures (e.g.,
roads, mine and mill buildings, and processing facilities),
the underground or open pit mine, and large deposits of
mine  rock excavated to expose the ore as well as tail-
ings (i.e., the residue generated by ore processed to re-
cover valuable minerals). These man-made structures
and waste materials are often unstable or hazardous, or
they become so over time as they weather and deterio-
rate when subjected to the  elements. Indeed, they may
disintegrate with time and may be vulnerable to vandal-
ism and fire.

Mining also removes minerals from the deep anoxic en-
vironment, where they are chemically stable, and ex-
poses them to the high oxygen atmosphere of the earth's
surface and the leaching action  of rainwater. Many of
the newly exposed minerals can react with the gaseous
and liquid components in their new environment to yield
contaminants. These seep and flow—via ground- and
surface-water pathways—into the adjacent environment,
where they might be toxic to aquatic and terrestrial biota.

Remediation efforts at abandoned mine sites involve
identifying sites and aspects of particular mining opera-
tions that have caused, or could result in, damage to the
environment and loss of land-use values. Thus, the first
step in the remediation process  is to characterize the
site in terms of:

  •  Premining conditions

  •  The nature of mine development and its present or
    potential environmental effect

  •  Contaminant control  or reclamation measures  that
    could be considered.
Many of the effects of mine development are time de-
pendent. For example, the processes of erosion and the
development of unstable ditch and dam conditions, as
well as the chemical  evolution that develops into acid
mine drainage conditions, can take many years or tens
of years to develop. At initiation of mining operations,
anticipating the potential for such long-term degradation
or predicting its course often is difficult. Such assess-
ments  depend on short-term laboratory tests using col-
lected material and on the modeling of long-term effects
using uncertain  predictive models. Given the time that
has elapsed since mining operations were undertaken
at many abandoned sites, conditions of degradation and
instability or chemical change and contaminant plume
extension are often well developed. Thus, at abandoned
mines, long-term site characterization usually can  be
determined directly from observation and characteriza-
tion of  current conditions. In such situations, extensive
investigations and laboratory testing programs are not
required to make a preliminary assessment.

Remediation objectives can be divided into three broad
categories:

  • Physical stabilization. Mine  components must  be
    safe and stable.

  • Chemical stabilization. Materials must not decom-
    pose and yield soluble contaminants.

  • Land use and aesthetics. The site must be useful
    and look good.


Technical Guides for Site Characterization

Because comprehensive guidance on the characteriza-
tion of abandoned mine sites cannot reasonably be pro-
vided in this paper, the reader is referred to the following
technical guidelines:

  • Rehabilitation of Mines: Guidelines for Proponents.
    This document, issued by the Ontario  Ministry of

-------
   Northern Development and Mines, provides an ex-
   cellent framework for the characterization of aban-
   doned or closed mines (1).

  • Draft Acid Rock Drainage Technical Guide.  This
   document, prepared for the British Columbia  Acid
   Mine Drainage Task Force, provides a sound de-
   scription of acid generation investigations, including
   testing and site characterization techniques for new
   mines (2).

  • Mine Rock Guidelines: Design and Control of Drain-
   age Water Quality. This document, issued by the
   Mines Pollution  Control  Branch  of Saskatchewan
   Environment and Public Safety, describes site char-
   acterization techniques suitable for field reconnais-
   sance and detailed investigation and characteriza-
   tion of mine rock wastes. Such wastes represent one
   of the most significant sources of environmental ef-
   fects associated with abandoned mine sites (3).

The next section of this paper concentrates on a char-
acterization methodology well suited to sites where acid
drainage from mine rock waste is a particular concern.
The final text section contains techniques of particular
value for performing an initial investigation at sites with
acid rock drainage (ARD).


Steps in the Characterization of Aban-
doned Mine Sites With Acid Rock Drain-
age

Mine site characterization can be divided into two stages:

  •  Initial, or reconnaissance-level, investigation  and
   characterization

  •  Detailed investigation and characterization

For both of these phases, the activities required for in-
vestigation and characterization can be further divided
into three steps as illustrated in Figure  1 and described
in the list below.

  1.  The Planning Step:

     •  Define potential concerns for the site: What
       problems to consider?

     •  Select a methodology for site characterization:
       How to look at the site?

     •  Define the initial information requirements:
       Where to start?

  2.  The Investigation Step:

     •  Establish a set of techniques for initial recon-
       naissance: What can be seen from the site?
   r
  Planning

    t
Investigation

    t
 Evaluation
All Steps must be
considered for
appropriate and
adequate site
charactterization
Figure 1. Site characterization steps.
     •  Evaluate existing information: Are data suffi-
       cient to define concerns?

     •  Define additional data requirements: Where do we
       go from here?

  3.  The Evaluation Step:

     •  "Quantify" potential issues of environmental li-
       ability: What are the real problems?

     •  Evaluate alternative control measures: How
       can these problems be solved?

     •  Conduct a cost/benefit evaluation: What is the
       best control/remediation measure for the cost?

All three steps must be considered early in the site char-
acterization process. Only if the investigator has a sense
of the potential environmental impacts associated with
the site can a characterization plan be developed that
adequately addresses concerns. Moreover, early identi-
fication of the "real problems" and potential remediation
options ensures that site characterization provides suffi-
cient information for designing the most advantageous
remediation measures. Thus, the investigation and evalu-
ation steps are performed iteratively, preferably by the
investigator as site reconnaissance is in progress. The
investigator must:

  • Anticipate the concerns that may be associated with
    a site.

  • Plan the investigation to explore for these concerns.

  • Recognize new concerns as reconnaissance is in
    progress.

  • Evaluate significance of concerns as they are iden-
    tified.

  • Consider the reclamation options that might be ap-
    plicable to these concerns.

  • Assess the requirements of such remediation.

  • Perform any additional characterization necessary
    to provide the information for assessing the effec-
    tiveness of the remediation measures.

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During the initial investigation and characterization, the
investigator performs all the planning, investigation, and
evaluation steps using low-cost techniques that can be
applied in the field. A description of some of these tech-
niques is the focus of this paper. The detailed level of
site characterization that follows the reconnaissance
phase can be planned to address subsequently the re-
maining data deficiencies. The effectiveness of the de-
tailed-level investigation can be improved considerably
by a complete initial  site assessment. Moreover, addi-
tional characterization phases can be avoided.


Initial Investigations at Abandoned Mine
Sites With Acid Rock Drainage

The objective of such reconnaissance is to assess:

  •  Signs of ARD

  •  Factors that control ARD

  •  Control/remediation measures

  •  Environmental effects (with and without control/re-
    mediation measures)

  •  Characterization  requirements for the detailed-level
    investigation

The investigator should take the following to the site:

  •  Equipment  for collecting water samples for subse-
    quent laboratory  analysis.

  •  pH paper or, preferably, a field pH meter as well as
    a conductivity meter for taking measurements of wa-
    ter pH and conductivity as an indicator of acidity and
    dissolved salt content.

  •  Demineralized water and a beaker in which paste
    pH and conductivity tests can be performed on tail-
    ings and rock waste samples.

  •  A10% hydrogen chloride solution for testing for car-
    bonates in rocks.

  •  A hand lens, rock hammer, and mineral identifica-
    tion book for  examining mine rock and identifying
    minerals.

  •  Sample  bags

  •  A camera for recording observations of color, tex-
    ture, and physical conditions.

To assess the ARD conditions on a site, the investigator
must have a basic understanding of the kinetics of acid
generation and contaminant leaching. Acid generation
occurs when sulfide containing rock is mined and brought
to the surface where  it is exposed to air and water. The
sulfides react with the air and water to produce sulfuric
acid. If the resulting acidity is not neutralized by neutral-
izing minerals in the rock, then acidic conditions develop
that leach metals from the rock. This results in the con-
taminated drainage referred to as ARD.

Figure 2 is a plot of the normalized rate of oxidation of
sulfides for various pH values. In the absence of biologi-
cally catalyzed oxidation, oxidation rates are relatively
slow for all pH conditions. Biological oxidation by
Thiobacillus ferrooxidans occurs when the pH has
dropped to below 4.5 and is at a maximum at a pH of
about 3.5. Biological oxidation results in a dramatic (50
to 1,000 times) increase in the oxidation rate. Rocks ex-
posed in the field typically are at neutral pH, which is
controlled by the  presence of alkali minerals such as
calcite in the rock. The paste pH for such fresh rock is
usually neutral with a low conductivity. Immediately after
exposure, oxidation starts but at the slow chemical oxi-
dation rate. Initially any acidity generated is neutralized
by the alkali minerals in the rock, maintaining the neutral
pH and controlling the  rate of oxidation. During this phase,
the pH of the rock remains neutral but sulfates are pro-
duced; thus, a paste  of the rock will produce a neutral
pH but a relatively high  conductivity. If the quantity of
sulfides is sufficient over time to generate enough acid-
ity to consume all the available alkalinity, then acidic con-
ditions begin to develop. The paste pH of the waste rock
decreases and the conductivity becomes extremely high
as the concentration of dissolved salts increases.

The  decrease in pH  that can occur over time is illus-
trated in Figure 3. Each step in the downward curve rep-
resents the pH value at which a particular mineral in the
waste rock buffers the paste pH. As each buffering min-
eral type is consumed, the pH drops and the oxidation
rate might increase. The time required for acidic condi-
tions to develop depends on the amount and nature of
the sulfides and the alkali minerals present in the waste
rock. This process may take from months to many tens
of years. Because large  variations in mineral assem-
blages occur in the waste rock, the rates and time of
onset for acid generation can vary considerably. Thus,
acid  generation initiates  in spots where conditions are
particularly favorable. At these locations color changes,
which occur as the minerals oxidize and are neutralized,
are often readily apparent. The selective sampling of such
'.trigger" spots results in paste pH and conductivity val-
ues indicative of the oxidation and acid-generation pro-
cesses. Thus, by performing field paste pH and conduc-
tivity tests an investigator can  make an early assess-
ment of potential acid-generating conditions long before
the contaminants generated in the process have had a
chance to migrate to  the seeps issuing from the waste
dumps or adjacent streams.

Once acidic conditions have developed locally, then the
acidic solutions can be leached by infiltrating waters and
carried along a seepage pathway. As the acidic solu-
tions migrate along this  pathway, they encounter neu-
                                                   10

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          .2
           x
          o
          3
           CO
          IT

          E
          _N
          "to


           O
                0.2 -
                                                                               Biological
Figure 2. Kinetics of acid generation.
                                                                  PH
               Q.
                   8.0  -
                   6.0  -
                   4.0  -
                   2.0  -
                                                                        pH Plateaus Resulting from Minerals
                                                                        Buffering at Various pH Values
                                                               Time
Figure 3. pH control during acid generation.
                                                             11

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tralizing minerals and the acid solution is neutralized with
the resultant deposition of salts and metal hydroxides.
These deposits have many characteristic colors; they
range from red ferric hydroxide to white aluminum hy-
droxide and blue and green copper carbonates. As acid-
ity continues to migrate down a seepage pathway, the
available alkalinity in the pathway is consumed and the
acid front migrates farther from the source. At a particu-
lar point along a seepage pathway, a progressive change
occurs over time as the pH of the passing seepage wa-
ter decreases. This pH decrease is accompanied by in-
creases in metals and other contaminant concentrations.

The change in metals concentrations that can occur at a
point in a seepage pathway downstream of the acid-gen-
erating source is illustrated in Figure 4. The time needed
for  increased  metal concentrations to be apparent in
downstream wells and monitoring points can  be  ex-
tremely long (tens and hundreds  of years). Thus,  the
monitoring of downstream effects often is not a reliable
early  indicator of potential acid-generation conditions.
For this reason, the site investigator must assess care-
fully the acid-generating conditions of the potential source
materials, rather than concentrate on trying to measure
the downstream environmental impacts.

Where the investigator should look:

  •  As close as possible to the potential acid-generat-
    ing sources; perform paste pH and conductivity tests
    on the materials themselves.

  •  Surface pools on the wastes

  •  Seeps at the toe of the wastes

  •  Decants and surface runoff

  •  Ground water and monitoring wells.

When the investigator should look:

  •  Spring and fall when the flushing by infiltration is
    normally greatest

  •  In mid-summer when staining  may be most appar-
    ent.

  •  At first snowfall when hot spots can be readily ob-
    served.

What the investigator should watch for:

  •  Field observations

    -  Visible sulfides

    -  Red, orange, yellow, white, blue stainings or pre-
      cipitates

    -  Dead vegetation
    -  Melting snow or steaming vents on wastes

    -  Dead fish and other biota

  •  Water quality

    -  Low pH in seeps, ground water, decants

    -  Elevated or rising conductivity, sulfate and/or met-
      als

    -  Increasing acidity or decreasing alkalinity

  •  Geochemistry

    -  Low paste pH of mine wastes

    -  High conductivity in field extractions


References

1.   Ontario Ministry of Northern Development and Mines.
    1992. Rehabilitation of mines: Guidelines for propo-
    nents. Ontario Ministry of Northern Development and
    Mines, Sudbury, Ontario, Canada. Version 1.2 (July).

2.   Steffen, Robertson and Kirsten (BC) Inc. in associa-
    tion with  Norcol Environmental Consultants and
    Gormley Process Engineering. 1989. Draft acid rock
    drainage technical guide, vols. 1  and  2.  Prepared
    for British Columbia Acid Mine Drainage Task Force.
    BiTech Publishers, Richmond, British Columbia,
    Canada. ISBN 0-7718-8893-7.

3.   Steffen, Robertson and Kirsten (BC) Inc. 1992. Mine
    rock guidelines: Design and control of drainage wa-
    ter quality. Prepared for Saskatchewan Environment
    and Public Safety, Mines Pollution Control Branch,
    Prince Albert, Saskatchewan, Canada. Report No.
    93301.
                                                   12

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             0)
                                                                                  Acidic
                                                                                  Drainage
                                                                   Neutralized
                                                                   Acidic Drainage
                                                Process Water
                                   • Original Groundwater
                                                        Time
Figure 4. Kinetics of contaminant front migration.
                                                           13

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                                            Chapter 4.
                        U.S. Bureau of Mines Remediation Research*:
                                   New Uses for Proven Tools

                                         William B. Schmidt
Introduction

The U.S. Bureau of Mines (USBM) has been actively
involved in mine waste research for 3 decades, with par-
ticular emphasis for the past 8 years in the hard rock
area. Historically, USBM's research in the environmen-
tal area has focused on coal-related issues. From 1965
to 1982 this emphasis was consistent with USBM's in-
volvement in coal-related health and safety issues and
later with the implementation of the Surface Mining Con-
trol and Reclamation Act of 1977. The emphasis shifted
to hard rock issues as a result of the increasing public
and industry concern about associated environmental
issues, as well as consolidation of USBM's metallurgy
and mining research efforts and USBM's general rethink-
ing of its mission.

Consolidation of USBM's metallurgical  and mining ar-
eas was beneficial, particularly in regard to hard rock
environmental issues. As a result  of changes, extractive
metallurgists and process engineering specialists were
brought together with hydrologists, geologists, geophysi-
cists, and other mining related practitioners to address
the multidimensional problems typical of mine wastes.

Current remediation research at USBM  focuses on the
following areas:

  • Mine drainage technology

    - Acid drainage from coal mines

    - Acid drainage from metal and nonmetal mines

  • Solid mine waste and subsidence

  • Hazardous waste treatment technologies

    - Characterization

    - Treatment

  • Abandoned mine land (AMI) remediation
• NOTE: Since these seminars, the U.S. Bureau of Mines has been abolished.
Two programs are related to the most critical problems
at present in the mine waste area—liquid and solid
wastes. One program is related to the extension of the
USBM's mining skills to the larger world of contaminated
wastes, and the other is  related to the problems of re-
claiming abandoned coal mine lands, a subset of the
mine waste problem. This latter program is specifically
mandated by Congress and subject to legislative require-
ments.

The allocation of USBM funds between the four princi-
pal research areas in fiscal year 1995 is shown in Figure
1. Funding for these programs in fiscal year 1996 is ex-
pected to increase by about 50 percent.


Mine Drainage Research

USBM's research program for liquid mine waste (i.e.,
mine drainage) focuses on the following areas:

  • Prediction

    -  Fundamental sulfide reactions

    -  Geochemical models (correlated with static and
      kinetic testing and field test results)

    -  Host rock and waste rock dumps

  • Mitigation/control

    -  Seals, grouts,  and caps

    -  Passivation

  • Treatment (contaminant removal)

    -  Chemical

    -  Biological

USBM mine drainage research is carried out in partner-
ship with the U.S. Forest Service (FS). Several years
                                                  14

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                                                        Mine Drainage 39.3%
      Solid/Subsidence 31.1%
                                                                        Abandoned Mine Land 9.4%
                                                    Hazardous Waste 20.2%
      FY 95 = $19.4 Million
Figure 1. USBM funding distribution for remediation research in fiscal year 1995.
ago FS officials proposed this cooperative effort to USBM
to solve a most intractable environmental problem—acid
rock drainage (ARD).

Research concerning prediction of mine drainage prob-
lems concentrates on the host rock and waste dumps.
Field work draws heavily on the efforts of researchers in
Canada's Mine Environment Neutralization Drainage
(MEND) program and other activities in the ARD area
worldwide, including groups working on a major contribu-
tor to ARD—mine tailings. Although the research effort
focuses on the development and testing of better tools
for predicting ARD problems, considerable emphasis also
is placed on determining the generation, migration, and
ultimate fate of mining-reteted contaminants in nature.

Mitigation/control  is important for situations where po-
tential ARD problems could not have been identified be-
forehand. If ARD cannot be predicted, the best approach
is to apply tools and techniques that interrupt the ARD
process or stop the flow of contaminants. The types of
tools being developed or investigated range from passi-
vation of reactive mineral surfaces to the use of grouts
and seals.

The development of treatment technology represents the
"holy grail" of much  of the current research on mine
waste. In this area, a dichotomy exists between regula-
tors and mine operators. Regulators are faced with the
problem of contaminated discharges from an adit or other
mine opening and are looking  for a black box that can
be attached to the end of a pipe to produce gold-book
quality water. Mine operators,  as well as land manag-
ers, envision perpetual treatment, liability, and expendi-
ture of scarce resources as the inevitable consequence
of this approach. Short of these broad goals is the ob-
jective of developing low cost/low maintenance treatment
systems for remote sites.

The need for treatment is inevitable as is the need for
techniques that are both cheaper and pose less of a com-
promise than those offered by the current options. In
some cases, perpetual treatment will be the least costly
and most effective option. Nonetheless, many opportu-
nities for useful research exist. For example, "lime" treat-
ment (i.e., pH adjustment accompanied by precipitation
of acid mobilized metals) is the technology of choice for
many applications. Even this technology offers opportu-
nities for further improvement, such as development of
denser floes and approaches for removing metals  that
would change a nonregulated sludge into  a regulated
waste. In addition, researchers should address the many
"niche" needs for technologies to deal with special situa-
tions and problem contaminants. Also, biotreatment ap-
pears to offer great potential for improved treatment sys-
tems  if researchers can engineer ways to use the  bio-
logic phenomena that they are beginning to understand.

Recent changes in clean water compliance requirements
likely will shift attention to an area that has thus far re-
ceived little attention from the technology community—
nonpoint source controls. Instead of the black box at the
end of the pipe (the visible discharge flowing from the
picturesque old mine) the nonvisible flows through dis-
turbed host rock,  old tailings, and waste piles that are
contaminating streams and rivers  will need to be ad-
                                                   15

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dressed. USBM's research approach should prove ben-
eficial in this area, but a lot of new lessons will be learned.


Solid Waste Research

The solid waste area of USBM's program deals with a
fairly broad range of issues, as listed below:

  •  Reprocessing/process modification

    - Pyrite removal

    - Heavy metal removal

  •  Pyrometallurgical treatment (high temp)

    - Vitrification

    - Metal extraction

  •  Waste disposal

    - Fly ash (i.e., only fly ash from coal covered by
     this program)

    - Dump stability

  •  Subsidence effects

    - Prediction

    - Prevention

A more accurate description  of this  topic might be
nonliquid, nongaseous environmental problems. Much
of this work (e.g., on fly ash disposal, dump stability, sub-
sidence-related research, and blasting vibration studies)
is intended to provide regulatory agencies, the mining
industry, and other interested parties with unbiased in-
formation upon which to base sound decisions. A com-
ponent of this work, however, relates to the issue of hard
rock mining wastes.

One of the subjects that has been of interest to many in
the field has to do with the practicality of separation of
the more reactive components of mine waste. This would
allow for the trouble-free disposal of the 90 percent of
waste that  will not present an  environmental problem
and the special treatment of the much smaller, problem
components. USBM's work using state-of-the-art min-
eral beneficiation technology would suggest that this ap-
proach to waste remediation  has different applicability
to freshly processed wastes than it does to aged wastes
on abandoned sites.


Use of the Technology

In many ways the technology of the mining/mineral pro-
cessing industry, the focus of USBM, is well developed
for the remediation of various contaminated wastes. The
technology is "proven"—a strong technical underpinning
exists for these technologies. In addition, the equipment
used is robust and relatively simple. The industry is given
to building plants around the replication of a series of
"unit operations," each of which is well understood.

On the other hand, as USBM  researchers discovered,
applying these technologies to nonmineral  production
problems requires some rethinking of very basic consid-
erations in regard to the minerals industry. As a general
statement, mineral production  operations are very sen-
sitive to the cost of reagents and supplies. Because the
plants are designed to run for a  long time (e.g., 30 years),
capital  costs diminish in importance. The situation  with
regard  to a 3-year Superfund cleanup is almost exactly
the opposite: Reagent costs are almost trivial and the
cost of a plant is significant. This presented two lines of
thought to USBM researchers. The first is that reagents
that they tended not to consider in regard to the screen-
ing  process  because of their cost (e.g., organic acids
instead of mineral acids) needed to be assessed in  light
of changed circumstances. The second is that the  cur-
rent process of treating each site  as a unique problem
also needed to  be  rethought by those  in charge of
cleanup. If the same plant could  be reused 3, 4,  or 5
times on similar wastes, the cost per yard of treated
material would fall dramatically as the capital costs were
spread over a larger base. Treatment (i.e.,  permanent
removal of the contaminants) became much more com-
petitive with, or cheaper than,  other approaches, such
as stabilization or removal and disposal. Unfortunately,
implementation of this strategy is beyond the control of
USBM.
Recovery of Valuable Metals

Another issue is the potential for making money from
the treatment of wastes, particularly mine wastes, by
recovering valuable metal. In some instances, part of
the cost of remediation of mine wastes might be returned
from the metal recovered. Those instances will be few,
but far more numerous than  instances of covering the
cost of the remediation as well as making a profit.

Most of the mineral sites are  mine sites from which the
ore,  the valuable metal concentrations, have been re-
moved. The cost of extracting additional value from pro-
cessed material generally exceeds the value of the prod-
uct. In  addition, the material left at processing sites has
been altered by natural processes (e.g., oxidation) and
would require additional treatment to restore it to a spe-
cies that has value  in the  marketplace. Similar limita-
tions apply to liquid wastes. Any contaminated stream
might contain some valuable metals, but the concentra-
tions would be such that the kinetics of the reactions
needed to recover them would be generally unfavorable.
For example, a tremendous  quantity  of gold is in the
                                                  16

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oceans in aggregate; however, the concentration of gold
in any given cubic meter of seawater is minuscule.


Abandoned Mine Land

Another element of USBM's environmental research pro-
gram is the Abandoned Mine Land program. This work
primarily concerns areas east of the Mississippi River.
The program was established specifically to help reduce
the cost of reclaiming lands that were mined and aban-
doned before the passage of the Surface Mining Control
and Reclamation Act in 1977. The focus  includes the
control of coal-mine acid drainage, coal subsidence, and
the extinguishing of fires in abandoned mines and coal
dumps. Some of the relevant technology (e.g., sealing
for mine shafts) can be applied to the remediation of
physical hazards from metal mine openings. Most of the
research enhances the USBM's technical base for  ad-
dressing hard rock issues rather than being directly  ap-
plicable.

USBM has been very active in seeking partnerships with
the users of mine technology. USBM encourages addi-
tional opportunities to work with others to advance  the
cause of hard rock environmental remediation.
                                                  17

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                                              Chapter 5.
                        The Technology and Operation of Passive Mine
                                   Drainage Treatment Systems
                                         Ronald R. Hewitt Cohen
Introduction1

Mining activity has increased since the late 1800s as a
result of technological improvements and economic ad-
vantages in blasting, materials handling, and an increase
in the size of equipment, combined with the constantly
increasing demand for minerals. The mining industry's
efforts to meet demand and minimize U.S. dependence
on foreign mineral supplies  has meant an increase in
disturbed lands and adverse environmental effects. Min-
ing conducted prior to 1900 has also left us with a legacy
of waste rock, mine tailings,  and drainage tunnels from
which metal-laden waters contaminate receiving waters.

Treatment of mine effluent using a passive mine drain-
age treatment system (PMDTS) is addressed in this pa-
per.  Please note that the Colorado School of Mines
PMDTS can be used to treat wastewaters from galva-
nizing and  cadmium, chromium, and nickel plating as
well as from lead-acid battery recycling industries.

Production  of acid water is common to mining situations
where pyrite and other metal sulfides become exposed
to atmospheric conditions. Upon exposure to the atmo-
sphere, sufficient oxygen and water are present to ini-
tiate the oxidation of pyrite. The overall reaction is:

FeS2(s) + 4 °2 + 3 H2° -* Fe(°H)3 ^ + 2 SO4 + 3 H+   <1)
Notice the necessity for air and water (although the pro-
cess can occur in a dry environment). Few other natural
weathering reactions produce this amount of acidity.

At pH 3.5 or less, bacteria  such as  Thiobacillus
ferrooxidans accelerate the rate of conversion of Fe++ to
  Much of this paper is based on information from research and development
  studies performed in the laboratory, from the Big Tunnel Pilot system, and
  from the Eagle Mine in Minturn, CO (research supported by Paramount Re-
  sources, through Dames and Moore, Inc.) by Colorado School of Mines per-
  sonnel. The documentation can be located primarily in Masters and Doctor-
  ate thesis of graduate students at the Colorado School of Mines. In particular,
  the paper makes significant use of results from studies by Toshisuke Ozawa,
  Mark Willow, Mary Lanphear, Julia Reynolds, Margaret Staub, JoAnn Euler,
  Peter Lemke, Steven Machemer, and Judy Bolis
Fe3+. Such bacteria may accelerate reactions by orders
of magnitude (2). Numerous studies have documented
the damage acid water causes for surface and ground-
water systems. Sources of acid coal mine drainage pol-
lution in Appalachian active and inactive mines number
66,500 (3). This mine drainage results in approximately
10,500 miles of streams with water quality below desir-
able levels.

Metals mining can result in a diffuse source of pollution
from multiple piles of waste rock and tailings. Each mine
portal, or opening, has mounds of rocks from the mine
workings. Some of the material is waste rock from the
mine and some is the result of crushing and sorting rock
to obtain the ore. In the Rocky Mountain region, it is not
unusual to see hundreds of small mines in an area of a
few square miles, each with mine tailings piles. Once in
piles, the waste material is exposed to the atmosphere
and water such that the remaining sulfide ores can be
oxidized. In addition, the broken and crushed rock offers
a large surface area for the chemical  and biological re-
actions. Emerick (personal comm.)2 estimates that thou-
sands of kilometers of waterways are contaminated by
residuals of metal mining in Colorado alone.

Water contaminated with acid mine drainage may not
be suitable for drinking, livestock watering, support of
wildlife, irrigation, or industrial use. Effects can be asso-
ciated with cadmium, copper, lead, arsenic, and zinc as
well as antimony, arsenic,  beryllium,  chromium, nickel,
silver, thallium, uranium, radium (from  uranium mine tail-
ings and phosphate mines), and selenium.


Metal Wastes Pollution Control

Pollution control in the U.S. mining and metals industry
is a major factor in any  mining operation. This was not
always the case. Public demand for  action resulted in
mining legislation to prevent damage to mined lands.
2 Personal communication with John C. Emerick, Colorado School of Mines,
  Division of Environmental Science and Engineering, Golden, CO (1989).
                                                    18

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Today federal legislation is in place, and nearly every
state has enacted statutes and regulations concerning
mining and mined land reclamation. To conform to these
regulations, the mining industry has developed and con-
tinues to develop pollution control measures and treat-
ments. Nearly $1 million is spent each day on acid mine
drainage prevention and abatement by mining compa-
nies throughout the United States (4).

Removal of metals can be facilitated by neutralization
using a hydroxide precipitate-caustic soda treatment.
Often, chemical neutralization  is accomplished with
slaked lime or calcium  carbonate added directly to the
water (5). Also, an in-line aeration and neutralization sys-
tem (ILS) has been  developed that incorporates the
chemical treatment processes into a functionally closed
system in which the  treatment reactions can be more
closely monitored and accelerated. This system makes
possible the reduction of the chemical reagent costs and
reaction processing times (6). Electroprecipitation pro-
cesses accomplish similar results by the precipitation of
metal hydroxides or by metal ion adsorption (7). All of
these processes, both  chemical and physical, are se-
verely limited, however, in that they cannot be used to
treat the sometimes  excessive sulfate concentrations
associated with most acid-mine drainage;  also, these
processes impart a high degree of hardness to the wa-
ter  and produce waste sludge that requires additional
treatment and/or disposal (8). These  methods also can
require large capital operations and maintenance costs.
Precipitation operations must be perpetual,  and the re-
sulting high volumes  of sludge must  be disposed of in
increasingly space-limited hazardous waste repositories.

Passive Mine Drainage Treatment Systems

Treatment of acid mine drainage using artificial and natu-
ral wetlands is a promising new approach. The focus of
these PMDTSs (9) is to apply biogeochemical water treat-
ment mechanisms at or near the source of the mine drain-
age to concentrate and immobilize metals and raise pH.
Prototype PMDTSs have been constructed in Colorado,
Pennsylvania, and West Virginia. Egerand Lapakko(10)
estimated that PMDTSs required less than one-half the
capital costs and one-twentieth the maintenance costs
of conventional plants.

Past PMDTS technologies were based on constructing
shallow ponds or cells that resembled natural wetlands.
These systems were  filled with peat or another organic
substrate. Cattails, sedges, and rushes were then trans-
planted from natural wetlands. Approximately 400 con-
structed wetland treatment systems have been built in
the United States (11).

PMDTS Evolution and Limitations

Klusman and Machemer (12) listed  the major metals
removal processes in a  PMDTS system as follows:
  • Adsorption and complexation of metals by organic
    substrates

  • Microbial sulfate reduction followed by precipitation
    of metals as sulfides

  • Precipitation of ferric and manganese oxides

  • Adsorption of metals by ferric hydroxides

  • Metal uptake by plants

  • Filtration of suspended and colloidal materials

The following discussion  focuses on the evidence for
metal removal and a pH increase in the PMDTS by the
mechanisms listed above. The evidence is used in com-
bination with data from hydraulic studies to suggest de-
sign configurations and parameters.

Reynolds and coworkers  (13) and Machemer (14) ex-
amined the  chemical and biological  processes in wet-
land treatment systems (PMDTSs) receiving acid mine
drainage and found that the rate of sulfate reduction to
sulfide was  the most crucial parameter involved. This
conclusion has been corroborated by additional research
on the utilization of natural and artificial wetlands for acid
mine drainage treatment (15,16,17,18,19). The activity
of the sulfate-reducing bacteria in these systems con-
trols the efficiency of metal decontamination (15,12).
During respiratory processes, the sulfate-reducing bac-
teria oxidize  simple organic compounds (represented by
the chemical formula CH?O), resulting in the formation
of hydrogen  sulfide and bicarbonate ions at the circum-
neutral pHs of "optimal" sulfate reduction (19):
SOf + 2 CH2O
                          H2S + 2 HCO3-
The electron donors for this reaction can include mo-
lecular hydrogen (H2) and organic compounds such as
acetate and lactate. The formation of bicarbonate indi-
cates the ability of the sulfate-reducing bacteria to con-
trol the pH of their particular microenvironment (16,17).
The form of the sulfide  from the bacterially mediated
sulfate reduction is dependent on the pH of the reaction
and is represented by the equilibrium:
 HS <-> HS~
                                + 2 H+
Both HS~ which occurs at neutral pH, and S2~, which
occurs at high pH, are soluble in water, while H2S, the
predominant form at low pH, is not soluble and tends to
evolve from solution, even at neutral pH where it is at
equilibrium with HS~.

The bicarbonate ion formed during sulfate reduction will
equilibrate between C02, HC03~, and CO 2~. The pre-
dominant form at the "optimal" pH  range for dissimilar
sulfate reduction, however, will be the bicarbonate ion.
This rise in pH will facilitate the hydrolysis and precipita-
                                                  19

-------
tion of some contaminant metals from acidic waters as
insoluble hydroxides and oxides (1,21):

            AI3+ + 3 H2O«-» AI(OH),(s) + 3 H*

The hydrogen sulfide created during the reduction reac-
tion also will react with many metal species, forming in-
soluble metal sulfide precipitates:

            H2S + Fe2+<->FeS(s) + 2H+

These processes all contribute to the removal of con-
taminant metals from wastewaters through the action of
sulfate-reducing bacteria.

Other processes that may contribute to metal removal
within these systems include the precipitation of ferric
hydroxides and manganese carbonates, the subsequent
adsorption of metals by the ferric hydroxide, adsorption
to the organic substrate,  and the physical  removal of
colloidal particles through filtration by the substrate ma-
trix.

To thrive, sulfate-reducing bacteria require a strict anaero-
bic environment (they are obligate anaerobes) with a pH
in the range of 5 to 8 (21). When pH and/or redox condi-
tions are not optimum, the rate of microbial sulfate re-
duction  declines. This in turn reduces metal removal
capacity. The rapid influx of acidic,  aerobic waters ap-
pears to drive the pH of the treatment system down and
redox up, thus inhibiting bacterial sulfate-reducing pro-
cesses.  The metal  removal efficiency and loading ca-
pacity of the treatment system then becomes a function
of not only size and hydraulic  conductivity, but of the
acidity and oxygen content of the influent  water (15).
Results, Evidence, and Implications
The Role of Vascular Plants in the PMDTS

Many studies in the late 1980s either focused on plants
or assumed plant uptake of metals was an important
process in  metal removal  (22,23,24).  Girts  and
Kleinmann (11) suggested that metal removal was me-
diated by plants and bacteria. Such was the emphasis
on plant removal processes that Guntenspergen and
associates (23) evaluated 1,000 plant species. Consid-
erable emphasis was placed on cattail species, a plant
found in most wetlands that is particularly resistant to
poisoning by heavy metals  and low pH (24,25,26). At
the Big Five Tunnel Pilot system in Idaho Springs, Colo-
rado, cattails not only dominated the PMDTS, but almost
completely outcompeted the other plants and formed very
high  biomass densities.  Evidence indicates, however,
that plants account for as little as 1 to 5 percent of metal
accumulation. Evidence for uptake of metals into the root,
stem, and leaves of plants suggests no net uptake of met-
als over the period of the experiments (25,27,28,29). A
possible, but not statistically supportable, increase in
plant tissue metals occurs for some metals, but that is
probably within the range of analytical and sampling er-
ror. As much evidence exists indicating decreasing metal
concentrations in the plants. In addition, one 3 by 3 by 1
meter unit at the Idaho Springs site was covered with
hay and a black, opaque liner. It proved to  be the most
successful design for removing metals.

Although plants may not accumulate metals, they may
promote metal removal by generating microzones of oxi-
dizing or reducing conditions in the organic substrate.
Microzones around the root mass may be more aerobic
due to oxygen excretion (25), inducing precipitation of
manganese iron as Fe(lll). The process of  manganese
and iron oxide formation may be a removal mechanism
for the metals, but it occurs in only 2 percent of the vol-
ume of the system. The remaining 98 percent of the sys-
tem is anaerobic. Thus, plants are not the dominant re-
moval mechanism for metals.
Adsorption and Complexation Processes
in Metal Removal

Adsorption is a process in which a cation like Fe2* is
bound to the solid phase that contains a residual nega-
tive charge on its surface (usually in the form of a hy-
droxide ion). Complexation is the result of humic materi-
als terminating in phenolic and carboxylic groups that
dissociate under particular pH conditions. Kerndorf and
Schnitzer (30) found that the strength of sorption to hu-
mic materials varied with metal species as follows:

               Fe = Cu » Zn » Mn

The adsorption process also varies with pH.

For natural and constructed wetland  systems, metal  re-
moval due to adsorption takes place until sorption sites
are saturated. Thus, the system will have a fixed life-
cycle, perhaps as short as a month (14,15). When sul-
fate-reducing bacteria activity was terminated by poisons
specific to their systems, Willow (15) reported that all
metals were  removed by the organic substrate for ap-
proximately 20 days, then manganese, zinc, copper, and
iron started breaking through to the effluent (Figure  1).
Cadmium, manganese, and zinc containing inflow was
fed  to organic substrate that had no sulfate-reducing
bacteria activity. All metals were adsorbed to  the sub-
strate for the equivalent of 20 days.  The most weakly
sorbed metal, manganese, was displaced from the sorp-
tion sites first and demonstrates breakthrough starting
at 55 volumes. The next most weakly sorbed metal, zinc,
begins breakthrough at  75 volumes (15).

The interpretation of the data is that competition occurs
for the sorption sites, particularly after the sites are satu-
rated. Iron and copper, which bind to the particles more
strongly than zinc and manganese, cause desorption of
the  zinc and manganese. Therefore, in 20 to 30 days,
                                                  20

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1.0 -I
0.9-
0.8-
0.7-
0.6-
§0.5-
0.4-
0.3-
0.2-
0.1 -
0.0-
2


jP
.cr--'Cr
;
1
1
1
p
/
»
Q j^.^^^
. ...... ^•.^jji LJ Lffjm.mAifmtjt 	 | ^ • " H»- 	 PE 	 — ..-p 	 1
5 35 45 55 65 75 85 95 105
                                          Volume of Influent Passed (L)
                                      - Cadium
h" Manganese
• Zinc
Figure 1. Breakthrough of manganese, followed by zinc, from wetland system to the effluent after saturation ofsorption sites (15).
the sorption sites were saturated. Thus, sorption pro-
cesses are not the removal mechanism of choice if the
PMDTS is to have a multiyear life-cycle.


Sulfate-Reducing Bacteria

Sulfate-reducing bacteria (SRB) are obligate anaerobes
that decompose simple organic  compounds using sul-
fate as the terminal electron acceptor. The result is the
production of sulfide that may be given off as H2S gas or
react  with metals to form  metal sulfides. Much of the
following comes from a review by Staub (17).  As dis-
cussed in the Introduction, SRB reduce sulfate to sul-
fide, followed by precipitation of metals as metal sulfides.
FeS is one of a family of compounds called acid  volatile
sulfides (AVS). These compounds will generate H2S with
the addition of acid. Reynolds and investigators (13) re-
ported that the dominant forms of sulfur resulting from
SRB activity in the PMDTS are H2S, dissolved S~ and
solid AVS. Reynolds and coworkers also noted that H2S
is present in small quantities when influent  metal load-
ings are high, resulting in AVS being the major form (over
90 percent). Herlihy and Mills (31) also reported that most
of the sulfide readily reacts with metal ions to precipitate
them as metal sulfides.

Hedin and associates (32) have suggested that  a good
estimate  for rates of sulfate reduction is 300  nmole S-
produced per cubic centimeter per day. Reynolds and
investigators (13) reported typical levels to be 600 to 1200
   nmole/cm3/day using both radiolabeled tracers and mea-
   surements of rates of production of AVS (Table 1).

   These numbers permit the calculation of theoretical treat-
   ment capacities of the PMDTS if one assumes that most
   removal of metals can be accounted for by sulfate re-
   duction and the metals are removed on a one-to-one
   molar basis as AVS. Reynolds and coworkers (13) re-
   ported that sulfate-reducing activity could account for all
   of the removal of metals in the Big Five Tunnel PMDTS.
   In addition, work at the U.S. Bureau of Mines and Colo-
   rado School of Mines demonstrated that as metals were
   removed, pH increased and alkalinity increased (33,34).
   This is not unexpected because bicarbonate is produced
   and the loss of H2S gas represents a loss of hydrogen
   ions.

   Updegraf (personal comm.)3 and Reynolds and cowork-
   ers (13) reported experiments examining the effects of
   substrates and other variables of SRB activity. They used
   many different substrates, including  spent mushroom
   compost, peat, corn wastes, rice waste, decomposed
   wood chips, and composted cow manure. Results from
   the Big Five Tunnel PMDTS showed that peat-based
   systems were ineffective, even when limestone was
   added (35). The wood chips and cow manure gave the
   highest activity rates, with other materials often yielding
  3 Personal communication with David Updegraf, Colorado School of Mines,
    Chemistry and Geochemistry Department (in transitional retirement) (1992).
                                                  21

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Table 1. Results of Isotopic and Acid Volatile Sulfide Analyses of
       the Rate of Sulfate Reduction in Samples Taken From a
       Pilot-Scale System(13)

Rates of Sulfate Reduction (nanomoles of S2~ per cm3 of substrate
per day)

                  Isotopic Method 35S
Location Sample
Taken in Reactor

Surface

Bottom

Surface

Control
Date        Rate

10/90       600

11/90       440

11/90       750

11/90        12.2

 AVS Method
           % Standard
           Deviation
           (number of
           samples)

             10.9(4)

             10.4(3)

              8.6 (6)

             29  (3)
Surface
11/90
670
35  (6)
near-zero activity. Decomposed wood  chips and
composted cow manure also had the highest buffering
capacity and pHs of the tested substrates. When pH-
raising additives and alkalinity were included in the poor
substrates, activities of SRB increased substantially.
Reynolds and coworkers (13) also found that water ex-
tracts of hay could increase sulfate reduction 2.5 to 7
times.  SRB cannot utilize complex organics,  however;
they require simple organics such as acetate and lac-
tate. Indeed, additions of these nutrients enhanced SRB
activity (13). A consortium of heterotrophic bacteria prob-
ably exists in the substrate that decomposes complex
organics into forms available to the SRB. That possibil-
ity is being studied in the laboratory at the  Colorado
School of Mines.

Lemke (36) found that  biofilms clog the pores of sub-
strates used  in horizontal flow units, regardless of the
size or amount of amendments. Cohen and Staub (16)
used composted cow manure and hay in a 4:1 by vol-
ume ratio. The substrate used by Cohen and Staub was
able to efficiently (98 to 100 percent metal removal) treat
between 4 and 8 times  the mine drainage flow rates of
previous systems used in the Rocky  Mountain region.
The advantages of using cow manure and  hay can be
seen in the section on sulfate reduction. The manure pH
was 8  to 9 and it had high buffering capacity. The hay
has been demonstrated to enhance SRB activity by 250
to 700 percent. The composted manure can neutralize
the pH of the mine drainage. The organic matter  in the
manure encourages decomposition and generation of
low  redox  potentials and serves  as  an SRB nutrient
source. Thus, ideal conditions are presented to the SRB
until they can modify their own microenvironments.
Structural and Hydraulic Considerations

The Big Five Tunnel system in Idaho Springs was con-
structed in a horizontal flow pattern similar to natural
wetlands and other  constructed wetland-like systems.
Lemke showed that hydraulic conductivity of the sub-
strate decreased two to three orders of magnitude in a
few weeks (36). As a result, very small quantities of
wastewater passed through in contact with the substrate
and most of the water flowed untreated over the surface
of the system. The system was reconfigured to force the
water through  the substrate  (35). Lemke (36) showed
that upflow systems retained their hydraulic conductivity
and guaranteed wastewater contact with substrate. A cell
of the Big Five Tunnel PMDTS was divided into an upflow
cell and a downflow cell. The upflow cell substrate re-
mained saturated throughout the experiments and
treated mine water efficiently. The downflow cell worked
well,  but flows that were too low followed channels
through the substrate and a large percentage of the sub-
strate remained dry and unutilized. The upflow configu-
ration seems to fulfill the requirement of steady hydrau-
lic conductivity and water substrate contact. A schematic
of an  upflow reactor is shown in Figure 2.

Five-hundred-gallon upflow reactors were constructed
in one area of the Eagle Mine at Minturn, Colorado, and
filled with composted livestock manure. The influent dis-
tribution pipe, made of perforated irrigation tubing, was
protected against clogging by the particulates in the sub-
strate. In the 500-gallon pilot system, the influent pipe
was covered with pea gravel and landscape fabric, which
in turn was covered with a water-permeable geomembrane
(Figure 3). The  gravel disperses the  inflow and  the
geomembrane separates the influent chamber from the
substrate.  Larger systems may require the construction of
an influent plenum that is covered with a geomembrane.


Results of the Pilot-Scale Experiments

Research at the Colorado School of Mines has demon-
strated that SRB activity is approximately 600 nanomoles
of sulfide produced per cubic centimeter of substrate per
day.  Calculations based on the  metal-loading rates at
the Eagle  Mine and the 37 cubic feet of substrate of the
PMDT indicate that the system should theoretically  reach
its limit of metal removal at a flow of between 200 and
400 ml_/min. Maximum removal rates of 97 to 100 per-
cent have occurred for all metals except for manganese
at the 200 mL/min and 400 mL/min flow rate (Figure 4).

A dramatic decrease in  metal removal efficiency seem-
ingly occurred for iron, zinc, lead, copper, and cadmium
on two dates noted on the graphs. On or before August
27, an inflow valve to the system inadvertently was turned
up to very high flows, flooding the system at levels  sig-
nificantly beyond its treatment design limits. Prior to  Oc-
tober 28, a backup of untreated water  into the system
                                                  22

-------
               Sample
               Ports
                        Influent Port
                                                                         Over-Flow Drain
                                                                         Sand Layer
                                                                         Fiberglass Layer
        Substrate Layer
         Composed Livestock Manure
         Ceramic Granule Composite
                                                                         Gravel Layer
Figure 2.  Construction of 1.5 meter, 15 centimeter diameter experimental reactor. Gravel layer separates substrate from distribution tubing. All
          sampling ports extend the entire diameter of the unit with perforated tubing covered with permeable geomembrane.
                Influent
                                                   Wells

                                                     B
                                                       f
o. .>:.?
 T
                                                                                  HOPE Top

                                                                                  Hay
TJ\-
  Effluent
                                                                                       • Substrate
                                                                                     Landscape Fabric


                                                                                     Gravel
Figure 3. Construction of pilot-scale reactor (total reactor volume is 500 gallons).
                                                          23

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                                             pH in Single Stage Wells
                    9.00  •
                    8.00  •
                    7.00  •
                    6.00
                    5.00  H
                    4.00
                    3.00
                    2.00
               10" from bottom
            ... 20" from bottom
            — On top surface
                           30-   15-    27-   11-   23-    07-    28-   11-    25-
                           Jul   Aug   Aug   Sep   Sep    Oct    Oct   Nov   Nov
                                                    Date
                 Removal Efficiency for Cadium
                 Starting Concentration = 1 mg/L
                     30- 15-  27-11- 23- 07- 28- 12- 26-
                     Jul Aug Aug Sep Sep Oct Oct Nov Nov
                                    Date
         Removal Efficiency for Copper
        Starting Concentration = 15 mg/L
           30- 15- 27- 11- 23- 07- 28- 12- 26-
           Jul Aug Aug Sep Sep Oct Oct Nov Nov
                          Date
                   Removal Efficiency for Lead
              Starting Concentration = 0.5-0.9 mg/L
           Removal Efficiency for Zinc
        Starting Concentration = 200 mg/L
o
a   100
I    90
I I  80
      70
      60
                                                             N
                   30- 15- 27-11- 23- 07- 28-  12-  26-
                   Jul Aug Aug Sep Sep Oct Oct Nov  Nov
                                   Date
0)
Q.
          30-  15-  27- 11-  23- 07- 28- 12- 26-
          Jul Aug Aug Sep Sep Oct Oct Nov Nov
                          Date
Figure 4.  Removal efficiency for iron, zinc, lead, copper, cadmium, and manganese in the Eagle Mine Pilot PMDTS. Arrows show where flow
         was doubled. Regions of low treatment efficiency were due to backup of untreated water into the treated water area or sudden,
         inadvertent surges of flow caused by mine personnel.
                                                       24

-------
occurred. The drain to which overflowing, untreated wa-
ter is discharged was clogged with metal hydroxides.
This water backed up and mixed with the treated water
near the sampling point. Evidence that this backup was
not a failure of the system's treatment capability was dem-
onstrated in  that by the following week treatment effi-
ciencies for  all metals except manganese were again
near 100 percent. Flows were doubled from 50 to 100
mL/min on September 3 and from 100 to 200 mL/min on
October 15. Near the end of the study, flows were doubled
to 400 mL/min. The times of flow adjustment are shown
as arrows in  Figure 4.


Further Improvements

Until PMDTS optimization  research and development
reduced hydraulic detention times required for 99 per-
cent or better metal removal rates to 40 hours  or less
(16), PMDTSs were  constrained in their volume/dis-
charge handling capacity.  Older PMDTSs could treat
metal waste  streams  effectively (99 percent or greater
removal)  for hydraulic detention times of 250  to 300
hours, or remove 40 to 70 percent of metals at shorter
hydraulic detention times.

To have high sulfate-reducing activity, and therefore a
system with high metal removal capacity, the sulfate-re-
ducing bacteria require a strict anaerobic environment
(they are obligate anaerobes) with a pH in the range of 5
to 8 (22). When pH and/or redox conditions are not opti-
mum, the rate of microbial sulfate  reduction declines.
The rapid influx of acidic, aerobic waters appears to re-
duce the pH of the treatment system and increase re-
dox, thus inhibiting bacterial sulfate reduction. The metal
removal efficiency and loading capacity of the treatment
system then becomes a function not only of size and
hydraulic conductivity, but of the acidity and oxygen con-
tent of the influent water. One of the limiting factors ap-
pears to be the pH of the influent water (15).

A second possible limiting factor in the PMDTS at higher
inflow rates  is the introduction of dissolved  oxygen to
the system by the  acid mine drainage (AMD). An in-
creased loading rate of oxygen would reduce the capac-
ity of sulfate-reducing  bacteria, which require anaerobic
conditions, to produce hydrogen sulfide. With a greater
influx of dissolved oxygen, one may assume that redox
would increase, sulfate reduction would decrease, and
metals treatment capacity would decrease.  If the dis-
solved oxygen content of the influent mine drainage could
be reduced prior to entering the treatment system, the
anaerobic conditions could be maintained for a greater
volume of the treatment substrate, thus  allowing for an
increased influent treatment capacity.

Experiments at the Colorado  School of Mines have
shown that pH is more critical to reactor efficiency  than
dissolved oxygen. The metal-loading rate capacity of a
wet-substrate bioreactor can be enhanced and hydrau-
lic detention times reduced to as low as 16 hours by
modifying the pH of the influent to near neutral (15). The
neutral pH permits enhanced activity of SRBs, the pro-
duction of sulfide, and the removal of metals as metal
sulfide precipitates. The dissolved oxygen was com-
pletely removed in the first few centimeters upon enter-
ing the reactors, while the pH required a greater propor-
tion of the substrate to reach suitable levels for SRB ac-
tivity. As the pH of the influent increased, the rate of sul-
fate reduction increased, raising the metal removal ca-
pacity of the system.


Treatment of Oxyanions such as Arsenate
and Chromate

Not all metals appear as positively charged cations.
Some appear as negatively charged oxyanions with
metals such as arsenic, selenium, and chromium bound
to oxygen to yield arsenate, selenate, selenite, chromate,
and chromite. Can an anaerobic bioreactor dominated
by SRBs remove metal oxyanions? A pilot-scale, anaero-
bic PMDTS dominated by sulfate-reducing bacteria was
utilized to investigate  the removal rates as well as re-
moval processes of arsenic and chromium in a waste-
water and/or acid mine drainage. A computer modeling
code, MINTEQAK (37), modified from MINTEQA2, was
utilized for the inverse modeling of the bioreactor. Ninety
to over 99 percent of the arsenic and 86 to 94 percent of
the chromium were removed (20). Cadmium, copper,
iron,  lead, and zinc also were removed from the
feedwater. Several mechanisms could account for ar-
senic  and chromium removal. We believe that the pri-
mary mechanism is microbial sulfate  reduction, result-
ing in production of high concentrations of hydrogen sul-
fide and  bicarbonate  ion. Experimental evidence and
inverse modeling with MINTEQAK confirmed that most
(90 to 95 percent) of the removal of arsenic and chro-
mium occurred in the first quarter volume of the
bioreactor. Additional removal of target metals could still
occur in the remaining volume of the bioreactor. The in-
vestigation also supported the contention that removal
was the result of the reduction of Cr(VI) to Cr(lll) by hy-
drogen sulfide, followed by precipitation of chromium hy-
droxide [Cr(OH)3(s)], and reduction of As(V) to As(lll), fol-
lowed by precipitation of arsenic sulfides (As2S3 or AsS).
The use of a PMDTS was effective for wastewater and
acid mine drainage with elevated concentrations of ar-
senic and chromium.


Summary, Conclusions, and Design and
Construction Recommendations

The final design and construction decisions will be based
on the flow rate  to be treated, the loading rates of met-
als, and the space available for the bioreactor. The deci-
sion whether to  use vegetation should be based solely
on aesthetic  and erosion considerations, not on a belief
                                                 25

-------
that vegetation is a major contributor to metal removal
or system longevity. Once operating, one can expect an
effective life of 4 to 6 years from a single load of sub-
strate, based  on experience at the Big Five Tunnel. At
the end of the system's life, the concentrated AVS must
be disposed of as a Resource Conservation and Recov-
ery Act (RCRA) waste or recovered from the organic
substrate. Future work is required to determine if recov-
ery can  be sufficiently efficient to justify recycling the
metal values from the laden sludge.


Mass Loading Rates of Metals

Metal concentrations must be converted from mass/vol-
ume (mg/L) to moles/L Then:
                 moles/d = Q x c ,
where
    Q  =   discharge in volume/time (L/d), and

    c  =   concentration, mass/volume (mg/L).

For example, at the Eagle Mine, the mass loadings for
the major metals was 1.49 moles metals/d for 100 ml/
min and 2.97 moles metals/d for  200 mL/min. Once
metal-loading rates are known, the  total volume of sub-
strate required must be determined using estimated SRB
activity. At the Eagle Mine, the substrate volume was
2.46 x  106 cm3. The estimated sulfide production  rate
based  on our own study results and literature values
range from 300 to 1,200 Nm S~/cm3/d. Therefore moles
of S~ produced/d = V (volume of substrate) x SRB activ-
ity rate (mass/volume/d), and for this system the sulfide
produced should be 0.74 to 2.95 moles S~/d. Waters
with lower metals concentrations than the Eagle Mine
water, such as the effluent at the Big Five Tunnel (i.e.,
an order of magnitude lower concentrations), could ei-
ther be treated with a smaller system or with higher flow
rates.

Alternatively, and perhaps even better, assume an empty
bed hydraulic residence time of 20 to 40 hours. Forty
hours would be used if the feedwaters were below pH 5
and 20 hours if the feedwaters were near neutral pH.
Configuration to Minimize Hydraulic Prob-
lems and Maximize SRB Activity

The upflow configuration has been shown to pose the
least hydraulic problems of systems studied. Construc-
tion is more complicated than for horizontal flow sys-
tems, but hydraulic conductivity or surface flow problems
are fewer. The water is forced into contact with the sub-
strate. Downflow units are  possible  but require careful
control of flow rates. If flow is too high, water pools on
the surface. If flow is too low, water moves through chan-
nels, leaving most of the substrate dry and unused.

Distribution pipes in the upflow configuration require pro-
tection against contact with the substrate. Two possible
solutions are:

  • Distribution pipes can be buried in pea gravel (or
    similar material), then covered with a geomembrane
    or landscape fabric.

  • A plenum can be built to house the distribution sys-
    tem. The plenum is covered with landscape fabric
    or a geomembrane. The substrate then is placed
    upon the geomembrane.

If a system is to be passive, the driving force for the
mine water is hydraulic head. Recent work suggests that
3 meters of head will drive water through the system for
the long term, although less head may suffice. Systems
have been built with valve  control of flow rates. Globe
and ball valves rapidly clog with hydroxide precipitates
and need frequent maintenance. Butterfly  and gate
valves seem to clog less frequently but need periodic
(weekly) adjustments and cleaning. The higher the flow
maintained through the system, the less frequent are
the requirements to remedy clogging and flow rate ad-
justment. The Eagle Mine system uses a constant head
tank to control flow to the reactors.

The reactor tanks can be made of high-density polyeth-
ylene (HOPE) or similar plastic, or the  reactor can be
made of a wood or concrete support structure covered
by an HOPE liner. The Big Five Tunnel system uses a
concrete base and a Hypalon liner.  If tailings ponds or
tailings dams are available, they can be lined and fitted
as a PMDTS. The  Eagle Mine research also suggests
that units can be run in series and will  act as a single
larger unit. The possibility exists of constructing units to
run in parallel. The result would be a group  of smaller,
easier-to-access  units.

Because maintenance is a consideration, one should
configure plumbing to be as accessible as possible. Ports
could be designed to access distribution pipes for clean-
ing and unclogging. Pipes should be oversized to re-
duce clogging by sediments of frozen water. All delivery
and effluent systems should be buried or insulated to
minimize frozen pipes.


Substrates

The preceding sections suggest that composted cow
manure, mixed with hay, is a good substrate. This sub-
strate supplies acid neutralizing capacity to bring pH into
the ideal range for SRB and organic nutrients for growth
of the complex microbiological  consortium that devel-
ops in PMDTS.
                                                  26

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The hay also can act as a bulking agent, helping to main-
tain hydraulic conductivity. We have found that porous
ceramics used as a bulking agent for enhanced drain-
age on golf courses and athletic fields, when mixed in a
ratio of 9 units of substrate to  1  unit of bulking agent
(7.5:2.5 is even better for hydraulic conductivity), is con-
siderably better than hay for long-term permeability. In
the Colorado School of Mines studies, we used Turface
and Profile. This is not to  say that it is the  best or only
substrate for this purpose. Decomposed wood chips act
in  a similar fashion. Additions of simple organic com-
pounds, such as lactate,  are known to enhance SRB
activity. They can be added to the solid organic substrate
by a feed mechanism. In fact, the future may bring ac-
tive, batch units filled with  liquid nutrient media to which
mine drainage is added for the requisite contact period
and AVS precipitated in a clarifier. Other substrates, such
as peat and "mushroom compost," have been shown in
both the laboratory and field to be inferior to composted
cow manure. They lack the buffering capacity or nutrient
composition to efficiently enhance SRB activity. Substrate
amendments, such as potting soil, dilute the nutrient and
buffering capacity of the manure and do not appreciably
enhance hydraulic conductivity.

Problems are associated with any organic substrate, be
it manure or wood  chips,  because a dissolved organic
carbon (DOC) component is leached from the system.
Also, nitrogenous materials such as nitrate or ammonia
might occur in the effluent. A plant-based polishing treat-
ment step might be required to bring the effluent to stan-
dards.

Ultimately, an efficient, long-lasting, low-sludge-genera-
tion, inexpensive, low-maintenance system can be con-
structed to treat metal-laden and acidic (or neutral) waste-
waters.
References

1.   Stumm, W., and R.R. Morgan. 1981. Aquatic chem-
    istry, 2nd ed. New York, NY. John Wiley and Son.

2.   Taylor, B.E., M.C. Wheeler, and O.K. Nordstrom.
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7.  Jenke,   D.R.,  and  F.E.  Diebold.   1984.
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8.  Grim, E.G., and R.D. Hill. 1974. Environmental pro-
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9.  Holm, J.D., and T. Elmore. 1986. Passive mine drain-
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10. Eger, P., and K. Lapakko. 1988. Nickel and copper
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11. Girts, M.A., and R.LP. Kleinmann. 1986. Constructed
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12. Klusman, R.W., and S.D. Machemer. 1991. Natural
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    ogy in the coal resource utilization. Fairfax, VA: Tech
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13. Reynolds, J., S. Machemer, T.  Wildeman, D.
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    1991  National Meeting of the American Society for
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    14-17).

14. Machemer, S.D. 1992. Measurements and model-
    ing of the chemical processes in a constructed wet-
    land built to treat acid  mine drainage.  Colorado
    School of Mines Thesis T-4074, Golden , Co.

15. Willow, M.A. 1995. pH and dissolved oxygen as fac-
    tors controlling treatment efficiencies in wet substrate
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    CO.

16. Cohen, R.R.H., and S.W. Staub. 1992.  Technical
    manual for the design and operation of  a passive
    mine drainage treatment system. U.S. Bureau of
    Land Management  and U.S. Bureau of  Reclama-
    tion, Denver, CO.
                                                  27

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17. Staub, M.W. 1992. Passive mine drainage treatment
    in a bioreactor: The significance of flow, area, and
    residence time. Colorado School of Mines Thesis T-
    4090, Golden, CO.

18. Tuttle, J.H., P.P. Dugan,  and C.I.  Randalls, 1969.
    Microbial sulfate reduction and its potential utility as
    an acid mine water pollution abatement procedure.
    Appl. Microbiol. 17(2)297-302.

19. Dvorak, H.D., R.S. Hedin, H.M. Edenborn, and P.E.
    Mclntire.  1992. Treatment of metal contaminated
    water using bacterial sulfate reduction: Results from
    pilot scale reactors. Biotechnol. Bioeng. 40:609-616.

20. Ozawa, T., R.R. Cohen, and R.W. Klusman, 1995.
    Biogeochemistry and behavior of arsenic and chro-
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    Symposium of the American Society for Surface
    Mining and Reclamation, Gillette, WY  (June).

21. Brown, D.E., G.R. Groves and J.D.A. Miller, 1993.
    pH and Eh control of cultures of sulfate reducing
    bacteria. J. Appl. Chem. Biotechnol. 23:141-149.

22. Brodie, G.A., D.A. Hammer, and D.A. Tomjanovich.
    1989. Treatment of acid drainage with a constructed
    wetland at the Tennessee Valley Authority coal mine.
    In: Hammer, D.A.,  ed. Constructed  wetlands for
    wastewater treatment. Chelsea, Ml: Lewis Publish-
    ers, pp. 201 -209.

23. Guntenspergen, G.R., F. Stearns, and J.A. Kadlec.
    1989.  Wetland vegetation. In: Hammer, D.A.,  ed.
    Constructed wetlands for wastewater treatment.
    Chelsea, Ml: Lewis Publishers, pp. 73-88.

24. Samuel, E., J.C. Sencindiver, and H.W.  Rauch. 1988.
    Water and soil parameters affecting growth of cat-
    tails; pilot studies in West Virginia mines. Annual
    Meeting of the American Society for Surface Mining
    and Reclamation, Pittsburgh,  PA. U.S. Department
    of Interior, Washington, DC.

25. Sencindiver, J.C., and O.K. Bhumbla.  1988. Effects
    of cattails on metal removal from mine drainage U.S.
    Bureau of Mines Circular 9183. Kent, OH: Kent State
    University Press, pp. 359-366.

26. Wenerick, W.R., and S.E. Stevens et  al. 1989. Tol-
    erance of three wetland plant species to acid mine
    drainage: A greenhouse study. In: Hammer, D.A., ed.
    Constructed wetlands for wastewater treatment.
    Chelsea, Ml: Lewis Publishers.

27. Emerick, J.C., R.R.H. Cohen, T.R. Wildeman, and
    R.W. Klusman. 1990. Results of an experiment us-
    ing a pilot scale constructed wetland for remediation
    of acid mine  discharge at Idaho Springs, CO. Pre-
    sented at the Thorne Wildlife Association Sympo-
    sium, Snowmass, CO.

28. Heil, M.T., and F.J. Kerins. 1988. Tracy wetlands: A
    case study of two passive mine drainage treatment
    systems in Montana. Presented at the Annual Meet-
    ing of the American Society for Surface Mining and
    Reclamation, Pittsburgh, PA.

29. Emerick, J.C., and R.R.H. Cohen. 1991. Results of
    an experiment using a pilot scale constructed wet-
    land for remediation of acid mine drainage at Idaho
    Springs, CO. In: Guidebook for surface water con-
    tamination and  its remediation near Idaho Springs,
    CO. U.S. Geological Survey, Open File Report 91-
    426.

30. Kerndorf, H., and M. Schnitzer. 1980. Sorption of met-
    als onto humic  acid. Geochimica et Cosmochimica
    Acta 44:1,701-1,708.

31. Herlihy, AT., and A.L Mills. 1985. Sulfate reduction
    in freshwater sediments receiving acid mine drain-
    age. Appl. Environ. Microbiol. 49(1 ):179-186.

32. Hedin, R.S.,  R. Hammack, and D. Hyman. 1989.
    Potential importance of sulfate reduction processes
    in wetlands constructed to treat mine drainage. In:
    Hammer, D.A., ed. Constructed wetlands for waste-
    water treatment. Chelsea, Ml: Lewis Publishers, pp.
    508-514.

33. Mclntire, P.E., H.M. Edenborn, and R.W. Hammack.
    1990. Incorporation of bacterial sulfate reduction into
    constructed wetlands  for the treatment of acid and
    metal mine drainage. National Symposium on Min-
    ing: A New Beginning, Knoxville, TN. Report No. 284.
    Lexington, KY:  University of Kentucky, OES Publi-
    cations.

34. Bolis, J., T. Wildeman, and R. Cohen. 1991. The use
    of bench scale permeameters for preliminary analy-
    sis of metal  removal  from acid mine drainage by
    wetlands. Paper presented  at the 1991 National
    Meeting of the American Society for Surface Mining
    and Reclamation, Durango, CO (May 14-17).

35. Cohen, R., P. Lemke, W. Batal, S. Machemer, and
    D. Updegraff. 1989. October 1988 through May 1989:
    Year end report for the Big Five Tunnel constructed
    wetland treatment system. Contract No. CR 815325.
    Site Emergency Technology Project, Colorado
    School of Mines.

36. Lemke, P.R. 1989. Analysis and optimization of physi-
    cal and hydraulic properties of constructed wetlands
    substrates for passive treatment of acid mine drain-
    age. Colorado  School of Mines Thesis No. 3823,
    Golden, CO.
                                                  28

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37. Klusman, R.W., D.H. Dvorak, and S.L. Borek. 1993.
    Modeling of wetlands and reactor systems used for
    mine drainage treatment. In: Proceedings (vol. II),
    The challenge of integrating diverse perspectives in
    reclamation, of the 10th National Meeting, Spokane,
    WA (May 16-19). pp. 685-704.
                                                  29

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                                             Chapter 6.
                     Cyanide Biotreatment and Metal Biomineralization in
                                Spent Ore and Process Solutions

                                         Leslie C. Thompson
Introduction

Cyanide and heavy metals are by-products of gold and
silver production and are the focus of regulatory, legisla-
tive, and public scrutiny concerned with reforming min-
ing laws and operations. Thus, the development of eco-
nomical and effective treatment processes for mine waste
remediation is a critical issue facing the mining industry.
Bio remediation processes for cyanide detoxification and
metal immobilization or remineralization are emerging
as both cost-effective and efficient treatment technolo-
gies.

Metals in leachate solutions originating from mining op-
erations or acid mine drainage are one of the major en-
vironmental problems facing the mining industry today.
Sulfide and oxidized ores exposed during mining opera-
tions have the potential to produce leachate solutions
that contain high concentrations of dissolved  metals.
Metal leachate solutions can affect the quality of plant
and animal health in surface water used for agriculture,
recreation, and human consumption. The problem posed
by these leachate solutions arises in historical and inac-
tive mining districts as well as current mining operations
where containment of metal solutions in leach heaps or
waste rock can require perpetual monitoring and per-
manent containment.

Pintail Systems has developed biological detoxification
processes for the decomposition of cyanide in spent ore
and process solutions and applied them at several gold
mines. This paper includes summaries of case  studies
for three of these mines. In each case, the primary goal
was to biologically detoxify cyanide to meet closure re-
quirements at the end of the mine's operation. Second-
ary treatment goals included enhancing precious metal
production during detoxification and removing or
remineralizing soluble heavy metals.
Technology Description


Cyanide Biotreatment

Cyanide compounds are formed and transformed in na-
ture in a global mineral cycle. Cyanide is naturally present
in the biosphere in simple and complexed forms, and
numerous industrial processes use or produce cyanides.
In recent years, a variety of simple bacteria have been
identified that can use cyanide as a nutrient for cell-build-
ing reactions (1). Although cyanide is extremely toxic,
even in small doses, to many terrestrial life forms, these
primitive  bacteria are able to take cyanide compounds
into the cell and use the carbon and nitrogen from the
cyanide as the basic building blocks  for production of
amino acids  and proteins in the cell. Using bacteria for
biodegradation of cyanide wastes from electroplating
operations was proposed as early as 1956 (2). Mining
industries in both the Soviet Union (3,4)  and the United
States (5) have developed microbial treatment schemes
for cyanidation wastewaters.

Cyanide and cyanide compounds were important com-
ponents in the chemical evolution that occurred in the
earth's oceans and atmosphere before  life formed (6).
This chemical evolution in the prebiotic earth likely was
necessary for the appearance of the  first protolife and
primitive life forms. The development of  early life forms
suggests that these organisms would have been able to
live and flourish in the presence of cyanide. Primitive
bacteria  could have  used cyanide compounds as a
source of carbon or nitrogen for cell-building reactions
(7). Recent  research has demonstrated that various
amino acids, purines, and pyrimidines can be formed
from hydrogen cyanide precursors (8). Additional tracer
studies using radiolabeled cyanide have confirmed that
the purines adenine and guanine and the pyrimidines
                                                  30

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cytosine and thymine can be synthesized in bacteria cells
from cyanide raw materials (9).

Prokaryotic bacteria are defined as the simplest single
units of life. They do not  have a membranebound
nucleus, contain only one chromosome, and do not have
any cell organelles. These simple bacteria exhibit a great
metabolic diversity and are ubiquitous in  both normal
and extreme environments.

The reaction sequence in bacteria for cyanide oxidation
is summarized in the following equations:
2Fe(CN)6    + 29H2O + 6.502 -
 12NH3 +2Fe(OH)3(s) + 16H+
                                   • 12CO
  2.  MxCNy +2H2O + 0.502 -»M/bacteria + HCO3 +NH3
  3.  NH,
      . NH2OH -» HNO?
. NO -» NO
                   N2O -» N2
  4.  NO3 -» NO2 -> NO

Biological remediation of cyanide mine waste is accom-
plished by introducing cyanide-metabolizing bacteria to
a waste  source or stimulating indigenous bacteria by
adding nutrients. The bacteria chosen for field cyanide
treatment of spent ore at various mines are isolated from
the spent ore heap and process solutions. Some of the
species that are known to oxidize cyanide include spe-
cies  of  the  genera Actinomyces,  Alcaligenes,
Arthrobacter, Bacillus,  Micrococcus, Neisseria,
Paracoccus, Pseudomonas, and Thiobacillus (10).

The biological cyanide detoxification process consists
of isolating native cyanide-oxidizing species from cya-
nide-leached  spent ore. For successful cyanide
biodetoxification in spent ore  solids and process solu-
tions, the natural detoxification ability of the microorgan-
isms must be augmented and the augmented bacteria
and nutrients must be applied to spent ore in process
solutions. Each mine  has site specific and waste-spe-
cific chemistry that requires that biotreatment processes
be individually engineered for the particular waste treat-
ment.  Every field biotreatment design consists of labo-
ratory, pilot, and field test programs. For each field de-
sign, process development includes the following ele-
ments:

   • Isolate native bacteria from mine site waste envi-
    ronments.

   • Test native bacteria for natural waste treatment ca-
    pacity.

   • Augment natural detoxification processes by:

        Eliminating nonworking portions of the back
        ground population.
       Putting the detoxification population under stress
       in waste infusion and chemically defined media.

       Preserving the detoxification population.

 • Define nutrient requirements for lab, pilot, and field
   bacteria production.

 • Test the detoxification potential of augmented bac-
   teria in column, batch, or continuous treatments.

 • Design field treatment process:

       Field bacteria production nutrient requirements

       Staged bacteria culture production design

       Bacteria application to process solution design

       Environmental safety review

       Operator training program design

 • Mobilize for field treatment operation.

 • Grow treatment bacteria at site  in staged culture
   system.

 • Apply bacteria to spent ore and process solutions.

 • Monitor treatment.

Biological processes for cyanide detoxification in mine
waste have many advantages over conventional chemi-
cal treatment options for spent ore detoxification. These
include:

  • Low comparative treatment cost

  • Shorter treatment time

  • In situ treatment

  • Complete detoxification

   -  Ends long-term liability

   -  Eliminates perpetual monitoring

   -  Allows for natural revegetation

  •  Natural and nontoxic nutrients, by-products, and pro-
   cess end products


Metal Biomineralization

In addition to detoxification of cyanide and thiocyanate
compounds, biological processes can be  adapted to
catalyze natural biomineralization  reactions that immo-
bilize  soluble  and leachable  metals in the heap.
Biomineralization is described as a surface process as-
sociated with  microorganism  cell  walls  where  the
                                                   31

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remineralization occurs. The biogeochemical activities
initiated by microorganisms in ores, soils, surface, and
ground-water environments can dominate the formation
and transformation of those mineral environments.
Soluble metals leaching from spent ore heaps and waste
rock dumps presents a long-term environmental prob-
lem. Biological processes are the only technology that
has demonstrated in situ remineralization and immobili-
zation of leachable metals. Reactive minerals are trans-
formed naturally to new mineral species that may dis-
solve to produce  acidic leachate solutions  containing
soluble metals. Geochemical cycles forming metal
leachate solutions can be accelerated as a result of min-
ing activities.

Numerous species of bacteria, fungi, and yeasts are
capable of accumulating many times their weight in
soluble metals. Both living and dead biomass are effec-
tive in removing soluble metals from waste streams con-
taining gold, silver, chromium, cadmium, copper, lead,
zinc, cobalt, and others. Soluble metals also can be im-
mobilized  in  soils  by  natural   or  engineered
biomineralization  reactions.  Several  commercial pro-
cesses using biological reactions are  being applied on
an industrial scale for metal remediation. Bacteria found
in natural and extreme environments have developed a
wide variety of metabolic functions to adapt to these
environments. These natural microbial  functions contrib-
ute to global mineral cycling that continuously forms,
transforms, and degrades minerals and metals in  the
environment.

Two basic mechanisms are involved in metal uptake by
bacteria:

  • Accumulation by surface binding to the bacterial cell
    wall or extracellular materials.

  • Uptake into the cell for use in metabolic  processes
    as  necessary  nutrients.

Surface reactions are accepted as the processes respon-
sible for the majority of the remineralization reactions
removing metals from solutions. Intracellular uptake of
metals to  meet the nutritional needs  of the  cell has a
minor role in overall metal removal. Several cell surface
reactions contribute to biomineralization:

  • Complexation with organic compounds produced by
    the cell.

  • Precipitation and ion exchange.

  • Chelation by cell membrane components (e.g., pig-
    ments, polymers, cellulosic ligands, chitin).

  • Remineralization from complex interaction with ex-
    tracellular by-products of cell metabolism.
In addition to direct biological metal accumulation and
remineralization reactions, microorganisms may catalyze
other chemical and physical processes on micro- and
macro-environmental  scales  that contribute  to
remineralization reactions. Examples of these reactions
include:

  •  Production of hydrogen sulfide by sulfate-reducing
    bacteria that precipitates insoluble metal sulfides
    from solution.

  •  Reduction of available oxygen in the environment,
    thereby limiting biooxidation and acid rock genera-
    tion reactions.

The reactions for sulfate reduction and metal sulfide pre-
cipitation are:
2H+ + S04
               -2
2CH2O -» H2S
                                  2HCO
During biomineralization, a complex series of reactions
are initiated by microorganisms. In the mine case stud-
ies, microorganisms were added to heap-leached ore
and solutions. The metal remineralization process is cata-
lyzed by biological processes alone and by biological
processes initiating physical and chemical processes that
cause an alteration of the microenvironment. During the
course of the column and field treatment tests,  a series
of observations were made on the changing surfaces of
spent ore. These observations are the basis of the fol-
lowing hypothesis for formation of biominerals:

  •  Bacteria added to the ore columns attach to the ore
    surfaces forming a "bioslime" layer.

  •  Soluble metals bind to cell walls and extracellular
    products excreted by the microorganisms (e.g., exo-
    polymers, pigments, waste organics).

  •  Metal hydroxides, oxides, and carbonates are formed
    in the primary bioslime layer as amorphous mineral
    precursors. Curing, or maturation, of the amorphous
    slimes suggests that a molecular rearrangement of
    the hydroxy-metals to more stable forms occurs.

  •  Stabilization of the amorphous precipitates forms a
    remineralization nucleation crystal template for fur-
    ther mineralization to occur. The microenvironment
    alteration and bacteria metabolism continue to cata-
    lyze the remineralization by ongoing formation of or-
    ganometallic compounds and precipitates as well as
    by transformation of metal oxidation states. The
    biomineralization appears to follow a sequential and
    "layered" development on many of the surfaces.
    Some of the possible minerals formed include cal-
    cite, gypsum, bornite, pyrite, and covellite.
                                                  32

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Mine Site Biotreatment Case Studies
Hecla  Yellow Pine Mine

The Yellow Pine Mine near Yellow Pine, Idaho, was the
first full-scale demonstration of in situ biotreatment pro-
cesses for cyanide detoxification in a spent ore heap.
Located east of McCall, Idaho, the site elevation is ap-
proximately 6,500 feet (Figure ^.Approximately 1.3 mil-
lion tons of agglomerated oxide ore were processed in a
single-use leach pad stacked in  lifts to a total depth of
about 114 feet. The biotreatment process was begun at
the end  of March 1992 and was  completed in Septem-
ber 1992.

The goals of the heap detoxification process were to:

  • Reduce weak acid dissociable  (WAD) cyanide from
   47 to 0.2 mg/L in heap leachate solutions.
  •  Treat spent ore and process solutions to remove the
    cyanide point source.

  •  Complete ore and process solution treatment in one
    operating season.

  •  Enhance gold production  during detoxification op-
    erations (secondary goal).

The site was a challenge for biotreatment processes due
to low solution temperatures and extreme cold weather
conditions throughout the operating season. Laboratory
and pilot tests were designed to produce an augmented
biotreatment engineered for site-specific conditions. A
final test program was designed using native, augmented
bacteria grown in a three-stage culturing system at the
mine site. Bacteria and nutrients were transferred to the
barren pond and applied to the spent ore heap in a drip
irrigation  system. The  decrease in  WAD cyanide  was
measured in preg pond solutions.
                                            Yellow Pine Unit Location
                                               Valley County, Idaho
    Coeur
   d'Alene
Figure 1. Site location map for Yellow Pine Mine.
                                                  33

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The treatment results demonstrated complete cyanide
detoxification in spent ore and process solutions after a
5-month treatment program. Less than 0.4 tons of treat-
ment solution per ton of ore were applied during the 180-
day process. Treatment time estimates for conventional
chemical treatments  (peroxide and sulfur dioxide/air)
suggested two to four operating seasons for complete
detoxification.

A secondary benefit of the biotreatment process was an
enhanced gold production  above predicted recoveries
for water rinse operations. Biological solutions catalyze
several biooxidation and biomineralization reactions that
contribute to enhanced gold recovery. Biologically cata-
lyzed processes include:
                 • Partial biooxidation of trace sulfides

                 • Biooxidation of gangue minerals, making gold more
                   available for recovery

                 • Surfactant processes improving wetability of ore

                Hecla Mining Company received the 1992 Industrial
                Pollution Award for the state of Idaho awarded  by the
                Northwest Pollution Control Association for application
                of innovative and effective biotreatment processes. Ad-
                ditional awards include recognition from the U.S.  Forest
                Service and the state of Idaho's Governor's Award.

                A comparison of laboratory and field data is provided in
                Figure 2.
           1000-
            100-
       c
       ro
       >.
       O
                                                                                        0.2 mg/l WAD
                                                                                        compliance
            0.01
                           0.1
0.2         0.3         0.4

   Tons solution per ton ore
0.5
 Figure 2.  Comparison of laboratory and field data for Yellow Pine Mine cyanide biodetoxification.
                                                    34

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Cyprus Copperstone Mine

The Cyprus Copperstone Mine is located near Parker,
Arizona (Figure 3). At this mine, 1.2 million tons of ore in
a single leach pad were biologically treated between July
and October 1993. The goal was to reduce WAD and
total cyanide (TCN) from 30 to less than 0.2 mg/L in heap
leachate solutions. A secondary treatment goal was to
monitor soluble copper  in process solutions. The
biotreatment process was  designed to be completed in
less than 5 months. The treatment processes were pro-
jected to be faster at Copperstone due to high solution
temperatures.

Development of a biotreatment process was similar to
Yellow Pine's, including a laboratory and pilot testing
phase  to isolate and augment treatment bacteria. The
treatment  process was designed from pilot test data.
Treatment bacteria and nutrients were transported to the
mine site and were grown in a three-stage culturing sys-
tem. The decrease in WAD cyanide was measured in
preg pond solutions.

The treatment was complete after 70 days or applica-
tion of less than 0.3 tons of solution per ton of ore. The
rapid treatment was due to the high temperatures (80 to
90 degrees Fahrenheit) in all process solutions during
the course of treatment. Both WAD and total cyanides
were reduced to less than 0.2 mg/L.

Data from cyanide detoxification and solution copper are
shown in Figures 4, 5, and 6.


Summitville Mine Focused Feasibility
Studies

Introduction

Results of laboratory and pilot demonstrations of cya-
nide detoxification and metal biomineralization  of the
Summitville heap  leach pad (HLP) spent ore and heap
leach solution (HLS) are presented in this portion of the
paper. The tests were run with support from EPA Region
8 and the Superfund Innovative Technology Evaluation
(SITE) program and provided data for the Report of In-
vestigation/Focused Feasibility Study. The HLP Focused
Feasibility Study Report for the  Summitville Mine Site
was issued August 1994 by Morrison Knudsen Corpora-
tion to the EPA Region 8 office (under ARCS Contract
number 68-W9-0025).

The Summitville Mine was the site of mining operations
that began in 1873 with the discovery and development
of gold placer and lode deposits in the mine district. Lo-
cated about 25 miles south of Del  Norte,  Colorado, in
the San Juan Mountains, the mine site is at an altitude
of approximately  11,500 feet (Figure 7). The site was
actively mined for gold, silver, and copper between 1873
and  1947. The mine was inactive from 1947 to 1986,
when the Summitville Consolidated Mining Corporation,
Inc. (SCMCI), a wholly-owned  subsidiary of Galactic
Resources, Ltd., started an open pit mine and heap leach
operation at the site.

SCMCI ran a large-tonnage open-pit and cyanide-heap-
leach operation from 1986 to 1992. Gold ore (approxi-
mately 10  million tons) was mined, crushed, and stack-
ed on a lined leach pad. This leach pad was unique be-
cause it was a lined bowl with containment dikes that
ponded leach solutions in the ore heap, as  compared
with more standard, well-drained percolation-type leach.

Heap leach operators experienced problems with water
balance and unplanned solution discharges from the start
of the mine life. Solution containment complications and
ineffective water treatment contributed to environmental
problems.  Despite the production of 249,000 troy ounces
of gold during the mine operation, SCMCI was unable to
meet remedial requirements and notified the state of
Colorado of its intention to file a Chapter VII bankruptcy
in December 1992. The EPA Region 8 Emergency Re-
sponse Branch took over site operations on  December
16, 1992,  to prevent a catastrophic release  of hazard-
ous substances to the environment. The Summitville
Mine site was added to the National Priority List in June
1994.

Multiple sources of contamination at the site exist due to
past and recent SCMCI mining operations. Emergency
response operations at the site have prevented releases
of severely contaminated solution. Studies are under way
to define a permanent solution to detoxification or neu-
tralization  of the various mine waste units. Demonstra-
tion activities of an innovative bioremediation technol-
ogy for treatment of cyanide and soluble teachable met-
als in the heap and heap solutions are addressed in this
paper.

Heap Leach Remediation Evaluation

The heap  leach pad is a bowl-shaped structure located
within the  Cropsy Creek drainage. A French drain struc-
ture underneath the heap comprises a network of gravel
trenches  and perforated pipe  designed to intercept
ground water and leakage from the heap. The heap con-
sists of approximately 10 million tons of cyanide-leached
ore and 90 to 150 million gallons of process solution.
EPA Region 8 commissioned a focused feasibility study
(FFS) and report of investigation (Rl) to evaluate reme-
dial options for the heap leach pad (HLP). The RI/FFS
was completed by Morrison Knudsen Corporation and
submitted to EPA Region 8 on August 19,1994. A cross
section of the heap is portrayed in Figure 8.

A request for proposal (RFP) was issued by Environ-
mental Chemical Corporation (ECC) in October 1993 at
the request of EPA Region 8, the U.S. Department of the
Interior, and the U.S.  Bureau of Reclamation. The RFP
requested interested companies to provide information
                                                  35

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Figure 3. Site location map for Copperstone Mine.
           1000
           0.01
                                0.1
                                                 0.2             0.3
                                              Tons solution per ton ore

Figure 4. Comparison of laboratory and field data for Copperstone Mine biodetoxification.
0.4
                                                                                                    0.2 mg/l WAD
                                                                                                    compliance
                                                                                                 0.5
                                                           36

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                      1000 -g
                       0.01
                                                 0.2        0.3        0.4        0.5

                                                        Tons solution per ton ore
0.6        0.7
Figure 5.  Comparison of column test data for copper in leachate solution at Copperstone Mine.
                      1000 ^
                       100 -

                 o
                 O
                      0.01
                                      0.1       0.2       0.3       0.4        0.5      0.6       0.7
                                                    Tons solution per tons ore
Figure 6.  Comparison of laboratory and field data for copper in leachate solution at Copperstone Mine.
                                                             37

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                                Summitville

                                r
                  to Pagosa Springs
                                                                                             to Walsenburg
Figure 7.  Site location map for Summitville Mine.
                                                              38

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                                   Summitville Focused Feasibility Study
                                    Cropsy Waste and Heap Leach Pile
                                  Mine waste
                               4.0 MM Cu. Yds.
  Heap leach
6.7 MM Cu. Yds.
  Cropsy waste -|
topsoil stockpile
               1968 surface -
                    Compacted waste	
                Severed fr. drain under Cropsy —
                  Liner removed, subliner inplace-|  ""'''
                                 Dike 2	
                Approx. location of break in french drain -J
                                       Probable area of leak
                     3.1 MM
                   Cu. Yds. Ore
              Cyanide saturation
                    3.6 MM Cu.
                     Yds. Ore

                          Dikel
                                 11,775'

                                 11,700'
                                                                       11,550'
                                          Fr. drain inplace and operationalJ
                                                     Fr. drain sump discharge-
Figure 8. Cross section of the heap leach pile at Summitville Mine.
on their ability to implement innovative treatment tech-
nologies to improve treatment efficiency and reduce the
cost of treatment of the heap-leach-pad spent ore and
leachate solutions. Dames & Moore and Pintail Systems,
Inc. (PSI) jointly submitted a proposal suggesting appli-
cation of biotreatment processes for the spent ore and
process solutions in the HLP. The proposal was accepted
for feasibility demonstration under the SITE program with
additional funding from EPA Region 8.

The primary objectives of the Dames & Moore/PSI pro-
posal were to:

  •  Demonstrate the feasibility of spent ore and process
    solution cyanide biodetoxification.

  •  Develop  site-specific biotreatment processes for
    spent ore and process solution cyanide detoxifica-
    tion.

  •  Provide treatment data for use  in  the  RI/FFS and
    record of decision (ROD) for the spent ore and en-
    trained solutions operable units at the Summitville
    Mine.

  •  Immobilize potentially leachable metals including
    zinc, copper, manganese, iron,  and  arsenic within
    the heap to improve water quality.

  •  Define the potential for enhancing precious metal
    recovery  (gold and silver) as a  result of spent ore
    cyanide biotreatment.
     • Compare innovative biological treatment to conven-
       tional peroxide treatment for cyanide detoxification.
       Develop data to evaluate potential replacement of
       peroxide treatment.

    Tests and demonstrations outlined in the proposal were
    conducted in PSI's Aurora, Colorado, lab and pilot plant
    and at the mine site. Spent ore treatability testing in-
    cluded waste characterization, bacteria isolation and
    bioaugmentation, parallel column treatment tests, data
    evaluation, and reporting.

    Demonstration of copper remineralization as insoluble
    mineral species was a primary goal of this focused fea-
    sibility study.


    Laboratory Work Plan

      1.  Samples of spent ore were collected from the
         Summitville HLP in July 1994 by SAIC under con-
         tract to the EPA Risk Reduction and Engineering
         Laboratory and the SITE program. The sample col-
         lection program provided HLP spent ore material
         for the column test program and for isolation of in-
         digenous microorganisms from the HLP.

      2.  Samples of the Summitville HLS were collected
         concurrently with the HLP sampling program. Ap-
         proximately 60 gallons of HLS were provided for
         use in the column demonstration program.
                                                   39

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3. Spent ore from the HLP sampling program was
   graded in the laboratory and was loaded into a to-
   tal of six 6-inch x 10-foot polyvinyl chloride (PVC)
   test columns. The column tests were designed to
   evaluate biological detoxification of spent ore and
   biomineralization  of soluble metals in  spent ore
   leachate solutions. Each column represented dif-
   ferent zones or ore types within the HLP. The col-
   umn setup included:

   Column #1: Sulfide zone ore, percolation leach
               biotreatment.

   Column #2: Oxidized ore, 25 to 90 ft depth, per-
               colation leach  biotreatment.

   Column #3: Oxidized ore, 90 to 130 ft depth
               (saturated zone), saturated with HLP
               solution, percolation biotreatment.

   Column #4: Oxidized ore, 0 to 90 foot depth, rinsed
               zone (1993 peroxide rinse program),
               percolation leach biotreatment.

   Column #5: Oxidized ore, 0 to 25 foot depth, per-
               colation leach  biotreatment.

   Column #6: Control column,  oxidized ore, 90 to
               130 ft depth (saturated zone), satu-
               rated with HLP solution, percolation
               leach with peroxide-treated HLP so-
               lution.

4. Test columns #1 to 5 were  treated with bacteria
   solutions developed in a laboratory test program
   for cyanide detoxification and metal biomineralization.
   Column #6 served as a control column and was
   treated with HLP  solution in which WAD cyanide
   had  been  detoxified with hydrogen peroxide.

5. Test results from  the column  treatment program
   demonstrated that:

   •  Biological treatment of spent ore resulted in oxi-
      dation of WAD cyanide in ore and leachate solu-
      tions to less than 0.2 mg/L with application of
      less than 0.6 tons of treatment solution per ton of
      ore. The control column treatment WAD cyanide
      did not reach the 0.2 mg/L compliance level with
      application of more than 1.6 tons of solution per
      ton of ore.

   •  Biological treatment of spent ore demonstrated
      that total cyanide in column leachate solutions
      was reduced to less than 1  mg/L with applica-
      tion of between 0.3 and  0.65 tons of solution
      per ton of ore. Total cyanide in the control test
      column was only reduced to 40 to 50 mg/L in
      column leachate solutions with application of 1.5
      tons of  solution  per ton of ore.
     •  Soluble and leachable copper and cobalt were
       reduced in column leachate solutions to 0.1 to 0.2
       mg/L in the biotreatment test columns in the same
       test period. Soluble copper in the control test
       column was reduced to 1 to 2 mg/L with applica-
       tion of 1.5 tons of solution per ton of ore.

     •  Metallic biofilms were evaluated using scanning
       electron microscopy (SEM), which confirmed
       that biological processes were responsible for
       remineralization of soluble copper and iron into
       crystalline mineral species.

  6.  The FFS program  demonstrated that biological
     treatment is an effective process for:

     •  Biomineralization of soluble and leachable met-
       als in spent ore and heap leachate solutions.

     •  Biodetoxification of cyanide  in spent ore
       and heap leachate solutions.

The data collected from the pilot column ore treatment
program are presented in Figures 9 and 10 and summa-
rized in Table 1. Treatment compliance for  successful
cyanide detoxification was 0.2 mg/L WAD cyanide mea-
sured in column leachate solutions. The control perox-
ide rinse column of saturated zone ore did not achieve
compliance with a WAD cyanide standard. All other col-
umn treatments reached compliance levels. Total and
WAD cyanide were plotted against the tons of solution
applied per ton of ore.

Amounts of treatment solution applied per ton of ore for
each column to reach compliance are listed in Table 1.
The amount of biotreatment solution required for com-
plete cyanide detoxification is projected to be 25 to 30
percent of the amount of solution required by conven-
tional chemical rinse detoxification treatments.
Biomineralization Observations—SEM
Investigation of Biomineralized Metallic
Films

During application of spent ore cyanide biodetoxification
processes at other mines, PSI has observed a substan-
tial reduction in many  of the leachable metals in
biotreatment solutions.  These field observations of
soluble metal reduction led PSI to propose that metal
biomineralization should be a possible secondary treat-
ment concurrent with spent ore detoxification in the FFS
for the Summitville Mine.

Thus, a secondary treatment goal  in the FFS was to re-
duce the amount of  leachable or soluble metals in the
spent ore and entrained heap leachate solution. This test
was designed to quantify reduction of metals in column
leachate solution and to identify any remineralized prod-
ucts in the column tests. Copper in column leachate so-
                                                40

-------
       100 ^
 
-------
            0.1
                                                   0.6         0.8          1
                                                     Tons solution per ton ore
                    1.2
1.4
1.6
                                    C1: Sulfide
                                    C2: Oxide
                                    C3: Ox, sat biotreat
------- C4: Oxide
illinium	"in C5: Oxide ore
— —— C6: Sat detox barren
Figure 10. Leachate TCN versus tons of solution per ton of ore resulting from treatment program at Summitville Mine.
                                Table 1.  Ore Effluent Solution Quality
Column #
1
2
3
4
5
6
Weak Acid Dissociable
Cyanide (mg/L)
0.2
0.1
0.1
0.1
0.1
0.4
Treatment Solution
per
Ton of Ore
0.32
0.56
0.28
0.53
0.60
1.49
                                                          42

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lutions is shown in Figure 11 for Columns #3 and #6.
Column #3 was the biotreatment test column run as a
saturation zone sample. Column #6 was a control rinse
using a barren solution detoxified with hydrogen perox-
ide in a saturation rinse.

In the FFS for Summitville Mine, spent ore from the HLP
was loaded into PVC test columns (6 in. x 10 ft) and was
leached with bacteria/nutrient solutions. Two treatment
designs were studied: a standard percolation leach (aero-
bic), and a saturated leach design in which the ore was
saturated with the heap leach solution to which bacteria
and nutrients were applied in a continuous biotreatment
leach.

The bacteria for all column treatment tests were isolated
from the spent ore at depth through the  HLP in the satu-
rated  and unsaturated zones. Bacteria isolated from the
heap  material were tested for cyanide oxidation capac-
ity and were submitted to a bioaugmentation program to
                        improve reaction kinetics and metals tolerance. The fi-
                        nal treatment population consisted of several distinct spe-
                        cies, including aerobic heterotrophs, facultative anaer-
                        obes, and sulfate-reducing bacteria.

                        The  remineralrzation of soluble metals was observed
                        through a decrease in  copper and cobalt in column
                        leachate solutions and the formation of observable min-
                        eral products on ore surfaces in the columns. Several of
                        the tests were run in clear PVC columns to facilitate ob-
                        servation of mineral formation. The column ore contents
                        were photographed before, during,  and after the
                        biotreatment process, which ranged from 10 to 20 days
                        for each test column. Ores were collected from each
                        column after the treatment was complete and were sub-
                        mitted for scanning electron microscopy (SEM) and trans-
                        mission electron microscopy (TEM) study at two labora-
                        tories—the U.S. Geological Survey (USGS) SEM Labo-
                        ratory in Denver, Colorado, and the City College of New
                        York (CCNY) SEM laboratory.
            100 -=
        
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The first SEM work suggested that calcite spherules,
bladed gypsum, and layered bornite mineralization oc-
curred as shown in Figures 12a, 12b, 13a, 13b, 14a,
14b, and 14c with  companion energy dispersive x-ray
spectroscopy scans for remineralized products from test
Columns #2 and #5. Column #5 was biotreatment of oxi-
dized ore collected from an unrinsed, unsaturated zone
in the HLP between 0 to 25 foot depths. Column #2,
spent oxide ore, was collected from  an unrinsed, unsat-
urated zone of the HLP collected between 25 and 90
foot depths.

The stabilization of microorganisms in soils has been
linked to local microenvironmental factors such as clay
speciation and the availability of appropriate colloidal
surfaces (11,12,13). Microorganisms in macroscale sys-
tems establish population profiles in the near-surface
environment dependent on mineralogical/organic varia-
tions and the availability of oxygen  in the environment.
In the case of the column treatment tests, the microenvi-
ronment was forced by the addition  of bacteria and dis-
solved nutrients.

The microorganisms injected during the column experi-
ments may be indifferent to such environmental controls,
given the relatively short life of the experiments, and one
might expect that microbial populations  are uniformly
distributed in the test column. In these column tests,
however, SEM investigation revealed that the metallic-
appearing coatings on run products are not uniform in
composition. Rather, they vary in a complex fashion from
point to point within a test column  and also from one
column to the next. This variability may indicate that the
microorganisms are in fact not identically distributed in
columns or react differently at different times and places
over the course of an experiment. Thus, surface films of
remineralized product may provide important informa-
tion concerning the interplay between biological popula-
tions and the ambient  fluids in bioremediation tests.

To illustrate the variability of the surface film formation of
biominerals, observations of material in test Column #5
and test Column #2 are compared. In both test columns
the metal-bearing biomineral sheets coat an aggregate
of kaolinite + halloysite + jarosite + alunite. A preliminary
TEM study indicates that the individual substrate miner-
als are compositionally similar and exist in about the
same proportions in both test columns. The sheets ex-
amined to date tend not to develop on  quartz particles
as frequently as clay aggregates.


Biomineralization Test Observations—
Column #5

The  generally three-part metal-enriched sheets of
biominerals tend to be amorphous at the base (TEM work
in progress) and grade upward into breccia-like admix-
tures of both variably crystallized and fully crystallized
minerals ending in outermost layers that are predomi-
nantly monomineralic and thin. Outer layers tend to be
either Cu, Cu-Fe, or Fe-enriched over lower horizons
and are markedly thinner, down to 20 Angstroms for cop-
per.

The middle layer(s) is punctuated by seemingly chaotic
populations of crystals (primarily sulfides and metals),
with  metal fragments easily recognized by their high
reflectivity in backscatter images. The Cu-Fe-S sequence
of the upper layers tends to be stratified upward in a sort
of reverse "supergene enrichment" series, reflecting an
apparent evolution of increasingly neutral pH and reduc-
ing conditions as the tests proceed. The progression
appears to be made more cryptic by the entrapment of
both falling and tumbling particles, in addition to those
produced by in situ nucleation and growth.

While many embedded crystals of the middle layer(s)
follow the inverted supergene sequence (typically pre-
cursors to possible chalcopyrite  overlain by more
covellitic phases), exceptions are numerous. A flake of
tin is shown in Figure 15a. The SEM image (right sec-
tion of Figure 15a) shows that the tin flake is embedded
with the copper sulfide materials and is not an artifact.
The backscatter image (right portion Figure 15a) casts
the tin flake as a bright object against a background of
copper sulfides, demonstrating that the tin  (see Figure
15b) has a.greater atomic number than the  average for
the copper sulfide substrate. This suggests tin over cas-
siterite (SnO). An energy  dispersive spectrum (EDS)
trace (Figure 16a) also is given for a middle-layer Fe-Cu
particle located in the vicinity of the tin particle.

Whereas the stratigraphic  relationship between height
and copper and sulfur speciation is still unclear, copper
and copper sulfide apparently are the probable domi-
nant final crystallization products in microcavities. The
intricate patterns formed by copper ribbons (Figure 16b)
and copper sulfide ribbons (not illustrated) indicate rela-
tively high structural integrity and high atomic number.
Note that much of the background film of Figure 16b is
also  copper  and that the background Cu-films are ex-
ceptionally thin, comprising a layer of less than approxi-
mately 20 Angstroms. Given that the underlying mate-
rial  is  Cu-Fe-S-Si-AI-bearing  and the final stage is
monomineralic and strongly reduced, evidence is abun-
dant for precipitation mechanisms that either shift with
ambient experimental factors overtime or are themselves
variable, causing different metal populations to precipi-
tate at different times.

The geochemical observations are consistent with sev-
eral models for fluid-crystal evolution:

  •  Oxidation-state variability. A constant process (su-
   persaturation response)  whereby fluids in the mi-
   croenvironment become more reducive over time.
                                                  44

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Figure 12a. Summitville Mine: Possible calcite spherule.
       Calcite Spherules
Figure 12b. Summitville Mine: EDS spectrum lor calcite spherule.
                                                              45

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Figure 13a. Summitville Mine: Calcium-rich blades.




      Ca-Rich Blades
 Figure 13b. Summitville Mine: EDS spectrum of calcium-rich blades
                                                             46

-------
Figure 14a. Summitv/lle Mine: Biofi/m layering over ground mass.
Figure 14b. Summitville Mine: Possible two-layer bornite mineralization
                                                                47

-------
     "Bornite" Coating - Top Layer
Figure 14c. Summitville Mine: "Bornite" coating (top layer).
Figure 15a. Summitville Mine: Tin flake imbedded with copper sulfide materials.
                                                              48

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Figure 15b. Summitville Mine: EDS spectrum for tin flake imbedded with copper sulfide materials.
 Figure 16a. Summitville Mine: EDS spectrum of iron-copper particle.
                                                              49

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Figure 1Sb. Summitville Mine: Iron-copper particle.
  •  Ligand depletion. A constant process whereby sul-
    fur and other agents are progressively removed by
    bacterial action.

  •  Bacterial catalysis. A variable process accounting for
    the plating out of a variable metal film dependent on
    evolutionary changes taking place in the bacterial
    colony.

Thus, numerous models for film production are possible,
several of which may be simultaneously active during
the nucleation and growth of films.
Biomineralization Test Observations—
Column #2

Although the bulk material composition of matter recov-
ered from Columns #2 and #5 are similar,  if not identi-
cal, bacterial treatment has resulted in the production of
radically different films, at least locally in the column ex-
periments. In Column #2, films have evolved that differ
substantially in bulk composition  and mineralogy from
those in test Column #5. Although  the textures are com-
parable, the deposits tend to be thicker and more hum-
mocky, and the uppermost stratum is thicker and more
frosting-like, as shown in Figures 17a and 17b. The bulk
compositional shift, as before, is  in the direction of re-
duced-chemistry phases and mineralogic simplicity. This
is apparent in the greater brightness of the surface of
the film and the correlative energy-dispersive determina-
tions (as shown in Figures 17a and 17b). Here, both the
innermost and outermost layers are iron enriched and
copper depleted.

This constitutes a marked departure from the overall Cu-
Fe-S films forming in samples from the near surface (Col-
umn #5). Therefore, to assign the control to depth of
sampling is tempting; however, because no major differ-
ences in substrate character are discernible (based on
TEM work to be reported elsewhere), the fundamental
local cause probably rests with the microbiological spe-
cies rather than mineralogy.


Conclusions—Cyanide  Bioremediation

Cyanide detoxification in spent ore is a function of solu-
tion application efficiency and  bacterial use of cyanide.
The ore biotreatment in this test gave similar results and
required a detoxification time  comparable  to prior PSI
experiments. The treatment bacteria adapted well to the
spent ore environment and effected a rapid detoxifica-
tion of cyanide in spent ore  and ore solutions.  The
Summitville ore  is a  suitable candidate for a field
biotreatment.

The biological treatment column achieved a greater than
99 percent removal of WAD cyanide with application less
than an average of 0.5 tons of solution  per ton of ore.
                                                  50

-------
Figure 17a. Summitville Mine EDS trace #7.
 Figure 17b. Summitville Mine EDS trace #2.
                                                           51

-------
 Total cyanide in column leachate solutions at the end of
 the test was less than 0.5 mg/L, indicating that bacterial
 action in the treatment solution will metabolize strong
 metal-cyanide compounds. A field treatment of a leach
 pad cell or other division of spent ore could be planned
 for a treatment program using less than 0.5 tons of solu-
 tion per ton of ore.

 Biotreatment in this study achieved a greater reduction
 in total cyanide in a shorter application than competitive
 treatments can achieve. In situ biotreatment is the most
 efficient heap cyanide detoxification method as compared
 with peroxide rinse treatments. The data generated in
 this study indicate that the biotreatment processes have
 the potential to operate as an effective field treatment.
 Biological treatments are projected to be cost and time
 competitive with chemical rinse treatments.

 The objectives of the pilot column tests were met in this
 biotreatment demonstration:

   • Existing strains of cyanide-oxidizing bacteria were
    adapted to  grow in the ore environment and to use
    cyanide as  a carbon and/or nitrogen source.

   • The adapted bacteria grew best in a chemically de-
    fined nutrient media of food-grade reagents.

   • Flask and column tests of the adapted, augmented
    treatment population verified that bacteria would
    grow and  metabolize soluble cyanide in  the
    Summitville spent ore.

   • Cyanide was detoxified in biotreatment tests in spent
    ore and column leachate  solutions with application
    of less than an average of 0.5 tons of solutions per
    ton of ore. Cyanide levels did not reach a 0.2 mg/L
    discharge criteria  with the peroxide kill, saturated,
    barren rinse test column with application of more than
    1.5 tons of treatment solution per ton of ore.

   • Total cyanide and thiocyanate also were treated to
    low levels in the column  treatability  studies. Con-
    ventional chemical remediation methods for cyanide
    detoxification  do not treat the strongly complexed
    metal cyanides, including ferrocyanide, ferricyanide,
    gold cyanide,  cobalt cyanide, or thiocyanates.


Biomineralization Test Conclusions

The  microscale studies conducted  by Professor Jeff
Steiner at CCNY  and  Dr. Gene Whitney at the USGS
clearly define several distinct microscale films that evolve
on generally the same substrate (agglomerations of ka-
olinite, halloysite,  jarosite, and alunite) within the con-
fines of  highly similar experimental systems. The rela-
tive proportions of copper- versus iron-enriched film ar-
eas have yet to be determined accurately. In studies at
CCNY, however, the suggestion clearly arises that the
 microbial populations have acted locally to produce dif-
 ferent film chemistry and endpoints in metal film deposi-
 tion. The controlling factors are as yet unrecognized, but
 the suggested possible controls include local production
 of reducing atmospheres; changing ligand concentration
 due to bacterial consumption; and varying tendencies to
 catalyze precipitation reactions linked to changes occur-
 ring in bacterial populations. These various localized
 phenomena appear not to  affect  the overall  release
 (macroscale release)  of dissolved chemicals in the re-
 covered leachate in any pronounced fashion. The vari-
 ability brought out by this study, however, encourages
 the general concept that a wide range of metal-fixing
 films  is produced by bioremediation that  can be engi-
 neered to isolate and seal metals in ore waste.

 This treatment concept should have application for both
 in situ treatment of ore and waste rock heaps  and for
 surface passivation of exposed minerals in pit walls. Al-
 though biominerals would be subject to natural weath-
 ering cycles, the end  effect on the environment would
 be gradual and of relatively low impact.


 References

 1.  Knowles, C.J.  1976. Microorganisms and cyanide.
    Bacteriol. Rev. 40(3):652-680.

 2.  Pettet, A.E.J., and E.V. Mills. 1956. Biological treat-
    ment of cyanides, with and without sewage. J. Appl.
    Chem. 4:434-444.

 3.  Grableva, T.I. n.d.  Production   of  Bacillus
    cyanooxidans mutants with improved resistance to
    cyanide compounds. Tr. Biol. Inst. Akad Nauk SSSR.
    Sib. Otd. (in Russian) 39:63-70.

 4.  llyaletdinov, A.M., Z.G. Vlasova, and P.G.  Enker.
    1971. Decomposition of thiocyanates and cyanides
    by microorganisms isolated from wastewaters from
    the Zyryanovsk Beneficiation  Plant.  Tr. Nauch.-
    Issled. Proekt. Inst. Obogashch. Rud Tsvet. Metal.
    (in Russian) 6:97-102.

 5.  Mudder, T.I., and J.L Whitlock. 1984. Biological treat-
    ment of  cyanidation wastewater. Presented at the
    Annual American Institute of Mining Engineers Con-
    ference, Los Angeles, CA (February).

 6.  Oparin, A.I. 1938. The origin of life. New York, NY:
    Macmillan Press.

7.  Urey, H.C. 1952. On the early  chemical history of
    the earth and the origin of life. Proc. Nat. Acad. Sci.
    38:349.

8.  Miller, S.L, and H.C. Urey. 1959. Organic compound
    synthesis on the primitive earth. Science 130:245.
                                                  52

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9.   Orp, J. 1960. The mechanism of synthesis of ad-
    enine from hydrogen cyanide under possible primi-
    tive earth conditions. Nature 191:1,193.

10. Buchanan, R.E., and N.E. Gibbons. 1974. Sergey's
    manual of determinative bacteriology, 8th ed. Balti-
    more, MD: The Williams and Wilkins Company.

11. Burns, R. 1990. Microorganisms, enzymes, and soil
    colloid surfaces. In: De Boodt, M.F. et al., eds. Soil
   colloids and their association in aggregates. New
   York, NY: Plenum Press, pp. 337-362.

12. Sorenssen, LH. 1975. The influence of clay on the
   rate of decay of ami no acid metabolites synthesized
   in soils. Soil Biol. Biochem. 7:171-177.

13. Stotzky, G. 1980. Surface interactions between clay
   minerals, microbes, and viruses. In: Berkeley, R. et
   al., eds. Microbial adhesion to surfaces. Chichester,
   England: Ellis Norwood Chester, pp. 231-247.
                                                  53

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                                             Chapter 7.
                  Acid Mine Drainage: Reclamation at the Richmond Hill and
                                  Gilt Edge Mines, South Dakota

                                           Thomas V. Durkin
 Introduction

 Acid mine drainage (AMD) is defined as contaminated
 mine drainage that occurs as a result of weathering re-
 actions between sulfide-bearing rocks, air, and water that
 can lead to problems in the receiving environment. AMD
 is characterized by low pH, increased acidity, elevated
 heavy  metals, sulfate, and dissolved solids in the drain-
 age emanating from the sulfide rock source. Various
 physical, chemical, and biological controls can be used
 to prevent, minimize, and treat AMD. The best environ-
 mental controls, and the least expensive in the long run,
 are waste management practices that focus on "preven-
 tion" rather than "treatment." Two cases are illustrative.

 In 1992, the South Dakota Department of Environment
 and Natural  Resources (DENR) identified environmen-
 tal problems associated with reactive sulfide rocks at a
 valley-fill waste depository at LAC Minerals' Richmond
 Hill gold mine in the northern Black Hills. This led to a
 shutdown of the mine, a significant increase in the recla-
 mation surety bond from $1.2 million to $10.7 million, a
 settlement of $489,000 for permit and water quality stan-
 dard violations, and the development of an AMD recla-
 mation plan. This  plan is in the process of being  final-
 ized, and preliminary results are impressive.

 Numerous abandoned mine reclamation projects  have
 been conducted by active mine operators in the Black
 Hills on a voluntary basis. These efforts have resulted in
 a net improvement to the environment while lowering
 the environmental liability posed by the abandoned mine
 sites. One of the more notable reclamation projects was
 conducted by Brohm Mining Corporation, which oper-
ates an active heap leach mine.

Case histories for these two mine waste remediation sites
are presented in this paper.
 Richmond Hill Mine
 Physical Setting and Ownership

 LAC Minerals operates the approximately 400-acre Rich-
 mond Hill Mine located  in the northern Black Hills, four
 miles northwest of Lead, South Dakota. This surface gold
 mine, which is operated using conventional heap leach
 technology, was permitted by the state of South Dakota
 in 1988. At that time, the mine was owned and operated
 by St. Joe American, Inc. Successors included St. Joe
 Gold Corporation, St. Joe Richmond Hill, Inc., Bond Gold
 Richmond Hill, Inc., Bond Gold Corporation, and Rich-
 mond Hill, Inc., a subsidiary of LAC Minerals (USA), Inc.

 The mine facilities are located at an elevation between
 5,500 and 6,000 feet above sea level in an area of rela-
 tively rugged terrain. Annual and daily temperature varia-
 tions can be extreme.  Annual  precipitation  averages
 about 28 inches per year. The pit/waste facility is drained
 by Spruce Gulch, an intermittent tributary to perennial
 Squaw Creek, which flows into  perennial  Spearfish
 Creek. The process facility is drained by Rubicon Gulch,
 an intermittent tributary of Spearfish Creek. Ground wa-
 ter is confined to  two systems: In the shallow, alluvium
 system, flow is predominantly controlled by topography;
 in the deep, bedrock system, hydraulics are more com-
 plicated and flow  is  structurally controlled (1).

The mine pit and valley-fill waste rock depository are
connected to the processing facility (e.g., crusher, leach
pads) by  a 1.5-mile haul road. The nearest area to the
ore body  that was sufficiently flat to construct the leach
pads was 1.5 miles away. South Dakota requires a double
liner system for leach pads and ponds, complete with
leak detection, collection, and recovery systems (2).
                                                 54

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Geology

The ore body is associated with a Tertiary breccia pipe
that intruded into Precambrian amphibolites, forming a
near vertical contact. Sulfide and oxide components of
the breccia exist. Oxidation of the Richmond Hill ore de-
posit resulted in a well-developed hematitic-jarositic cap
up to 260 feet thick. The oxidized cap closely follows the
extent of the breccia pipe. Primary sulfide mineraliza-
tion occurs below the oxide cap and consists of 70 to 80
percent feldspars, showing variable argillic alteration, and
10 to 20 percent pyrite and marcasite. Minor quartz, mi-
cas, carbonates, barite, rutile, apatite, zircon, and mona-
zite account for the rest of the rocks. Traces of chal-
copyrite, bornite, sphalerite, galena, and arsenopyrite are
found in the major sulfide species. The protolith of this
rock was determined to be the Precambrian amphibo-
lites, with the sulfide mineralization replacing the origi-
nal mafic minerals.  Unaltered amphibolites contain little
to no sulfides (3).


Discovery and  Description of the AMD
Problem

From the time operations began in 1988 until 1992, the
mine was operated without any significant environmen-
tal problems. In 1988, several general conditions were
written into the state mine permit that addressed AMD
prevention as follow-up to preliminary indications that a
small amount of sulfide rock might be encountered dur-
ing mining. The mine operators encountered a signifi-
cantly larger amount of sulfide rock, however, than they
originally anticipated.

During a routine inspection in January 1992, the Depart-
ment of Environment and Natural Resources (DENR)
identified a 200,000-ton stockpile of sulfide ore on top of
the Spruce Gulch waste rock depository as well as sul-
fide waste in the dump. Uncrushed sulfide ore had been
stockpiled on the waste dump to allow it to  oxidize and
become more amenable to leaching, with the  intent to
later crush and leach it. This prompted a series of addi-
tional  inspections and communications with mine per-
sonnel to field-document the potential for AMD from the
sulfide ore and waste rock.

Richmond Hill's Spruce Gulch, valley-fill waste dump is
located in the upper reaches of an intermittent drainage
to perennial Squaw Creek, which is classified as a fish-
ery. The Spruce Gulch dump contained about 3.5 mil-
lion tons of waste rock.  During the 1992 mid-winter in-
spections, no flow was exhibited at the toe of the dump,
but pH measurements of melting snow taken at the base
of the sulfide ore stockpile on top of the dump were be-
tween 4.5 and 5. A  very apparent odor of oxidizing sul-
fides was noted. As  a result of spring runoff in April 1992,
flow appeared at the toe of the dump; pH was 3.1 and
heavy metals, sulfate, and total dissolved solids  (TDS)
were elevated. Preliminary field observations indicated
that AMD was a potential long-term problem, and an in-
tensive environmental and economic assessment was
undertaken.

Contamination of surface runoff at the toe of the dump
(located above the treatment system described  below
under Short-Term Mitigation Actions) continued from the
discovery of the AMD problem in 1992 until this writing
in mid-1995. Field pH levels on the order of 2.6  to 3.6
are typical; sulfate levels commonly range between about
700 and 3,400 mg/L, and TDS between about 800 and
5,700 mg/L. Isolated spikes above these levels have oc-
curred on occasion. Elevated heavy metals include alu-
minum, copper, iron, manganese, and others. The short-
term treatment systems described below are effective in
removing most of the contamination from the water.

The chemical reactions involved with acid generation are
exothermic. The predominant problematic sulfide min-
eral is marcasite. Marcasite in the Richmond Hill rock is
extremely fine grained, exhibits a high surface area, and
oxidizes rapidly. During the late summer and early fall of
1992, fumaroles (areas of escaping steam) were noted
along the crest of the waste dump and in areas on top of
the dump where backhoes had disturbed the crust that
formed from compaction due to heavy equipment traffic.
The rate of acid generation was manifested in the tem-
peratures recorded at the fumaroles. A temperature probe
inserted just below the surface of one of the fumaroles
recorded a temperature of 180 degrees Fahrenheit (4).

Temperatures of AMD water flowing from the toe of the
dump were about 35 degrees Fahrenheit in the summer
of 1992, when temperatures of water flowing from  the
base of non-acid-generating waste  dumps in the Black
Hills that had been subjected to similar waste disposal
techniques were over 50 degrees  Fahrenheit. An  ice
block had formed within the rocks at the base of the waste
dump due to barometric pumping that pulled in cold air
during the winter. Another reason for the lower tempera-
tures of discharge water may be explained,  in part, by
endothermic reactions that occur as metals precipitate
from solution as AMD  enters the more neutral receiving
environment.
En vironmental/Economic Assessment

From 1992 through 1994 the company conducted an in-
tensive environmental and economic assessment. Ex-
pert company consultants were brought in to conduct
the assessments and to develop mitigative plans. The
DENR brought in its own consultants to review the re-
ports and plans as well  as to give advice that could be
used in regulatory decisions.  The Richmond Hill AMD
mitigation plan has been subjected to the scrutiny  of
some of the world's leading experts in the field of AMD
reclamation.
                                                 55

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The environmental assessment included AMD predic-
tive testing and geochemical analyses. Static testing in-
cluded acid/base accounting (ABA) tests, net acid gen-
erating (NAG) pH tests, paste pH tests, and whole rock
analyses. Kinetic testing included humidity cells, column
leach tests, and mineralogical analyses. Samples were
taken from drill core and cuttings, crusher composites,
waste dump trenches, and pit walls.

Experts estimated that approximately 2.7 million tons of
rock in the waste depository was acid-generating, rep-
resenting all waste rock deposited in the dump since the
end  of 1989. Much  of the exposed material in the pit
was found to be acid-generating, contributing to contami-
nation of shallow ground water below the pit floor. Some
of the spent ore on the leach pads and rock within cer-
tain ancillary facilities also was found to be reactive. Rec-
lamation costs were estimated  for the various  compo-
nents of the  site.

Other environmental assessments  included hydrologic
impact studies, metals-loading evaluations and mass
balance assessments, aquatic impact studies, and iden-
tification  of contaminant migration pathways and asso-
ciated environmental receptors. After considering sev-
eral short-term and long-term mitigative options, the com-
pany chose a course of action to address the immediate
problems and made plans to implement long-term clo-
sure requirements (1).

All water quality data and results from the various envi-
ronmental assessments are on file at  the South Dakota
DENR Minerals and Mining Program in Pierre, South
Dakota.
DENR Enforcement Action and Bond
Increase

In December of 1992, the DENR issued two Notices of
Violation (NOV) to Richmond Hill for violating the state
mine permit and state water quality standards. Enforce-
ment negotiations continued until March of 1992 when a
Stipulation and Stipulated Order was signed. This in-
cluded a settlement of $489,000 for alleged violations
and specific  requirements for short-term and long-term
mitigation, water quality and biological monitoring, and
provisions for  postclosure maintenance and financial
assurance. The order  required that a long-term AMD
mitigation/closure plan  be submitted in the form of a for-
mal amendment to the state mine permit. Applications
to amend mine permits are subjected to a public review
process by the state Board of Minerals and Environment.

Richmond Hill's original reclamation bond before the acid
problem developed was $1.1 million. In response to the
economic assessment conducted after the acid problem
developed, the bond was incrementally raised to $10.7
 million. The tenfold increase in bonding is testimony to
 the financial liabilities of AMD and improper sulfide waste
 management.


 Short-Term Mitigation Actions

 To counter the immediate problem of contaminated sur-
 face discharge down Spruce Gulch into perennial Squaw
 Creek in the early spring of 1992, a series of treatment
 ponds were constructed at the toe of the waste dump to
 chemically treat the dump  effluent. Contaminated dis-
 charge was treated first with an anoxic limestone drain
 that proved ineffective. The limestone became armored
 with iron hydroxide, which rendered it ineffective in neu-
 tralization. Below the treatment ponds, a retention pond
 designed to accommodate the 10-year, 24-hour storm
 event was constructed. Treatment was accomplished first
 by the addition of soda ash, and later  the additive was
 changed to caustic soda. The resulting metal hydroxide
 sludges can be removed periodically .

 Partially treated water in the retention pond then  is
 pumped to Richmond Hill's large, lined stormwater pond
 at the process facility that has a capacity to accommo-
 date about 80 million gallons. The partially treated water
 undergoes significant dilution in the stormwater pond and
 is contained and made available for further treatment in
 a water treatment plant before discharge. Discharge to
 ground water can be effected via land application, which
 is regulated through a state ground-water discharge per-
 mit or to surface water through a National Pollutant Dis-
 charge Elimination System  (NPDES) permit.

 Other short-term mitigation  actions included the follow-
 ing. The sulfide ore stockpile was removed from the waste
 dump and placed on the leach pads where resulting con-
 tamination could be  contained. Diversion  ditches were
 constructed around the Spruce Gulch waste dump to
 direct clean surface runoff from above the dump, around
 it. Certain amounts of lime, limestone, and alkaline fly
 ash were added to the waste dump at key locations for
 further neutralization. A semisealant material called Entac
 was sprayed on the waste dump in 1992 in an attempt
to minimize infiltration of precipitation.

 Migration of contaminated ground water was addressed
 by constructing a cutoff trench in the shallow alluvium
 across the valley below the waste dump. The resulting
 water is collected and directed to the treatment ponds.

Although all of the water in the retention pond is pumped
to the lined stormwater pond, a certain amount of sur-
face flow remains in Spruce Gulch below the retention
 pond. This water probably represents a combination of
 retention pond water seeping through the embankment
 and shallow ground water that is not cutoff at the trench
and that surfaces at springs just below the pond em-
bankment where alluvium pinches out to bedrock.
                                                 56

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These treatment processes effectively remove metals
and buffer pH. Sulfate and IDS are not removed effec-
tively by base addition to the Spruce Gulch treatment
ponds. Comparisons can be made of water quality data
representing samples taken from the toe of the waste
dump above the treatment ponds and samples taken
from Spruce Gulch below the treatment system to deter-
mine the effectiveness of the control measures. The water
quality data indicates that the combination of short-term
control methods have proven quite successful at improv-
ing surface water quality below the waste dump.


Long-Term Mitigation Actions

After considering several remedial options, a long-term
closure plan was chosen based on the tonnage calcula-
tions and identification of the locations of acid-generat-
ing rock obtained in the environmental assessment. Sys-
tem hydraulics, water balance, and  other site-specific
logistics also were considered before deciding on a plan.
The state Board of Minerals and Environment reviewed
and conditionally approved the mitigation/closure plan
in February 1994.

The objective of the closure plan is to reduce the poten-
tial for long-term environmental risk to surface and ground
water, promote long-term hydrologic and geotechnical
stability, and maintain acceptable postclosure land uses.

The reactive waste rock from the dump (2.7 million tons)
will be removed from Spruce Gulch and backfilled in 3-
foot, compacted lifts in the pit impoundment. In addition
to removing the reactive wastes, LAC Minerals decided
to remove all 3.5 million  tons of rock from the dump. A
portion of the nonreactive waste rock will be used in the
construction of the pit impoundment  cap described be-
low. Some of the acid-generating sulfide-spent ore will
be removed from the leach pads in the same manner.
As of this writing in June 1995, over 90 percent of the
material from Spruce Gulch had been backfilled  in the
pit.

The determination as to what constitutes material to be
removed to the pit impoundment is based on the follow-
ing criteria: waste rock having a NAG pH of less than 3,
which is indicative of an ABA of less than minus 5 tons/
kiloton calcium carbonate, and a paste pH of less than
4.5.

After backfilling is complete, the waste rock and corre-
sponding acid-generating pit surfaces will be graded to
slopes between 3:1 and 6:1 and capped with a multime-
dia cover shown in Figure 1. The cap system overlying
the compacted waste rock consists (from bottom to top)
of the following: 6 inches of onsite crushed limestone,
18 inches of compacted low permeability manufactured
soil, 4.5 feet of nonreactive crushed waste material for
thermal/frost/root protection of the manufactured  soil
layer, and 4 to 6 inches of topsoil. The cap will be reveg-
                     6 Inches Topsoil
                     54 Inch Drain Layer
                     18 Inch Low Permeable
                     Manufactured Soil Layer

                     6 Inch Limestone Layer
                     Compacted Waste Rock Backfill
Figure 1. Cross section of Richmond Hill cap.
elated with a mixture of aggressive grass species to limit
the establishment of deeply rooting woody species and
trees that could damage the integrity of the soil liner.
The cap will include a riprap-lined channel to manage
runoff and control erosion.

The 18-inch low permeability layer (compacted, manu-
factured soil) is constructed in two 9-inch lifts and con-
sists of nonreactive waste rock crushed to minus 112 inch
and blended with about 13 percent bentonite to meet a
field permeability criteria of 1 x 1Q-7 cm/sec. Natural onsite
clay was considered, but was found to be of insufficient
quantities and  of too heterogenous a nature to consis-
tently meet the  permeability criteria. The bentonite-
amended material is blended in a pugmill and  provides
material consistency that allows better quality assurance
and quality  control during construction.

At the time of  the Board of Minerals and Environment
hearing, a specific closure plan for the leach pads had
not been developed. Preliminary AMD predictive tests
indicated that a certain amount of acid-generating spent
ore is present within the material that will remain on the
pads. Limestone will be thoroughly  mixed with  reactive
spent ore that  remains on the leach pad. A condition of
the permit amendment requires that an updated closure
and postclosure plan for the leach pads be submitted to
the DENR for approval  prior to mine closure.

The details of the approved plans and specifications
(P&S) and the construction quality assurance (CQA) plan
for all components of the reclaimed facility required to
have such plans (i.e., cap systems and waste rock place-
ment in impoundment) are on file at the DENR Minerals
and Mining Program.
                                                   57

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This approach to long-term mitigation offers the best
chance of a walkaway situation, or as close to it as is
technically and economically feasible. The backfill op-
tion allows for control of the site's water balance and
avoids the need  for perpetual water treatment of acid
mine drainage. Extensive environmental data will be col-
lected during the closure and postclosure period. Per-
formance monitoring criteria are being developed to as-
sess the success of reclamation and act as a trigger for
initiating additional reclamation and/or maintenance work
to ensure compliance with long-term reclamation goals.


Postclosure

The postclosure period begins at the time of reclama-
tion surety release (i.e., mine closure) and lasts for a
period not to exceed 30 years, unless the state Board of
Minerals and Environment determines that a longer or
shorter period of time is necessary for compliance with
performance standards or design and operating  criteria.

The company will submit postclosure maintenance and
monitoring plans to the DENR for approval prior to the
start of the postclosure period. This includes contingency
measures that could be taken to mitigate recurring AMD
from any completed component of the reclaimed site.
Such measures might include:

  •  Addition of base material to waste rock.

  •  Capping or the improvement of capping systems.

  •  Recovery and treatment of contaminated  ground
    water.

  •  Mitigation of acid-generating material at ancillary
    facilities.

  •  Removal of additional waste rock to the pit impound-
    ment or other suitable location.

  •  Long-term water treatment of effluent from the pit
    impoundment or waste dump.

Cost estimates for implementing contingency measures
will be included in the postclosure plan.

Prior to the start of the postclosure period, the company
will  submit a postclosure  financial assurance in the
amount of $1.7  million to cover estimated postclosure
care (this amount will be recalculated at the time of mine
closure).  Unless  the postclosure period  is altered, the
financial assurance will be held for 30 years after recla-
mation surety release to ensure that the reclaimed site
is stable and free of hazards; has self-generating veg-
etation, minimal  hydrologic impacts, and minimal  re-
leases of substances that  adversely effect natural  re-
sources; and is maintenance free to the extent practi-
cable.
Performance Monitoring

During and after reclamation, the success of reclama-
tion efforts will be assessed through certain performance
monitoring indicators. Monitoring efforts will indicate
whether each component of the reclaimed facility is func-
tioning properly and whether additional touchup work is
needed to meet closure objectives.

Performance monitoring will be based on the results of
surface and ground-water sampling, biologic testing, and
outputs of various monitoring devices designed to as-
sess the integrity of the capping systems and AMD re-
duction in the reclaimed waste material. Such monitor-
ing devices include: lysimeters installed at key locations
within the pit impoundment designed to measure AMD
reduction and infiltration rates, temperature and oxygen
probes in the backfill designed to monitor sulfide oxida-
tion rates, and thermistors installed within the low per-
meability soil layer designed to indicate whether "heat of
reaction" from acid generation within the backfilled waste
or frost penetration below the thermal protection barrier
are compromising the integrity of the low permeability
layer.

Each year LAC Minerals, the DENR, and other appro-
priate regulatory agencies will meet to review the perfor-
mance monitoring data acquired during the previous year
and collectively assess the success of reclamation. Au-
thorities recognize that closure and postclosure objec-
tives, as determined through environmental monitoring
results, will take some time to be reached. Reclamation
efforts should not be expected to reach these objectives
immediately . Regulatory flexibility must be maintained
to allow for this and to ensure that reclamation  objec-
tives are being approached over a reasonable amount
of time. The annual performance meeting will allow for
the identification of justifiable follow-up work to keep rec-
lamation goals on track (4).


The Importance of the Link between Com-
pany Operations and Corporate Environ-
mental Policy

Often local mine operations are owned by larger corpo-
rations. In many cases, the larger corporations have ex-
cellent environmental policies and advocate proper waste
management practices and financial provisions for clo-
sure plans. LAC Minerals is such a corporation. In fact,
LAC has  a history of being actively involved with
Canada's  Mine Environment Neutralization Drainage
(MEND) program, an international leader in the field of
AMD prediction, prevention, and abatement.

As is true in many arenas—government included—policy
and practice might not always run in parallel. In a mining
scenario,  company-level  operations might not be in
proper communication with corporate environmental
                                                  58

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policy makers. This lack of communication can be par-
ticularly damaging when it occurs with regard to the man-
agement of sulfide wastes because of the magnitude of
the financial and environmental liabilities posed by AMD
problems. Regulatory agencies can become keenly
aware of such shortcomings and can be drawn in when
problems develop. The issue is raised here in a general
sense, and is respectfully offered for industry consider-
ation.
Gilt Edge Mine

Numerous abandoned mine reclamation projects have
been conducted by active mine operators in the Black
Hills of South Dakota on a voluntary basis. These efforts
have resulted in a net improvement to the environment
while lowering the  environmental liability posed by the
abandoned mine sites.

One of the more notable reclamation projects was con-
ducted by Brohm Mining Corporation, which operates
an active heap leach mine in the northern  Black Hills.
Tailings from mining operations at Gilt Edge in the early
1900s were placed by the "old-timers" in the drainage of
Strawberry Creek,  a perennial stream in its middle and
lower reaches. The Gilt Edge tailings were situated on
property controlled by Brohm Mining, adjacent to one of
the open pits associated with the active, permitted mine
operation.

The relic tailings originally contained relatively high con-
centrations of sulfide minerals. As the tailings continued
to erode, they produced severe acid mine drainage for
many decades along Strawberry Creek.  Bear Butte
Creek, a perennial  stream classified as a marginal fish-
ery into which Strawberry Creek flows, was impacted by
acid runoff for varying distances below the confluence,
depending on the season and contaminant load. In the
late 1980s a pH of 1.9 was recorded in Strawberry Creek
immediately below the tailings pile (5). Static tests con-
ducted on the relic tailings in 1993 showed that much of
the sulfides had oxidized, leaving behind a significant
amount of stored oxidation products (acidity and heavy
metals) as a result of previous oxidation reactions (6).

In the fall of 1993, Brohm Mining removed approximately
150,000 tons of reactive tailings from the upper reaches
of Strawberry Creek. The tailings were mixed thoroughly
with alkaline fly ash from a local coal-fired power plant
at a rate that provides sufficient neutralizing potential for
contained sulfides. The amended tailings were placed
in a "high and dry" disposal area in compacted, 12-inch
lifts, graded to a maximum slope of 3H:1 V, and capped
with a low permeability cover. The fly ash was applied to
the tailings in haul trucks and mixed again with bulldoz-
ers prior to compaction as it was spread out in the dis-
posal area.
Water was added to the fly ash/tailings mixture, which
allowed hydration reactions to occur. This mixing resulted
in achieving a pozzolanic (i.e., cementitious) behavior in
the mixture, effectively isolating the reactive tailings from
air and water. This type of AMD abatement procedure
can be much more cost effective than using portland
cement grout to achieve the desired reduction in perme-
ability (7).

The tailings were amended with fly ash at a rate suffi-
cient to ensure that the acid-neutralizing potential to acid-
generating potential (ANP:AGP) ratio is greater than or
equal to 3:1. The fly ash exhibited an average neutraliz-
ing potential of 467 tons/kiloton and was added to the
tailings at an approximate rate of 25 tons/kiloton of tail-
ings. This proportion was found to be  sufficient to neu-
tralize available acidity in the tailings and produce a net
neutralization potential of 20 tons/kiloton in the amended
tailings (6).

The amended tailings were capped with a  low perme-
ability clay liner in 1994. The requirements  for the clay
liner included a stipulation that it be compacted in 6-inch
lifts to at least 90% modified proctor density or 95% stan-
dard proctor density. No rocks, sticks, or other debris
larger than 2 inches in size were allowed  in the  liner
materials. The permeability of the clay liner had to be
equivalent to a 12-inch layer with a maximum perme-
ability of 1 x 10'7 cm/sec. Approved CQA personnel were
required to be present on site at all times during the place-
ment of amended tailings and clay liner.

A gravity fed, leachate  collection system consisting of
geosynthetic material was placed at the bottom of the
tailings depository to detect seepage through the cap
and amended tailings. Seepage has never been detected
since the cap was installed. Considering the added ben-
efit of the pozzolanic nature of the amended tailings,
seepage  is not likely to  be detected in the leachate col-
lection system.

In addition to removing  the approximately 150,000 tons
of eroding streamside tailings in upper Strawberry Creek,
additional historical tailings that had accumulated behind
several abandoned beaver dams farther downstream
were removed with a dozer and excavator. Removal with
a vacuum truck was attempted  but proved less efficient
than the dozer and excavator.

In 1995, the DENR made use of funds available through
the Western Governors' Association and the federal ini-
tiative to develop on-site innovative technologies (DOIT)
to  have the effectiveness of abandoned mine reclama-
tion efforts evaluated on a "watershed  basis." As part of
this watershed study, conducted by the South Dakota
School of Mines  and Technology, Strawberry and Bear
Butte Creeks were monitored  for water quality during
and after tailings excavation activities. This monitoring
                                                   59

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was conducted to assess the effectiveness of the recla-
mation project. The results were related to preexisting
water quality information. It was found that by employ-
ing a combination of best management practices (BMPs)
during excavation work, increased sediment load down-
stream and exacerbation of AMD were kept to a mini-
mum. BMPs included conducting the reclamation efforts
in the autumn low flow season, diverting  Strawberry
Creek flow around work sites during excavation, ceas-
ing excavation activities during precipitation events, and
using adequate sedimentation and erosion control de-
vices. Although a slight increase in total dissolved and
suspended solids during remediation was noted, the in-
crease was judged to be insignificant and showed little
additional release of tailings downstream (8).

The tailings  cleanup activities resulted in a significant
improvement in  water quality and aquatic habitat in
Strawberry Creek. Total cost for the project was slightly
over $450,000.  Reclamation was entirely funded by
Brohm Mining. Discharges below Brohm's active mine
operation, which  had been of poor quality as a result of
the historical tailings, are now in compliance with state
Surface Water Discharge (i.e., NPDES) permit limitations.


Conclusions

Most aspects of modern mining in South Dakota have a
history of proper regulation and pollution prevention. The
only notable exception to this general rule concerns prob-
lems associated with acid-generating sulfide wastes.

AMD poses a significant threat to the environment and
to the liability for sulfide mine operations, if not properly
managed. Attention must be focused on preventing AMD
at the source rather than mitigating impacts after the fact.

With the implementation of effective, and notably expen-
sive, AMD reclamation practices such as those imple-
mented at the Richmond Hill facility, adequate environ-
mental protection can be achieved. Nonetheless, suit-
able mine waste  management methods at active mine
operations in the Black Hills, demonstrating that acid-
generating sulfide wastes can be handled properly from
the start of operations, are yet to be incorporated into
South Dakota's regulatory history. In some  cases, sul-
fide rock is mined in South Dakota and AMD problems
do not occur. In  some situations, mined  sulfide rocks
contain sufficient natural buffering capacity to prevent
acid generation;  in others, reactive sulfides are identi-
fied early and kept to a subcritical volume in the mine
plan. Before  the permitting of additional operations that
include sulfide rock of the problematic nature can be re-
alistically expected in South Dakota, however, "preven-
tative" waste management practices must be developed.
These practices must be put in place during all phases
of the mining operation, from start-up to closure.
The Richmond Hill AMD problem, with its regulation,
enforcement, and subsequent reclamation work, is the
most complex heap leach mining-related environmental
issue that has arisen in the Black Hills. The reclamation
work at the mine represents the culmination of exhaus-
tive environmental planning. This work is progressing in
excellent fashion and with very promising results.

Backfilling, compacting, and capping the reactive waste
in the Richmond Hill pit impoundment allows for control
of the site's water balance and avoids the need for per-
petual water treatment of AMD. With the exception of a
limited amount of performance monitoring, this approach
toward long-term reclamation offers the best chance of
a walkaway situation, or as close to it as technically and
economically feasible.

The cleanup of the acid-generating Gilt Edge tailings
along Strawberry Creek represents one of the most sig-
nificant  abandoned mine cleanup  efforts conducted in
the Black Hills. This project is one of several such efforts
undertaken by active mine operators in South Dakota to
manage environmental problems caused by abandoned
mines located on properties they control. Although South
Dakota does  not have an abandoned mine reclamation
program, opportunities for cleanup of abandoned mine
sites are pursued cooperatively as they arise. An intent
to overcome regulatory barriers that might otherwise tend
to stifle  cleanup efforts has proven successful at keep-
ing these reclamation projects out of the legal realm. This
allows resources to be expended for on-the-ground site
improvements, which is where they should be focused.


References

1.  Richmond Hill Inc. 1993. Mined Land Reclamation Per-
    mit  No. 445 Amendment. Report prepared  for  the
    South Dakota Department of Environment and Natu-
    ral Resources,  Pierre, SD.

2.  South Dakota Department of Environment and Natu-
    ral Resources, Office of Minerals and Mining, n.d.
    Mine Permit No. 445 Files, Richmond Hill Mine.

3.  Duex, T.A. 1994. Acid rock drainage at the Richmond
    Hill Mine,  Lawrence County, South Dakota. Proceed-
    ings of the Fifth Western Regional Conference on
    Precious  Metals, Coal and the Environment, Soci-
    ety for Mining Metallurgy and Exploration Inc., Lead,
    SD (October), pp. 124-134.

4.  Durkin, T.V. 1994. Acid mine drainage, an old prob-
    lem with  new solutions—Reclamation at the Rich-
    mond  Hill Mine, South Dakota. Proceedings of  the
    Fifth Western  Regional Conference on Precious
    Metals, Coal and the Environment, Society for Min-
    ing Metallurgy and Exploration Inc., Lead, SD (Oc-
    tober), pp. 16-24.
                                                  60

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5.   South Dakota Department of Environment and Natu-
    ral Resources, Office of Minerals and Mining, n.d.
    Mine Permit No. 439 Files, Brohm Mining Corp.—
    Gilt Edge Mine.

6.   Steffen, Robertson, and Kirsten (US), Inc. 1993. Gilt
    Edge project technical specifications for relocation
    and capping of relic tailings. Lakewood, CO. SRK
    Project No. 26705. Prepared for Brohm Mining Corp.

7.   Scheetz, B.E., M.R. Silsbee, C. Fontana, X. Zhao,
    and J. Schueck. 1993. Properties and potential ap-
    plications of large volume use of fly ash-based grouts
    for acid mine drainage abatement. Proceedings of
    the Association of Abandoned Mine Land Programs'
    15th Annual Conference, Jackson, WY. September
    12-16.

8.   Davis, A., and K. Webb. 1995. A pilot-scale water-
    shed evaluation for assessment of impacts of inac-
    tive and abandoned mines in the Strawberry Creek/
    Bear Butte Creek Basin of the Black Hills. Report by
    South Dakota School of Mines and Technology to
    South Dakota Department of Environment and Natu-
    ral Resources.
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                                            Chapter 8.
            The Mine Waste Technology Program and Technologies To Address
                        Environmental Problems at Inactive Mine Sites

                                            Martin Foote
 Introduction

 Two separate topics are covered in this paper. The Mine
 Waste Technology Program and a number of technolo-
 gies that can be used to address mine waste. These
 technologies are categorized into treatment technologies,
 pathway interrupt technologies, and source control tech-
 nologies.

 In 1991 Congress established a pilot program for treat-
 ing mine wastes in Butte, Montana.  Under an Interagency
 Agreement (IAG), the U.S. Environmental  Protection
 Agency (EPA) is collaborating with the U.S. Department
 of Energy (DOE) to implement this congressional direc-
 tive. MSE, Inc.,  is the performing contractor for the Mine
 Waste Technology Program (MWTP).


The Mine Waste Technology Program

The MWTP covers the following activity areas:

  • Activity A—Montana Tech identifies and prioritizes
    technical issues, waste forms, and waste sites as
    well as promising innovative treatment technologies.
    After further evaluation of these topics, Montana Tech
    recommends candidate sites and technologies for
    demonstration or research projects.

  • Activity //—Montana Tech develops a Generic Qual-
    ity Assurance Project Plan.

  • Activity ///—MSE proposes and then conducts large
   pilot- and field-scale demonstration projects for sev-
   eral innovative technologies that show promise for
   cost-effectively remediating local, regional, and na-
   tional mining waste problems.

  • Activity IV— Montana Tech develops and then imple-
   ments a plan to conduct bench- and small pilot-scale
   research  on several  innovative technologies that
    show promise for cost-effectively remediating local,
    regional, and national mining waste problems.

  • Activity V— MSE prepares and distributes program
    reports and develops and conducts a series of sym-
    posia/workshops to present the interim and final re-
    sults of the demonstration projects to user commu-
    nities.

  • Activity I/A—Montana Tech develops and then imple-
    ments a plan to establish training and educational
    programs on mine waste treatment technologies.


 MWTP Organization

 The MWTP is directed by the IAG Management Com-
 mittee, whose roles, responsibilities, and authorities are
 described below.

 Environmental Protection Agency

 Program and technical oversight of the MWTP  is  the
 responsibility of the Sustainable Technology Division of
 the National  Risk  Management Research Laboratory
 (NRMRL) in Cincinnati, Ohio. The NRMRL provides a
 project officer, who also is a  member of the IAG Man-
 agement Committee, a quality assurance  officer, and
 support staff to the program.  Additional technical over-
 sight is provided by the EPA Region 8 office in Denver,
 Colorado, and the EPA Montana operations office, both
 of which provide a representative member to the IAG
 Management Committee.

 Department of Energy

 Program oversight is the  responsibility of the Western
 Environmental Technology Office (WETO) of the  DOE,
 Environmental Management (EM), Office of Technology
 Development. Under WETO, the Pittsburgh Energy Tech-
nology Center provides administrative support on envi-
                                               62

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ronmental as well as safety and health issues and on
matters concerning regulatory compliance and  opera-
tional conduct.

MSE, Inc.

MSE, the DOE contractor in Butte, Montana, is the prin-
cipal performing contractor for the MWTP. MSE provides
a Mine Waste Programs Manager, who is the point of
contact for all mine waste activities, including program
management and coordination, program status  report-
ing, funds distribution, and communications.

Montana Tech

As a subcontractor to MSE,  Montana Tech is respon-
sible to the Mine Waste Programs Manager for all work
performed under Activities I, II, IV, and VI.

Technical Integration Committee

The nine-member Technical Integration Committee (TIC),
made up of representatives of the public and private sec-
tors, reviews progress toward meeting  program goals
and advises the IAG Management Committee on perti-
nent concerns.

Industrial Integration Committee

An Industrial Integration Committee (IIC) provides a link
between industry and the MWTP demonstration projects.
The  IIC solicits information on industry's remediation
needs  and requirements, provides evaluations of tech-
nology demonstrations, and assists in technology trans-
fer as required under Activity V.
Activity III Project Descriptions

A brief description and status of each of the projects being
conducted under Activity III and an overview of relevant
Montana Tech activities are provided below.

Project 1—Remote Mine Site Demonstration

EPA requested that MSE develop a facility at a remote
site for treatment of acidic metal-laden water. Given the
nature of such sites, the facility would be required to
operate on water power alone and without operator as-
sistance for extended periods. The Crystal Mine, located
7 miles north of Basin, Montana, was chosen as the site
for this technology demonstration because it is a good
example of a remote mine site with a point-source aque-
ous discharge. The Crystal Mine demonstration facility
treats a flow of water ranging from 10 to 25 gallons per
minute, approximately one-half  of the  total discharge.
The process consists of several unit operations: initial
oxidation, alkaline  reagent addition, final oxidation, ini-
tial solid-liquid separation, pH adjustment, and final solid-
liquid separation.

Project 2—Clay-Based Grouting Demonstration

Inflow of surface and ground water into underground mine
workings is a significant problem worldwide. The tech-
nology selected for this demonstration project, clay grout-
ing, inhibits or eliminates this flow by injecting  a fine-
grained clay slurry into the flow pathways. By virtue of
its chemical and physical characteristics, the grout sets
up within these spaces to block ground-water flow. The
distinguishing feature of clay-based grouts  is that
throughout the stabilization period they retain their plas-
ticity and do not crystallize, unlike cement-based grouts.
Clay-based grouting is being demonstrated at the Mike
Horse Mine, located 15 miles east of Lincoln, Montana.
This project consists of three phases: site characteriza-
tion, grout formulation, and grout placement. The EPA
Superfund Innovative Technology Evaluation (SITE) pro-
gram provided sampling, characterization, and analyti-
cal data for the project.

Project 3—Sulfate-Reducing Bacteria Demonstra-
tion

The goal of this project is to demonstrate that the sul-
fate-reducing bacteria (SRB) technology can be used to
slow or reverse the acid-generation process and improve
water quality at affected sites. The Lilly/Orphan Boy Mine,
near Elliston, Montana, was chosen for this demonstra-
tion. This technology can reduce the contamination of
aqueous waste in three ways: 1) sulfate is reduced to
hydrogen  sulfide through the  metabolic activity of  the
SRB, 2) the hydrogen sulfide reacts with dissolved met-
als, resulting in the formation of insoluble metal sulfides,
and 3) bicarbonate produced by the sulfate reduction
process increases the pH of the solution. Because SRB
need a source of carbon in the form of a simple organic
nutrient, an organic substrate composed of cow manure,
decomposed wood chips, and alfalfa was added to  the
system. Application of the technology involves using the
subsurface mine workings of the Lilly/Orphan Boy Mine
as an in situ biological reactor. Pilot-scale testing of the
technology was conducted at the WETO in Butte, Mon-
tana.

Project 4—Nitrate Removal Demonstration

The presence of nitrates in water can have detrimental
effects on human health and the environment.  Improv-
ing the economics of nitrate removal and reducing or
eliminating the waste generated during nitrate removal
are the goals of this project. To that end, the MWTP un-
dertook an extensive search to evaluate innovative tech-
nologies that could be applied to the nitrate problem. Of
the 19 technologies that were screened against selec-
                                                   63

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tion criteria, three showed the most promise for making
nitrate removal more cost effective and environmentally
sound: ion exchange with a nitrate-selective resin, bio-
logical denitrification, and electrochemical ion exchange.
This project involves the testing of combinations of these
three technologies. The Mineral Hill Mine, near Jardine,
Montana, was chosen for this demonstration. The pro-
cess train for this project will allow technical evaluation
of each technology combination as well as confirmation
of preliminary economic studies.  Because the nitrate
problem is not exclusive to mining, data generated from
the proposed test process train also could be relevant
for other industries (e.g., for application to chemical pro-
cessing plants, agricultural runoff, municipal water treat-
ment).

Project 5—Biocyanide Demonstration

Cyanide is used in  the mining  industry to extract pre-
cious metals from ores and to improve the efficiency of
metals separation in beneficiation. Cyanide,  however,
can be an acute poison and also has the ability to form
strong complexes with several metals, resulting in the
increased mobility of those metals. As such, cyanide can
contribute to environmental problems in several ways.
The McCoy/Cove Mine, near Battle Mountain, Nevada,
was selected as the preferred site for this demonstra-
tion. The first goal of this project is to develop a reactor
that will use the cyanide degrading effects of gelatinous
bead-contained bacteria to degrade cyanide from min-
ing wastewater. The bacteria within the beads and the
method of placing the bacteria into the beads were de-
veloped by researchers at the Idaho National Engineer-
ing Laboratory (INEL) and the Center  for Biofilm Engi-
neering (CBE) at Montana State  University, along with
Selma University (SU). This gelatinous  bead reactor will
be tested in a side-by-side manner with another reactor
design developed by Pintail Systems, Inc., of Aurora,
Colorado. The second goal is to develop  a method for
using the bacteria for in situ remediation of cyanide-con-
taminated solid mining wastes.  In this phase of the
project, researchers will study the manner in which cya-
nide is held within heap leach and tailings piles and de-
termine the forms of cyanide within these forms of solid
wastes. Tests also will be conducted to determine the
best way to use the bacteria to degrade these forms of
cyanide within the solid waste pile itself.

In the remainder of this paper, technologies that can be
used to treat mine waste are described.
Treatment Technologies


Adsorption

Adsorption is a process by which dissolved materials in
a solution will adhere to the surface of other materials,
usually solids, introduced into that solution. Several ad-
sorption mediums have been developed for this purpose,
including activated carbon and charcoal, BIO-FIX beads,
filamentous fungi biomass, humic and fulvic acids, low
rank coals, and metal hydroxides.


Anoxic Limestone Drain

This device is used most often as a portion of a passive
system. It is composed of a long (lengths greater than
50 meters have been used) trench lined with an imper-
meable liner and filled with pieces of limestone. The
trench is covered by the same type of impermeable liner
and then buried beneath a layer of clay and a vegetated
crown. Acidic mine discharges are directed into the up-
per end of the covered trench and allowed to percolate
down through the contained limestone. The limestone is
dissolved slowly  by the solution, which raises the alka-
linity and pH of the solution. The effluent from the drain
is directed into a settling pond to allow hydroxide pre-
cipitates to form and settle out of solution. These drains
are functional only on acidic mine drainages that are low
in ferric iron concentration and oxidation potential. If size-
able quantities of ferric iron exist in the inflow solution,
ferric hydroxides  will form within the drain and armor the
limestone, rendering the drain ineffective.


Bioadsorption

Bioadsorption is  a subform of the broader topic of ad-
sorption by which biological materials such as BIO-FIX
beads, humic and fulvic acids, and filamentous fungi bio-
mass are used as the adsorption medium.


Biological Reduction

This process is defined as the chemical reduction of dis-
solved species by the action  of biological processes.
When  dealing with the treatment  of aqueous  waste
streams, this process is generally limited to  the reduc-
tion of dissolved sulfate to hydrogen sulfide and the con-
comitant oxidation of organic nutrient compounds to bi-
carbonate within  the aqueous solution. Several species
of the Desulfovibrio family  of bacteria will catalyze this
type of reaction. These bacteria are hardy and can toler-
ate wide temperature swings (-5 to 50 degrees Celsius)
and  variation in  solution pH (5 to 9). A pH below 5.0,
however, will severely reduce the activity of these bac-
teria. The bacteria also can be inhibited by high concen-
trations of certain aqueous metal species such as cop-
per and zinc. The  bacteria do require  reducing  condi-
tions within the solution and will not tolerate aerobic con-
ditions for extended periods.
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Chelation Chromatography

Chelation is a well-known chemical process. Chelating
agents, complex organic chemicals that have more than
one reactive site, are materials that are capable of form-
ing more than one ionic bond with a substance dissolved
in a solution. If the chelating agent can be attached to a
surface, the dissolved material can then be removed from
the solution by removal of the attached medium.


Chemical Oxidation

This process involves the addition of an oxidizing reagent
to a waste stream. Some of the more common reagents
used in this process are hydrogen peroxide, potassium
permanganate,  and sodium hypochlorate. The addition
of one of these  chemicals to the waste stream will oxi-
dize the reduced forms of several of the dissolved me-
tallic ions to the oxidized forms. In most situations, the
oxidized ions hydrolyze to form insoluble hydroxide com-
pounds at lower pHs than the reduced forms of the ions.


Chemical Precipitation

Chemical precipitation  is probably the oldest method
used to treat acidic, metal-bearing mine drainages. The
method involves adding a chemical reagent to the mine
effluent solution to facilitate a solid-forming reaction be-
tween the dissolved constituents of the mine effluent and
the reagent within the waste stream. The  solid materials
formed are then removed from the water. Direct effects
on the pH of the waste solution might or might not occur,
depending on the reagent used. Chemical precipitation
is a very large field comprising hundreds of potentially
applicable processes.


Coagulation, Sedimentation,  and Floccula-
tion

These three generic processes have all been used, both
naturally and in man-made methodologies, to remove
suspended and/or finely divided particulate matter from
aqueous streams.  At least  one  of these generic pro-
cesses will have to  be used in conjunction with all of the
previously described technologies, which produce a pre-
cipitate within the waste stream. These processes also
will have to be  used in conjunction with several other
processes (i.e.,  ion-exchange, Chelation,  solvent extrac-
tion, and some adsorption processes) that require a clear
liquid inflow to function efficiently.


Column Flotation

Column flotation functions  on the same principle as
simple flotation, except the structure of the flotation de-
vice is in the form of a vertical tube rather than a short,
wide cell. The length of the column and the use of froth
wash water produce a very clean, highly concentrated
solid  product. Column flotation  units also have been
shown to be efficient in floating, and thus removing, very
small particles from the slurry. This function would be
most useful in the remediation of acidic mine discharges.
The removal of these fine particulates from the waste
stream in an efficient, cost-effective manner is essential
for the efficient use of several of the other remediation
methods.


Copper Cementation

This is an old and much used process for removing cop-
per from acidic mine waters. The process involves1 add-
ing metallic iron to the copper-bearing solution to cause
the reduction of the more nobel copper and the oxida-
tion of the iron. Thus, the copper precipitates out of the
solution as copper metal and  the iron is dissolved. This
process is very effective at removing copper from solu-
tion, but it does not decrease the quantity of dissolved
solids in the solution as the amount of iron in solution is
increased. Also, the pH of the solution is not effected by
the process. The major reason for using this process is
to produce a valuable product for resale. Using this pro-
cess would be justifiable as  a first step in a process
stream as a means of mitigating the total remediation
costs of a water.


Dilution

Dilution can be a major process in the reduction of dis-
solved constituents in acidic mine drainages in most
natural settings. The process also could be used in con-
junction with another process that produces an effluent
stream that more than meets discharge specifications.
A portion of untreated  water  could then be mixed with
the highly treated water to produce a greater quantity of
effluent that would still meet discharge specifications.
Such  secondary processes have been proposed for use
with chelation, distillation, and  freeze crystallization tech-
nologies to reduce the amount of water that would ulti-
mately have to be treated.


Distillation

Distillation has been used for many years as a method
of purifying water and other solvents. The process has
been  hypothesized as a means of cleaning acidic mine
discharges and would be effective. The inefficiency and
subsequent high energy cost of using  this basic tech-
nique, however, is prohibitive. Another problem with us-
ing simple distillation as a means of cleaning mine waste
streams arises from the quantity  of dissolved solids in
the inflow stream. A functional maximum for the dissolved
solids contained in an  inflow  to a conventional distilla-
tion system is approximately  3,000 mg/L. This specific
                                                  65

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value depends on the saturation level of the specific salts
produced from the distillation process. High values of
most dissolved solids in the inflow, however, usually re-
sult in-numerous problems of scale buildup and precipi-
tate formation.
 Electrochemical Precipitation

 In this process two carbon steel electrodes are placed
 into a waste stream. A continuous direct current is ap-
 plied to the electrodes, causing the formation of ferrous
 hydroxide at the anode. This solid hydroxide adsorbs
 other metals  from  the  waste solution and induces
 coprecipitation of other hydroxides, thereby generating
 a sludge containing the previously dissolved metals that
 can be removed from the solution. The carbon steel elec-
 trodes are continuously consumed  and need to be re-
 placed periodically.


 Electrocoagulation

 This process involves passing an electric current through
 the mine waste stream by means of metal surfaces to
 induce the precipitation of dissolved metal ions onto the
 metal surfaces. The electric current used in the process
 can be either direct or alternating. The electric potential
 is  reversed periodically to prevent the deposition of ex-
 cessive quantities of precipitate on the positive or nega-
 tively charged surfaces. The electrocoagulated waste
 solution is passed into a thickener or clarifier to remove
 the suspended particles.


 Electrodialysis

 In  this process an electric potential is used to cause the
 movement of dissolved, positively and negatively
 charged, ionic materials through a semipermeable, hy-
 brid membrane. As a result, the dissolved charged par-
 ticles are concentrated into a brine that is separated from
 the treated water by the semipermeable membrane. The
 brine  may comprise  15 to 25 percent of the original vol-
 ume of the waste stream. This technology has been
 proven viable in the-metals plating industry; however, it
 has not been demonstrated as functional in acidic mine
 drainages.


 Electrokinetic Osmosis

This process is used to cause the movement of water
through a porous material that inhibits the movement of
particles along with the water. When particle movement
is restricted by the presence of a porous medium and a
direct electrical current is applied to the medium, cat-
ions will be attracted toward the cathode and anions to-
ward the anode. If a porous medium is chosen, such as
a clay that has a negative surface charge, the number of
mobile cations will be larger than the number of mobile
anions and a net movement of cations toward the cath-
ode will result. Thus, this movement of cations tends to
drag water toward the cathode.


Electrophoresis

This process uses an electrical potential introduced into
the waste stream to cause the movement of particles
and colloidal particulates toward the electrode, which is
of the opposite charge to that of the particle. The move-
ment of the colloidal particulates is caused by the inter-
action of the charged surfaces of the particles and the
electrical potential introduced to the waste stream. The
colloidal particles, one example of which is represented
by the previously described metal hydroxides, lose their
charge upon reaching the electrode toward which mi-
gration occurred and then coagulate as a precipitated
sludge.


Electrowinning

This process is a form of electrophoresis combined with
electrochemistry. One of the commercial applications of
this process is called electroplating, in which thin cover-
ings of a noble metal are deposited on metallic objects.
The process uses a direct electric current applied to elec-
trodes within the aqueous solution to attract the posi-
tively charged dissolved ionic material in the solution to
the negatively charged electrode, where the metal ion is
reduced and adheres to the electrode. The process re-
sults in adding a thin film of the metal to the electrode
surface.
Evaporation

Evaporation has been used commercially to reduce the
volume of aqueous brines that have been produced from
the application of several technologies. Evaporation is
distinguished from distillation in that the vapor phase is
recondensed in distillation to produce a clean fluid; in
evaporation the vapor is not recondensed but is allowed
to escape. Some of the problems encountered with
evaporation are the lack of a cleaned effluent stream,
which can be a concern in some situations, and the pre-
cipitation of saturated solids from the evaporating fluid
that have to be dealt with. The natural evaporation pro-
cess, which makes  use of solar energy, has been ap-
plied to the problem of wastewater disposal in many ar-
eas with dry, warm climates, but has not been shown to
be effective in other climates.
                                                  66

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Filtration and Ultrafiltration

Filtration is the process of separating suspended solids
from their suspending liquids by passing the mixture
through a porous medium that retains the solid material.
Filtration as a means of removing solids from  waste
streams has been in use for centuries. Many modern
practices and applications of filtration can be used as a
step in the remediation of acidic mine drainages.

Ultrafiltration is a membrane technology that uses pres-
sure applied on the liquid phase to separate macromo-
lecular/colloidal solutes from that liquid phase of the so-
lution. In essence, the liquid is driven through the mem-
brane by the pressure and the large, dissolved solutes
are retained. The technology has been applied in bench-
and pilot-scale tests to the separation of oil-water emul-
sions. The technology also has been tested on the re-
moval of very finely dispersed colloidal suspensions of
metal hydroxides from wastewaters.
Freeze Crystallization

The application of freezing to the problem of solvent
purification has been in use for quite some time; how-
ever, the use of this technology in the field of treating
water-based mine discharges has been attempted only
recently. The generic principle applied by this process is
the natural rejection of dissolved contaminants from the
crystal structures  of a freezing solvent. Contaminants
that are included in the solid fraction of the freezing liq-
uid usually are included as engulfed particulates in larger
crystals and not as chemical components of the crystal
structure. Therefore, by partially freezing contaminated
water into a slurry of very small crystals and a concen-
trated brine, a separation  of contaminants and clean
water, as ice, can  be made. The clean ice crystals are
separated from the brine, washed of any brine residuum,
and melted to produce a cleaned effluent.
Froth Flotation

Froth flotation has been used for many years to sepa-
rate specific paniculate matter from water-based slur-
ries. The method uses chemical  reagents to produce a
nonwetting surface on certain particles and then bubbles
a gas, usually air, through the slurry. The particles with
the nonwetting surfaces adhere to the gas bubbles and
are carried to the top of the flotation vessel where the
froth and slurry are separated.
Gas Hydrate Formation

Gas hydrates are solid materials formed when a gas,
usually a low molecular weight hydrocarbon or carbon
dioxide under high pressure,  is introduced into water
within a closed vessel. Contaminants found in the water
are rejected from the crystal structure of the solid hy-
drate. Large amounts of heat are given off from the hy-
drate-producing  reactions because the reactions are
exothermic. Several water molecules react with each of
the gas molecules to form a specific gas hydrate. The
small crystals of gas hydrate are removed from the waste
stream and the original water-borne contaminants are
concentrated in the remaining volume of brine. The solid
gas hydrate is then decomposed, by warming or by low-
ering the pressure, into water and the original gas.


Ion-Exchange Processes

Ion-exchange processes have been used for many years
to remove contaminants from many types of wastewater
streams. The process removes metal ions and  some
anions from the waste streams by exchanging these ions
for other ions that originally are held on the surface of
the ion-exchange medium. The most common ions that
are added to the waste stream are sodium, potassium,
calcium, and chloride.
Physical Oxidation

This process involves agitation of the aqueous waste
stream to increase the reaction between the waste
stream and the oxygen in the air. The results of the pro-
cess are the same as the chemical oxidation process,
that is, precipitation of insoluble hydroxide compounds
due to hydrolysis.
Reverse Osmosis

This membrane technology uses high pressures applied
to the contaminated fluid to force the solvent phase of
the fluid through a semipermeable membrane, concen-
trating the contaminants in a remnant brine. The pro-
cess has been applied commercially to the desaliniza-
tion of brackish water and pilot plant-scale operations
have been used on several different types of wastewa-
ter. The  process usually will recover up to 75 percent of
the inflow water efficiently, but difficulties have been en-
countered in attempting to increase this value, depen-
dent on the concentration and chemistry of the dissolved
contaminants.
Solvent Extraction

This technique is used commercially to remove dissolved
metal ions from acidic solutions. The largest use for this
process is in the copper mining industry, but the process
also has been used at zinc-producing facilities and sev-
eral other types  of metal-producing plants. The process
brings an organic liquid into contact with the acidic mine
discharge. Ions dissolved in the aqueous waste solution
become concentrated within the organic liquid. The mix-
                                                  67

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ture of organic and aqueous liquids then is directed into
a tank where the organic liquid separates from the aque-
ous material due to immiscibility. The loaded organic liq-
uid is stripped of dissolved metals by sulfuric acid and
recycled. The metals then can be removed from the acidic
stripping solution by electrowinning or crystallization.


Pathway Interrupt Technologies
Chemical Stabilization

This process involves the addition of chemical additives
to mine waste piles and abandoned and active mine
workings to isolate the acid-generating minerals and thus
prevent the formation of acidic components by the reac-
tion of these minerals with oxygen and water. The pro-
cess is similar or identical to alkaline reagent addition
discussed above.
Alkaline Reagent Addition

The addition of alkaline reagents, both solids and liq-
uids, to acid-generating waste piles and to underground
mine workings has been used as a means of mitigating
the production of acidic mine drainages for some time.
This process is based on the  neutralization process,
which also uses this type of reagent. The liquid reagents
have been used on waste piles and on surface recharge
areas for waters within underground mine workings. The
solid materials have been used with solid waste piles,
contaminated soils, and underground mine openings.

The use of the liquid reagents has proven to be disap-
pointing due to the rapid depletion of the reagent by pre-
cipitation and the channeling of the reagent solution within
the waste piles. Capping waste piles with solid alkaline
reagents,  by simply layering the reagent, tends to form
a hardened crust  of iron-rich solids within and immedi-
ately below the reagent layer. Although these crusts tend
to form a  barrier to movement of water, they are pen-
etrated easily by plant  roots and erosion and thus are
not considered to be good long-term remediation solu-
tions. Mixing the reagent with the waste material over a
depth of several feet has been shown to be a more vi-
able methodology.


Capping and Revegetation

This process is used as a method of decreasing the pro-
duction of acidic components emanating from mine waste
piles. The quantity of acid being generated from waste
dumps and tailings piles can be decreased and possibly
eliminated by stopping the flow of water and oxygen into
the pile. Attempts have been made to prevent this flow
by recontouring the piles and then capping them with an
impervious layer of material, usually a clay underlain by
a layer of solid alkaline reagent such as limestone. Some
of the clays used have been supplemented with salt so-
lutions. The capping clay layer then is buried with a layer
of gravels and one of soil and later revegetated. A sec-
ondary beneficial aspect of this process is the establish-
ment of conditions in the deeper portions of the capped
piles to reduce or eliminate the effects of oxidizing bac-
teria.
Phosphate Addition

Phosphate anions will react with iron to produce iron
phosphate, a highly insoluble solid. This reaction is the
basis for this technology. Phosphatic solutions have been
sprayed on test piles to assess the process in the same
way that alkaline reagents have been tested. Phosphatic
solutions, like alkaline solutions, have been added to the
recharge areas for water in abandoned underground
mine workings in an effort to mitigate the acid being gen-
erated in the wall rocks of these workings. Solid phos-
phate-bearing ores also have been mixed with test piles
to determine the functionality of the process.


Sulfide Extraction

A large number of mineral processing technologies could
be used to remove the acid-generating minerals from
solid mine wastes and therefore render the majority of
the waste mass harmless. The process of froth flotation,
described  above, can be used  for this purpose. Other
mineral processing techniques,  such as gravity separa-
tion and magnetic separation, also could be used for this
purpose. To date, however, the majority of these meth-
ods  have not been tested as to their ability to remove
pyrite and other acid-producing minerals from mining
wastes.
Source Control Technologies
Bactericide Addition

This process involves the addition of a material to the
solid mine waste that will  inhibit or destroy the
ferrooxidans bacteria that aid in the oxidation of the sul-
fide minerals and thus facilitate production of acidic drain-
ages. The most common of these materials is sodium
laurel sulfate, which is an ingredient in detergent. This
material inhibits the ability of the bacteria to survive in
acidic mediums by damaging the protective slime coat-
ing that covers the bacteria. In general, these processes
have been  effective only for limited periods  of time due
to the effective life span of the reagents. Newer, timed
release versions of these materials  have been devel-
oped.
                                                   68

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Grouting

Numerous methods have been considered, developed,
and tested to prevent the movement of water in the sub-
surface. Grouting is one of these technologies. Grout is
a material that is used in many sealing-type operations
in the geotechnical industry. In the proper situation, grout-
ing can be used as a method of preventing acid genera-
tion. The theory behind the method is quite simple: An
impermeable barrier is developed in the form of a grout
curtain or other assemblage to prevent ground water from
coming in contact  with minerals having acid generating
capabilities.  A  grout curtain is established by injecting
grout into a  series of boreholes, while the material is
under pressure,  and allowing it to  solidify. The
cementitious material permeates the various openings
and structures in the rock and seals them.
In Situ Vitrification

This process involves the use of electricity or another
external energy source to melt the waste material and
thus produce an impermeable glass that has very low
teachability and acid-production capabilities. The process
has been used to remediate contaminated sediments
and soils. The process could be functional for fine-grained
tailings but would not be of much use on waste dumps
with  large masses and void spaces. The melting pro-
cess reduces the overall volume of the waste; therefore,
the area has to be backfilled to reduce the surface sub-
sidence.
Inundation and Saturation

This process is simply the storage of tailings and other
solid mine wastes underwater. This technology is based
on an attempt to reduce or terminate the production of
acid and the subsequent leaching of metals from solid
mine wastes by inhibiting the contact of oxygen with the
wastes. Evidence suggests that the chemical reactivity
of sulfide-based tailings is reduced by such methods of
storage. The amount of oxygen that is soluble in water
at saturation is approximately 8 parts per million, which
is much less than the amount of oxygen found in air (+/
- 20 percent). Thus, the oxidation potential of water is
much less than that of air or moist air.


Reducing Atmosphere

As stated, the source of acid generation in the vast ma-
jority of mine wastes  is the oxidation of sulfide bearing
minerals. This  oxidation  process, often accelerated by
biological processes, requires the presence of oxygen
to initiate and continue the reaction. By creating an at-
mosphere in the vicinity of the acid production sites that
is devoid of or very low  in oxygen, the acid-producing
reactions will be hindered. This process functions natu-
rally in several underground mines where carbon mon-
oxide/dioxide-rich atmospheres can be found in poorly
ventilated areas. The introduction of these or other gases
to sealed, secure mine workings in the form of smoke or
another gaseous mixture might constitute a low cost,
effective source-control type of mechanism,  but this ap-
proach would be difficult  to implement.


Sulfide Extraction

See description in Pathway Interrupt section.


Temperature Reduction

The rate of acid production is slowed if the temperature
of the reaction is reduced. This slowing is also true for
reactions catalyzed by biological processes. Therefore,
researchers have envisioned that reducing the tempera-
ture at the site of the acid production by an artificial
method could be used as a source-control type of tech-
nology for reducing acid production. This process might
not be feasible for mine  waste  piles or for large, com-
plex mine systems. The  methodology might be viable,
however, for use in small-scale, underground, abandoned
operations that do not exhibit large amounts  of geother-
mal heat production. Such  processes may prove most
effective for mining operations based in northern latitudes
and high altitudes.
                                                  69

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                                           Chapter 9.

          Innovative Approaches to Addressing Environmental Problems for the
                         Upper Blackfoot Mining Complex: Overview

                                           Judy Reese
Project Location

The Upper Blackfoot Mining Complex (UBMC), also
known as the Heddleston Mining District, is located ap-
proximately 16 miles east of Lincoln, Montana, in Lewis
and Clark County (Figure 1). It consists of numerous his-
toric mine sites, including but not limited to, the Mike
Horse, Anaconda, Mary P., Edith, Paymaster, and Car-
bonate (Figure 1). The distance from the Carbonate Mine
to the Mike Horse Mine  is approximately 3 miles. The
Heddleston District is situated within the headwaters area
of the Big Blackfoot River, which originates at the
confluence of Anaconda  and Beartrap Creeks.
Regional Setting

The UBMC lies within a high, forested basin bounded by
the continental divide to the north, northeast, east, and
southeast. Elevations along the divide range from 5,600
to 7,200 feet above mean sea level (msl). The elevation
of the Lower Carbonate  Mine site is 5,200 feet above
msl and the Mike Horse Mine is approximately 5,600
feet above msl. Average annual precipitation in this area
is approximately 21 inches per year (1), with roughly two-
thirds of the precipitation  as snowfall (2). A weather sta-
tion located 2 miles north of the UBMC recorded the low-
est temperature on record  prior to 1970 in the contigu-
                                Carbonate ;
                                  Mine.. / ^
               Project Location

               •Great Falls
              Helena    MONTANA

              Bozeman Billings
Figure 1. Upper Blackfoot Mining Complex.
                                                70

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ous United States (minus 70 degrees  Fahrenheit on
January 20,1954) (1).


Geology and Mineralization

The rocks within the UBMC area range in age from Pre-
cambrian Spokane Formation to Tertiary intrusives and
include recent alluvial deposits. Late Proterozoic age
diorite sills and Tertiary age  stocks, sills, and dikes of
quartz porphyry and monzonite porphyry intrude the
Spokane quartzite and argillite rocks. Two types of min-
eralization, silver-lead-zinc veins and copper-molybde-
num porphyry are present within this  area. The silver-
lead-zinc mineralization occurs along  northwest trend-
ing fractures and to a lesser degree along northeast ori-
ented fractures. Historically,  mining was concentrated
along this fracture-controlled  mineralization (3).


Historical Mining Activity

Silver-lead-zinc ore was first discovered at the UBMC in
1898  by Joseph Heitmiller. Minerals exploration activi-
ties continued through the early 1980s. Silver, lead, zinc,
and copper were mined from this area from 1898 through
1955 with minor gold extracted prior to 1900 (4). Mining
was conducted by several individuals and small compa-
nies from 1898 through 1945.  ASARCO purchased most
of the private landholdings in 1945 and owned  and op-
erated the Mike Horse Mine and Mill, as well as the town
of Mike Horse, from 1945 through 1955. The Mike Horse
Mine was the  largest in  the  district. It consisted  of 10
underground working levels, which were driven  along
mineralized veins up to 2,000 feet long. Total production
from the Heddleston District was minor, in part due to its
remote location. The district produced 450,000 tons of
ore, of which 385,000 tons were produced from the Mike
Horse Mine, during 1945 to 1952 (4).

The Anaconda Company leased the ASARCO holdings
from 1964 through 1981. From 1962 through 1973, Ana-
conda conducted an extensive exploration program that
resulted in the delineation of a 93-million-ton near-sur-
face copper-molybdenum porphyry ore body (about one-
half percent copper) located  east of Paymaster Creek.
In addition to its private holdings, ASARCO continues to
hold  unpatented claims within the UBMC. The unpat-
ented land within and surrounding the UBMC area is
owned by the U.S. Forest Service.


Environmental Degradation

Historical mining practices resulted in  contamination of
surface water, ground water, soils, and stream sediments.
The sources of contamination include mine wastes and
tailings (Table 1) as well as acid mine drainage from sev-
eral adits located throughout  the complex. The  primary
contaminants of concern from these sources include zinc,
cadmium, iron, manganese, aluminum, copper, and lead.
Acid mine drainage from the Mike Horse Mine 300-level
adit (Table 2) is the primary source of surface water and
stream sediment degradation within (5,6) and down-
stream of the UBMC (5,6,7). Flows from this adit vary
from 10 to  140 gallons per minute (gpm) (8). The pH
typically ranges from 5.4 to 6.3 (9) with an occasional
low in the range of 4 to 4.6 (10). Relative to the Mike
Horse adit discharge, acid mine drainage from adits lo-
cated at the Anaconda, Paymaster, and other mine sites
are minor sources of contamination, with flows of be-
tween less than 1.0 to 7.5 gpm.

Tailings from the Mike Horse Mill were used to construct
a tailings impoundment within the Beartrap Creek drain-
age. Mill  tailings were conveyed via wooden flumes to
the impoundment site from 1916 through 1953 (4). In
1975 the Beartrap Creek tailings impoundment failed,
releasing approximately 200,000 cubic yards of tailings
into Beartrap Creek and the Upper Blackfoot River (11).

Table 1. Upper Blackfoot Mining Complex Mine Wastes and Tailings

Contaminants                            Ranges (mg/kg)
Aluminum

Arsenic

Cadmium

Copper

Lead

Manganese

Mercury

Zinc
3,278-18,240

  42-3,555

   1-134

  59-7,405

 112-21,803

  11-8,540

  50-3,400

  23-4,333
Table 2. Mike Horse Mine Adit Water Quality (Totals)
Contaminants
Aluminum
Cadmium
Copper
Iron
Lead
Manganese
Sulfate
Zinc
Ranges
(mg/L)
0.14-1.3
0.02 - 0.2
0.15-1.8
4.2 - 74.0
0.005 - 0.48
8.7-53.0
346.0 - 2,927.0
26.0 - 90.0
sMCL"
0.2
0.005 (MCL)
1.0
0.3
0.01 5 (MCL)
0.05
250.0
5.0
• sMCL « secondary maximum contaminant level.
                                                  71

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The dam was reconstructed later in 1975 by the Ana-
conda Company.

A study conducted prior to the 1975 dam breach showed
bed sediment enrichment of cadmium, copper, and zinc
as well as coatings of iron-manganese oxyhydroxides
within the upper reaches of the Blackfoot River (5). Prior
to the dam breach, an extensive natural wetland system
mitigated transport of contaminants downstream. The
dam breach channelized the marshes, facilitating unim-
peded transport of contaminants downstream.

Concentrations of copper and cadmium in surface wa-
ter exceeding acute and chronic toxicity threshold val-
ues were found to be highest near the sources and ex-
tended the farthest downstream during spring flows (6,7).
The observed  rapid decrease of solute contaminants
below the source is probably related to the precipitation
of iron  oxyhydroxides (12) and high concentration of
sulfate (13). Elevated concentrations of sulfate and
bioavailable  cadmium and  zinc extended the farthest
downstream  (6). The general downstream order of mo-
bilization of bioavailable metals is cadmium, zino cop-
per arsenic, nickel (12). Elevated  levels of zinc, cop-
per, and cadmium were periodically detected as far as
10 miles downstream  of the UBMC  (7).

Levels of arsenic and nickel are not reported in Tables 2
and 3 because these metals are not  significant contami-
nants of concern at this time. Elevated levels of nickel
(0.12 to 0.15 mg/L) above  the maximum  contaminant
level (MCL)  have been reported only four times since
1972 and all  have been associated with the Mike Horse
adit discharge. Geochemical analyses for arsenic from
the Anaconda  and  Mike Horse adit discharges have
found intermittently elevated levels  (1973, 1989, 1990;
0.04, 0.058, 0.042 mg/L, respectively). Arsenic is being
monitored as a chemical of concern, however, because
the arsenic anion form that determines the extent of ad-
sorption, coprecipitation, and surface complexation is
greatly affected by pH; and the alkaline drains (i.e., lime-
stone used to raise pH) at the Mike Horse and Anaconda
sites will certainly alter the pH of both systems.
Table 3. Upper Blackfoot Mining Complex Ground-Water Quality
       (totals)
Contaminants
Aluminum
Cadmium
Iron
Manganese
PH
Ranges (mg/L)
0.7
0.2
2.2
0.1
2.7
-10.3

-164.2
-105
-7.3
SMCL
0.2
0.005 (MCL)
0.3
0.05
6.5 -8.5
Downgradient ground-water samples from three wells
and four piezometers located in proximity to potential
contaminant sources at the Anaconda, Mary P., Edith,
Paymaster, and Carbonate mine sites were collected in
November 1992 and in February and May 1993. The
results of these sampling episodes are presented in Table
3 with only metal and pH values that exceeded MCLs or
secondary MCLs listed. Ground-water contamination
extending over 1,000 feet downgradient of the UBMC is
evidenced by samples collected from a well located in a
wetland area approximately 1,200 feet west of the Car-
bonate Mine site. This well had elevated levels of cad-
mium, lead, manganese, and iron during the same three
sampling events (14).


Reclamation History

The UBMC was a Montana Department of State Lands
Abandoned Mine Bureau reclamation project from 1987
through 1990. Very little remediation work was conducted
during this time. In 1991, the Montana Legislature trans-
ferred jurisdiction of the site from the Department of State
Lands to the Montana Department of Health  and Envi-
ronmental Sciences' State Superfund Program. In June
of 1991, the state  noticed  ASARCO and the Atlantic
Richfield Company (ARCO) (ARCO purchased the Ana-
conda Company in 1977) as the potentially liable parties
under  the Montana Comprehensive Environmental
Cleanup and Responsibility Act for the remediation of
the UBMC. During the fall of 1993 ASARCO and ARCO
completed the phase I remedial investigation/feasibility
study sampling and analysis for the UBMC.  In April of
1993, ASARCO and ARCO began a 5-year voluntary
interim remedial action program at the UBMC. The state
is reviewing all remediation plans and conducting over-
sight of the voluntary remediation field activities. The
state, ASARCO, and ARCO have not entered  into an
agreement regarding the voluntary action; consequently,
ASARCO and ARCO are conducting all remediation  ac-
tivities at their own risk.
Voluntary Interim Remedial Actions

The schedule for completed, in-progress, and proposed
UBMC construction activities  is delineated in Table 4.
ASARCO and ARCO began voluntary interim remedial
actions at the Carbonate and  Mike Horse mine sites in
September 1993. Mine wastes and tailings in the Lower
Carbonate were removed, limed, and placed in a reposi-
tory located at the Upper Carbonate Mine area. A stream
diversion was built along an upper reach of Mike Horse
Creek and construction  of the Mike Horse Mine treat-
ability pond began. Also, a reach of Mike Horse Creek
adjacent to the treatability pond was reclaimed.
                                                 72

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Table 4.  Upper Blackfoot Mining Complex Voluntary Interim
Remedial Actions (5-year schedule)
Mine Site
1993    1994    1995   1996   1997
Carbonate
  Removal/reclamation
  Repository

Mike Horse
  Pond
  Water Treatment
  Repository

Anaconda
  Removal/reclamation
  Water treatment

Paymaster
  Water treatment
  Reclamation

Edith and Mary P.
  Removal

Tailings Pond
  Revegetation
In 1994, the Upper Carbonate repository was completed
and reclamation of the Lower Carbonate area was nearly
completed. Construction of the Mike Horse treatability
pond continued with the installation of the pond liner and
the building of the pond spillway. Other activities in 1994
included relocation of a 318-foot section of Mike Horse
Creek, excavation and removal of hydrocarbon contami-
nated soils at the Mike Horse Mine site, and preparation
of the  Mike Horse Mine repository site. Approximately
7,300 cubic yards of waste material was removed from
the Lower Anaconda mine area and relocated to the Mike
Horse  Mine repository site. New monitoring wells were
installed at the Anaconda, Carbonate, and Mike Horse
mine sites.

Proposed remediation activities for 1995 include the fol-
lowing:

  •  Removal of the remaining Lower Anaconda  mine
    wastes and tailings.

  •  Removal of the Edith and Mary  P. waste piles to the
    Mike Horse repository.

  •  Completion of the Mike Horse Mine repository.

  •  Completion of the Mike Horse Mine treatability pond.

  •  Installation of an alkaline drain and hydraulic seal in
    the Mike  Horse adit.

  •  Installation of an alkaline drain at the Anaconda Mine
    adit.
Construction of the phase I wetland treatment cells
at the Anaconda Mine site.

Construction of a pipeline from the treatability pond
to the phase I wetland cells.

Connection of the pond discharge to the pipeline.

Reclamation of the  Upper Anaconda Mine  and
Middle Mike Horse Mine waste piles.

Miscellaneous revegetation work at the Lower Car-
bonate wetland area.
                                   References

                                   1.   Coffin, D.L, and K.R. Wilke. 1971. Water resources
                                       of the Upper Blackfoot River Valley west-central Mon-
                                       tana. U.S. Geological  Survey in cooperation with
                                       (and available from) the Montana Department of
                                       Natural Resources and Conservation, Water Re-
                                       sources Division, Helena, MT. Technical Report Se-
                                       ries No. 1. 82 pp.

                                   2.   U.S. Department of Agriculture. 1990. Hydrology of
                                       the Blackfoot River drainage. Soil Conservation Ser-
                                       vice, Bozeman, MT. 25 pp.

                                   3.   Pardee, J.T., and F.C. Schrader. 1933. Metalliferous
                                       deposits of the greater Helena mining region. U.S.
                                       Department of Interior, Geological Survey Bulletin
                                       842:87-108.

                                   4.   PTI Environmental Services. 1993. Upper Blackfoot
                                       Mining Complex protected resources/facility history
                                       report. Butte, MT. 86 pp.

                                   5.   Spence, L.E. 1975. Upper  Blackfoot River—A pre-
                                       liminary inventory of aquatic and wildlife resources.
                                       Montana  Department of Fish and Game, Missoula,
                                       Montana. 236 pp.

                                   6.   Moore, J.N. 1990. Mine effluent effects on non-point
                                       source contaminants in the Blackfoot River, Mon-
                                       tana. A report to the Lewis and Clark City-County
                                       Health Department and the Montana Department of
                                       Health and Environmental Sciences, Water Quality
                                       Bureau. 36 pp.

                                   7.   Ingman, G.L, M.A. Kerr, and  D.L McGuire. 1990.
                                       Water quality investigations in the Blackfoot River
                                       Drainage, Montana. A report  to the Big Blackfoot
                                       River Oakbrook, Illinois Chapters of Trout Unlimited.
                                       123pp.

                                   8.   McCulley, Frick & Oilman, Inc. 1995. Upper Blackfoot
                                       Mining Complex draft 1995 remedial design report.
                                       Boulder, CO. 70 pp.
                                                   73

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9.   Hydrometrics. 1995. 1994 data summary report.
    Upper Blackfoot Mining Complex, Lewis and Clark
    County, Montana. Helena, MT. 37 pp.

10. PTI Environmental Services. 1993. Upper Blackfoot
    Mining Complex historical data report. Butte, MT. 687
    PP-

11. Helena National Forest. 1975. Mike Horse Dam re-
    construction environmental analysis report.  F.
    Burnell, Team Leader. Helena, MT. 11 pp.
12. Moore, J.N., S.N. Luoma, and D. Peters.  1991.
   Downstream effects of mine effluents on an inter-
   montane riparian system. Can. J. Fish. Aq. Sci.
   48(2):222-232.

13. Nordstrom, O.K. 1982. Aqueous pyrite oxidation and
   the consequent formation of secondary iron miner-
   als. Soil Sci. Soc. Am. Spec. Publ. 10:37-56.

14. PTI Environmental Services. 1994. Upper Blackfoot
   Mining Complex phase I data report. Butte, MT. 106
   PP-
                                                74

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                                             Chapter 10.
           Innovative Approaches to Addressing Environmental Problems for the
                Upper Blackfoot Mining Complex: Voluntary Remedial Actions

                                             J. Chris Pfahl
Background

After ASARCO and Atlantic Richfield Company (ARCO)
(the Companies) received notices in February 1992 from
the state of Montana that they were liable parties for the
cleanup of the Upper Blackfoot Mining Complex (UBMC)
site,  they quickly entered  into an internal cost-sharing
agreement and developed a strategy for addressing is-
sues raised by the state and cost-effectively cleaning up
the historic mining site. As required by the February 1992
notice letter, the Companies submitted a draft final re-
medial investigation/feasibility study (RI/FS) work plan
for the UBMC in July 1992 and began the sampling and
data collection necessary for the RI/FS. Collected data
indicated that more than 90 percent of the metal load-
ings  to the Blackfoot River was coming from the Mike
Horse adit. Thus, the Companies prepared work plans
for addressing the Mike Horse adit discharge and two
other sources of water quality degradation.

In April 1993, the Companies met with the Montana De-
partment of Health and Environmental Sciences and pre-
sented work plans for the  preliminary remedial actions
at the UBMC. The meeting resulted in a verbal agree-
ment (subsequently documented in a letter to the Com-
panies, dated May 26,1993) to allow voluntary remedial
actions  at the UBMC, subject to various provisions, in
lieu of performing the RI/FS, which typically is required
at state Superfund sites. In August 1993, the Compa-
nies  hired a contractor and cleanup activities began at
the UBMC.
Cleanup Approach

The Companies developed an approach for addressing
the sources of mining-related metals loadings in the sur-
face waters at the UBMC. The approach consists of:

  • Performing all voluntary cleanup activities under the
    existing State and Federal permit systems. (A list of
    permits obtained by the Companies is included in
    Table 1.)
Table 1. Permits Required for Voluntary Cleanup of the Upper
       Blackfoot Mining Complex
  Permit
    Description
  Agency
404 Permit
Montana Pollutant
Discharge Elimina-
tion System (MPDES)-
Point source
Addresses locating a      U.S. Army
structure, excavating, or   Corps of
discharging dredged or fill  Engineers
material in U.S. waters
Addresses point-source
discharges of pollutants
into state surface waters
3A Permit
MPDES-General
Stormwater Permit
Addresses short-term
exemption from surface-
water quality standards
for construction sites to
State waters

Addresses discharge of
storm water from con-
struction sites to State
waters
Montana
Department
of Health and
Environmen-
tal Sciences,
Water Quality
Bureau
(MDHES-
WQB)

MDHES-WQB
MDHES-WQB
MPDES-Construction   Addresses discharge of    MDHES-WQB
Dewatering-General
Discharge Permit
310 Permit
waste water resulting
from dewatering of
ground water and/or sur-
face water from construc-
tion sites, well pump tests,
and/or well development
to state waters

Addresses work in or
on stream channels or
banks and water use or
diversion, per Montana's
Natural Streambed and
Land Preservation Act
Lewis and
Clark County
Conservation
District
    Consolidating numerous waste rock piles and accu-
    mulated tailing into engineered repositories located
                                                   75

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    in disturbed areas that are high and dry (i.e., away
    from direct contact with surface water).

  • Obtaining Montana Pollutant Discharge Elimination
    System (MPDES) permits for the adit discharges and
    constructing passive water treatment systems to treat
    water sufficiently to achieve applicable discharge
    standards.

  • Constructing run-on and infiltration controls to pro-
    vide adequate hydrologic isolation of mine wastes.

  • Recontouring and revegetating areas disturbed by
    mining activity, including construction of the mine
    waste repositories.

  • Constructing run-on/infiltration controls and/or adit
    bulkheads to restrict the migration of water through
    acid-generating mineralized zones, limiting the pro-
    duction of acid and metal enriched mine drainage.

  • Continuing to monitor surface- and  ground-water
    quality to assess the effectiveness of the completed
    cleanup activities.

The Companies developed a comprehensive, site-wide
cleanup plan based on these standard mine reclama-
tion measures. The specific actions to be taken at each
subarea of the UBMC are outlined in the following sec-
tions of this paper.


Carbonate Mine

The Carbonate Mine  is located adjacent to Montana
Highway 200 at the base of Rodgers Pass. Although
sampling indicated the mine was not a significant source
of metals for the Blackfoot  River,  it was considered a
high priority for reclamation due to its visibility from High-
way 200, the main highway between Missoula and
Greatfalls, Montana.

The Carbonate site consists of a one-half acre tailing
pond and mine waste rock dump situated in a wetlands
adjacent to the highway and a hillside mine waste rock
dump located approximately 500 feet north of the high-
way. Cleanup of the  site consisted of excavating and
moving approximately 20,000 cubic yards of mine waste
and tailings from the wetlands to an engineered reposi-
tory constructed on top of the hillside mine waste rock
dump. Because of excessive moisture in the excavated
tailings, quicklime was incorporated into the material at
a rate of 8 percent by weight to achieve adequate com-
paction  when the  materials  were placed  in the reposi-
tory. In addition to drawing out moisture,  the quicklime
provided the additional benefit of neutralizing the acid-
generating potential of the tailings and mine waste rock.

After all  mine waste rock and tailings were removed from
the lower Carbonate, topsoil was applied and the area
was reclaimed as a wetland. Surface-water run-on con-
trols were constructed around the repository, the reposi-
tory was capped with a claymax geotextile liner, 12 inches
of topsoil were spread over the repository, and the area
was reseeded.
Mike Horse Adit Discharge

The Mike Horse adit is located on Mike Horse Creek,
approximately 1 mile upstream of the headwater of the
Blackfoot River (the confluence of Beartrap and Ana-
conda creeks) (Figure 1). The Mike Horse adit (at the
300 level of Mike Horse Mine) is the lowest surface open-
ing of the Mike Horse Mine, which produced  approxi-
mately 450,000 tons of lead zinc ore between 1878 and
1955.

Water flow measurements taken by the Companies up-
stream of the Mike Horse adit indicated a significant re-
duction in the surface-water flow rate in the area where
Mike Horse Creek crossed the outcrop of the Mike Horse
vein structure. The Companies assumed that this water
was "leaking" into the mine and exiting via the Mike Horse
adit. To reduce this obvious surface-water inflow, in 1993
a dam was constructed upstream of the vein outcrop to
direct the surface-water flow to a pipeline. The pipeline
discharges the  water into the natural stream  channel
down from the outcrop. Effects of the surface-water di-
version can be seen in Figure 2, which is a graph of adit
discharge over time.

The Mike Horse Mine adit has  a moderate discharge
rate (approximately 40 gpm during late summer through
winter, with a typical maximum flow of approximately 100
gpm during spring run-off). The adit drainage is slightly
acidic (a  pH ranging from 5.2 to 6.4, with median pH at
about 6), has moderate to high dissolved metals con-
centrations (maximum concentrations of iron at 72 mg/L
and zinc  at 89 mg/L), and has high sulfate concentra-
tions (typically greater than 1000 mg/L). More generally,
the mine  adit discharge can be characterized as lightly
to moderately acidic, of moderate to high ionic strength,
and as a  calcium-magnesium-iron sulfate solution.

The basic treatment train concept for this mine  adit dis-
charge is to increase the pH of the water by utilizing an
adit anoxic limestone drain; oxidize and precipitate iron
in a pretreatment basin; provide additional intermediate
treatment for dissolved and suspended iron compounds
in a modified surface-flow wetland; polish residual met-
als  in a series of subsurface-flow wetland cells; and, fi-
nally, provide finishing of the discharge in surface-flow
cells to reaerate effluent (e.g, reintroduce dissolved oxy-
gen, release residual hydrogen sulfide) immediately prior
to release to the Upper Blackfoot River.  Figure 3 is a
schematic of the treatment train.

Initial passage of the anoxic, acidic mine drainage over
coarse, high-calcium limestone (at grades greater than
90 percent calcium carbonate) will add alkalinity to the
                                                  76

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                                                         Wetlands Treatment
                                                               Cells
                                                       Mike Horse
                                                         Creek
                                                        Diversion
                                     Treatability
                                        Pond
Mike Horse
   Mine
Figure 1. Location of the Mike Horse Mine.
                                                                                   Surface Water
                                                                                  Diversion Installed
                                                                                   November 1993
               20
               May-90
                                                              Oct-95
Figure 2. Mike Horse adit discharge from May 1990 to October 1995.
                                                         77

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             Anaconda
           Adit Discharge
  Mike Horse
 Adit Discharge
         Anoxic Limestone
            Drain (ALP)
Anoxic Limestone
   Drain (ALD)
                                                                                         In-Line Oxidation
                                                                                           System (ILS)
                                                                                           Mike Horse
                                                                                         Oxidation Pond
                                                    Subcell A1
                                                  Oxidation Pond
                                                    Subcell A2
                                                Compost Filtration
                                                    Subcell A3
                                                 Subsurface Flow
                                                 Metals Polishing
                                                      Cell 4
                                                 Subsurface Flow
                                                 Metals Polishing
                                                      CellS
                                                 Subsurface Flow
                                                 Metals Polishing
                                                      Cell 6
                                                   Surface Flow
                                                     Aeration
                                                    Discharge to
                                                   Blackfoot River
Figure 3. Schematic ol the treatment process for discharge from the Mike Horse Mine adit.
                                                        78

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system and encourage rapid oxidation of ferrous iron
downgradient as the drainage enters the oxidation pond.
If the anoxic condition of the adit discharge can be main-
tained by appropriate plugging of the adit and if iron is
predominantly in the ferrous state, calcite in an anoxic
limestone drain (ALD) should  not armor (i.e., become
coated with gypsum) when in contact with these waters.
Armoring of the calcite by calcium sulfate formation has
not been reported to be a problem in ALDs, although
stability calculations (i.e., Eh and pH curves) suggest
that some gypsum formation may occur above pH 4. For
the proposed UBMC treatment scheme, this ALD will be
placed within the  Mike Horse adit behind a  6-foot thick
concrete plug.

The objective of the Mike Horse adit plug is to control
mine water drainage from the tunnel, to ensure that the
ALD remains submerged,  and to develop static water
pressure. Once the plug is installed, sufficient pressure
will develop to provide for enhanced aeration by forcing
the water under pressure through the jet pumps. The
maximum expected head behind the  Mike Horse adit
plug is approximately 80 feet, although the jet pumps
normally will operate at lower heads. The 80-foot maxi-
mum head was chosen to allow for a margin of safety
that would prevent flooding of the Mike Horse 200 level
and the possibility  of a discharge from caved access tun-
nels at the 200 level. The plug will be installed in an area
of competent rock approximately 200 to 400 feet from
the portal.

Discharge from the adit will be conveyed via pipeline to
an in-line oxidation system (ILS) consisting of jet pumps,
which inject air into the water, and static mixers, which
mix the air with the water, to promote rapid oxidation of
the dissolved iron. Discharge from the ILS is directed to
a lined oxidation pond constructed just in from the Mike
Horse adit portal.  The pond has a capacity  of 600,000
gallons, giving it an estimated 3 to 6 day retention time.
While detained in the pond, the majority of the iron should
precipitate as iron hydroxide and form a sludge  on the
pond bottom. The  Companies anticipate that the sludge
will need to be pumped from the pond and disposed on
an annual basis. Discharge from the pond will be con-
veyed via pipeline approximately 1 mile to the constructed
wetland treatment system at the Anaconda Mine site.


Anaconda Adit Discharge

The Anaconda Mine  is located in the hillside to the north
of the confluence of Mike Horse Creek and Beartrap
Creek (see Figure 1). The mine, which was developed
from 1919 to 1923, during 1933, and again in 1939 to
1940, consists of two original shafts and two adits with
workings on several levels extending to a depth of about
325 feet. The lower level adit is referred to in this paper
as the Anaconda adit. The ore mined at the Anaconda
Mine until 1939 was processed  offsite with some ore
reportedly processed in the mill at the Mike Horse Mine.
An ore processing mill was installed at the Anaconda
site in 1940 that produced approximately 50 tons of tail-
ings.

The Anaconda adit discharge is smaller than that from
the Mike Horse adit, with rates on the order of about 1 to
2 gpm and a maximum flow of about 3 gpm during spring
run-off. The discharge typically is acidic (pH ranging from
about 3.0 to 6.4) and contains moderate dissolved met-
als concentrations (21 to 76 mg/L iron and 1 to 8 mg/L
zinc). At the Mike Horse adit,  an ALD will be placed in
the Anaconda adit behind a 2-foot thick flow-through
concrete plug designed to keep the ALD submerged.
Drainage will be directed to a secondary oxidation pond
(subcell A1 of the constructed wetland treatment  sys-
tem), where the discharge will be commingled with drain-
age from the Mike Horse adit.


Constructed Wetland Treatment System

The locations of the constructed wetland treatment cells
are shown in  Figure 1. These locations comprise most
of the relatively flat area available at the UBMC.  The
rectangular wetland cells located below the confluence
of Anaconda and Beartrap creeks comprise the Phase I
system, built in 1995, and the additional cell shown be-
tween Anaconda and Beartrap creeks is located on the
site of a contemplated Phase II wetland system. The need
for the Phase II system will be based on the performance
of the Phase I system. Also, construction of the Phase II
system is uncertain due to difficulties in obtaining  per-
mission  to use the relatively flat public lands on which
the system would be built.

The Phase I wetland treatment system comprises  four
cells: Cell A (comprised of subcells A1, A2, and A3),  Cell
4, Cell 5, and Cell 6. The schematic arrangement of these
cells is shown on Figure 3. The Phase II wetland system
would be hydraulically upgradient of the Phase  I system
and would be comprised of Cells 1,2, and 3. The Phase
I system is described below.

As previously discussed, discharge from the Mike Horse
adit will  undergo primary treatment in the in-adit ALD,
the ILS system, and the primary oxidation pond located
near the Mike Horse Mine. Discharge from the Anaconda
adit will undergo initial treatment within the ALD  installed
in the Anaconda adit. These pretreated discharges will
be commingled in the initial portion of Cell A  (subcell
A1). Subcell A1 consists of a small, lined oxidation pond
where ferrous iron in the Anaconda adit discharge  and
remaining ferrous iron in the Mike Horse adit discharge
should become oxidized to ferric iron and settle out. Such
settling is important from an operational standpoint  due
to the tendency of iron oxy-hydroxides to plug the front
end of constructed wetland treatment cells, diminishing
the quantity of flow that can be treated. The free water
surface of subcell A1 will inundate subcell A2, which con-
stitutes a two-layer system. The upper layer consists of
                                                  79

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a mixture of compost and gravel; the lower layer con-
sists of gravel only, again underlain by a liner. Flow from
the free water surface should move vertically downward
through the compost unit to the gravel unit, allowing ad-
ditional filtration of any remaining iron oxy-hydroxides.
Periodic replacement of the compost unit, if  required,
would constitute an operations and maintenance item.
Wood fiber and sewage sludge are used in the compost
unit.

Flow from the lower layer of subcell A2  will move hori-
zontally into subcell A3, and then into Cells 4 and 5. Each
of these cells are 1) lined, 2) comprised of gravel through
which all flow generally is at subsurface, and 3) veg-
etated with local wetland plant species. Anaerobic con-
ditions in the gravel should invoke a variety of polishing
processes to  remove divalent metal cations that  are
present in the adit discharges. Such processes include
adsorption to biofilms, precipitation as immobile metal
sulfides,  and  physical filtration.  Flow controls at  the
downgradient ends of subcell A3, Cell 4, and Cell 5 will
allow manipulation of hydraulic gradients  and thus will
control residence/treatment times within the wetlands.

The final treatment cell, Cell 6, comprises a lined sur-
face-flow finishing cell with baffles to increase residence
time. This cell should reaerate wetland effluent,  releas-
ing hydrogen sulfide and adding  oxygen prior to  dis-
charge of the effluent to the Upper Blackfoot River. This
cell also should allow final polishing of the adit discharges
to be performed by contact with surface biofilms.
Miscellaneous Mine Dumps and Future
Activities

Several mine waste rock dumps ranging in size from
several hundred cubic yards to 25,000 cubic yards are
scattered throughout the UBMC. These dumps contain
heavy metals and are believed to affect the surface-wa-
ter quality. All of the accessible mine waste rock dumps
will be moved and consolidated into two onsite reposito-
ries constructed similarly to the Carbonate repository
described above. The main repository is located imme-
diately downstream of the Mike Horse oxidation pond at
the historic location of the Mike Horse mill. A smaller
repository will be constructed adjacent to the Paymas-
ter Mine to contain the wastes from that mine.

Other reclamation activities to be performed in the fu-
ture will consist of direct revegetation of the Mike Horse
tailing  impoundment and surface  disturbances at the
upper Mike Horse Mine workings and riparian area en-
hancements to the upper Blackfoot River in areas his-
torically affected by heavy metals.

Expectations are that when all reclamation activities are
completed, the water quality in the Upper Blackfoot River
will be improved significantly and, when coupled with
riparian enhancements, will result  in an improved fish-
ery in the river and tributary streams.
                                                   80

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                                            Chapter 11.
           Innovative Approaches to Addressing Environmental Problems for the
              Upper Blackfoot Mining Complex: Grouting as a Hydrogeologicai
                          Control for Acid Rock Drainage Reduction

                                         A. Lynn McCloskey
Introduction

The U.S. Environmental Protection Agency (EPA) has directed
MSE, Inc., through the Mine Waste Technology Program
(MWTP), to evaluate and develop the subsurface application
of a clay-based grout. Spetstamponazhgeologia (STG)
Enterprises, a Ukrainian company, has developed the
grouting technology selected for demonstration at the
Mike Horse Mine site (1). This point-source control tech-
nology involves injecting clay-based grout into an un-
derground mine workings. Reduction of water inflow to
underground mine workings will decrease the volume of
impacted water discharging from the 300-level portal and
has the potential to improve the quality of the water sys-
tem downstream from the mine. The water quality im-
provements would result from a reduction of contami-
nant transport, acid generation, and discharge from the
mine portal.

MWTP Activity III, Project 2, Clay-Based Grouting Dem-
onstration Project, is funded by EPA and jointly adminis-
tered by the Agency and the U.S. Department of Energy
(DOE) through  an Interagency Agreement.  Program
oversight is provided by the Western Environmental Tech-
nology Office (WETO) of the DOE,  Environmental
Management (EM), Office of Technology Development.
WETO administrative support is provided by the Pitts-
burgh Energy Technology Center for matters concern-
ing the environment, safety and health, as well as regu-
latory compliance and operational conduct.

The Mike Horse Mine site  was selected for demonstra-
tion of the clay-based grouting project. As noted in pre-
sentations about the Upper Blackfoot Mining Complex
(see papers by Judy Reese and Chris Pfahl in this docu-
ment), slightly acidic waters containing elevated levels
of heavy metals discharge from the 300-level portal  of
the Mike Horse Mine directly into Mike Horse Creek. The
mine discharge has been recognized by the  state  of
Montana as one of the major contributors of metal load-
ing into the Upper Blackfoot River (2).
The project consists of four major phases: 1) site char-
acterization, 2) grout formulation, 3) grout production and
placement, and 4) evaluation and monitoring. The project
is designed to test and evaluate the grouting technology
but not to achieve site remediation.
Site Characterization

Development and application of clay-based grout re-
quires acquiring  information using an integrated ap-
proach. Thus, the source of water infiltrating the under-
ground mine workings and the hydrogeological system
must be defined in terms of the local and regional geol-
ogy, hydrogeology, geochemistry, geophysics, and past
mining history, all of which are  considerations relevant
to the grout formulation. Critical data required for devel-
opment of the grout formulation and placement of the
grout include, but are not limited to:

  •  Hydrogeology (i.e., hydraulic conductivity).

  •  Physical and  structural  geology (i.e., fracture den-
    sity and aperture).

  •  Physical  and mechanical  rock properties  (i.e.,
    strength).

  •  Geochemical/mineralogical properties (i.e., rock
    types and compositions along with the chemical
    makeup of the ground water).
Grout Formulation

Clay-based grouts are visco-plastic systems that com-
prise structure-forming cement and clay-mineral mortar.
The STG clay-based  grout selected for application at
ASARCO's Mike Horse Mine is a system made up of
environmentally benign elements, of which kaolinitic/il-
litic clay is a major constituent. The distinguishing fea-
ture of clay-based grout is that throughout the entire sta-
                                                 81

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bilization period the grout retains its plasticity and does
not crystallize, as do cementitious grouts. Moreover, clay-
based grout does not shear or deteriorate during minor
rock movement and therefore can be used at mining sites
where blasting is conducted. Because of good rheologi-
cal characteristics, the clay grouts are not easily eroded
during injection to high-flow conditions. Also, due to the
finely dispersed  clay particles, a greater fracture pen-
etration is realized than with cementitious grouts. The
overall properties of clay-based grouts depend on the
physical-mechanical properties of the initial clay mineral
as well as the properties of the cement and the chemical
reagents added.

Additional reasons for demonstrating and applying the
clay-based grouting technology exist also. These include
past successes with clay grouting in the Ukraine, other
unified countries, and the former Eastern Block nations;
the ability of the  grout to eliminate flows of up to 4,000
gallons per minute; the low maintenance and longevity
of the grout; and the Theological properties of the grout.


Grout Production and  Placement

The  Clay-Based  Grouting Demonstration Project site is
located approximately 1,000 feet due south of the Mike
Horse Mine's 300-level portal (Figure 1). The grout in-
jection holes are located directly north of ASARCO's dam,
by drillhole DH3. Each hole was drilled at an angle (35,
45, and 60 degrees from horizontal) and perpendicular
to the Mike Horse Fault/Vein system (to the extent pos-
sible) (Figure 2). As illustrated in Figure 2, even though
the dam reduces surface water in the area, the shallow
ground water in the drainage is able to infiltrate through
the subsurface alluvial material and into the  fault/frac-
ture system. As indicated, the grout is placed  within the
grout injection boreholes. Packers then are placed in the
holes so the grout can be directionally placed in the se-
lected interval.

STG Enterprises has found in studies that three distinct
stages are encountered in the injection and setup of clay
grouts (1). The first stage  is a timeframe in which the
rate of structural strength development is slow. This pe-
riod must correspond with  the time it takes to mix and
pump the grout.  If the setup of the  grout is premature,
fouling of the pumping equipment may occur. If the de-
velopment of structural strength takes much longer than
the mixing and pumping, then the material may be ex-
posed to hydraulic properties of the unit that result in
failure or at least weakening of the grout.

The second  stage  in the placement and setup of clay
grouts is a period  when the structural strength of the
material develops much more rapidly. The required time
is controlled by addition of the appropriate amount of
structure-forming reagents.
The third stage in the placement and setup of clay grouts
produces the final strength of the grout, during addition
of the final reagent. The grout's final strength is a prede-
termined, calculated value that establishes the material's
design for the injection event. Each of the above-de-
scribed stages can be controlled by proper grout formu-
lation design.

Once the proper grout is formulated at the project site,
the material can be injected, using a positive displace-
ment slurry pump, through the grout lines and packer
system at a maximum header pressure of 600 pounds-
force per square inch.


Grout Evaluation and Monitoring

The technology evaluation will be performed by MSE,
Inc., under the MWTP, and by SAIC, under the Superfund
Innovative Technology Evaluation (SITE) program. Pa-
rameters used for the evaluation will include:

  •  Potentiometric surface fluctuations. Six monitoring
    wells have been placed within the project site area.
    Three monitoring wells are in a defined shallow aqui-
    fer and three are in the deep aquifer system. From
    these wells, the direction of flow trends toward the
    mine workings (SW). Fluctuations in the static water
    levels after grouting (indicating a flow direction trend-
    ing to the north [downstream]) could be determined
    to be a direct indication of grout influence.

  •  Surface water fluctuations. Flumes and weirs have
    been placed in all surface water flows south of the
    Mike Horse Mine's 300-level portal. These will be
    used to define the water balance of the Mike Horse
    Creek's flow regime and to determine if any trends
    and immediate responses can be  recognized dur-
    ing grout injection.

  •  Water flow fluctuations at the 300-level portal. Two
    continuous monitoring systems have been  placed
    at the 300-level portal of the Mike Horse Mine. These
    monitoring stations will show any immediate re-
    sponses to the grouting and will indicate any appar-
    ent trends.

  •  Hydraulic conductivity changes. Slug, pump, and
    packer tests were performed on the system during
    pre- and post-grouting.

  •  Core drilling to determine dispersivity of the grout.
    SAIC will redrill the areas where grout has been
    placed. From these drill holes, SAIC will determine
    the dispersivity and physical properties of the grout
    and will evaluate the ability of the  grout to  reduce
    the permeability of the fracture system.
                                                   82

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                                                                        Mike Horse Mine

                                                                               MSE73
             Copper Wreath  '
                MS 7357  /
                                                300 Level

                                                 •--*MSE70
                                                                                     0  50'100'   200
                                                                                 y Contour Interval: 100
                                                                                              Sterling
                                                                                             MS 10371
                                                                          Little Nell
                                                                          MS 10371
                                                                                   Mike Horse Mine
                                                                                   Corner
                                                                                     Hog All
                                                                                    MS 10371
                    Legend
                    200 Mine Workings
                    300 Mine Workings
              DH1 •  Drill Holes
                     Roads
                     Creek
                                                                                Rev:E  Date 6/21/94
                                                                                Plot Scale: 1=2400
Well locations are approximate:
The wells will be surveyed in
Spring 1994.
Figure 1. Mike Horse Mine site map with project area.
                                                       83

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                                       300 Level
                                     Mine Workings
Figure 2. Conceptual cross section of the project area (looking west).
These parameters then will be evaluated to assess the   References
changes that have occurred as a result of the injection
of the clay-based grout.                               1.


Project Status

Site characterization for the Clay-Based Grouting Dem-
onstration Project was completed during August 1994.
Grout formulation was performed in the Ukraine and was   2.
finalized in May  1994. Grout placement was initiated
during September 1994 and completed during Novem-
ber 1994.  At the time of  writing (July 1995), the Clay-
Based Grouting Technology evaluation is in progress.
Kipko, E.Y., Y.U.A. Polpzov, O.Yu. Lushinkova, V.A.
Lagunov, Y.u.l. Svirskiy. 1991. Integrated grouting
and hydrogeology of fractured rocks in the USSR.
Spetstamponazhgeologia Enterprises, Antratsit, the
Ukraine. (Roy Williams, trans.) University of Idaho,
Moscow, I D.August.

Montana Department of State Lands, Abandoned
Mine Reclamation Bureau. 1991. Environmental as-
sessment. Upper Blackfoot River Abandoned Mine
Reclamation Project, Phase I. February. Helena, MT.
                                                  84

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                                         Appendix A
                                    Seminar Speaker List
Ronald Cohen

Professor
Department of Environmental Science & Engineering
Colorado School of Mines
14th & Illinois - Chauvenet Hall
Golden, CO 80401
303-273-3613
Fax:303-273-3413
Martin Foote

Technical Project Manager
Mine Waste Technology Pilot Program
MSE, Inc.
P.O. Box 3767 - Butte Industrial Park
Butte, MT 59702
406-494-7431
Fax: 406-494-7230
William Cornell

Rolla Research Center
Bureau of Mines
U.S. Department of the Interior
1300 Bishop Street - P.O. Box 280
Rolla, MO 65401
314-364-3169
Fax:341-364-7350
Robert Fox

Clark Fork Superfund Coordinator
U.S. Environmental Protection Agency
301 South Park - Drawer 10096
Federal Office Building
Helena, MT 59626
406-449-5720
Fax: 406-449-5436
Max Dodson

Director, Water Management Division
Region 8
U.S. Environmental Protection Agency
999 18th Street - Suite 500 (8WM)
Denver, CO 80202-2466
303-294-7594
Fax:303-294-1386
Thomas Durkin

Hydrologist
Office of Minerals & Mining
South Dakota Department of Environmental &
Natural Resources
523 East Capitol - Joe Foss Building
Pierre, SD 57501-3181
605-773-4201
Fax: 605-773-4068
Jonathan Herrmann

Assistant to the Director
Water & Hazardous Treatment Research Division
Risk Reduction Engineering Laboratory
U.S. Environmental Protection Agency
26 West Martin Luther King Drive (MS-497)
Cincinnati, OH 45268
513-569-7839
Fax:513-569-7787
Richard Humphreys

Abandoned Mines Coordinator
California State Water Resources Control Board
901 P Street-P.O. Box 100
Paul R. Bonderson Building
Sacramento, CA 95812-0100
916-657-0759
Fax:916-657-2388
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Fred Leif
Judy Reese
Senior Policy Advisor to the
Deputy Regional Administrator
Region 9
U.S. Environmental Protection Agency
75 Hawthorne Street
San Francisco, CA 94105
415-744-1017
Fax:415-744-2499
Environmental Scientist
Montana Department of Health and
Environmental Science
P.O. Box 200901
Cogswell Building
Helena, MT 59620
406-444-1420
Fax:406-444-1901
Justice Manning

Environmental Engineer
Center for Environmental Research Information
U.S. Environmental Protection Agency
26 West Martin Luther King Drive
Cincinnati, OH 45268
513-569-7349
Fax:513-569-7585
Lynn McCloskey

Project Engineer
Mine Waste Technology Pilot Program
MSE, Inc.
P.O. Box 4078 - Butte Industrial Park
Butte, MT 59702
406-723-8225
Fax: 406-723-8328
Thomas Mclntyre

ASARCO
100SnelterRoad
E. Helena, MT 59635
406-227-7195
J. Chris Pfahl

Site Manager
ASARCO, Inc.
516 Bank Street - P.O. Box 440
Wallace, ID 83873
208-752-1116
Fax:208-752-6151
J. Curt Rich

Legislative Counsel
Office of Senator Max Baucus, Chairman,
Senate Environment and Public
Works Committee
SH-511 Hart Senate Office Building
Washington, DC 20510-2602
202-224-2655
Fax: 202-228-3867
Andy Robertson

Principal
Steffen, Robertson & Kirsten (Canada), Inc.
580 Hornby Street - Suite 800
Vancouver, British Columbia V6C 3B6
Canada
William Schmidt

Chief, Division of Environmental Technology
Bureau of Mines
U.S. Department of the Interior
810 Seventh Street, NW
Washington, DC 20241
202-501-9271
Fax:202-501-9957
Leslie Thompson

Vice President, Research and Development
Pintail Systems, Inc.
11801 East 33rd Avenue - Suite C
Aurora, CO 80010
303-367-8443
Fax:303-364-2120
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Dirk Van Zyl

Director, Mining
Golder Associates, Inc.
200 Union Boulevard - Suite 500
Lakewood, CO 80228
303-980-0540
Fax: 303-985-2080
Organized by:
Ed Barth

Environmental Engineer
Center for Environmental
Research Information
U.S. Environmental Protection Agency
26 West Martin Luther King Drive (G-75)
Cincinnati, OH 45268
513-569-7669
Fax:513-569-7585
Jonathan Herrmann

Assistant to the Director
Water & Hazardous Treatment
Research Division
Risk Reduction Engineering Laboratory
U.S. Environmental Protection Agency
26 West Martin Luther King Drive (MS-497)
Cincinnati, OH 45268
513-569-7839
Fax:513-569-7787
Justice Manning

Environmental Engineer
Center for Environmental
Research Information
U.S. Environmental Protection Agency
26 West Martin Luther King Drive (G-75)
Cincinnati, OH 45268
513-569-7349
Fax:513-569-7585
Heather Fava

Series Coordinator
Eastern Research Group, Inc.
110 Hartwell Avenue
Lexington, MA 02173-3198
617-674-7316
Fax:617-674-2906
Kate Schalk

Vice President and Series Manager
Eastern Research Group, Inc.
110 Hartwell Avenue
Lexington, MA 02173-3198
617-674-7324
Fax:617-674-2906
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                                            Appendix B
                                           Contributors
Ronald R. Hewitt Cohen
Colorado School of Mines
Golden, CO

Dr. Cohen received a B.A. in biophysics from Temple University in Philadelphia. He also received a Ph.D. in environ-
mental sciences and engineering from the University of Virginia, where he combined the disciplines of water quality
engineering, water chemistry, hydrology, and applied math. He has worked as a project chief in the National Re-
search Program at the U.S. Geological Survey and currently is associate professor of environmental science and
engineering at the Colorado School of Mines. Dr. Cohen has been working on treatment, geochemistry, and trans-
port of mine drainage materials for 5 years. In addition,  he  has studied the distributions of 239'240plutonium and
137cesium in regions of the Rocky Mountains' front range both affected  and unaffected by the Rocky Flats Plutonium
Weapons Plant. Also, he has participated in studies of surface runoff, storm runoff, graphic information systems, and
stream transport modeling. He has reviewed the U.S. Department of Energy's Treatment Plans and Treatment
Reports and made suggestions for additional  remediation technologies.

Dr. Cohen has received the First Prize for Environmental Projects from the American Consulting Engineers' Council
for development of treatment systems for acid mine drainage. He is the recipient of a Certificate of Special  Recogni-
tion from the U.S. Congress for environmental work associated with U.S. Department of Energy nuclear  weapons
plants. He was selected to review the National Five Year Plan for Environmental Remediation of  the Weapons
Plants. He has published numerous papers in journals such as the Journal of the American Society of Civil Engi-
neers, Limnology and  Oceanography, and  others.  He has worked on contaminant problems in Charlotte  Harbor
(FL), Chesapeake Bay, San Francisco Bay, the Potomac  River, and Clear Creek and the Eagle River (CO). Cur-
rently, Dr. Cohen teaches courses on contaminant transport, water quality, water quality modeling, and hydrology at
the Colorado School of Mines. He has designed curriculum and coordinated the Hazardous Materials Management
Program for professionals dislocated from the energy and  minerals industry.
Thomas V. Ourkin
South Dakota Department of Environment and Natural Resources
Office of Minerals and Mining
Pierre, SD

Mr. Durkin has an A.S. in biology from Nassau Community College, a B.S. in earth science from Adelphi University,
and an M.S. in geology from the  South Dakota School of Mines and Technology. He is a certified professional
geologist. He has worked as a commissioned officer in the U.S. National Oceanic and Atmospheric Administration
Corps and as a mine regulator for  the state of South Dakota for the past 8 years.

Mr. Durkin is employed by the South Dakota Department of Environment and Natural Resources as a hydrologist in
the Office of Minerals and Mining.  His duties have involved him with the geochemical aspects of mine wastes and
mine waste management issues  relating to large-scale surface gold mines in the Black Hills. He is concerned
particularly with regulating problems associated with acid mine drainage and developing effective prevention, con-
trol, and reclamation requirements. He is a member of the Western Governors'Association Mine Waste Task Force

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and the Abandoned Mine Waste Working Group of the Committee to Develop Onsite Innovative Technologies. He is
a member of the American Institute of Professional Geologists, the Society of Mining, Metallurgy and Exploration,
Inc., and the South Dakota Academy of Science.

Martin Foote
Mine Waste Technology Pilot Program
MSE, Inc.
Butte, MT

Dr.  Foote has a B.S. in chemistry  and an M.S.  in geochemistry from Montana College of Mineral Science and
Technology, and a Ph.D. in geology from the University of Wyoming. He has worked as a geologist, geochemist, and
consultant to the mining industry for 11 years. He also has worked with both federal and state regulatory organiza-
tions in environmental remediation,  permitting, and development.

Dr. Foote is employed by MSE as a technical project manager for the Mine Waste Technology Pilot Program. This
program is funded by U.S. Environmental Protection Agency (EPA) and jointly administered by EPA and U.S. De-
partment of Energy (DOE) to conduct research and  field demonstrations on new and innovative technologies  for
treating  or remediating mine wastes. He has served on the Technology Screening Group for the In Situ Remediation
Integrated Program and reviewed grant applications for the Small Business Innovation Research Program for DOE.
Jonathan G. Herrmann
National Risk Management Research Laboratory
U.S. Environmental Protection Agency
Cincinnati, OH

Mr. Herrmann holds a B.E. in civil engineering from Youngstown State University and an MBA in marketing from
Xavier University.  He is a licensed professional engineer in the state of Ohio and a diplomate in the American
Academy of Environmental Engineers.  Mr. Herrmann has worked in the area of environmental protection since
1975 and began his career in the Region VIII Office of EPA, located in Denver, Colorado. Mr. Herrmann has worked
in the private sector, for a hazardous waste disposal firm, CECOS/CER, in the early-1890s, and has been with EPA's
Office of Research and Development for almost 16 years.

For the past 4 years, Mr. Herrmann has assisted one of the  Division Directors for the National Risk Management
Research Laboratory located in Cincinnati, Ohio,  being responsible for both  administrative activities and special
projects in support of the Laboratory's overall mission and goals.  Mr. Herrmann has recently been involved in rolling
out EPA's Environmental Technology Verification Program, which will evaluate and verify the performance of various
types of environmental technologies so as to speed their commercialization both domestically and abroad.
A. Lynn McCloskey
Mine Waste Technology Pilot Program
MSE, Inc.
Butte, MT

Ms. McCloskey has an M.S. in mining engineering, with a hydrogeology option, and a B.S. in geological engineering
from the Montana College of Mineral Science and Technology in Butte, MT.

She has worked for MSE Inc. for several years. Some of the projects she has been responsible for in her tenure at
MSE include designing remedial technology applications for mining and miningassociated wastes for bench- and
pilot-scale demonstrations, providing geotechnical services for building new water treatment facilities, conducting
environmental  audits for commercial and private  property, and designing leak detection systems for waste ponds,
under ground storage tanks, and heavy metals soil.

At present  she is manager of an  innovative project involving a clay-based grouting technology, under the Mine
Waste Technology Pilot Program.  This program is funded by EPA and jointly administered by EPA and DOE under
an Interagency Agreement. The project involves  using integrated processes to evaluate an entire hydrogeological
and geological system.
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J. Chris Pfahl
ASARCO, Inc.
Wallace, ID

Mr. Pfahl has a B.S. in mining engineering from the Montana College of Mineral Science and Technology. He is a
licensed professional engineer in the states of Idaho and Colorado and a licensed professional land surveyor in
Idaho. He has been employed by ASARCO in various engineering, supervisory, and management positions for the
past 17 years.

Mr. Pfahl is a site manager with ASARCO. He is responsible for all of ASARCO's activities at the Bunker Hill Superfund
site at Kellogg, ID; the Triumph Proposed Superfund site at Sun Valley, ID; the Upper Blackfoot Mining Complex
State Superfund site at Lincoln, MT; and several inactive mine site reclamation projects in Colorado, Idaho, and
Montana.
Judy Reese
Montana Department of Environmental Quality
Helena, MT

Judy Reese  has a B.S. in geology from Wayne State University and an M.S. in environmental studies from the
University of Montana. She also has grades 7-12 teaching certification in earth science and chemistry. Ms. Reese
worked in minerals exploration for 8 years for Utah International, BHP-Utah International, Placer Dome, and Merid-
ian Gold Company.

Ms. Reese has worked for the Montana Department of Health and Environmental Sciences Solid and Hazardous
Waste Bureau's state Comprehensive Environmental Cleanup and Responsibility Act (CECRA) and federal (CERCLA)
Superfund programs since 1991. She is the project manager of the Upper Blackfoot Mining Complex site, and she is
responsible for all CECRA-related aspects of the site. She also manages a few other CECRA sites and participates
on the Clark  Fork River Site-Specific Water Quality Criteria Committee.
A. MacG. Robertson
Robertson GeoConsultants Inc.
Vancouver, British Columbia, Canada

Dr. Robertson has a B.Sc. in civil engineering and a Ph.D. in rock mechanics from the University of Witwatersrand,
South Africa. After a few years spent working for a mining company as a  rock mechanics engineer and for an
engineering company doing specialized site investigation and foundation designs and contract supervision,  Dr.
Robertson became a cofounder of the firm Steffen, Robertson and Kirsten (SRK), Inc., Consulting Geotechnical and
Mining Engineers. He now heads the firm Robertson GeoConsultants. He has 28 years of experience in mining
geotechnics, of which the last 10 years have been devoted extensively to geoenvironmental engineering for mine
sites.

Dr. Robertson was responsible for developing the engineering capabilities of the North American practice of SRK
over 17 years and has specialized personally in technology for the safe and environmentally protective disposal of
mine tailings and waste rock, acid mine drainage prediction and modeling,  mine  closure plan development, and
financial assurance and remediation of abandoned mines. He has been extensively involved in the preparation and
writing of a number of manuals on these subjects, which are now widely used in the mining industry. In addition, he
gives regular short courses and consults internationally to mining companies and regulatory authorities on these
topics. He  serves on a number of advisory boards, including the University of British Columbia Board of Studies for
the Geological Engineering Program  and the Mine Waste Technology Pilot Program (Butte, MT), as well as on a
number of mining project-specific review boards.
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William B. Schmidt
Division of Environmental Research
U.S. Bureau of Mines
Washington, DC

Mr. Schmidt has worked for the federal government for 22 years in areas related to mining and minerals processing.
After graduating from the Colorado School of Mines and before joining the government in 1971, he worked for 8
years in the private sector, mostly on assignments related to tunneling and construction engineering.

Mr. Schmidt has managed various government programs related to regulation of coal mining, mining research, and
metallurgical research. For the U.S. Department of Energy, he served as director of the Office of Coal Technology,
where he was responsible for a $70  million per year coal mining and preparation research program. At the U.S.
Department of Interior's Office  of Surface Mining (OSM), he was assistant director for Program Operations and
Inspection, responsible for OSM's enforcement, oversight, and Abandoned Mined Lands (AMI) programs. Mr. Schmidt
has visited Europe and Asia a number of times as a government technical expert. He works for the Bureau of Mines
in Washington, where he is chief of the Division of Environmental Technology. In this position, in addition to his
research program management responsibilities, he oversees the Bureau's technical assistance to the U.S.  Forest
Service, EPA, and other agencies in the environmental cleanup arena.
Leslie C. Thompson
Pintail Systems, Inc., Aurora, Colorado

Ms. Thompson received a B.S. in biology from Purdue University and has continuing education and graduate course
work in geochemistry, environmental engineering, and environmental microbiology. She has worked as a chemist,
microbiologist, and chief of research and development of bioremediation processes in mining and engineering com-
panies. She has over 20 years of experience in chemical manufacturing, mining, and waste remediation.

Ms. Thompson is employed at Pintail Systems as vice president of research and development. Her responsibilities
include management of the environmental research program,  oversight of field engineering, and development of
innovative biotreatment processes for industrial waste remediation. Under her leadership, new bacterial treatment
processes have been developed for control of acid mine drainage, heavy metal wastes, complexed metal cyanides,
nitrates, phenolic wastes, and aromatic hydrocarbons from petroleum and coal gasification production operations.
Ms. Thompson is a member of the American Chemical Society, the Society of Mining Engineers, the Metallurgical
Society, the American Society of Microbiologists, and the Mining and Metallurgical Society of America.
 Dirk Van Zyl
 Colder Associates Inc.
 Denver, Colorado

 Dr. Van Zyl has a B.S. (honors) in civil engineering from the University of Pretoria, South Africa, and an M.S. and
 Ph.D. in civil engineering from Purdue University. As a researcher, consulting engineer, and university professor, he
 has over 20 years of civil/geotechnical engineering experience and is a registered professional engineer in 11 states.

 Dr. Van Zyl is director of mining in the Denver office of Colder Associates Inc. He is responsible for technical and
 marketing efforts for mine waste  disposal, mine closure, and heap leach projects. He also provides  engineering
 design and regulatory support in negotiations for permits. He has supported regulatory development in the United
 States and internationally. He is a member of the Society of Mining, Metallurgy, and Exploration, Inc., the American
 Society of Civil Engineers, and the South African Institute of Mining and Metallurgy.  He has published over 50
 technical papers, research reports, and books, and served as editor of conference proceedings. He has coordinated
 and presented numerous short courses for the  Society of Mining, Metallurgy, and Exploration, Inc., and the U.S.
 Forest Service.
 oU.S. GOVERNMENT PRINTING OFFICE:  1997-650-001/80151     9J

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