EPA/600/A^93/183 A19 Removal Efficiencies in Terms of Particle Size and Concentration in a Suburban Home of Console Air Cleaners Raymond S. Steiber and Leslie E. Sparks Air and Energy Engineering Research Laboratory United States Environmental Protection Agency Research Triangle Park, North Carolina 27711 ABSTRACT Data are presented on the removal efficiencies of two commercially available console air cleaners, one equipped with a high efficiency filter, the other with an electrostatic precipitator (ESP). Room air particle size distribution is examined in detail both before and during use, and time-slice data are given on the effect on overall concentration of the operation of the units. The data show that both the filter-equipped unit and the ESP unit are highly efficient at removing particles with diameters of 1.0 micrometer and larger, the size range of pollens and spores, but less efficient at removing submicrometer particles. The paper concludes with a brief discussion of the cost/benefits of each unit. ------- A19 INTRODUCTION In response to public concerns about environmental tobacco smoke, allergens, and other sources of indoor air pollution, a host of air cleaners, ozonators, and negative ion generators have come on the market. The manufacturers of these products frequently make broad claims about their efficacy, substantiating them with testimonials and little else. The purpose of this paper is to present data on two console-size air cleaners, one equipped with a high efficiency filter and the other with an electrostatic precipitator (ESP). Both units are produced by the same manufacturer and are marketed under their own name and also under the house name of one of the nation's larger retail chains. Our aim in this work was both to compare the two types of air cleaners and to define their operating parameters in a typical setting in which they might be used. EXPERIMENTAL The Association of Home Appliance Manufacturers (AHAM) has developed test methods for evaluating air cleaners based on their ability to clear a test chamber containing a known concentration of particles. While this method can provide useful information, it does not really test in-room air cleaners under the conditions in which they are likely to be used. Therefore, we decided to design an experiment that more closely reflected the homeowner's actual experience. The experiment was set up in the master bedroom of a typical suburban house. The room was approximately 168 square feet in area, and the tests were run with the doors and windows shut so that the room would constitute a single site. The measuring device was an Amherst (API) Mach II Aerosizer. This instrument uses time- of-flight (drag coefficient) between two laser beams to determine particle size and also provides count rates and count totals for each size it measures. Using air flow rates at the intake and the known density of the material being sampled, one can also use instrument data to calculate total mass. The calibration of the instrument was checked using monodisperse polystyrene latex spheres (PSL). Counting efficiency was checked by comparing its response to a PSL aerosol against that of a LASE-X particle counter. The results showed that Aerosizer counting efficiency dropped rapidly for PSL particles smaller than about 0.7 micrometer in diameter. Shakedown runs had indicated that background particulate levels varied too widely to allow for an adequate determination of removal efficiencies. Therefore, we decided to use a particle generator in order to maintain room air concentrations. The generator consisted of an ultrasonic cool mist humidifier whose reservoir had been filled with a 5 gram/liter solution of potassium 2. ------- A19 chloride (KC1) in deionized water. Preliminary tests had shown that humidifier moisture output, and hence KC1 output, was reproducible at the same setting within + 15%, and this was deemed adequate for the work to be done. It should be noted at this point that a low humidifier setting was used, and that the moisture added to room air was minimal. Figure 1 shows the relative positions of the detector, the air cleaner, and the particle generator within the room. Except for a stand to elevate the particle generator to a height of approximately 1.5 meters and a table to support the detector, the room contained no furniture. The floor was covered with wall-to- wall carpeting. The tests were conducted as follows: First a background run was made with the humidifier off in order to determine room levels of particulate. Then the humidifier was turned on and allowed to run continuously throughout the test. In some tests the air cleaner was switched on as soon as room levels of particulate had reached an adequate concentration (10,000-12,000 counts/second on the detector). In other cases the humidifier was allowed to run as long as 2 or 3 hours before the air cleaner was activated. In the latter tests it was noted that at the setting used (25-30 milliliters/hour) particulate levels reached a plateau of 12,000- 15,000 counts/second after a period of 80 minutes and no further increases were seen. Similar tests were run with both the unit containing the high efficiency filter and the one equipped with an ESP. RESULTS Both the unit equipped with the high efficiency filter and the one with the ESP behaved in a similar manner. As soon as either was switched on, there was an immediate decrease in room particulate concentrations. By the time 20 or 30 minutes had passed, concentrations had fallen to a level near the lowest detection limit of the instrument (10-008 milligrams/cubic meter) . This means that not only was the humidifier-generated particulate being removed, but a substantial portion of the background as well. Figure 2 shows variations in particle concentrations over the course of a 360 minute run. The unit being tested was the one equipped with an ESP. At time zero (A) , the particle generator was turned on and allowed to run throughout the test. After 120 minutes (B), the air cleaner was activated, and there was a steady decrease in concentration over the next 20-30 minutes. After 300 minutes the air cleaner was switched off again (C), and particulate concentrations immediately increased. In addition to the ESP, this unit also contains a metal foil prefilter and an activated carbon backup filter. In order to determine the effect of these filters, 3. ------- A19 the ESP was removed and the unit activated with the switch in the fan-only position (D). No statistically appreciable decrease in particulate concentrations occurred, indicating that the prefilter and the backup filter were playing a minimal role in the removal process. Figure 3 presents similar data from one of the tests with the unit equipped with a high efficiency filter. As can be seen, the results were roughly the same. Figure 4 presents data from the ESP runs in terms of particle size removal efficiency. The upper curve represents a profile of the particle size distribution in the room with only the particle generator, in operation. The lower curve shows how that size distribution is altered by activating the ESP. As can be seen, particle removal by the ESP was 100% for particles 1.05 micrometers in diameter and larger. Removal rates for particles smaller than 1.05 micrometers were somewhat less impressive, but still encompassed several orders of magnitude. To put this in perspective, most fungal spore diameters lie in the range of 1-2 micrometers, while pollens are usually 30 micrometers in diameter and larger. Figure 5 shows particle size removal efficiencies for the filter-equipped unit in terms of penetration. Penetration is a term which for mathematical purposes assumes that all the particles in a given area are passing through a media and that some are being collected while others are "penetrating." Once again removal efficiencies for particles above 1.05 micrometers were 100%. However, the dropoff in filter collection below that size was somewhat steeper than for the ESP. In examining these data and also the data presented in Figure 4, consideration should be given to the limits of the detection device. That is to say, particles smaller than 0.7 micrometer are simply not being counted effectively, and there is an absolute cutoff around 0.5 micrometer. This means that room concentrations of submicrometer level particles were probably much greater both before and during these runs than is shown by the data. In regard to the physical operation of the units, it appeared that short-circuiting did not occur. This is the phenomenon in which exhaust from the rear of the unit circles around and is taken in the front again, thereby limiting the amount of room air that is cleaned. In the units examined, the fan is mounted in a position horizontal to both the intake and the exhaust grills. This causes the intake air and the exhaust air to enter and leave at separate angles, and that and the size of the fan are the probable reasons why short circuiting is not a problem. CONCLUSION In summary, both the air cleaner equipped with the high 4. ------- A19 efficiency filter and the one with the ESP were high effective at removing particles 1.0 micrometer and larger and also had reasonable removal rates (several orders of magnitude) for smaller particles. Since pollens and fungal spores, two of the most common causes for allergenic responses in indoor environments, both lie in diameter sizes 1.0 micrometer and larger, these types of units would be useful as amelioratives in single-room settings. The manufacturer recommends that under conditions of continuous use the filter be changed frequently. The ESP, on the other hand, requires only periodic cleaning with detergent and water, which means that it would be less costly to maintain. However, it should be noted that, even when equipped with activated carbon filters, ESPs can emit ozone. At the face of the unit that was tested, ozone levels of 14 parts per billion were measured with the fan at its highest setting. This is well below the Occupational Safety and Health Administration's limit for continuous exposure, but could be annoying just the same. In terms of whole house air cleaning, the best choice would be an ESP directly installed in the HVAC system. These units are relatively inexpensive, have a good track record, and are easy to maintain. However, there are locations--offices, shops, rental property—where an in-duct ESP may not be an option. In those cases console units such as the ones examined in this paper offer a useful alternative. DISCLAIMER Mention of commercially available equipment is for information purposes only and does not constitute an endorsement by the United States Environmental Protection Agency. 5. ------- o c i Particle Generator r Intake Nozzle n Detector Window Air Cleaner Hall Door Bathroom Door Figure 1. Test layout. Room not drawn to scale. ------- £ c c 0> u c o o r (0 a 10 9 8 7 6 5 3 2 1 0 B A. Particle generator turned on B. ESP unit turned on C. ESP unit turned off D. Unit fan turned on. but not ESP 0 50 100 150 200 250 300 350 400 Minutes Figure 2. Particulate removal test with ESP-equipped air cleaner. ------- 00 0> n cb £ *-* c Q) O C O O J r (0 Q. 10 9 8 7 6 5 3 2 1 0 B 50 A. Particle generator turned on B. Filter unit turned on C. Filter unit turned off D. Filter unit turned on again 100 150 Minutes 200 250 300 Figure 3. Particulate removal test with air cleaner equipped with high-efficiency filter. ------- c (0 *•* c 0) u c o O CO Q. 1000000 100000 10000 1000 ESPoff —(AT— Average on 100 0.1 1 Particle diameter (jjm) 10 Figure 4. Particle size distribution in room before and during testing with ESP-equipped air cleaner. ------- 1 c _o *•* o ID C O MM1 03 LM *«• 0) c Q) Q- 0-1 0.01 0.001 0.0001 0.1 1 Particle diameter (pm) 10 Figure 5. Particle size distribution in room in terms of penetration during a test with air cleaner equipped with a high-efficiency filter. ------- AEBRL-P-1030 TECHNICAL REPORT DATA (Please read Instructions on the reverse before comple 1. REPORT NO. EPA/600/A-93/183 3, 4. TITLE AND SUBTITLE Removal Efficiencies in Terms of Particle Size and Concentration in a Suburban Home of Console Air Cleaners 5, REPORT DATE G. PERFORMING ORGANIZATION CODE 7. AUTHOR(S) Raymond S. Steiber and Leslie E. Sparks 8. PERFORMING ORGANIZATION REPORT NO. 9. PERFORMING ORGANIZATION NAME AND ADDRESS 1O. PROGRAM ELEMENT NO. See Block 12 11. CONTRACWGRANT NO. NA (Inhouse) 12. SPONSORING AGENCY NAME AND ADDRESS EPA, Office of Research and Development Air and Energy Engineering Research Laboratory Research Triangle Park, NC 27711 13. TYPE OF REPORT AND PERIOD COVERED Published paper; 2~9^92 14. SPONSORING AGENCY CODE EPA/600/13 15. SUPPLEMENTARY NOTES AEERL project officer is Raymond S. Steiber, Mail Drop 54, 919/541-2288. AWMA National Conference, Denver, CO, 6/14-18/93. 16. ABSTRACT The paper presents data on the removal efficiencies of two commercially available console air cleaners, one equipped with a high efficiency filter, the other with an electrostatic precipitator (ESP). Room air particle size distribution is exa- mined in detail, both before and during use, and time-slice data are given on the effect on overall concentration of the operation of the units. The data show that both the filter-equipped unit and the ESP unit are highly efficiency in removing particles with diameters of 1.0 micrometer and larger, the size range of pollens and spores, but less efficient at removing smaller particles. The paper concludes with a brief discussion of the cost/benefits of each unit. - 17. KEY WORDS AND DOCUMENT ANALYSIS DESCRIPTORS b.lDENTIFIERS/OPEN ENDED TERMS c. COSATI Field/Group Pollution Filters Air Cleaners Particle Size Removal Efficiency Electrostatic Precipitators Pollution Control Stationary Sources Particulate Particle Concentration 13B 13A, 131 14G 13. DISTRIBUTION STATEMENT Release to Public 19. SECURITY CLASS {This Report)' Unclassified 21. NO. OF PAGES 11 20. SECURITY CLASS (This page} Unclassified 22. PRICE EPA Form 2220-1 (9-73) ------- |