Particle-Size-Dependent Efficiency of Air Cleaners
Research Triangle Inst., Research Triangle Park, NC


Prepared for:
Environmental Protection Agency, Research Triangle Park, NC
1991

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 AEJiRL-P-815
                                 TECHNICAL REPORT DATA
                          (Iteasf read famvctiaiu on thf tcven? be
1. REPORT NO,
 EPA/60Q/A-93/179	
1. TITLE AND SUBTITLE
 Particle-size-dependent  Efficiency of Air Cleaners
                                                        B. REPORT DATE
                                                        0, PERFORMING ORGANIZATION CODE
7. AUTHOHIS)
 D. S. Ensor and J. T.  Hanley (RTI), and L. E.  Sparks
 (EPA)
                                                        8, PERFORMING ORGANIZATION REPORT NO.
9. PERFORMING ORGANIZATION NAME AND ADDRESS
 Center for Aerosol Technology
 Research Triangle Institute
 P. O.  Box 12194
 Research Triangle Park,  North Carolina  21109
                                                        10. PROGRAM ELEMENT NO.
                                                        11, CONTRACT/CHANT NO,
                                                         CR814169
12. SPONSORING AGENCY NAME AND ADDRESS
 EPA, Office of Research and Development
  Air and  Energy Engineering Research Laboratory
  Research Triangle Park, North Carolina  27711
                                                        13. TNr-t OF REPORT AND PERIOD COVERED
                                                         Published paper; 9/89-12/90
                                                        14. SPONSORING AGENCY CODE
                                                         EPA/600/13
is,SUPPLEMENTARYNOTIS AEERL prelect officer is  Leslie E. Sparks. Mail Drop 54,  919/
 541-2458. Presented at ASHRAE IAQ 91.  Washington, DC, 9/2-5/91.
ie, ABSTRACT The paper gives results of tests with media filters,  electrostatic filters,
 and electronic air cleaners,  It also discusses results from system qualification
 tests to detect system artifacts. The collection efficiency of air cleaners as a func-
 tion  of particle diameter must be known  to predict their  ability to control specific
 sources.  Collection efficiency from 0^01 to 3  micrometers has been measured with
 condensation particle counters and white-light  and  laser' particle  counters. The
 challenge aerosol is generated by nebulizing solutions to allow stability with respect
 to size distribution and concentration.
17.
                              KEY WORDS AND DOCUMENT ANALYSIS
                 DESCRIPTORS
 Pollution
 Air Cleaners
 Aerosols
 Efficiency
 Particle Size
 Fibers
 Filters	
                                           b, IDENTIFIERS/OPEN ENDED TERMS
                                            Pollution Control
                                            Stationary Sources
                                            Electronic Air Cleaners
                                            Fibrous Filters
                                                                     c. COSATI Field/Group
13 B
13A. 131
07 D
1.4G

HE
18. DISTRIBUTION STATEMENT
 Release to Public
                                            1», SECURITY CLASS (This Report I
                                            Unclassified
                                                                     •>i. NO. or PAGES
                                            20. SECURITY CLASS jThispagt)
                                            Unclassified
                                                                     22,
EPA f'jrm 1220 I (t-73|

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                                                                                    EPA/600/A-93/17Q
Particle-Size-Dependent Efficiency
of Air Cleaners
D& Eusor, Ph.D.
J.T. Hanta?
L.E. Sparks, Pk.D,
ABSTRACT
    The collection efficiency of air cleaners Of a function of
particle diameter must be Known to predict their ability to con-
trol specific sources. Collection efficiency from &OI tojpmku
been measured with condf root ion particle counters and white-
li$ht and laser panicle counters, The thallente aerosol is ten-
anted by nebulivnj solutions re allow stability with respect»
size distribution and concentration. The results of teas with
media filters, electrostatic filters, and electronic air cleaners are
reported. In addition, results from system qualification resit tc
detect system artifacts are discussed.

INTRODUCTION
    The demand for energy-efficient buildings has changed
requirement! for initiation design.  Air cleaning by removing
pollutants from recirtulated indoor air is a potential option for
using outskk air (ASHRAE 1989). Also, it may be necessary to
remove pollutants and allergens from incoming outdoor air to
protect sensitive individuals. Air cleaner (*rformatice depends
on the removal  efficiency of the air  cleaner, the volume of aii
treated, and the ability of ihe heating, ventilating,  and  air-
conditioning (HVAC) system to transport air to the cleaner,
These effects can be estimated using an indoor air quality simu-
lator (Owen et al.  1919).
    The efficiency of an air cleaner depends in part on the
panicle diameter of the contaminant. Therefore, both the
particle-size distribution of the contaminant and the particle*
titt-dependeat collection efficiency  of the air cleaner must be
known to compute the probability of its success in controlling a
problem.

TEST PROGRAM
    The experiment*! protocol examines two test variables:
volumetric flow (face velocity) and particle diameter. The volu-
metric flow may vary widely in installations depending on venti-
lation system design. The range of particle diameter (0.01  to 3
pro) provides information on  how well a niter performs at
reducing aerosols in the respirabk size range.
    Air cleaner efficiency was measured for units up to 2 ft by 2
ft (0.6 m by 0.6 m) ai shown in Figure I. The test procedure is
described in detail by Hanky et *L (1990). The test section and
                  attached transitions are constructed of stainless steel, and the
                  ducting of the system is 8 in. (20 cm) diameter PVC pipe. The
                  aerosol concentration was measured upstream and downstream
                  of the test section to obtain the challenge and penetrating aero-
                  sol concentrations, respectively. The penetration aerosol sample
                  tap is located sufficiently far downstream of the test section to
                  allow for the complete mixing of any penetrating aerosol with
                  the entire airstream. Because the downstream ducting runs back
                  under the test section, the challenge and penetrating aerosol
                  taps are located near each other, thereby facilitating aerosol
                  sampttni and reducing sample line length.
                      The entire test system is located within a Gass 100 clean-
                  room (fewer than 100 particles greater than O.S jun/ft1 [O.S
                  pm/0.0283 m3)) to minimize possible measurement artifacts.
                  The cleanroom also served as the source of clean air used tc
                  establish near-zero concentration conditions on the penetration
                  samples before the cleaner was challenged with the text aerosol.
                  Because the system operates with p »uti« pressure (blower on
                  the upwind side of the air cleaner) and the system is in a clean-
                  room, the downwind access door eta be opened while the sys-
                  ttm is operating to allow tar downwind face of the filter to be
                  scanned with a sampling prone to detect areas of aerosol pene-
                  tration. The ability to scan the ur cleaner while it is mounted in
                  the test duct has proved to be a great advantage, because it
                  allows for investigation of aerosol penetration due to sneakage
                  vs. penetration due to low-efficiency collection.
                       Aerosol instrumentation used for the filtration efficiency
                  tests included a differential mobility panicle tizer (DMPS), a
                  laser aerosol spectrometer (LAS), arid an optical particle coun-
                  ter (OPC). The DMPS was operated at particle diameters of
                  0.01,0.03,0,1, ami 0.3 jun. The DMPS sampling rate was 0.071
                  cfm (2.0 L/min), of which 0.11 cfm (0.30 L/min) was directed to
                  the instrument's particle counter. The LAS operated over the
                  size range of 0.09 to 3 jun in 16 sizing channels with a flow rate
                  of 0.0021 cfm (0.060  L/min).  The OPC covered the size range
                   from 0.3 to 10 urn in 16 sizing channels with a flow rate of 0.2S
                  cfm (7.1 L/min). The downstream face of the cleaner  was
                  scanned with a second laser particle counter covering the size
                  range from OJ. to 5 jun.
                       The lest aerosol was solid potassium chloride (KG) gener-
                   ated from an aqueous solution. Laskin and Collisoo nozzles
D& £*MH is DirectM tod IT. Mtatey is Xaearch Environmental Sdeoiia, Center for AetmtA Teehadof y, Reuuca "Mangle Institute, Bacardi Tri-
angle Park, NC. 'LJL Sptfkf a Senkx Chemical Engineer, Ait ud Energy Ensineerifif Research laboratory, US. Emifonmeniai Protection Afeacy,
Rttea/cto Triui|k Park.

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                                           Schematic diagram qfw dtan* tat MI /aeiUiy
were used to |en«rtt« the challenge aerosol. Upon generation,
the aerosol wu passed through a charge neutralizer to neutralue
any eleciro*atic charge on tlie aerosol Potassium chloride was
selected as the test aerosol because of its relitively high water
solubility, high deliquescent humidity, known cubic shape, and
low toxiciiy, By varying the saline concentration of the aerosol
solution and the operating air pressure of the generator, the
mean diameter of the challenge aerosol was controlled. Beer use
the tests spanned a Urge range of panicle silts (0,01 to 3 Mm),
the challenge aerosol was generated using a range of generator
operating conditions and saline concentrations.
    PC* each test, nitration efficiency  was calculated  from
measurements of panicle concentration  upstream and down-
stream of the air cleaner. The sampling sequence consisted of
obtaining three consecutive upstream samples, followed by six
consecutive downstream samples, followed by three additional
upstream samples. The ratio of the aveuge of the six down-
stream countt to the average of tne six upstream counts was then
used to compute the filtration efficiency. Each sample was of
1 minute's duration.  Approximately 3 minutes was allowed
between switching the sample line bom upstream to down-
stream (and vice vena) to allow purging of the sample line
and particle counters. Tbe testa were performed with 50%,
100%, and  200% of rated nominal face velocities.  Tbe
coefficient of variation (standard deviation divided by the
mean) for most of tne panicle diameters measured is less
than 5% for repetitive measurements.

RESUU1
    The analysis of the panicle concentration dau wai directed
M determining the nitration efficiency at seven specific particle
diameters; 0,01,0,03,0.10,0.3$, 0.90,1.7J, and 2.50inn. Several
of these sizes wr*1 measured with more than one of the aerosol
instruments. For example, at 0.3 pin, all three instruments
(DMPS. LAS, and OPQ provided data. In these cases, the data
from the instrument  yielding the greatest number of panich
counts per minute were used to compute the filtration effi-
ciency. In practice, this resulted in the DMPS being used
for the 0.01- and 0.03-ura particle sizes, the LAS lor the
0.1 um ate, sod the OPC for the  remaining larger sizes.
   to cover this range of  particle  sizes, each test con-
sisted of two separate runs.  For the first run, the aerosol
generator condiuooa (i.e., air pressure and salt concentra-
tion in the aqueous nebulizer solution) were set to generic
a challenge aerosol having a mean diameter of approxi-
mately 0.02 un.  With this aerosol, the filtration efficiency
measurements at 0.01  and 0.03 urn  were performed.  .*or
the second run, the aerosol generator was adjusted to pro-
vide an aerosol with a mean diameter of about 0,1 um and
the remaining particle sizes were evaluated.  Using this
two-run  approach, the challenge aerosol concentration
yielded a minimum of 500 particle counts per minule at
each of  the  seven  panicle  sizes  and  kept the maximum
count  rates well below the instrument's upper  counting
limits.
    Sample results for five sir ckaners are presented. Pour of the
air cleaners wen pleated paper media  types fe ivtag ASHRAE
atmospheric dust spot efficimc % of 4C%, 6S% 85%, and 95%.
The fifth air cleaner was an electronic ait cleaner consisting of a
coarse metal mesh prefllter and a corona discharge ionization
section followed by collection plates. The nitration -fficiencws
of the electronic  air cleaner at the three test face velocities are
presented in Figure L Ov« the size range from 0.03io 3 0n, the
efficiency was approximately 15% for  the lower two flow rates
(90 and ISO ft/min [0.46 and 0.91 mAJ). Over this same site
range, however, the efficiency at the  high flow rate (360 ft/min
(1.12 m/sl) was significantly lower.  At all three flow rates, the
filtration efficiency decreased sharply as particle size decreased
below 0.03 no. lie lower efficiency  at  these small particle sizes
is currently attributed to inadequate charting of snail particles
by the specific air deaner tested. A smsEst minimum efficiency
at 0.3->»rn diameter was also observed as a resuh of the transition
between the boundary of diffusional  charging and  field
charging.
                                                       135

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    10

    IB


    •0

    to

    *0
•  «0 «/m« (0 U m/i|

• XC Uifun (1 U «*)
      Od*              01               *               *o
                       PurbCl* r*m*»« (,ml

Flfitff i  Filtration efficiency vi lotiriihm of particle diameter for
         I He tttcironic air cleaner us various fan velocities
                                                         The filtration tfficif neks of « aeries of ventilation filters
                                                     are shown in Figure 3, The ASHR AE rating is for the atmo-
                                                     spheric dust spoi test (ASHRAE 1^6), the characteristic mini-
                                                     mum efficiency at about O.I ion is at the boundary of diffusion*]
                                                     collection for  very small  panicles and of interception and
                                                     impaciion  for large  particles. Aerosols of interest, such as
                                                     tobacco smoke, have  the maximum number of panicles in the
                                                     same size range (O.I |im).

                                                     SUMMARY
                                                         Air cleaner efficiency depends on particle diameter and
                                                     flow rate for reduction of indoor pollutants. The measured
                                                     particle-siie-dependent collection efficiencies for both elec-
                                                     tronic and  fibrous media Tillers show the effect of collection
                                                     mechanisms.
                                                     REFERENCES
                                                     ASHRAE. 1916. ASHRAE Standard $21976, MtlHod of f«*Mf
                                                        aircltenint dtocts v»d on ttiurtl witilttion for nmovlng
                                                        partinJoitmaittr. AilMiu. Anerkan Society of Haiiaf, Rifriger-
                                                        ating, and Aw-CoMlitio&iDg Engineers, Inc.
Ftttmuon ffftcmmiy vs. lotanthm of par licit diamtter for
f At jbur ASHRA E-reitd filttn at a nominal fact velocity
                                                              ASHRAE, \W.ASHMESia«leHt63l9».
                                                                blt Moor tir quility. Ailioi*: Amerkao Society of Heating.
                                                                Rtfriger»um, and AirCowUiioniag Engineen, Inc.

                                                              Hanky. J.T., FAD. Smith, PA Uwless. D.S. Ensor, and LJE. Sparks.
                                                                1990. "A hisdanefktai evaluation of to electronic air cleantr?'
                                                                Pncttdtnii of ilu Flfili Inltrnotwnai Con}trt*(i on l*dow Air
                                                                Quality and Climate, pp. 143-1 JO Toronto, Ctaada, July 29-Au|uit
                                                                3. Otiawi: Interoatioi. .1 Conkrtoct on Indoor Air Quality and
                                                                Climate, Inc.

                                                              Owen, NX., PA  Lawless, T. \anuunoto,  D,S Eawr, and I.E. Sparks.
                                                                19g9. "I AQPC An indoor air qu»i"y umulatorT TV Human tqva-
                                                                iion. Htalih aid comfort, pp 158-163 Mlana: American Society
                                                                of Huting, Refnieraiing, and Air-Conditio.vn| Engineen, Inc.
                                                 136

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