Environmental Technology Verification Biological Inactivation Efficiency by HVAC In-Duct Ultraviolet Light Systems American Ultraviolet Corporation, DC24-6-120 Prepared by Research Triangle Institute HRTI INTERNATIONAL Under a Cooperative Agreement with the U.S. Environmental Protection Agency &EPA EIV EW ET ------- American Ultraviolet Corporation, DC24-6-120 Duct Sterilizer THE ENVIRONMENTAL TECHNOLOGY VERIFICATION PROGRAM ,O EW U.S. Environmental Protection Agency HRTI INTERNATIONAL ETV Joint Verification Statement TECHNOLOGY TYPE: APPLICATION: TECHNOLOGY NAME: COMPANY: ADDRESS: WEB SITE: E-MAIL: GENERAL VENTILATION AIR CLEANERS BIOLOGICAL INACTIVATION EFFICIENCY BY HVAC IN-DUCT ULTRAVIOLET LIGHT SYSTEMS DC24-6-120 American Ultraviolet Corporation 212 S Mount Zion Road Lebanon, IN 46052 PHONE: FAX: 800-288-9288, ext. 201 765-483-9525 http://www.americanultraviolet.com mstinesfoiauvco. com The U.S. Environmental Protection Agency (EPA) has created the Environmental Technology Verification (ETV) Program to facilitate the deployment of innovative or improved environmental technologies through performance verification and dissemination of information. The goal of the ETV Program is to further environmental protection by accelerating the acceptance and use of improved and cost-effective technologies. ETV seeks to achieve this goal by providing high-quality, peer-reviewed data on technology performance to those involved in the design, distribution, financing, permitting, purchase, and use of environmental technologies. ETV works in partnership with recognized standards and testing organizations; stakeholder groups, which consist of buyers, vendor organizations, permitters, and other interested parties; and with the full participation of individual technology developers. The program evaluates the performance of innovative technologies by developing test plans that are responsive to the needs of stakeholders, conducting field or laboratory tests (as appropriate), collecting and analyzing data, and preparing peer-reviewed reports. All evaluations are conducted in accordance with rigorous quality assurance protocols to ensure that data of known and adequate quality are generated and that the results are defensible. The Air Pollution Control Technology Verification Center (APCT Center) is operated by RTI International (RTI), in cooperation with EPA's National Risk Management Research Laboratory. The S-l ------- American Ultraviolet Corporation, DC24-6-120 Duct Sterilizer APCT Center conducts verifications of technologies that clean air in ventilation systems, including in- duct ultraviolet (UV) light systems. This verification statement provides a summary of the test results for the American Ultraviolet Corporation DC24-6-120 Duct Sterilizer. VERIFICATION TEST DESCRIPTION All tests were performed in accordance with RTFs "Bioaerosol Inactivation Efficiency by HVAC In-Duct Ultraviolet Light Air Cleaner", a supplement to "Test/Quality Assurance Plan for Biological and Aerosol Testing of General Ventilation Air Cleaners" which was approved by EPA. Testing for biological inactivation was performed using three organisms - two bacteria (Bacillus atrophaeus and Serratia marcescens) and one bacterial virus (MS2). To model use in a heating, ventilation and air-conditioning (HVAC) system, RTI used a test duct designed for testing filtration and inactivation efficiencies of aerosol, bioaerosol, and chemical challenges. The testing was conducted in the test duct operated following procedures in the ANSI/ASHRAE (American National Standards Institute/American Society of Heating, Refrigerating and Air-Conditioning Engineers) Standard 52.2-1999, Method of Testing General Ventilation Air-Cleaning Devices for Removal Efficiency by Particle Size. The air flow rate through the duct during this testing was 0.93 m3/sec (1970 cfm). This flow creates a typical air velocity (492 fbm) in the duct, and has been used extensively in prior testing of air cleaning devices in this rig. The air temperature entering the device was approximately 23 °C. Air flow rate and temperature can have an impact on lamp performance, and the values used in this testing are consistent with vendor specifications. Prior to testing the device, the UV lamps were operated for a standard 100-hr "burn-in" period. There are separate runs for each of the three challenge bioaerosols which were injected upstream of the device. The upstream challenge was ~ 2 x 104 CPU or PFU/ft3. A no-light test was performed with the UV lights turned off, to determine the microorganism loss that would occur simply as the result of deposition in the test duct, and as the result of kill caused by the physical rigors of flowing through the device. The performance of the device was then reported as the device's efficiency in inactivating the organism with the light on, corrected to account for the loss of organisms observed in the absence of UV light. Additional secondary measurements included: • The direct total power consumption by the lamp and ballast, the pressure drop across the device (impacting air handler requirements), and the temperature rise through the unit, if any (impacting cooling coil energy consumption). • A single measurement of the intensity of 254 nm UV radiation (uW/cm2) at a point 161 cm (63 in.) upstream from the lamps, to demonstrate that the lamps were functioning and to provide a test reference value for the laboratory for documentation purposes. Verification testing of the American Ultraviolet Corporation DC24-6-120 began on July 31, 2007 at the test facilities of RTI and was completed on August 21, 2007. VERIFIED TECHNOLOGY DESCRIPTION The American Ultraviolet Company's DC24-6-120 is part of the DC Series of in-line duct sterilizers that are designed to install into air duct sections to position high output UVC (short-wave ultraviolet radiation, in the "C" band - 200 to 280 nanometers) lamp(s) perpendicular to passing airflow for "pass-by" air sterilization purposes as well as surface sterilization. The ballast enclosure mounts directly to the duct S-2 ------- American Ultraviolet Corporation, DC24-6-120 Duct Sterilizer exterior with lamp(s) protruding into the duct section through a cutout in the duct wall. Type 304 stainless steel construction is utilized for long life. Outdoor ballast enclosures are available as an option. The SBL415 High Output UVC Lamp is used in the system. VERIFICATION RESULTS The American Ultraviolet Corporation DC24-6-120 achieved the biological inactivation efficiency tests presented in Table 1. Table 1. Inactivation Efficiency, % Inactivation efficiency (UV light on), % Spore form of bacteria (B. atrophaeus) 98 Vegetative bacteria (S. marcescens) >99.5a Bacterial virus (MS2 bacteriophage) 99 a - the value 99.5 represents a 95% confidence limit for S. marcescens. There were no downstream counts measured. The irradiance was measured as 6290 (iW/cm2 at 161 cm (63 in.) upstream from the lamps with an airflow of 0.93 m3/sec (1970 cfm). The mean dosage was calculated as 23,600 (iW-s/cm2 with a range of 19,900 - 29,000 (iW-s/cm2. The system had six lamps that were burned in for 100 hours prior to measurements. The spore form of the bacteria B. atrophaeus is more resistant to being killed by UV light (irradiation) than the vegetative bacteria S. marcescens. The APCT Center's quality manager reviewed the test results and the quality control data and concluded that the data quality objectives given in the approved test/QA plan were attained. This verification statement addresses the biological inactivation efficiency. Users of this technology may wish to consider other performance parameters such as service life and cost when selecting an in-duct UV system for bioaerosol control. Original signed by Sally Gutierrez. 01/17/08 Sally Gutierrez Date Director National Risk Management Research Laboratory Office of Research and Development United States Environmental Protection Agency Original signed by Andrew Trenholm. Andrew R. Trenholm Director APCT Center RTI International 01/10/08 Date NOTICE: ETV verifications are based on an evaluation of technology performance under specific, predetermined criteria and the appropriate quality assurance procedures. EPA and RTI make no express or implied warranties as to the performance of the technology and do not certify that a technology will always operate as verified. The end user is solely responsible for complying with any and all applicable federal, state, and local requirements. Mention of commercial product names does not imply endorsement. S-3 ------- Environmental Technology Verification Biological Inactivation Efficiency by HVAC In-Duct Ultraviolet Light Systems American Ultraviolet Corporation, DC24-6-120 Prepared by: Research Triangle Institute Engineering and Technology Unit Research Triangle Park, NC 27709 EPA Cooperative Agreement CR 831911-01 EPA Project Manager Michael Kosusko Air Pollution Prevention and Control Division National Risk Management Research Laboratory Office of Research and Development U.S. Environmental Protection Agency Research Triangle Park, NC 27711 ------- NOTICE This document was prepared by RTI International* (RTI) with partial funding from Cooperative Agreement No. CR 831911-01 with the U.S. Environmental Protection Agency (EPA). The document has been subjected to RTI/EPA's peer and administrative reviews and has been approved for publication. Mention of corporation names, trade names, or commercial products does not constitute endorsement or recommendation for use of specific products. FOREWORD The Environmental Technology Verification (ETV) Program, established by the U.S. Environmental Protection Agency (EPA), is designed to accelerate the development and commercialization of new or improved technologies through third-party verification and reporting of performance. The goal of the ETV Program is to verify the performance of commercially ready environmental technologies through the evaluation of objective and quality-assured data so that potential purchasers and permitters are provided with an independent and credible assessment of the technology that they are buying or permitting. The Air Pollution Control Technology Verification Center (APCT Center) is part of the EPA's ETV Program and is operated as a partnership between RTI International (RTI) and EPA. The center verifies the performance of commercially ready air pollution control technologies. Verification tests use approved protocols, and verified performance is reported in verification statements signed by EPA and RTI officials. AVAILABILITY OF REPORT Copies of this verification report are available from • Research Triangle Institute Engineering and Technology Unit PO Box 12194 Research Triangle Park, NC 27709-2194 • U.S. Environmental Protection Agency Air Pollution Prevention and Control Division, E343-02 109 T.W. Alexander Drive Research Triangle Park, NC 27711 Web site: htto://www.epa.gov/etv/verifiedtechnologies.html RTI International is a trade name of Research Triangle Institute. ------- TABLE OF CONTENTS ETV Joint Verification Statement S-l Notice ii Foreword ii Availability of Report ii Table of Contents iii Acronyms/Abbreviations iv Acknowledgments v 1.0 Introduction 1 2.0 Technology Description 2 3.0 Test Design and Procedure 3 4.0 Quality Assurance/Quality Control 6 5.0 Test Results 8 6.0 Limitations and Applications 9 7.0 References 9 FIGURES Figure 2-1. Ballast box installed on the outside of the test rig 2 Figure 2-2. Device installed inside the test rig 2 Figure 3-1. Schematic of test duct 3 TABLES Table 2-1. Vendor-Supplied Specifications of the DC24-6-120 2 Table 4-1. DQOs for Biological Aerosols 7 Table 5-1. Inactivation Efficiency 8 Table 5-2. Other Information for the DC24-6-120 8 in ------- ACRONYMS/ABBREVIATIONS A ANSI APCT Center ARTI ASHRAE ASME B BG C cfm CPU cm CV DQO E EPA ETV F fpm HEPA HVAC in. J L m mm mL min nm QA QC QMP QSA Pa PFU psig RMS RTI S s TSA TTEP UV UVC amp(s) American National Standards Institute Air Pollution Control Technology Verification Center Air-Conditioning and Refrigeration Technology Institute, Inc. American Society of Heating, Refrigerating and Air-Conditioning Engineers American Society of Mechanical Engineers Bacillus Bacillus atrophaeus (formerly B. subtilis var niger and Bacillus globigii) Celsius cubic feet per minute colony forming unit(s) centimeter coefficient of variance data quality objective Escherichia U.S. Environmental Protection Agency environmental technology verification Fahrenheit feet per minute high efficiency particulate air heating, ventilation and air conditioning inch(es) joule (s) liter(s) meter(s) millimeter(s) milliliter(s) minute(s) micrometer(s) nanometer(s) quality assurance quality control quality management plan quality system audit pascal(s) plaque forming unit(s) pounds per square inch gauge root mean square Research Triangle Institute Serratia second(s) technical systems audit Technology Testing and Evaluation Program ultraviolet Short-wave ultraviolet radiation, in the "C" band (200 to 280 nanometers) IV ------- ACKNOWLEDGMENTS The authors acknowledge the support of all of those who helped plan and conduct the verification activities. In particular, we would like to thank Mike Kosusko, EPA's Project Manager, and Paul Groff, EPA's Quality Assurance Manager, both of EPA's National Risk Management Research Laboratory in Research Triangle Park, NC. We would also like to acknowledge the assistance and participation of American Ultraviolet Corporation personnel who supported the test effort. For more information on the DC24-6-120, contact: Mr. Meredith C. Stines, President/CEO American Ultraviolet 212 S Mount Zion Road Lebanon, IN 46052 Phone: 800-288-9288 ext.201 Fax: 765-483-9525 mstines@auvco.com www. americanultraviolet. com For more information on RTFs ETV program, contact Debbie Franke Research Triangle Institute PO Box 12194 Research Triangle Park, NC 27709-2194 Telephone: (919) 541-6826 Email: dlf@rti.org ------- 1.0 INTRODUCTION This report reviews testing performed for bioaerosol inactivation efficiency of the American Ultraviolet Company's DC24-6-120. Environmental Technology Verification (ETV) Program testing of this technology/product was conducted by RTFs Air Pollution Control Technology Verification Center (APCT Center) from July 31 to August 21, 2007. The testing followed the Bioaerosol Inactivation Efficiency by HVAC In-Duct Ultraviolet Light Air Cleaners, Supplement to the APCT Center Test/QA Plan for Biological and Aerosol Testing of General Ventilation Air Cleaners1. Section 2 presents a description of the American Ultraviolet Company's DC24-6-120. Section 3 documents the procedures and methods used for the test and the conditions over which the test was conducted. Section 4 provides information on the quality assurance (QA) and quality control (QC). The results of the test are summarized and discussed in Section 5 with limits and applications in Section 6. There is a performance summary in Section 7 and references in Section 8. This report contains summary information and data from the test as well as the verification statement. Complete documentation of the test results is provided in a separate data package and audit of data quality report. These reports include the raw test data from product testing and supplemental testing, equipment calibrations results, and QA/QC activities and results. Complete documentation of QA/QC activities and results, raw test data, and equipment calibrations results are retained in RTFs files for seven years. This ETV testing focuses on ultraviolet (UV) light systems that are mounted in the heating, ventilation and air conditioning (HVAC) ducting (in-duct UV light systems) and that operate on a "fly-through" basis. That is, they are designed to destroy bioaerosols in the flowing air stream as it passes through the device. This is distinguished from UV devices that are designed to treat specific surfaces within the HVAC system, in particular, the cooling coils and the condensate drain pan, to prevent biological growth on those surfaces. This program tests inactivation of airborne bioaerosols; inactivation of microorganisms on surfaces is not evaluated. The bioaerosol tests were conducted using three organisms, consisting of two bacteria (spore-form of Bacillus atrophaeus and the vegetative bacterium Serratia marcescens) and one bacterial virus (MS2) that cover the range of potential interest for indoor air quality applications. These organisms were selected because of their representative sizes and shapes, and susceptibility to UV inactivation. Generally, vegetative bacteria are readily killed and bacterial spores are more difficult. The spore form of the bacteria Bacillus atrophaeus (formerly B. subtilis var. niger and Bacillus globigii or BG) was used to represent gram-positive spore-forming bacteria. The BG spore is elliptically shaped with dimensions of 0.7 to 0.8 by 1 to 1.5 (im. Serratia marcescens was used to represent rod-shaped gram-negative bacteria. S. marcescens is 0.5 to 0.8 by 0.9 to 2.0 (im. The bacterial virus (bacteriophage) MS2, having approximately the same aerosol characteristics as a human virus, was used as a surrogate for the viruses of similar and larger size and shape. Although the individual virus particles are in the 0.02 - 0.03 (im size range, the test particle size for the virus tests spanned a range of sizes (polydispersed bioaerosol) in the micron range. This test was not designed to study the inactivation efficiencies for individual virus singlets; rather, it was designed to determine the inactivation efficiencies for virus particles as they are commonly found indoors. A representative challenge would be a polydispersed aerosol containing the bacteriophage because: • The aerosols created from sneezing and coughing vary in size from < 1 to 20 (im, but the largest particles settle out and only the smaller sizes remain in the air for extended periods for potential removal by an air cleaner;2 1 ------- • For some viruses (e.g., Coxsackie virus), low numbers of viruses have been found associated with the smallest particles;3 and • Nearly all 1 - 2 (im particles are deposited in the respiratory tract, while larger particles may not be respired. 2.0 TECHNOLOGY DESCRIPTION The American Ultraviolet Company's DC24-6-120 is part of the DC Series in-line duct sterilizers that are designed to install into air duct sections to position high output UVC (short-wave ultraviolet radiation, in the "C" band - 200 to 280 nanometers) lamp(s) perpendicular to passing airflow for "pass-by" air sterilization purposes as well as surface sterilization. The ballast enclosure mounts directly to the duct exterior with lamp(s) protruding into the duct section through a cutout in the duct wall. Type 304 stainless steel construction utilized for long life. Outdoor ballast enclosures are available as an option. The SBL415 High Output UVC Lamp is used in the system. Table 2-1 provides information on the system as supplied by the vendor. Figures 2-1 and 2-2 provide views of the device as tested, installed in accordance with the manufacturer's specifications. Table 2-1. Vendor-Supplied Specifications of the DC24-6-120 Attribute Total power for the lamp (watts) Total UVC power for the lamp (watts) Irradiance (output) of the lamp, give distance and other information (e.g., airflow) (W/cm2) Dosage (J/cm2 or W-s/cm2) Ballast root mean square (RMS) voltage and current Dimensions of the lamp Dimensions of the ballast box Configuration Other lamp characteristics Specification 60 watts per lamp, total of 360 watts Estimated 22 UVC watts per lamp 1262|o,W/cm2 at 1 meter distance (total) [400 fpm, 7.2 °C (45 °F) airflow] N/A Available as 120/230/277 VAC 3.45/2.10/1.80 amps total per 6-lamp fixture 534mm / 53.4 cm (21.03 in.) arc Length 61 cm (24 in.) long x 15.2 cm (6 in.) wide x 11.6 (4.56 in.) tall six-lamp unit w/ ballasts mounted in enclosure located out of airflow N/A ------- Figure 2-1. Ballast box installed on the outside of the test rig (on right). The device is also visible. Figure 2-2. Device installed inside the test rig. There are six lamps and three support rods. 3.0 TEST DESIGN AND PROCEDURES 3.1 Operation of the Test Duct The testing was conducted in the test duct shown schematically in Figure 3-1. The test section of the duct is 0.61 m by 0.61 m (24 in. by 24 in.). The locations of the major components, including the sampling probes, the device section (where the UV device is installed), and the aerosol generator (site of bioaerosol injection) are shown. The test duct is operated following procedures in the ANSI/ASHRAE (American National Standards Institute/American Society of Heating, Refrigerating and Air-Conditioning Engineers) Standard 52.2-1999, Method of Testing General Ventilation Air-Cleaning Devices for Removal Efficiency by Particle Size. 4 Exhaust to Room Outlet Filter Bank ASME Nozzle Downstream Mixer Room Air 1 Biological 1 1 Sampling > s ^ \ ^ ^ ' T > Inlet | @ l ^ ^ f f \ 1 Filter Upstream Ssft, 1 Device Backup Section Filter Bank I Mixer 1^1 lusf 9 vv[?enx ' " Dust-loading) Aerosol Biological Generator Samp ina Flow Control Valve Figure 3-1. Schematic of test duct. UV system is placed in device section. While Figure 3-1 shows the test duct without recirculation, during testing, the duct may be operated with or without recirculation. The decision for recirculation mode is based on building FfVAC considerations. Because of the high efficiency particulate air (HEPA) filters at the beginning and the end of the duct, the recirculation mode does not affect the test data as long as all other criteria are met. ------- The air flow rate through the duct during this testing was 0.93 mVsec (1970 cfm). This flow creates a typical air velocity (492 fpm) in the duct, and has been used extensively in prior testing of air cleaning devices in this rig. The air temperature entering the device was approximately 23 °C. Air flow rate and temperature can have an impact on lamp performance, and the values used in this testing are consistent with vendor specifications. As explained in the VanOsdell and Foarde (2002)5 report for the Air- Conditioning and Refrigeration Technology Institute (ARTI), lamps are designed for an optimal temperature, and either higher or lower values may lower the irradiance. Prior to testing the device, the UV lamps were operated for a standard 100-hr "burn-in" period. There are separate runs for each of the three challenge bioaerosols which are prepared as described in Section 3.2 and injected upstream of the device. The upstream challenge was ~ 2 x 104 CPU or PFU/ft3. A no-light test was performed with the UV lights turned off, to determine the microorganism loss that would occur simply as the result of deposition in the test duct, and as the result of kill caused by the physical rigors of flowing through the device. See Section 4.3 for the acceptable range of the penetration for this test. As discussed later, the performance of the device was then reported as the device's efficiency in inactivating the organism with the light on, corrected to account for the loss of organisms observed in the absence of UV light. In addition to the measurement of the concentration of culturable organisms upstream and downstream of the device, there were secondary measurements that were not included in the verification statement. These include: • The direct total power consumption by the lamp and ballast, the pressure drop across the device (impacting air handler requirements), and the temperature rise through the unit, if any (impacting cooling coil energy consumption). • A single measurement of the intensity of 254 nm UV radiation (uW/cm2) at a point 161 cm (63 in.) upstream from the lamps, to demonstrate that the lamps were functioning and to provide a test reference value for the laboratory for documentation purposes. 3.2 Preparation and Generation of Bioaerosol Challenges The bioaerosol tests were conducted as described in the test/QA plan supplement using three organisms - two bacteria (Bacillus atrophaeus and Serratia marcescens) and one bacterial virus (MS2). The selection of the bioaerosols was discussed in Section 1. The microbial challenge suspensions were prepared by inoculating the test organism onto solid or into liquid media, incubating the culture until mature, wiping organisms from the surface of the pure culture (if solid media), and eluting them into sterile fluid to a known concentration to serve as a stock solution. The organism preparation was then diluted into sterile nebulizing fluid. The nebulizing fluid was composed of salts (buffering), peptone, and antifoam (S. marcescens only). The composition of the nebulizing fluid should have provided a protective effect similar to organic matter (dirt, debris, etc.) for the S. marcescens and possibly the MS2 against the inactivation of the UVC. Based on the VanOsdell and Foarde (2002)5 report, little or no effect was anticipated for the B. atrophaeus as spores were found to be relatively unaffected by protective factors. The nebulizing fluid was quantified on trypticase soy agar to enumerate the bacteria. The bacteriophage challenge was prepared by inoculating a logarithmic phase broth culture of the host 4 ------- bacteria (E. coif) with bacteriophage and allowing it to multiply overnight or until the majority of the host bacteria were lysed (ruptured or broken down). The mixture was processed to collect and concentrate the bacteriophage. Then, the bacteriophage stock was filter sterilized (0.2 \am) to remove the bacteria. The bacteriophage stock was used as the challenge aerosol. The concentration of the bacteriophage stock was approximately 1 x 109 or higher plaque forming units (PFU)/mL. The virus assay used a standard double agar layer plaque assay, in which host cell Escherichia coll C3000 (ATCC 15597) in the log phase of growth and serial dilutions of the MS2 virus stock (ATCC 15597-B1) were combined and top agar added and then poured onto bottom agar plates.6 After incubation, at least overnight, at 37 °C, plaques (loci of infection) were counted against an opaque lawn of host cell E. coll C3000. The challenge organism suspensions were aerosolized using a Collison nebulizer (BGI, Waltham, MA) at 15 psi air pressure. The Collison nebulizer generated droplets with an approximate volume mean diameter of 2 (im. The particle diameter after the water evaporated depended on the solids content of the suspension and the size of the suspended particles. Prior experience has shown that the bacterial organism aerosols generated by this procedure are primarily singlets. 3.3 Sampling the Bioaerosols All the bioaerosols were collected in liquid impingers, AGI-4 (Ace Glass Inc., Vine land, NJ). Because exposure to UV radiation is a common environmental hazard, cells have developed a number of repair mechanisms to counteract UV-induced damage that must be considered when experimentally measuring UV effects. Collecting in impinger fluid maximized the collection of damaged organisms. After sampling, the impinger fluid was plated and incubated at appropriate times and temperatures for the test organism being used. To quantify the microbial counts, the plates were incubated at the appropriate temperature and time for the test organism (overnight to a week). Colonies or plaques were counted. 3.4 Bioaerosol Control Efficiency Calculation The efficiency of the device for inactivating airborne bioaerosols was then calculated as: Airborne Inactivation Efficiency (%) = 100 (1 — Survival Ratecorrecte(j) (Equation 1) The calculation of the test organism survival rate (culturable transmission) was based on the ratio of the downstream to upstream culturable organism counts. To remove system bias, the survival rate was corrected by the results of the blank no-light transmission test. The blank no-light transmission rate (light was not turned on in the test duct) was calculated the same as the survival rate test, but using the culturable organism counts from the no-light tests. 3.5 Average Dose of UV Delivered by the Device The equation used to describe the effect of UV on a single species population of airborne microorganisms is: Nt/N0 = exp(-k • dose) (Equation 2) where: Nt = the number of microorganisms at time t, NO = the number of microorganisms at the start, k = a microorganism-dependent rate constant, in cm2/(iW-s. The k value includes a standard deviation because there is not a single microorganism, but a population. ------- The fractional inactivation achieved by the device is (1 - Nt/N0), as indicated in Equation 1 and where is the survival rate. We calculate the dose by rearranging Equation 2 to yield In (N t /N 0 ) (Equation 3) Dose = - - Mean dose was computed from Equation 3 using the values of Nt and N0 obtained with B. atrophaeus and using the organism-specific value of k for this organism (1.6 x 10~4 + 0.3x 10~4 cm2/(iW-s). B. atrophaeus was selected for determining dose based on earlier RTI measurements. The UV dose calculated in this manner is the mean dose to a single organism having an "average" trajectory through the device. It is reported here as a characteristic of the device being tested. Dose is shown as a mean and a range (mean standard deviation), reflecting the natural variation in a population of microorganisms and the spread of the measured values. 4.0 QUALITY ASSURANCE/QUALITY CONTROL 4.1 QUALITY ASSURANCE Quality assurance/quality control (QA/QC) procedures were performed in accordance with the APCT Center and ETV quality management plans (QMPs) and the test/QA plan for this technology.(7> 8>!) 4.1 Equipment Calibration 4.1.1 Reference Methods As noted in Chapter 1, while reference methods were not available for determining the inactivation efficiency of the device, accepted methods developed and used in related work were used. Test specifications given in the appendices of the approved test/QA plan were derived from the related ASHRAE 52.2 method, with additional specifications and quality control checks relevant to this testing.(1'4) 4.1.2 Instrument Checks The DC24-6-120 was installed in the test duct, and operated and maintained according to the vendor's instructions throughout the test. No maintenance was required during the test. The test rig and measurement instruments were checked according to the appendices of the approved test/QA plan and supplement. 4.2 Audits 4.2.1 Performance Evaluation Audit No performance evaluation audits were performed during this test. ------- 4.2.2 Technical Systems Audit (TSA) No internal or EPA audit was performed during this APCT testing although one is planned for the next product to be tested. During RTFs Technology Testing and Evaluation Program (TTEP) which evaluated similar UV light systems, both Gene Tatsch9, then APCT Center quality manager, and Shirley Wasson10, then EPA quality manager, performed combined quality system audits (QSAs)/TSAs of RTFs filter test facility. No significant findings were noted in those assessments that might have impacted the quality of the TTEP results. Minor recommendations were made and were implemented. The current test is being performed using the same equipment and the same methods as during the TTEP testing. 4.2.3 Data Quality Audit At least 10% of the data acquired during the verification testing of the device was audited by Gene Tatsch as a representative of the APCT Center quality manager, Gary Eaton. Gene traced the data from the initial acquisition, through reduction and statistical analysis, to final reporting, to ensure the integrity of the reported results. All calculations performed on the data undergoing the audit were checked. 4.3 QA/QC Reporting Each assessment and audit was documented in accordance with the test/QA plan.1-1-1 Once the assessment report was prepared, the RTI task manager ensured that a response was provided as appropriate. For this technology evaluation, no significant findings were noted in any assessment or audit, and no follow-up corrective action was necessary. The testing followed quality assurance and quality control requirements as given in the test/QA plan. The APCT Center quality manager reviewed the test results and the quality control data and concluded that the data quality objectives as shown in Table 4-1 were attained. Table 4-1. DQOs for Biological Aerosols Parameter Minimum upstream counts for samplers Maximum counts for samplers 100% Penetration (no light) (correlation test) Upstream CPUs Upstream PFUs Frequency and description Each efficiency test. Each efficiency test. Performed at least once per test sequence per organism. Each test. Statistical check of data quality. Each test. Statistical check of data quality. Control Limits Minimum of 10 CFUa/plate or PFUb/plate Maximum of 500 CFU/plate or 800 PFU/plate Test Acceptable Organism Penetration Range B. atrophaeus 0.85 to 1.15 S. marcescens 0.80 to 1.20 MS2 0.75 to 1.25 CVC < 0.25 CV<0.35 a CPU = colony forming units b PFU = plaque forming unit 0 CV = coefficient of variance ------- Data quality objectives (DQOs) are qualitative and quantitative statements designed to ensure that the type, quality, and quantity of data used are appropriate for the intended application. In addition, the minimum and maximum upstream counts help to ensure that the challenge concentration of each organism entering the UV device remains at an acceptably steady value that is sufficiently low such that device performance should be independent of the concentration at the test conditions used in this study. 5.0 TEST RESULTS The bioaerosol inactivation efficiency results, derived using Equation 1, are given in Table 5-1. Table 5-2 provides other information about the UV system. Table 5-1. Inactivation Efficiency, % Inactivation efficiency (UV light on), % Spore form of bacteria (B. atrophaeus) 98 Vegetative bacteria (S. marcescens) > 99.5a Bacterial virus (MS2 bacteriophage) 99 a - the value 99.5 represents a 95% confidence limit for S. marcescens. There were no downstream counts measured. Table 5-2. Other Information for the DC24-6-120 Attribute Test duct operating conditions Air flow rate Inlet and outlet temperature UV exposure conditions provided by device Mean dosage calculated from Equation 3 and range resulting from standard deviation of the k value A single irradiance measurement at 254 nm Measures of energy consumption by the unit Power consumed by the lamps/ballasts and by any ancillary equipment required by the vendor Pressure drop across the device Air temperature rise through the device Measured or Calculated Values 0.93 nrVsec (1970 cfm) Upstream 23.1 °Ca (73.6°F) , Downstream 23.8 °Ca (74.8 °F) 23,600 (19,900 - 29,000) (iW-s/cm2 6290 (iW/cm2 at 161 cm (63 in.) upstream from the lamps at 0.93 mVsec (1970 cfm) 488 W < 27.9 Pa (0.1 12 in. H20) 0.7°C(1.2°F) ------- 6.0 LIMITATIONS AND APPLICATIONS This verification report addresses the inactivation efficiency performance (Table 5-1) for the American Ultraviolet Corporation DC24-6-120 ultra-violet light system that operates in an HVAC system. Other measures are given in Table 5-2. Users may wish to consider other performance parameters such as service life and cost when selecting a UV light system for their application. 7.0 REFERENCES 1. RTI. 2007. Test/QA Plan for Biological and Aerosol Testing of General Ventilation Air Cleaners, and Supplement Bioaerosol Inactivation Efficiency by HVAC In-Duct Ultraviolet Light Air Cleaners. Research Triangle Institute, Research Triangle Park, NC. 2. Knight, V. 1973. Viral and Mycoplasmal Infections of the Respiratory Tract, Lea & Febiger, Philadelphia, PA. 3. Buckland, F.E., and Tyrell, D.A.S. 1962. Loss of Infectivity on Drying Various Viruses, Nature 195: 1063-1064. 4. ANSI/ASHRAE (American National Standards Institute/American Society of Heating, Refrigerating and Air-Conditioning Engineers). 1999. ANSI/ASHRAE Standard 52.2-1999, Method of Testing General Ventilation Air-Cleaning Devices for Removal Efficiency by Particle Size, Section 5.16.2, Atlanta, GA. 5. VanOsdell, D. and K. Foarde. 2002. Final Report ARTI-21CR/610-40030-01 Project - Defining the Effectiveness of UV Lamps Installed in Circulating Air Ductwork, Air-Conditioning and Refrigeration Technology Institute, 4100 N. Fairfax Drive, Suite 200, Arlington, Virginia 22203. http://www.arti-21cr.org/research/completed/finalreports/40030-final.pdf 6. Adams, M.G. (1959). Bacteriophages. Interscience, New York. 7. RTI. 2005. Quality Management Plan for Verification Testing of Air Pollution Control Technology, Revision 2.2, Research Triangle Park, NC. http://www.epa.gov/etv/pubs/APCT QMP 0205.pdf 8. U.S. EPA. 2002. Environmental Technology Verification Program Quality Management Plan, EPA/600/R-03/021, U.S. EPA, Cincinnati, OH, 2002. http://www.epa.gov/etv/pubs/ETV 02 QMP.pdf 9. Tatsch, C. Eugene. 2005. Assessment of RTI's TTEP Project, Research Triangle Institute, Research Triangle Park, NC. 10. Wasson, Shirley. 2005. Quality and Technical Systems Audits for Technology Testing and Evaluation Program Bioaerosol Inactivation Efficiency by HVAC In-Duct Ultraviolet Light Air Cleaners, US EPA, Research Triangle Park, NC. Laura Nessley and David Proffitt from Arcadis G&M participated in the audit with Ms. Wasson. ------- |