Office of Inspector General
  Report of Audit
   EPA Region 3fs Oversight of
Maryland's Air Enforcement Data
         E1KAF7-03-0047-7100302

          September 29, 1997

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Inspector General Division          Mid-Atlantic Division
 Conducting the Audit:              Philadelphia, PA

Program Office Involved:            Air, Radiation & Toxics Division
                                   Philadelphia, PA

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                      UNITED STATES ENVIRONMENTAL PROTECTION AGENCY
                              OFFICE OF THE INSPECTOR GENERAL
           '•£                     MID-ATLANTIC DIVISION
_  xx_--.  1                      841 Chestnut Building
°, \Ll|6i   ^                Philadelphia, Pennsylvania 19107-4431
           °                          (215)566-5800


                                              September 29, 1997
    MEMORANDUM

    SUBJECT:    Report of Audit on EPA Region 3's
                 Oversight of Maryland's Air Enforcement Data
                 Audit Report Number E1KAF7-03-0047-7100302
    FROM:       Carl A. Jannetti
                 Divisional Inspector General for Audit (3 AIOO)

    TO:          W. Michael McCabe
                 Regional Administrator (3RAOO)
    Attached is our audit report on EPA Region 3's Oversight of Maryland's Air Enforcement Data. The
    overall objectives of this audit were to determine whether the Maryland Department of the
    Environment (MDE): (1) identified significant violators in accordance with EPA's Timely and
    Appropriate Enforcement Policy; (2) reported significant violators to EPA; (3) performed inspections
    that were sufficient to determine if a facility violated the Clean Air Act; and (4) input the required
    information into EPA's database. This report contains findings and recommendations that are
    important to both EPA and MDE.

    This audit report contains findings that describe problems the Office of Inspector General (OIG) has
    identified and corrective actions the OIG recommends.  This audit report represents the opinion of the
    OIG. Final determinations on matters in this  audit report will be made by EPA managers in
    accordance with established EPA audit resolution procedures.  Accordingly, the findings contained in
    this audit report do not necessarily represent the final EPA position, and are not binding upon EPA in
    any enforcement proceeding brought by EPA or the Department of Justice.
    ACTION REQUIRED

    In accordance with EPA Order 2750, you as the action official are required to provide this office a
    written response to the audit report within 90 days. Your response should address all
    recommendations, and include milestone dates for corrective actions planned, but not completed.

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We have no objection to the release of this report to the public.  Should you have any questions about
this report, please contact me or Patrick Milligan at 215-566-5800.

Attachment

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                          EXECUTIVE SUMMARY
PURPOSE
The purpose of this audit was to determine whether the Maryland
Department of the Environment (MDE):

4      Identified significant violators in accordance with EPA's
       Timely and Appropriate Enforcement Policy.

4      Reported significant violators to EPA.

4      Performed inspections that were sufficient to determine if a
       facility violated the Clean Air Act.

4      Input the required information into EPA's Aerometric
       Information and Retrieval System.
RESULTS-IN-BRIEF  Our audit disclosed several areas needing improvement with respect to
                       the quality of MDE's inspections and reporting of enforcement
                       information into EPA's database.

                       SIGNIFICANT VIOLATORS NOT ALWAYS REPORTED TO
                       EPA AND NO EVIDENCE OF ADEQUATE INSPECTIONS

                       MDE's inspection program needs improvement.  For almost half of the
                       files we reviewed, it was not possible to determine whether the State
                       did enough to identify significant violators of the Clean Air Act.  This
                       occurred because there was no evidence in the State's files to show
                       that the inspector did the evaluations required for Level 2 inspections.
                       Moreover, several MDE inspectors did not complete the tests and
                       evaluations required. As a result, inspection reports were often not
                       thorough enough to show whether a facility complied with EPA
                       requirements, as well as State and federal regulations. Without this
                       documentation, there was no assurance the State's inspectors
                       determined that the facility complied with the Clean Air Act and the
                       facility's applicable permits.

                       Because many of the State's inspection reports did not show which
                       evaluations inspectors performed, EPA cannot assess the adequacy of
                       Maryland's air inspection program. It is imperative that EPA assess
                       MDE's inspection efforts, because during the past three fiscal years,
                       MDE performed more than 2,000 inspections at major facilities and
                       reported only six significant violators to EPA.  The Agency's ability to
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assess MDE's efforts takes on added importance because our limited
review identified four significant violators that MDE did not report to
EPA.

OVER REPORTING LEVEL 2 INSPECTIONS

MDE's reporting of Level 2 inspections needs improvement.
Moreover, Region 3 needs to establish a formal criterion about how
states and local air pollution control agencies should code Level 2
inspections into EPA's database. This criterion is needed because we
found that MDE over reported the number of Level 2 inspections it
performed.

We reviewed the 220 inspections that MDE performed at 60 major
facilities during fiscal year 1996. Each was reported as a Level 2
inspection into EPA's database. However, based on the
documentation in the inspection reports, we concluded that only 48
fulfilled the requirements of a Level 2 inspection. The remaining 172
inspections, or almost 80 percent, did not satisfy the requirements of a
Level 2 inspection. MDE told us that these were not always intended
to be Level 2 inspections,  and the over reporting occurred because
EPA's  data system is unable to recognize non-Level 2 inspections. To
the contrary, EPA personnel believe their database does recognize non-
Level 2 inspections.

PENALTIES NOT ALWAYS REPORTED TO EPA

MDE did not always report negotiated and collected penalties into
EPA's  database.  By not reporting this information, MDE prevented
EPA from effectively evaluating the adequacy of its penalties. The
Section 105 grant EPA awarded to MDE required the State to report
enforcement actions for all major facilities, including penalty
information, into EPA's database within 30 days of assessing the
penalty. MDE did not fulfill this grant commitment.  MDE contends
that EPA's inflexible data system inhibited its ability to report
accurately.  EPA disagreed, and has indicated its data system
did not cause the inaccurate reporting.

USING INSPECTION RESOURCES MORE EFFECTIVELY

MDE performed multiple inspections at some facilities without
detecting violations of the Clean Air Act. For example, three facilities
that were not targeted to receive multiple inspections underwent a total
of 64 inspections, or an average of 21 per facility. MDE issued only
one Notice of Violation for the 64 inspections, and none of the
inspection reports provided insight into why the  State continued to


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RECOMMENDATION
S
MDE RESPONSE
EPA RESPONSE
                        inspect these same facilities time after time. MDE could have used its
                        inspection resources more effectively if it targeted inspections to
                        facilities where inspectors were more likely to detect violations.
We recommend that the Region 3 Administrator:

4      Take action to ensure Maryland identifies and reports
       significant violators as required by its Section 105 grant and by
       EPA's Timely and Appropriate Enforcement Policy.

4      Require Maryland to conduct and document thorough Level 2
       inspections that determine a facility's compliance.

4      As a condition of future grant awards, require Maryland to
       accurately report inspection and penalty information into
       EPA's database.

4      Work with Maryland officials to better target and use
       inspection resources.

The OIG report has identified two areas where we agree that
enhancements can be made. One enhancement is to improve the
ability of the EPA's database to accurately capture Maryland's
inspection and penalty data. The second enhancement is to improve
documentation of inspection information, and we are currently in the
process of implementing changes in this area.

The report misrepresents Maryland's performance with regard to
Level 2 inspections. We disagree with the OIG's finding that facilities
did not receive a Level 2 inspection.  Regarding the non-reporting of
significant violators, we disagree that four facilities should have been
reported as such to EPA. Also, the findings and conclusions drawn
relative to the usage of inspector resources are inaccurate and
misleading. Our strong recommendation is to delete Chapter 5 in its
entirety.

Also, there was no intention whatsoever to over report the number of
Level 2 inspections or conceal penalty information from EPA.

The issues raised by the report are serious and worthy of the
examination provided by the Inspector General.  EPA concurs with the
findings of this report. The OIG report has provided us with an
opportunity to neutrally examine aspects of the MDE enforcement
program that  are not working as well as intended. EPA Region 3 is
committed to work cooperatively with the MDE to address the
                                             in
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                       deficiencies identified in the OIG report so as to ensure protection of
                       public health and the environment.

OIG EVALUATION   We acknowledge Maryland's affirmation that there is inaccurate and
                       incomplete data in AIRS, and that MDE needs to document
                       inspections better. However, after evaluating the remainder of the
                       MDE's comments that disagreed with our report, our position remains
                       unchanged.
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                       TABLE OF CONTENTS
EXECUTIVE SUMMARY	 i

CHAPTER 1 	1
      INTRODUCTION	1
           Purpose	1
           Background  	1
           Scope and Methodology	6
           Prior Audit Coverage	8

CHAPTER 2 	11
      SIGNIFICANT VIOLATORS NOT ALWAYS REPORTED TO EPA
            AND NO EVIDENCE OF ADEQUATE INSPECTIONS	11
           Significant Violators Not Reported	12
           Level 2 Inspections Not Documented Adequately	13
           Adequate Level 2 Inspection Would
                 Have Detected Unpermitted Equipment  	15
           Documented Inspections Are Essential 	17
      CONCLUSION 	19
      RECOMMENDATIONS	19

CHAPTER 3 	25
      OVER REPORTING LEVEL 2 INSPECTIONS  	25
           MDE Inspections Reported As Level 2	26
           Accurate Inspection Information Important To EPA	27
      RECOMMENDATIONS	28

CHAPTER4 	31
      PENALTIES NOT ALWAYS REPORTED TO EPA	31
           MDE Not Updating Into EPA's Database	31
           EPA Attempted To Update Penalty Information	32
      RECOMMENDATION	32

CHAPTER 5 	35
      USING INSPECTION RESOURCES MORE EFFECTIVELY	35
           Multiple Inspections Can Be Beneficial 	35
           MDE Multiple Inspections With Questionable Benefits	35
      RECOMMENDATION	37

APPENDIX A - MDE'S RESPONSE TO DRAFT REPORT  	39

APPENDIX B - EPA'S RESPONSE TO DRAFT REPORT 	57

APPENDIX C - DISTRIBUTION	67

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Report No. E1KAF7-03-0047-7100302

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                                     CHAPTER  1
                                    INTRODUCTION
Purpose
The purpose of this audit was to determine whether the Maryland
Department of the Environment (MDE):

4      Identified significant violators in accordance with EPA's
       Timely and Appropriate Enforcement Policy.

4      Reported significant violators to EPA.

4      Performed inspections that were sufficient to determine if a
       facility violated the Clean Air Act.

4      Input the required information into EPA's Aerometric
       Information and Retrieval System.
Background
                                                        Air Toxics May Cause 3,000
                                                         Cancer Deaths Each Year
The Clean Air Act (CAA) of
1990 lists 188 toxic air
pollutants that must be
reduced.  EPA estimates that
more than 2.7 billion pounds
of toxic air pollutants are emitted annually in the United States. The
list of air toxics touches every major industry, from the mining of base
metals to the manufacture of high-tech electronics. EPA studies also
show that exposure to these air toxics may result in up to 3,000 cancer
deaths each year.  Other adverse health effects of air toxics include:
respiratory  illness; lung damage; premature aging of lung tissue; as
well as retardation and brain damage, especially in children.

The CAA separately  regulates six of the more serious air pollutants —
ground level ozone, particulate matter, carbon monoxide, sulfur
dioxide, lead, and nitrogen dioxide. These six criteria pollutants are
emitted in large quantities by a variety of sources. EPA sets national
ambient air quality standards for each of these criteria pollutants and
the states must take action to assure attainment with these national
standards.

One criteria pollutant, ground level ozone, is a major problem in the
Baltimore area, as well as other regions in Maryland.  When Volatile
Organic Compounds  (VOCs) react with nitrogen dioxide in the
presence of sunlight,  it creates ground level ozone. This criteria

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EPA Awards States
Grant Money for Air
Programs
pollutant should not be confused with the "ozone layer" which protects
the earth from the sun's ultraviolet rays.

Section 105 of the CAA provided the initial authority for federal grants
to help state and local agencies prevent and control air pollution.
Region 3 awards Section 105 grant money  so that states can operate
their air programs in accordance with their  grant agreements.
Throughout the years, the CAA increased the responsibilities of the
states, while grant dollars have declined. However, revenue collected
from facilities through the Title V Operating Permit Program should
more than offset the decrease of Section 105 funding.  The most recent
Section 105 grant amounts provided by EPA Region 3 are shown
below.
Fiscal
Year
1995
1996
1997
Amounts Awarded To
States in Region 3
$19,750,000
$17,700,000
$15,900,000
MDE Grant Amounts
$3,350,000
$3,200,000
$2,800,000
                        Before EPA awards each grant, it negotiates a work program with the
                        state.  The program contains specific work commitments the state
                        agrees to perform. Region 3 uses the work program as the basis for
                        evaluating the state's performance under the grant. The work program
                        encompasses  activities such as inspections, monitoring, permitting,
                        and enforcement, which includes identifying and reporting significant
                        violators.
Types of Inspections
Types of Permits
According to MDE officials, their inspectors conduct inspections at all
major facilities each year to ensure they meet federal and state
regulations.  According to EPA policy, there are five different levels of
inspections that can be performed at air pollution facilities.  Level 0,
commonly called a "drive by," is the most basic inspection. EPA does
not consider this level of inspection to be an acceptable compliance
assurance method.  A Level 4 inspection is the most thorough and time
consuming.  This type is generally done only when developing a legal
case against the facility. To adequately evaluate a facility's compliance
with the CAA, the Section 105 grants required each state to perform at
least a Level 2 inspection at stationary sources.

To assess compliance during an inspection, the inspector should refer
to the facility's permits.  A permit translates requirements of laws such
as the CAA into individualized enforceable requirements. In other
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EPA Enforcement
Procedures
State Reporting
Requirements
words, the permit defines the parameters by which a facility must
operate.

There are two types of permits.  The first is a federally-enforceable
construction permit.  This type allows a facility to install or construct
new equipment and modify its existing equipment.  The second type is
an operating permit which is not federally enforceable. Any violations
of operating permits did not require MDE to place the facility on
EPA's significant violator list unless the permit condition was a
federal regulation. Therefore, EPA used the construction permit to
measure a facility's compliance.

When an inspector identifies a violation, MDE should issue the facility
a Notice of Violation (NOV). An NOV specifies the type of violation
and the regulations the facility violated.  It may also require the facility
to show what actions it will take to achieve compliance. If the
violation meets EPA's definition of a significant violator, the state
should report the facility to EPA for placement on the Agency's
significant violator list.  The Section 105 grant required MDE to
identify and report significant violators in accordance with EPA's
February 7, 1992, policy entitled Timely and Appropriate Enforcement
Response to Significant Air Pollution Violators.

According to EPA's Timely and Appropriate Enforcement Policy, a
significant violator is any major stationary source of air pollution,
which is violating a federally-enforceable regulation. This policy
required states to report significant violators to EPA within one month
of detecting the violation, and to maintain the facility on EPA's list
until it achieves compliance. After the violation is reported, the state
and EPA should monitor the source until it achieves compliance.  This
includes determining a time schedule for achieving compliance and
assessing a penalty, as appropriate. To resolve violations
expeditiously, EPA stresses to each state the importance of identifying
and reporting significant violators promptly.

The  Section 105 grant allows MDE 30 days to enter significant
violators,  inspections, and enforcement actions, including penalty
information for major sources, into EPA's Aerometric Information and
Retrieval  System (AIRS).  In addition to reporting significant violators
into AIRS, MDE must also report new violators to EPA via telephone.
EPA conducts quarterly teleconferences to discuss both new and
existing significant violators, and to promote a greater degree of
teamwork between themselves and the states.  However, if EPA is
dissatisfied with a state's enforcement action, the Agency has the
authority to override the state and assume the lead in resolving the
violation.
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                        During the last three fiscal years, MDE reported only six significant
                        violators to EPA Region 3 despite performing over 2,000 inspections
                        at major sources of air pollution.
Fiscal Year
1994
1995
1996
Total
Violators
Reported
3
0
3
6
Major Source
Inspections
548
771
722
2,041
Level 2 Inspections
Require Numerous
Evaluations
The State's fiscal year 1996 Section 105 grant commitments required
MDE to follow EPA's Compliance Monitoring Strategy (CMS). The
CMS provides that an on-site visit to a stationary source can be
counted as an inspection only if it were a Level 2 inspection or higher.
At a minimum, the following tests and evaluations must be performed,
when applicable:

4      For the intervening period after the last inspection, review
       records and log books showing the facility's hours of
       operations, the types and amounts of VOC-containing
       compounds used, emissions test reports, CEM (Continuous
       Emissions Monitoring) performance test reports, and other
       records necessary to evaluate compliance with applicable
       regulations and permits.

4      Record process items such as feed rates, temperatures,  raw
       material compositions, and process rates. Also record  control
       equipment performance parameters such as water flow rates
       and pressure, static pressure drops and electrostatic power
       levels.

4      Visible emission observations.

The inspection must also include an assessment of the compliance
status of all units within a source.  These sources can be subject to
various air pollution programs such as New Source Performance
Standards, State Implementation Plans, Prevention of Significant Air
Quality Deterioration, and National Emissions Standards for
Hazardous Air Pollutants.  Additionally, Region 3 requires the state to
collect VOC samples where appropriate.
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                       According to MDE's Section 105 grant and EPA's Compliance
                       Monitoring Strategy, MDE was required to provide EPA a
                       Comprehensive Inspection Plan listing the facilities that would receive
                       Level 2 inspections. During fiscal year 1996, MDE scheduled and
                       committed to do Level 2 inspections of all 179 major air pollution
                       facilities in Maryland.
Scope and             We performed this audit according to the Government Auditing
Methodology           Standards (1994 Revision) issued by the Comptroller General of the
                       United States as they apply to performance audits.  Our review
                       included tests of the program records and other auditing procedures we
                       considered necessary.

                       To accomplish our objectives, we performed our review at MDE's
                       office in Baltimore.  While at the MDE office, we had discussions with
                       permit chiefs and air quality program directors. We also interviewed
                       managers, engineers, and inspectors from EPA Region 3.  We
                       attempted to interview State inspectors; however, MDE management
                       would not allow us to discuss inspection results with their inspectors.
                       Instead, they requested that we communicate any questions directly to
                       them.

                       We reviewed the CAA, the Code of Federal Regulations,  EPA's
                       Timely and Appropriate Enforcement Policy, the CAA
                       Compliance/Enforcement Guidance Manual, EPA's Compliance
                       Monitoring Strategy, Maryland Air Regulations, and MDE's
                       Comprehensive Inspection Plan.  We also reviewed Section 105  grants
                       EPA awarded to Maryland under the CAA and EPA's midyear reviews
                       of the State's performance under these grants.  During this audit, we
                       used various printouts from AIRS and MDE's enforcement database to
                       obtain information.

                       To evaluate MDE's  enforcement of the CAA requirements, we
                       reviewed the air quality files maintained at MDE's Baltimore office.
                       These files contained items such as inspection reports, NOVs, permits,
                       permit applications,  test results, emission monitoring records,  and
                       correspondence.

                       We judgmentally sampled enforcement files for 60 of the 179  major
                       stationary sources of air pollution in Maryland. For the 60 facilities we
                       reviewed, MDE performed 307 inspections during fiscal year  1996.
                       According to AIRS information input by MDE, 220 of the 307
                       inspections were Level 2.  We reviewed each of these 307 inspections.
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Facilities that we selected were of varying size and sources of various
pollutants. During this analysis, it was sometimes necessary to review
documents prior to fiscal year 1996. This was done to obtain historical
information, such as how long problems persisted and previous
inspection results. When necessary, we also reviewed the more recent
enforcement information that occurred after the end of fiscal year
1996.

We also evaluated whether MDE accurately reported to EPA the
penalty amounts it assessed and collected from violators of the CAA.
We obtained printouts from MDE's penalty database and from AIRS
for all penalties assessed from November 1991 to October 1996.

Our audit disclosed areas needing improvement that are discussed in
Chapters 2 through 5. Our recommendations address the need to
improve the quality of inspections,  inspection report documentation,
and MDE's reporting of enforcement information into AIRS.

We reviewed management controls and procedures specifically related
to our objectives, but we did not fully review the internal controls
associated with the input and processing of information into AIRS, or
any other automated records system.

As part of this audit we  also reviewed the Region 3 Air, Radiation and
Toxics Division's Annual Report on Internal  Controls for fiscal years
1994 through 1996.  These reports were prepared to comply with the
Federal Manager's Financial Integrity Act.  We found that none of the
weaknesses cited during our audit were disclosed in Region 3's annual
reports.

Our survey began on November 27, 1996, and ended on April 29,
1997. As a result of the survey, we initiated an in-depth review on
April 30, 1997. We completed fieldwork for the audit on June 30,
1997. We issued a preliminary summary of our findings to Maryland
on June 26, 1997 and met with MDE management on July 15, 1997 to
discuss the results of our audit. We also met  with EPA officials on
July 17,  1997.

We issued a draft report on August 5, 1997. MDE submitted its
response to us on September 4, 1997. EPA Region 3 provided
comments on September 15, 1997.  Based on these responses and
subsequent discussions with EPA and MDE, we made minor
modifications to our report.  However, our  position remains unchanged
on the major issues.
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                       MDE's and Region 3's responses to our findings are summarized at the
                       end of each chapter. We also provide our evaluation of these
                       responses at the end of each chapter. MDE's complete response is
                       included in Appendix A, and Region 3's complete response is included
                       in Appendix B.
Prior Audit Coverage   An EPA Office of Inspector General audit report (E1KAF6-03-0082-
                       7100115) issued on February 14, 1997, entitled Validation of Air
                       Enforcement Data Reported to EPA by Pennsylvania, discussed
                       Pennsylvania's inadequate reporting of significant violators to EPA
                       and insufficient inspections.  Other OIG audit reports addressed topics
                       similar to those discussed in this report. For example, past reports
                       disclosed that data submitted by the states through AIRS was
                       incomplete, inconsistent, and untimely; AIRS data was not reliable;
                       and, states relied on supplementary information and manual reports
                       from other databases.

                       Past audit reports have also identified concerns with other aspects of
                       EPA's oversight of state air enforcement programs.  These include
                       items such as inadequate penalty calculations, untimely completion of
                       enforcement actions, EPA's reluctance to withhold funds from states
                       that do not complete grant commitments, and inadequate publicity of
                       enforcement actions. EPA Office of Inspector General reports
                       discussing these topics include:

                              4 Region 6's Enforcement and Compliance Assurance
                             Program (E1GAF5-06-0056-6100309, September 26,
                              1996)

                              4 Region 5's Air Enforcement and Compliance
                             Assistance Program (E1GAF5-05-0045-6100284,
                              September 13, 1996)

                              4 EPA Regional Management of Clean Air Act Section 105 Air
                              Grant Program (E1KAE5-24-0015-5100510, September 29,
                              1995)

                              4 Follow-up Review on EPA 's Mitigation of Penalties
                              (E1GMG4-05-6009-4400107, September 15, 1994)

                              4 Capping Report on the Computation, Negotiation,
                             Mitigation, and Assessment of Penalties Under EPA Programs
                              (E1G8E9-05-0087-9100485, September 27,  1989)
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4 Review of Region 5's Stationary Source of Air Pollution
Compliance and Enforcement Program (E1K67-05-0449-
80743, March 11, 1988).
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                              CHAPTER 2

SIGNIFICANT VIOLATORS NOT ALWAYS REPORTED TO EPA
       AND NO EVIDENCE OF ADEQUATE INSPECTIONS
                 MDE's inspection program needs improvement. For almost half of the
                 files we reviewed, it was not possible to determine whether the State
                 did enough to identify significant violators of the Clean Air Act.  This
                 occurred because there was no evidence in the State's files to show
                 that the inspector did the evaluations required for Level 2 inspections.
                 Moreover, several MDE inspectors did not complete the record
                 reviews and evaluations required. As a result, inspection reports were
                 often not thorough enough to show whether a facility complied with
                 EPA requirements, as well as State and federal regulations. Without
                 this documentation, there was no assurance the State's inspectors
                 determined that the facility complied with the Clean Air Act and the
                 facility's applicable permits.  Also, without complete inspection
                 reports and documentation of violations, MDE does not have a
                 thorough compliance history for each facility.  This limits MDE's
                 ability to identify chronic violators and effectively plan for future
                 inspections.

                 From the Comprehensive Inspection Plan that MDE submitted to EPA
                 for fiscal year 1996,  we selected 60, or 34 percent, of the 179 major
                 facilities scheduled for Level 2 inspections. At these 60 facilities, the
                 State conducted a total of 307 inspections of which 220 were reported
                 as Level 2 inspections (MDE performed multiple inspections at most
                 facilities).  We reviewed MDE's enforcement files and inspection
                 reports for these 60 facilities and for 26, or almost half of the facilities,
                 either MDE did not perform the required reviews and evaluations, or
                 the inspection report did not substantiate that MDE conducted a
                 Level 2 inspection.

                 Because many of the State's inspection reports did not show which
                 evaluations inspectors performed, EPA cannot assess the adequacy of
                 Maryland's air inspection program. It is imperative that EPA assess
                 MDE's inspection efforts, especially because during the  past three
                 fiscal years, MDE performed more than 2,000 inspections at major
                 facilities and reported only six significant violators to EPA.
                 Region 3's ability to assess MDE's efforts takes on added importance
                 because our limited review identified four significant violators that
                 MDE did not report to EPA.
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Significant Violators
Not Reported
Level 2 Inspections
Not Documented
Adequately
EPA personnel discussed two of these significant violators during a
quarterly conference call with MDE.  Prior to the phone call, the EPA
official responsible for oversight of MDE's air enforcement program
reviewed EPA's database to determine if MDE had recently issued
NOVs to any major facilities. During this review, he found the NOVs
MDE issued for these facilities.  According to EPA personnel, when
they mentioned these two facilities to MDE, State officials said that
these violations were "isolated incidents" and were not significant
violators.  Based on MDE's explanation, EPA did not pursue the issue
further.  MDE officials provided a similar explanation to us. However,
contrary to MDE's explanation,  our review of the files disclosed that
neither of these violations were "isolated incidents."  One facility
received three NOVs in seven days, while the other facility received
two NOVs in a two week period.

For one of these significant violators, a paper manufacturer, MDE
identified four opacity violations in two weeks. Opacity violations
occur when the plume of smoke from a stack exceeds an allowable
density, indicating that the facility is emitting excess pollution. Here,
the source was a boiler.  State and federal regulations require that this
facility maintain an opacity reading of zero percent, that is, no smoke
should be visible from the stack.  The four opacity  violations ranged
from 10 to 46 percent, well in excess of the allowable limit.  Based on
the number of violations and their severity, this was a situation where
MDE should have reported the facility as a significant violator.

To confirm our conclusions, we requested that EPA review MDE's
enforcement information for these two facilities. The EPA official
who originally prompted dialogue about these two  violators agreed
with our determination that the facilities were significant violators and
should have been reported to EPA.

It is essential that the Level 2 inspections MDE conducts include the
tests, evaluations, and data reviews prescribed for this type of
inspection. For example, at a printing facility MDE must review the
hours of operation and the amount of inks used and their specific VOC
content. This is needed to ensure that the facility is not violating the
pollution limits in its permits. Similarly, the emissions data and CEM
performance data show daily and continuous information about the
amounts of pollution emitted. Without complete inspection reports, it
was not possible to tell how much, if any, of the facility's records the
inspector reviewed.

MDE inspection reports did not always include the recorded
information required for a Level 2 inspection.  For  example, at
facilities with incinerators, not all the inspection reports recorded a
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 review of the operating temperatures of a facility's incinerator since
 the last inspection.  This information indicates among other things the
 number of days reviewed, that temperature gauges did or did not
 operate, or when the facility did not operate its incinerator at
 prescribed operating temperatures. Recording other types of operating
 data would have provided added insights about a facility.
  , „„ „,  .   „    j T,  •    T   I  MDE officials contend that
  MDE Claims Record Review Is  •       ..                 ,
           .,     .. T              •  operating parameters such as
      Not Always Necessary       •  ,        °
_^^^^^^^^^^^^^^B^^^J  hours of operation, raw
                                    materials usage, and production
                                    amounts are not relevant to
 determining compliance at a facility. They said that it is only
 important if the facility's permit contains specific limits on these types
 of operating parameters. When specific limits were not mentioned in
 the permit, MDE officials claimed that these records were used solely
 to support the facility's  annual emissions statement.

 As required by their permit, each year facilities must submit an
 emissions  statement to MDE. This is a statement certifying the
 amount of emissions for each regulated pollutant.  MDE requires
 facilities to maintain records supporting the emissions statement for a
 period of at least three years.  Many of the records used to prepare this
 emissions  statement are required to be reviewed during a Level 2
 inspection. However, MDE personnel said that they review the
 records supporting the emissions statement only when a statement
 appears suspect.

 We believe that in many ways, the emissions statement is the ultimate
 barometer of a facility's compliance with the Clean Air Act.
 Therefore, it is crucial that the inspector reviews the records used to
 prepare the emissions statement in order to verify exactly how much
 the facility polluted the  previous year.

 EPA personnel believe that record reviews, such as those supporting
 the emissions statement, are also a valuable part of any inspection.
 They contend that variables such as material usage and periods of
 operation affect a facility's emissions, and may identify problems even
 if the emissions statement does  not. According to EPA officials, it is
 important that records are kept by facilities and that inspectors review
 those records to independently verify a facility's assessment of their
 own compliance.

 It would appear that MDE agrees with EPA, because the State
 consistently requires facilities to maintain these records as part of
 complying with its permit. It is not clear, however, why MDE would
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Adequate Level 2
Inspection Would
Have Detected
Unpermitted
Equipment
require facilities to maintain these records, but rarely review them.
Moreover, EPA's Compliance Monitoring Strategy clearly requires
that MDE review these types of records in order to satisfy the
requirements of a Level 2 inspection.

We recognize that each inspector uses judgement when performing
inspections.  At a chronic violator, an inspector should review most of
the daily operational results.  Sources that have a history of compliance
could be reviewed less often, but when they are reviewed, they should
have all of the same data examined. Both MDE and EPA management
need to know how much data an inspector reviewed to assess the
adequacy of the inspection.  However, most of the inspection reports
we reviewed only indicated that the facility was in compliance, or
contained performance data only applicable to the day of the
inspection.

Without recording and evaluating the detailed information discussed in
EPA's Compliance Monitoring Strategy,  for the period since the last
inspection, assessing the inspector's efforts was not possible. This
information  also could have been used by MDE to determine when the
next inspection should take place. For example, a facility that emits 98
tons per year, while its permit allows 100 tons per year, should receive
more  scrutiny than a facility emitting 50 tons and having a permit
allowing 100.

Before a facility installs or modifies equipment, the owner must obtain
a construction permit from MDE. At facilities regulated by the Clean
Air Act, two types of equipment require permits.  The first and most
important permit is for equipment that is a source of air pollution.  The
second is for equipment that is designed to control air pollution.
                         Violations At One Facility
                          Not Detected For Years
                                At a facility which painted diesel
                                truck engines, there were two VOC
                                sources installed in 1991, without a
                                construction permit. MDE did not
                                identify these violations for five
years despite performing other inspections during this time.  During
fiscal year 1996 alone, MDE conducted five inspections at this facility,
but did not identify either source that was operating without a permit.
It was not until fiscal year 1997, that MDE identified the violations
and requested the facility to apply for a permit.

This facility also had two paint spray booths under one registration
number since 1979.  MDE was also not aware of this problem. Rather,
the State believed that the new spray booth had replaced the existing
booth.  However, the facility operated both spray booths for 18 years
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before MDE discovered the additional booth. During an October 1996
inspection, the inspector indicated that the two spray booths needed
individual registration numbers. It was not until June 1997, that MDE
received applications for the two spray booths.

An adequate Level 2 inspection should have identified any new or
unreported sources since the time of the last inspection. Had MDE
inspectors compared the facility's permit to the equipment in the plant,
as required by a Level 2 inspection, the two VOC sources and the
spray booths would have been identified more timely.

Both violations at this facility were for constructing and operating
"pollution-creating" equipment without  a permit, a more serious
offense. MDE officials said they did not consider this facility a
significant violator, because it did not install a major piece of
equipment. EPA's Timely and Appropriate Enforcement Policy does
not differentiate between the size of equipment, only the size of the
facility, and this facility was a major source. Therefore, these
violations meet the definition of a significant violator and should have
been reported to EPA.
              .                         We also reviewed MDE's
  Some Inspection Reports Totaled   I   enforcement file for a
                                       facility that used four
                                       melting furnaces to produce
                                       glass. During fiscal year
1996, MDE performed a two-hour and twenty minute inspection at this
facility that had two of its furnaces operating. The inspector looked for
visible emissions, and noted temperature readings and production rates
for the day of the inspection. This information comprised the entire
inspection report, which totaled five handwritten lines.  We saw no
evidence that MDE reviewed the facility's annual operating parameters
as required by the EPA guidance for a Level 2 inspection. These
included items such as hours of operation, operating temperatures, and
fuel usage. Moreover, the information that was recorded on the
inspection report and reviewed by the inspector was only for one day
and not for the intervening period since the last inspection as required
by the Compliance Monitoring Strategy.

The narrative in the inspection report represented a small portion of the
two-hour and twenty minute inspection. There is no description of
what the inspector did for the majority of the inspection. Because so
little is written on the inspection report, we could not verify whether
MDE determined compliance at this facility.  MDE supervisors also
cannot assess the quality of the inspection performed.  Likewise, if
EPA air enforcement staff were to review this file for fiscal 1996, they

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Documented
Inspections Are
Essential
would not be able to make a compliance determination of the facility,
or evaluate the adequacy of MDE's inspection program.

There are many reasons why it is important to perform thorough
inspections that are adequately documented. For example, adequately
performed and documented inspections become more important when
the facility's personnel know the inspector is coming before the
inspection begins.
                           Announced Inspections
                           Require More Thorough
                                  Review
                               MDE personnel indicated that
                               whenever they planned to perform a
                               Level 2 inspection, they usually
                               provided the facility two to three
                               weeks notice of a pending
                               inspection.  This is to assure that the
appropriate plant personnel will be present at the time of the
inspection, and that most or all of the equipment is operating.
However, at one facility that MDE inspected 21 times during fiscal
year 1996, inspection reports indicated that the facility was not
operating for 11 of the inspections.

Providing advance notice of an inspection gives the facility time to
correct any irregularities that may exist at the plant. As a result, at the
time of the inspection, the inspector may not be observing "real
conditions" at the facility. We do recognize that circumstances
sometimes dictate that the inspectors provide advanced notice in order
to perform an effective inspection. However, even with advance
notice of an inspection, the State inspector often found only a small
portion of the plant in operation, and generally, there was no evidence
in the State's files that MDE conducted a follow-up inspection.

When announced inspections are necessary, certain aspects of the
inspection gain more importance. Because  the inspector  may not be
observing "real conditions," evaluations of year-round plant operations
become more critical and should be evaluated.  For example, facilities
are required to maintain log books showing gauge readings taken from
the plant's equipment. Reviewing these readings helps ensure that
equipment is operating as designed. While  checking the  facility's
gauges during the inspection evaluates the plant's performance on the
day of the inspection, a review of the log books helps verify year-round
performance.
                          Inspection Reports Usually Not
                          Thorough Enough To Determine
                               Compliance Histories
                                      Without documented
                                      inspections, MDE and EPA
                                      cannot easily establish a
                                      compliance history of the
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CONCLUSION
RECOMMENDATION
S
                        facility.  Prior to performing an inspection, the MDE inspector should
                        review the facility's file to become familiar with applicable regulations
                        and to ascertain a compliance history of the facility. This information
                        would enable the inspector to develop an effective inspection strategy
                        prior to the site visit. It would also assist the State in prioritizing their
                        inspections for the upcoming year.

                        In the files we reviewed, there was often little information describing
                        what happened during the previous inspections.  According to MDE
                        officials, the inspectors only document problems found at a facility.
                        They indicated that if the MDE inspector finds the facility to be in
                        compliance, very little is noted on the report. Under this arrangement,
                        some enforcement files may go year after year with little information
                        about the facility.
                            EPA Aware It Could Not
                              Evaluate MDE's Air
                             Enforcement Program
                                   Some Region 3 personnel
                                   disclosed that they were aware
                                   that MDE's inspectors were not
                                   thoroughly documenting
                                   inspections.  However, EPA did
                                   not take action to improve
MDE's inspection program, or to obtain the information needed to
assess MDE's inspection efforts. Through the Section 105 grant, EPA
should have placed more emphasis on requiring MDE to document
inspections. This would have given EPA the ability to evaluate the
State's performance and determine whether or not MDE should have
reported more significant violators to EPA.
The 60 enforcement files that we reviewed represented 34 percent of
the major facilities in the State. A significant number of these files did
not contain evidence that MDE performed an adequate inspection.
Moreover, in some instances, we determined that MDE did not
perform the required reviews and evaluations. We believe the
conditions we are reporting are indicative of MDE's entire inspection
program.

Presently, MDE's inspection practices do not afford EPA or MDE
managers the ability to assess the adequacy of Maryland's inspection
program. This inability also hinders EPA oversight of the State, and
provides the public less assurance that Maryland's air inspection
program is  achieving its intended goals.
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                        We recommend that the Region 3 Administrator enforce the
                        requirements of the Section 105 grant awarded to MDE to ensure that
                        the State:

                        1.      Identifies and reports significant violators in accordance with
                               EPA's Timely and Appropriate Enforcement Policy.

                        2.      Adequately documents inspections and shows evidence of
                               conducting Level 2 inspections that are thorough enough to
                               determine a facility's compliance with the Clean Air Act.

                        3.      Provides refresher training to state personnel on requirements
                               of a Level 2 inspection.
MDE RESPONSE

       We are disappointed that the OIG focused only on the federally enforceable aspects of
Maryland's overall program and chose not to review Maryland's inspection and compliance program
holistically. Accordingly, the comprehensiveness and integrity of Maryland's inspection and
compliance program is lost in the narrowness of the audit.  The final report should recognize
Maryland's program and the benefits it provides. We agree that MDE could improve documentation
of inspection information, and we are currently in the process of implementing changes in this area.
We are improving our inspector training and will be developing and using an enhanced compliance
checklist.

       The OIG claimed in the draft report that state inspectors were not allowed to discuss inspection
results with the OIG and that MDE asked that all communication occur between MDE management
and the OIG. This is not true. Since the audit was basically to be conducted as a paper file review, it
was agreed that it would be most beneficial if the OIG worked directly with MDE's managers. In
view of these facts, we request that the final report language reflect the agreed-upon protocol.

       The OIG states that "During the last three fiscal years, MDE reported only six significant
violators to EPA Region 3 despite performing over 2,000 inspections at major sources of air
pollution." We are curious as to why reporting a low number of significant violators is viewed as
something bad.

       As evidenced in a December 11, 1996 memo from Region 3's Director of the Air, Radiation
and Toxics Division, Region 3 and MDE agreed that it does not make sense to report facilities having
minor transient violations as significant violators. Three of the four facilities believed by the OIG to
be significant violators were facilities having transient episodes of visible emissions from boilers.
MDE and the Region discussed the situations and jointly agreed that these were not of significant
environmental impact  to warrant listing as significant violators. These cases are simply not worthy of
being listed as significant violators, and the Region has concurred previously with us on this.  Also,
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the Region has never mentioned to us a concern that MDE's inspectors were not thoroughly
documenting inspections.

       The fourth source concerns constructing without a permit, very small sources of VOCs, in an
area of the State that is in attainment for ozone.  The important concept to grasp is that for
construction without a permit to be significant, not only must the facility be a "major" source (using
the CAA definition), but the constructed emission source itself must also be "major." We viewed this
particular situation as a minor violation, and it was therefore not reported as a significant violator to
EPA.  In view of the facts presented above, we request that the final report reflect the fact that the four
facilities in question were not significant violators.

       The report states that of the 60 files reviewed, 26 of the facilities did not receive Level 2
inspections.  We continue to disagree, however, that these 26 facilities did not receive Level 2
inspections.  A review of the  26 files revealed a number of cross-cutting themes. We request that the
final report recognize that when conducting a Level 2 inspection, it is not always necessary to:

       4     Conduct a formal Method 9 visible emissions observation,

       4     Review records that are required to be kept only to ensure that facilities have a
             basis to substantiate their yearly emission certification submittals,

       4     Sample VOC-containing materials,

       4     Ensure that all pollution sources are operating at the time of the inspection, or

       4     Perform an inspection that requires a specific amount of time.

EPA RESPONSE

       The issues raised by the report are serious and worthy of the examination provided by the
Inspector General.  EPA concurs with the findings of this report. The OIG report has provided us with
an opportunity to neutrally examine aspects of the MDE enforcement program that are not working as
well as intended. EPA Region 3 is committed to working cooperatively with the MDE to address the
deficiencies identified in the OIG report so as to ensure protection of public health and the
environment.

       We concur with the main themes and recommendations expressed in this chapter, namely,
Significant Violators (SVs) are not being reported by the MDE, not all inspections the MDE has
performed were Level 2 inspections, and Level 2 inspections performed were not documented
adequately.

       EPA Region 3 believes that MDE is not fulfilling its responsibilities in the identification and
reporting of SVs.  This is illustrated when  one examines data from the last three fiscal years.  During
this period, MDE identified three SVs in fiscal year 94, none in fiscal year 95, and three SVs in fiscal
year 96.  During the same time period, MDE performed more than 2,000  inspections at major
facilities.  As SV reporting is used as an indicator for compliance, this would indicate an observed


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compliance rate that is extraordinarily high. This may be the result of a truly exceptional compliance
program, inadequate inspections, or under-reporting. Regretfully, the lack of documentation in case
and inspection files, which is also a subject of this report, do not permit EPA Region 3 to determine to
what extent one or a combination of the above has resulted in the exceptionally high compliance rate.

       To prepare for quarterly Timely and Appropriate (T&A) calls with MDE, EPA reviews the
AIRS database for all major sources in Maryland to see if any have been placed out of compliance.
This is normally not a very productive effort as there is little violation related information entered into
the AIRS database by MDE.  Any discussion of sources identified through the  T&A calls is dependent
on MDE providing an explanation of the violation and the compliance history  of the source. This is
often not productive either, as illustrated by the example cited in the OIG report of two sources that
the EPA questioned as being SVs.  These were dismissed by MDE as "isolated incidents" not worthy
of the source to be listed as SVs. Upon further review, it was found that these  were SVs.

       Given the number of sources inspected, the requirements of Level 2 inspections, and MDE's
available resources, EPA Headquarters' Office of Enforcement and Compliance Assurance was
concerned that it was likely that these inspections did not meet the minimal Level 2 requirements.
EPA Region 3 has raised this concern on a number of occasions. Most recently, on May 15, 1997,
EPA Region 3 sent a letter to the MDE requesting an explanation for the high number of inspections.
This was followed up during the May 29, 1997,  Section 105 midyear grant conference call with MDE.
Moreover, Region 3 has tried to persuade MDE to conduct fewer, but more thorough inspections.

       Adequate case file and inspection documentation is a crucial element in an effective
enforcement and regulatory program.  EPA relies on MDE's thorough documentation of inspection
results to carry out our oversight and enforcement responsibilities under the  Clean Air Act.  Where
inadequate inspection documentation exists, EPA has no way to evaluate the compliance status of a
source or the extent of MDE's efforts to determine the source's compliance  status. Moreover, it is
difficult for MDE to understand the historical operations and process changes at a facility.

       An inspection is not an isolated activity, but an activity which is dependent on what knowledge
has been gathered before. The inspection report provides a historical record of facility operations,
emission sources,  and problems. This facilitates future comprehensive and quality compliance
determinations. From experience, when EPA conducts an inspection at a facility for which there is
inadequate documentation on file, the inspection takes substantially longer and violations are missed.
This should be the same for the state inspector, and it is poignantly illustrated in the OIG report by the
example of the spray booth that went unregistered and undetected for many years.

       Regarding Recommendation Number 1, in the MDE's fiscal year 1997/98 grant, they are to
provide to EPA on a quarterly basis, hard copies of NOVs and other noncompliant determinations for
major sources. Also, if there is confusion by the MDE as to the requirements of the Timely and
Appropriate Enforcement Policy, we will initiate new attempts to explain to MDE what is intended by
the policy.

       In response to Recommendation Number 2, EPA Region 3, along with  MDE, will develop an
audit plan to review a sampling of MDE inspection reports on a yearly basis to determine if Level 2
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inspections were accomplished and adequately documented. The audit plan will be a grant
commitment.

       Concerning Recommendation Number 3, EPA will work with MDE to identify the type of
training available for MDE inspectors to better prepare them to perform and document a Level 2
inspection.

OIG EVALUATION

       The overall theme of our audit was to evaluate the effectiveness  of EPA's oversight of
Maryland's air enforcement program.  In large part, this entails determining whether Region 3
received all of the information it needed from the State.  This would include information provided
through the AIRS database, teleconferences between Maryland and EPA, and the State's enforcement
files.  It also entails evaluating how EPA reacts when concerns arise.  As a result, we focused our
efforts in these areas. The objective of this audit was not to review Maryland's  entire compliance and
inspection program.

       Maryland claims that it has an exceptional air enforcement program. However, we were
unable to verify this because of the lack of documentation in MDE's enforcement files, and the
erroneous and incomplete data in AIRS.  Likewise, Region 3 was unable to perform effective
oversight of MDE's program without receiving the necessary information.  At the beginning of this
audit, we met with the Region 3 staff responsible for the oversight of Maryland's air enforcement
program. At that time, they expressed concern regarding the lack of documentation in MDE's files.

       We disagree with MDE's remarks about  interviewing its inspectors. We would have preferred
to deal directly with the inspectors; however, MDE management did not afford us this opportunity.
Our previous experience has been that discussion with inspectors has benefitted the audit process.

       Regarding the four significant violators that we identified during our audit, we still believe
MDE should have reported these facilities as significant violators. As stated in EPA's response,
Regional officials agreed that two facilities were significant violators. Subsequently, we provided
EPA the State's enforcement information for the other two. Region 3 personnel now agree that all
four were significant violators.

       Concerning EPA's memorandum of December 11, 1996, we acknowledge that Region 3 and
MDE agreed that it does not make sense to report facilities having minor and transient violations as
significant violators. However, the violations we found were not minor and transient.

       We also disagree with MDE's contention that Level 2 inspections were conducted at the 26
facilities we cited in our report. MDE's  response to our draft report described in detail why the State
believed it conducted a Level 2 inspection at these facilities. However,  it is important to note that
when we did refer to particular tests not being performed by MDE inspectors, the test was applicable
to that facility. For example, we did not state that a formal Method 9 visible emissions observation
should be conducted for all inspections, we only mentioned it when appropriate. Also, we did not
report that an inspection should last a minimum  amount of time in order to be considered Level 2, or
that all equipment must be operating.  We also did not state that a record review is always warranted


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when conducting a Level 2 inspection. Instead, we cited the lack of record reviews when MDE
emphasized the maintenance and availability of records in the facility's permit requirements.  Also, we
did not state that VOC sampling is always warranted as part of a Level 2 inspection.  We recognize
that there are other methods of determining compliance at facilities that use materials containing
VOCs.

       Concerning MDE's question about why reporting a low number of SVs is "bad," we offer the
following. We agree that, "...an observed compliance rate that is extraordinarily high" is something to
be proud of.  However, MDE's  inadequate inspection procedures, its lack of documentation in
inspection reports, and our identifying SVs the State did not report, make the accomplishment suspect.
When MDE improves its inspection documentation and procedures, we believe the State will  identify
more SVs.
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                  CHAPTER 3

OVER REPORTING LEVEL 2 INSPECTIONS
     MDE's reporting of Level 2 inspections needs improvement.
     Moreover, Region 3 needs to establish a formal criterion about how
     states and local air pollution control agencies should code Level 2
     inspections into EPA's database. During fiscal years 1995 and 1996,
     MDE reported to EPA that each year it performed more than 700
     Level 2 inspections. Each time MDE reported that it did a Level 2
     inspection, it signified that the State adequately assessed the facility's
     compliance, and fulfilled its grant commitment to EPA.  However, we
     found that MDE over reported the number of Level 2 inspections it
     performed.

     Chapter 2 of this  report addressed whether MDE fulfilled its
     commitment to EPA, to perform at  least one Level 2 inspection at
     major facilities. During that review, when there were multiple
     inspections at a facility, we grouped the individual inspections to
     determine if combined, they fulfilled the requirements of a Level 2
     inspection.  For purposes of this Chapter, we reviewed the 220 Level 2
     inspections performed at  60 facilities.  MDE reported each of these
     inspections as a Level 2 inspection  in EPA's database. Based on the
     documentation in the inspection reports, we concluded that only 48
     fulfilled the requirements of a Level 2 inspection. These 48
     inspections were  performed at 34 facilities. The remaining 172
     inspections, or almost 80 percent, did not satisfy the requirements of a
     Level 2 inspection.

     MDE acknowledged that all 700 inspections were not Level 2
     inspections. Some of these inspections were only minutes long, and in
     other cases the plants were not in operation during the inspection.
     MDE reported that it did  a Level 2 inspection although this type of
     inspection cannot be performed at a facility that is not in operation.  At
     a facility  that refines soybean oil, MDE received credit for nine Level 2
     inspections. We  found that none of these inspections satisfied the
     criteria for a Level 2 inspection.
I                                             Based on the information
                                             MDE reported to EPA
                                             the State received credit
                                             for conducting 13 Level 2
                                             inspections at a facility
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                        that operated a thermal soil remediation plant. However, similar to the
                        results discussed in Chapter 2, the documentation in MDE's files does
                        not show that each was a Level 2 inspection. Moreover, for several
                        visits the inspector's description of the records reviewed and
                        evaluations performed indicated the inspection was not a Level 2.
                        When we combined the records reviewed and evaluations performed
                        during seven of the visits, we believe they equated to only one Level 2
                        inspection.  The plant was not in operation for the remaining six
                        inspections, and a Level 2 inspection cannot be performed when a
                        facility is inoperative.  For three of these inspections, the inspector
                        only spent five minutes at the facility. For the other three inspections,
                        the inspector spent only up to 15 minutes at the facility.  EPA
                        personnel estimate that a properly conducted Level 2 inspection would
                        usually take several hours.  In effect, MDE did one Level 2 inspection,
                        but reported 13 to EPA.

MDE Inspections       When asked if these short visits were in reality Level 2 inspections,
Reported As Level 2     MDE told us the individual visits were not intended to be Level 2
                        inspections, but in total at least one Level 2 inspection was  conducted.
                        They said that because there is only one code available to them, an
                        "08," for state inspections, they had no other recourse but to report 13
                        Level 2 inspections to EPA. According to MDE personnel, there is no
                        AIRS document or reference guide found that says the "08" action
                        code should only be used for "Level 2 inspections." In response to our
                        preliminary finding, in July 1997 MDE wrote:

                              The [MDE] and Region 3 have been aware for some time that
                              there has not been significant flexibility in entering inspections
                              in AIRS.  We have been telling EPA for quite some time now
                              that there is a need for additional codes for various types of
                              inspections so that only true Level 2 inspections are entered as
                              such. Since this has now been raised as an issue, the Region
                              has committed to working with us to create additional codes  so
                              that only true Level 2 inspections will be coded as such.

                        When discussing MDE's response to our  preliminary finding with
                        EPA, they stated they had not committed  to create additional codes.
                        EPA personnel indicated they already created new inspection codes at
                        MDE's request in 1991.  This was done to enable the  State to more
                        accurately report its inspections. The codes created were for
                        observations, permit to operate inspections, and complaint inspections.
                        The State now contends that it needs another code, in addition to the
                        "08" code, to accurately report Level 2 inspections. Region 3
                        personnel told us they believed, and also believed MDE knew, that an


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Accurate Inspection
Information
Important To EPA
RECOMMENDATION
S
"08" signified a Level 2 inspection was conducted.  Furthermore,
Regional officials believed that other Region 3 states were using only
the "08" for Level 2 inspections without over reporting.

EPA Region 3 and Headquarters personnel rely on the Level 2 data
reported by MDE. Both monitor the number of   Level 2 inspections
planned and completed by the states. This information is used to
ensure that each state fulfills its commitments to EPA, and to measure
the effectiveness of the states' inspection and enforcement programs.
Inaccurate information hinders EPA's ability to oversee a state's
efforts. It is also noteworthy that EPA used the information reported to
inform Congress about accomplishments.

Region 3 personnel and EPA Headquarters told us they speculated for
some time that MDE over reported the number of Level 2 inspections.
However, neither took action to verify the over reporting. After the
new codes were created in  1991, Region 3 personnel and EPA
Headquarters stated that MDE had not mentioned any problems with
entering Level 2 inspection information into EPA's database.  In any
event, EPA did not communicate to the Region 3 states, in writing, a
formal criterion for reporting inspections. Region 3 needs to clarify
how Level 2 inspections, short observations and other types of
inspections are to be reported, in order to eliminate over reporting.
We recommend that the Region 3 Administrator:

1)     Establish a formal criterion about how states and local
       air pollution control agencies should code the Level 2
       inspections  into EPA's database.

2)     Advise Region 3  states and local air pollution control
       agencies in  writing to use the formal criterion
       established  for reporting Level 2 inspections into EPA's
       database.

3)     Ensure that  all Region 3 states accurately report Level 2
       inspections  into EPA's database. This can be
       accomplished during midyear evaluations of the state,
       by verifying the information states provide EPA.

4)     Discuss with EPA Headquarters the need to establish a
       national code that all states can use to input Level 2
       inspections  into EPA's database.
MDE RESPONSE
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       We concur with the recommendations contained in the draft report concerning entry of
inspection data in AIRS. EPA's guidance on the entry of inspections in AIRS has been less than clear.
Currently, the system is unable to characterize our non-Level 2 state inspections as anything other than
a Level 2 inspection.  It has been Maryland's experience that AIRS is an inflexible, non-user-friendly
database.

       MDE supports EPA's desire to collect and report consistent national environmental data,
including the quality and quantity of inspections conducted.  It is important to have specific codes to
account for the different type of inspections and field activities. It is not clear to us why there has
never been a specific code set up for Level 2 inspections.

       It needs to be made clear in the final report that there was absolutely no intent to over
report the number of Level 2 inspections conducted in Maryland [emphasis added by MDE] We
were merely using an inflexible database as best we could to account for all our inspection activity.
The key here is that Maryland uses AIRS to account for all inspection activity, not just that required by
federal requirements.

EPA RESPONSE

       We agree with the findings expressed in this chapter and agree with the proposed
recommendations. EPA Region 3 has been proactive in conducting yearly training for the past seven
years  for all states and counties to provide updates and refresher training on the use of the AIRS data
base system. MDE contends that it was unaware of how to accurately enter their various inspections
into the AIRS data base. This does not appear to be a problem in other states, though Region 3 will be
looking into this issue in other states. MDE already has numerous codes they can use  in the AIRS data
base to reflect the different types of inspections performed during a fiscal year. EPA will discuss these
codes with MDE staff to make sure they understand their proper use.

       Concerning Recommendation Numbers 1, 2, and 4, Headquarters has been contacted about the
problem of coding various levels and types of inspections into the AIRS data base. It appears that
changes will be made to the national AIRS policy to accommodate the concerns raised in this report.
Region 3 states will then be notified in writing in reference to the current procedures of inputting
Level 2 inspections into AIRS using the "08" code.

       In reference to Recommendation Number 3, the responsibility rests with the State because the
data inputted by the states is done on a daily basis which cannot be validated by EPA.  However, as
the recommendation mentions, EPA will review select facility files on a regular basis to assure that the
data base reflects what is contained in the files.

OIG EVALUATION

       We should point out that, we did not determine, or report on MDE's  intent for over reporting
inspections.  However, we did determine some of the causes for the over reporting.  MDE cites the
inadequacies of EPA's database and the lack of EPA guidance as the cause for the over reporting of
Level 2 inspections. EPA claims that in the past, it has accommodated MDE with additional codes
and thus, this problem should not have persisted. The additional  codes that EPA had already created


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for MDE should have alleviated much of this over reporting, but it did not. In any event, both EPA
and MDE need to be clear on how the various types of inspections should be coded into AIRS.
Establishing the formal criterion for coding Level 2 inspections and performing periodic evaluations
of MDE's inspection information entered into AIRS should ensure that inspections are coded
correctly.  It is troubling that MDE did not resolve its reporting problems with EPA.  It is also
troubling that EPA — through its oversight — did not correct this problem.
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                                    CHAPTER 4
                PENALTIES NOT ALWAYS REPORTED TO EPA
                       MDE did not always report negotiated and collected penalties into
                       EPA's database. By not reporting this information, MDE prevented
                       EPA from effectively evaluating the adequacy of its penalties.  The
                       Section 105 grant EPA awarded to MDE required the State to report
                       enforcement actions for all major facilities, including penalty
                       information, into EPA's database within 30 days of assessing the
                       penalty. MDE did not fulfill this grant commitment.

                       To evaluate Maryland's reporting of penalty information in EPA's
                       database, we reviewed the penalties MDE assessed from November
                       1991 through October 1996. There were 19 major facilities that were
                       assessed penalties by MDE during this time. For all 19, we compared
                       information in the State's database to the information MDE reported to
                       EPA.
MDE Not Updating
Into EPA's Database
Both databases contained similar amounts of penalties assessed.
However, MDE seldom reported any subsequent information. Often,
MDE and the facility would agree on a negotiated or settled amount
that was less than originally assessed.  However, MDE did not report
this negotiated amount into EPA's database. Therefore, EPA was
unable to evaluate the State's negotiations with the facilities. The
databases also contained different amounts of penalties collected.  This
occurred because MDE did not enter the collected amounts.  Several
penalties have appeared as uncollected in EPA's database for as long
as five years. At the time of our review, EPA's  database showed
$375,350 in outstanding penalties, while MDE's database showed that
all penalties were fully collected.
Penalty Amounts
Assessed
Settled
Collected
Outstanding
EPA Database
$462,300
None Reported
$ 86,950
$375,350
MDE Database
$462,300
$313,850
$313,850
$0
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EPA Attempted To
Update Penalty
Information
RECOMMENDATIO
N
MDE RESPONSE
According to MDE officials, EPA's database is not a matter of official
record, and it is antiquated, unreliable, and not user friendly.  MDE
personnel also told us that to compensate for EPA's inadequate
database, they developed their own penalty tracking system which
contains updated and reliable penalty information.  EPA personnel
were unaware that Maryland had its own database to track penalty
information. In any event, it appears to us that MDE should have
entered the same information into EPA's database.

The only penalty information available to EPA for Maryland is what is
entered into the Agency's database by MDE. At the annual State Air
Director's meeting in 1996, EPA personnel provided Region 3 states
penalty information derived from EPA's database.  The states were
instructed to review the data and notify EPA of any discrepancies.
Even though MDE's amount of collected penalties was significantly
under reported, Maryland did not alert EPA of this problem.
We recommend that the Region 3 Administrator as a condition of
future grant awards, require MDE to accurately report into EPA's
database penalties assessed, settled and collected.
       We agree that there should be improvements to the AIRS database to accurately capture
Maryland's penalty data. We are anxious to have our good penalty record be a part of the national
picture on enforcement of air pollution requirements. However, the AIRS database inhibits our ability
to do this because of its inflexible set-up that attempts to put a one size fits all approach on penalty
activity.

       There was no intention whatsoever to attempt to conceal data or information from EPA
and we ask that this be made clear in the final report [emphasis added by MDE]  It would have
been to our advantage to have accurate penalty activity in the national AIRS database, but Maryland's
proposed, assessed, and settled penalties, as well as time payments cannot be accommodated by the
current AIRS setup.

EPA RESPONSE

       We agree with the findings expressed in this chapter and agree with the proposed
recommendation.  EPA's national goal is to have all federal, state and local enforcement  actions for
Clean Air Act violations result in a penalty sufficient to achieve effective deterrence.  EPA requires
the  states to report assessed and collected penalties into the AIRS database as matter of record for the
resolution of SVs. It is important that this information be reported fully and accurately.
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       Concerning the Recommendation, requiring MDE to report into EPA's database penalties
assessed, settled and collected be made a condition of future grant awards, Region 3 concurs and will
attempt to incorporate this into the fiscal year 1999 grant commitment.

OIG EVALUATION

       As with the previous chapter, we did not report on MDE's intent for under reporting, but we
did disclose the facts surrounding this issue.  First, AIRS can accommodate partial payments and the
amounts collected. Second, it is important to note that MDE seldom entered information about
collected penalties. This was also evidenced by AIRS reports we reviewed. In any event, MDE could
have provided EPA the information it needed to effectively evaluate the adequacy of the State's
penalties.  Moreover, EPA could have addressed this under reporting much sooner.
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                                     CHAPTER 5
          USING INSPECTION RESOURCES MORE EFFECTIVELY
                       MDE performed multiple inspections at some facilities without
                       detecting violations of the Clean Air Act.  MDE could have used its
                       inspection resources more effectively if it targeted inspections to
                       facilities where inspectors were more likely to detect violations.
                       During fiscal year 1996, MDE reported to EPA that it did more than
                       700 inspections at the 179 major sources in Maryland.  This equates to
                       an average of four inspections per facility.
Multiple Inspections
Can Be Beneficial
As part of Maryland's Comprehensive Inspection Plan for fiscal year
1996, the State committed to do multiple inspections at 20 facilities
across the State.  According to EPA's database, MDE reported that it
did 52 Level 2 inspections at 19 of these facilities, an average of three
inspections per facility.  At one facility, the largest in the State, EPA's
database indicates that MDE performed 72 Level 2 inspections.

The MDE inspection plan stipulated that, "multiple inspections are
conducted at certain sources so that their environmental goals can be
accomplished."  Furthermore, it specified that, "If circumstances
dictate, additional sources may be targeted for multiple inspections."
MDE personnel told us that they also did more than one inspection at a
facility when they received complaints from citizens.  State personnel
noted that they maintained an active complaint response program to
answer air pollution complaints from citizens. These, and the obvious
deterrent effect of an inspector's presence,  are all valid reasons for
Maryland to conduct more than one inspection at a facility in a fiscal
year.
MDE Multiple          Of the 60 facilities we reviewed during this audit, 36 were not planned
Inspections With        for multiple inspections in MDE's Comprehensive Inspection Strategy,
Questionable Benefits   and received more than one inspection in fiscal year 1996.  Details
                        concerning the number of inspections performed are shown below.
Number of Inspections
Performed
1-2
3-9
10-15
Facilities
29
21
6
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Number of Inspections
Performed
1-2
15-27
Total
Facilities
29
4
60
                        Three facilities that were not targeted to receive multiple inspections
                        underwent a total of 641 inspections amounting to more than 66 hours
                        of inspection time.2 This is an average of 21 inspections per facility.
                        Of the 64 inspections conducted at these three facilities, only two were
                        conducted due to citizen complaints.  For one facility, the complaint
                        inspection was the last inspection conducted in the fiscal year.
                        Therefore, the citizen's complaint did not cause the previous
                        inspections at this facility.  It was also noteworthy that MDE issued
                        only one Notice of Violation for the 64 inspections, and none of the
                        inspection reports provided insight into why the State continued to
                        inspect these same facilities time after time.

                        Thirty-nine of the 64 inspections at these three facilities were coded as
                        "08" and credited as Level 2 inspections. We believe that conducting
                        an average of 21 inspections per facility seems excessive since the
                        inspections were not predicated on complaints or past violations.
                        Furthermore, MDE could have more effectively employed these
                        resources at facilities having a history of noncompliance, receiving
                        numerous citizen complaints, or documented violations of state and
                        federal law.  MDE could also have devoted part of these resources to
                        supplementing the inspection time used at other facilities, where it can
                        be questioned whether the inspector allowed adequate time to conduct
                        a thorough inspection and find all possible  violations.
RECOMMENDATIO   We recommend that the Region 3 Administrator work with MDE
N                      officials to better target and use inspection resources to optimize
                        inspection results.

MDE RESPONSE

       The findings and conclusions drawn relative to this matter are inaccurate and misleading.
Chapter 5 does not address any of the stated purposes of the OIG audit. It is not clear to us how the
OIG, with no practical knowledge of air pollution sources and issues, and certainly not specific issues
in Maryland, could assign priorities to which sources should receive multiple inspections in Maryland,
and if so how many should be conducted. Citizen complaints and the deterrent effect of an inspector's
presence are valid reasons to conduct multiple inspections at a facility.  The three facilities in
questions are all sources with high community visibility that have been of concern to the community.
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       The OIG states in the draft report that three facilities received a total of 64 inspections, which
works out to an average of 21 inspections per facility. MDE believes these numbers are an inaccurate
reporting of the facts by the OIG that needs to be changed in the report.

EPA RESPONSE

       We agree with the findings expressed in this chapter and agree with the proposed
recommendation. The OIG report goes into detail concerning how MDE could use its inspection
resources more effectively if it targeted inspections to facilities where inspectors are more likely to
detect violations. It is not effective to conduct numerous inspections of the same quality at the same
source year-after-year with the same result. On a number of occasions, EPA Region 3 has suggested
that MDE spend its resources more effectively by conducting fewer, more thorough inspections and
documenting them better. MDE declined this opportunity.

       Regarding the Recommendation that Region 3 work with MDE officials to better target and
use inspection resources to optimize inspection results, we concur and will offer MDE the opportunity
to engage in a Compliance Monitoring Strategy which will focus on quality and not quantity.

OIG EVALUATION

       We do not agree with MDE that  Chapter 5 should be deleted from this report. This chapter did
address one of the purposes of this audit, which was a review of MDE's  inspections. We also disagree
that the OIG is not qualified to offer an opinion in this area.  Our office has recently conducted several
audits of EPA's air program. Moreover, our audit team included a member with nearly 30 years of
experience in the air program.

       We believe that it is not prudent  to perform 64 inspections while  issuing only one NOV and
responding to two complaints. We recognize that perhaps multiple inspections could be appropriate at
these three facilities, but not an average  of 21 inspections at each facility when there was no
documented justification.

       MDE contends that the number of inspections we reported was inaccurate because 25  of the 64
inspections were observations.  We disagree because whether the visit to the facility was called an
observation or an inspection, the fact remains that MDE inspectors visited these three facilities a total
of 64 times. Also, our draft report did recognize that 25 of MDE's visits were observations and not
Level 2 inspections.

       EPA's comment that it had previous concerns about  the multiple inspections MDE performed
is noted. However,  effective oversight by EPA should have placed the requirement to more
effectively focus resources in MDE's Section 105 grant prior to this time.
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APPENDIX A - MDE'S RESPONSE TO DRAFT REPORT
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APPENDIX B - EPA'S RESPONSE TO DRAFT REPORT
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                             APPENDIX C - DISTRIBUTION
Headquarters

Office of Inspector General - Headquarters (2421)
Agency Audit Followup Coordinator (3304)
Agency Audit Followup Official (3101)
Assistant Administrator for Enforcement & Compliance Assurance (2201 A)
Assistant Administrator for Air & Radiation (6101)
Associate Administrator for Congressional & Legislative Affairs (1301)
Associate Administrator for Communications, Education & Public Affairs (1701)
Associate Administrator for Regional Operations & State/Local Relations (1501)
EPA Library (3403)

EPA Region 3

Regional Administrator (3RAOO)
Director, Air, Radiation & Toxics Division (3 ATOO)
Director, Office of External Affairs (3EAOO)
Chief, Grants & Audit Management Branch (3PM70)
Regional Library (3PM52)

Other

Secretary, Department of the Environment
  State of Maryland
Director, Air and Radiation Management Administration
  State of Maryland
Office of Inspector General - Divisional Offices
General Accounting Office
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