THE ENVIRONMENTAL TECHNOLOGY VERIFICATION
PROGRAM jO
U.S. Environmental Protection Agency
INTERNATIONAL
ETV Joint Verification Statement
TECHNOLOGY TYPE: BAGHOUSE FILTRATION PRODUCTS
APPLICATION:
CONTROL OF PM2.5 EMISSIONS BY BAGHOUSE
FILTRATION PRODUCTS
TECHNOLOGY NAME : SB025 Filtration Media
COMPANY:
ADDRESS:
WEB SITE:
E-MAIL:
TDC Filter Manufacturing, Inc.
th
1331 S. 55 Ct. PHONE: (708) 863-4400
Cicero, IL 60804 FAX: (708)863-4472
http://www.TDCfilter.com
siranj@TDCfilter.com
The U.S. Environmental Protection Agency (EPA) has created the Environmental Technology
Verification (ETV) Program to facilitate the deployment of innovative or improved environmental
technologies through performance verification and dissemination of information. The goal of the ETV
Program is to further environmental protection by accelerating the acceptance and use of improved and
cost-effective technologies. ETV seeks to achieve this goal by providing high-quality, peer-reviewed data
on technology performance to those involved in the design, distribution, financing, permitting, purchase,
and use of environmental technologies.
ETV works in partnership with recognized standards and testing organizations; stakeholder groups, which
consist of buyers, vendor organizations, permitters, and other interested parties; and with the full
participation of individual technology developers. The program evaluates the performance of innovative
technologies by developing test plans that are responsive to the needs of stakeholders, conducting field or
laboratory tests (as appropriate), collecting and analyzing data, and preparing peer-reviewed reports. All
evaluations are conducted in accordance with rigorous quality assurance protocols to ensure that data of
known and adequate quality are generated and that the results are defensible.
The Air Pollution Control Technology Verification Center (APCT Center) is operated by RTI
International (RTI), in cooperation with EPA's National Risk Management Research Laboratory. The
APCT Center evaluates the performance of baghouse filtration products (BFPs) used primarily to control
-------
TDC Filter Manufacturing, Inc. SB025
PM2 5 emissions (particles 2.5 um and smaller in aerodynamic diameter). This verification statement
summarizes the test results for TDC Filter Manufacturing, Inc.'s SB025 filtration media.
VERIFICATION TEST DESCRIPTION
All tests were performed in accordance with the APCT Center draft Generic Verification Protocol for
Baghouse Filtration Products, available at http://www.epa.gov/etv/pdfs/vp/05 vpbfp.pdf The protocol
is based on and describes modifications to the equipment and procedures described in Verein Deutscher
Ingenieure (VDI 3926, Part 2), Testing of Filter Media for Cleanable Filters under Operational
Conditions, December 1994. The VDI document is available from Beuth Verlag GmbH, 10772 Berlin,
Germany. The protocol also includes requirements for quality management, quality assurance,
procedures for product selection, auditing of the test laboratories, and test reporting format.
Outlet particle concentrations from a test fabric were measured with an impactor equipped with
appropriate substrates to filter and measure PM2 5 within the dust flow. Outlet particle concentrations
were determined by weighing the mass increase of dust collected in each impactor filter stage and
dividing by the gas volumetric flow through the impactor.
Particle size was measured while injecting the test dust into the air upstream of the baghouse filter
sample. The test dust was dispersed into the flow using a brush-type dust feeder. The particle size
distributions in the air were determined both upstream and downstream of the test filter fabric to provide
accurate results for penetration through the test filter of PM2 5. All tests were performed using a constant
18.4 ± 3.6 g/dscm (8.0 ± 1.6 gr/dscf) loading rate, a 120 ± 6.0 m/h (6.6 ± 0.3 fpm) filtration velocity
[identical to gas-to-cloth ratio (G/C*)], and aluminum oxide test dust with a measured mass mean
aerodynamic diameter maximum of 1.5 um (average of three impactor runs). All baghouse filtration
products are tested in their initial (i.e., clean) condition.
Each of the three test runs consisted of the following segments:
• Conditioning period - 10,000 rapid-pulse cleaning cycles,
• Recovery period - 30 normal-pulse cleaning cycles,
• Performance test period - 6-hour filter fabric test period with impactor.
VERIFIED TECHNOLOGY DESCRIPTION
The TDC Filter Manufacturing, Inc. provided the following information about their product. The SB025
is an 8 oz non-woven, spun polyester. Figure 1 is a photograph of the fabric. Sample material was
received as nine 46 x 91 cm (18x36 in.) swatches marked with the manufacturer's model number, year,
and month of manufacture, and cake side. Three of the swatches were selected at random for preparing
three test specimens 150 mm (5.9 in.) in diameter.
VERIFICATION OF PERFORMANCE
Verification testing of the TDC Filter Manufacturing, Inc., SB025 filtration media was performed during
lune 26-29, 2008, for standard test conditions at the test facility of ETS, Incorporated, 1401 Municipal
Road, Roanoke, VA 24012. Test conditions are listed in Table 1. The overall test results summarized in
Table 2 are the averages of three individual tests.
*Filtration velocity and gas-to-cloth ratio are used interchangeably and are defined as the gas flow rate divided by
the surface area of the cloth.
-------
TDC Filter Manufacturing, Inc. SB025
TDC-Midwesco
PC# SB025
8 oz. Non-Woven, Spun Polyester
Figure 1. Photograph of TDC Filter Manufacturing, Inc.'s SB025 Filtration Media
Table 1. Test Conditions for Baghouse Filtration Products Brand/Model:
TDC Filter Manufacturing, Inc.'s SB025 Filtration Media
Test parameter
Dust concentration
Filtration velocity (G/C)
Pressure loss before cleaning
Tank pressure
Valve opening time
Air temperature
Relative humidity
Total raw gas stream flow rate
Sample gas stream flow rate
Number of filtration cycles
During conditioning period
During recovery period
Performance test duration
Value
18.4 ± 3.6 g/dscm (8.0 ± 1.6 gr/dscf)
120 ± 6 m/h (6.6 ± 0.3 fpm)
1,000 ± 12 Pa (4 ± 0.05 in. w.g.)
0.5 ± 0.03 MPa (75 ± 5 psi)
50 ± 5 ms
25 ± 2 °C (77 ± 4 °F)
50 ± 10 %
5.8±0.3m3/h(3.4±0.2cfm)
1. 13 ± 0.06 m3/h (0.67 ± 0.03 cfm)
10,000 cycles
30 cycles
6h± Is
111
-------
TDC Filter Manufacturing, Inc. SB025
Table 2. Baghouse Filtration Product Three-run Average Test
Results for TDC Filter Manufacturing, Inc.'s Fabric SB025 Filtration Media
Verification parameter
Outlet particle concentration at standard conditions3
PM2 5, g/dscm
(gr/dscf)
Total mass, g/dscmb
(gr/dscf)
Average residual pressure drop, cm w.g. (in. w.g.)
Initial residual pressure drop, cm w.g. (in. w.g.)
Residual pressure drop increase, cm w.g. (in. w.g.)
Filtration cycle time, s
Mass gain of test sample filter, g (gr)
Number of cleaning cycles
At verification test
conditions
0.0001460
(0.0000638)
0.0001545
(0.0000675)
15.84(6.24)
15.69(6.18)
1.82(0.72)
6
0.61 (9.41)
3600
NA = Not applicable - values shown are for three tests.
a Standard conditions: 101.3 kPa (14.7 psia) and 20 °C (68 °F). One or more of the impactor substrate weight
changes for these results were near the reproducibility of the balance.
b Total mass includes the mass of PM2 5 and larger particles that passed through the fabric.
The APCT Center quality manager has reviewed the test results and the quality control data and has
concluded that the data quality objectives given in the generic verification protocol and test/QA plan have
been attained.
This verification statement addresses five aspects of filter fabric performance: filter outlet PM2 5
concentration, filter outlet total mass concentration, pressure drop ()P), filtration cycle time, and mass
gain on the filter fabric. Users may wish to consider other performance parameters such as temperature,
service life, and cost when selecting a filter fabric for their application.
In accordance with the generic verification protocol, this verification statement is applicable to filter
media manufactured between the signature date of the verification statement and three years thereafter.
IV
-------
TDC Filter Manufacturing, Inc. SB025
signed by Sally Gutierrez 12/01/2008 signed by Jenia Tufts 11/12/2008
Sally Gutierrez Date Jenia Tufts Date
Director Director
National Risk Management Research Laboratory APCT Center
Office of Research and Development RTI International
United States Environmental Protection Agency
NOTICE: ETV verifications are based on an evaluation of technology performance under specific, predetermined
criteria and the appropriate quality assurance procedures. EPA and RTI make no express or implied warranties as to
the performance of the technology and do not certify that a technology will always operate as verified. The end user
is solely responsible for complying with any and all applicable federal, state, and local requirements. Mention of
commercial product names does not imply endorsement.
------- |