United States Environmental Protection Agency National Risk Management Research Laboratory Research Triangle Park, NC 27711 Research and Development EPA/600/SR-96/065 June 1996 EPA Project Summary Evaluation and Analysis of Gas Content and Coal Properties of Major Coal Bearing Regions of the United States Sushma Masemore, Stephen Piccot, Eric Ringer, and William P. Diamond The report presents a compilation of quality assured data on gas content and coalbed reservoir properties for 11 major coal bearing regions in the U.S. The primary source of these data is the U.S. Bureau of Mines (BOM) gas con- tent measurements program conducted during the 1970's and 1980's. In order to enhance the utility of the BOM data, an evaluation was conducted to com- pile and quality assure the original data, and to adjust the data as needed to improve quality and representativeness. The report was compiled to provide access to these improved data at the basin level. Under this effort, the origi- nal raw data records for the core samples were provided by the BOM. The raw data were digitized to allow a computer to accurately and consistently perform routine quality assurance checks, consistently determine lost gas and total gas contents for each sample, and examine various corrections to the data. In addition, desorption constants for each coal sample were determined from time series desorption curves gen- erated from the original data. Additional data presented include the results of equilibrium adsorption isotherm tests performed by the Department of En- ergy (DOE) in 1983 for approximately 100 of the BOM coal samples. These results give important, basin level in- formation on the capacity of various coalbeds to store and release meth- ane. In order to provide context and background, the report also character- izes the geology and coal and coalbed methane resources in each major U.S. coal basin. This Project Summary was developed by EPA's National Risk Management Research Laboratory's Air Pollution Prevention and Control Division, Re- search Triangle Park, NC, to announce key findings of the research project that is fully documented in a separate report of the same title (see Project Report ordering information at back). Introduction The U.S. Environmental Protection Agency's (EPA) Air Pollution Preven- tion and Control Division (APPCD) has undertaken a study to identify the most practical and cost effective means to use coalbed methane control and utili- zation technologies to reduce methane emissions into the atmosphere. An ini- tial phase of this study was to charac- terize methane gas content in minable coalbeds of active coal producing re- gions across the country. A joint evalu- ation with the U.S. Bureau of Mines (BOM) was conducted to compile and quality assure the data gathered from the BOM's gas content measurements program executed during the 1970's and 1980's. The result of this multi- tiered quality assurance and computa- tional effort is a database titled the Refined Gas Content (RGC) database. This database and the results of gas content trend analysis are reported in the full report. The report presents a compilation of the gas content data and coalbed reservoir properties for major coal bearing regions of the U.S. The following paragraphs summarize the sources of data, data management and ------- quality assurance activities, and key find- ings on a national level. In 1972, the BOM developed the "Direct Method" (DM) for determining the gas con- tent of coal cores. The DM is based on measurements of the gas volume evolved from coal cores sealed in airtight canis- ters, where the total gas content is ob- tained as the sum of three gas volume determinations identified as desorbed gas, residual gas, and lost gas. The desorbed gas volume is determined from cumula- tive volume measurements made overtime as gas desorbs from the coal surfaces and microporous structure. A desorption rate curve may be developed from the cumulative desorbed gas volume versus time. This curve initially increases rapidly and eventually flattens out as gas sorbed onto the coal reaches equilibrium with at- mospheric pressure and methane concen- tration. The residual gas content is de- fined as the gas volume that is released when the core is crushed to a fine pow- der. Lost gas is defined as the gas that evolves from the core samples from the time that the coalbed is first encountered by the drill to the time the sample is sealed in the desorption canister. Since the development of the DM, sev- eral shortcomings have been identified that have raised questions about the quality of the original data. Examples of items not included in the DM are: accounting for oxygen sorption onto coal, accounting for liberation of other hydrocarbons in addi- tion to methane, correcting the gas vol- umes for standard conditions, and cor- recting for ash and moisture content. The original DM data were compiled and cal- culated manually. This introduced some quality and consistency problems. In par- ticular, the lost gas derivations were con- ducted somewhat inconsistently by differ- ent investigators and technicians over the years. In response to these shortcomings, the BOM developed and tested a modified version of the DM known as the "Modified Direct Method" (MDM). The primary change in the MDM is that the composi- tion of the desorbed and residual gas is determined and used to quantify the ac- tual volume of methane released, and to correct for the oxygen sorption effect. This change accounts for most of the differ- ence between DM and MDM results. Cor- rections are also made for ambient atmo- spheric conditions during sampling and testing, and for the ash and moisture con- tent of the samples. The currently pub- lished BOM data are based only on the DM results, and do not include MDM data. Regardless of the shortcomings of the original method, the large and geographi- cally representative data set compiled us- ing the DM is valuable for conducting mine ventilation analyses, coal mine degasification analyses, coalbed methane development assessments, and methane emission inventory development studies. Development of the RGC Database The BOM obtained gas content data for 1511 coal samples. Original raw data files were available for 1100 of these samples. Many of the available BOM files were incomplete. Missing data included coring time parameters required to calculate lost gas, sample weights required to calculate gas content, and incomplete or missing pages from the records of the desorption experiment. Due to lack of pertinent data required to determine total gas content, complete calculations could not be per- formed with confidence on 423 of the samples. That is, complete data neces- sary for RGC analysis were available for 677 of the original 1511 BOM samples (about 45 %). Several data processing, screening, and calculational steps were completed to as- sure the quality of the data, make neces- sary corrections and modifications, and develop total gas content and sorption time information for the samples. Examples of some of the exercises conducted in- clude: digitization of the data which auto- mated error checking and calculations; screening the data for completeness of information necessary for calculation of total gas content; developing time series desorption curves and screening graphi- cal data to identify outliers that might indi- cate errors in the original data; calculating lost gas values, using a standardized, com- puter assisted routine to ensure consis- tent results; and determining sorption times from desorption curves and Langmuir iso- therm constants from DOE adsorption data. In addition, the gas content on an ash/moisture free basis was calculated for samples where coal analysis data were available, and the effect of corrections for site barometric pressure and temperature conditions was examined using available national weather service data for a sub- stantial subset of the samples. Desorbed gas volume versus time plots (defined as desorption curves) can be used to determine rate constants such as sorp- tion time. Time constants are important in defining coalbeds which have the poten- tial to quickly outgas the largest quantities of gas. Sorption time is defined as the amount of time required to release 63% of the total gas contained in the coal at at- mospheric pressure. Sorption time has been identified as an effective measure of the diffusion rate and is used in coalbed methane reservoir simulator modeling. Sorption rate constants are useful to both coal mining and coalbed methane recov- ery operations. Adsorption isotherm data were gener- ated by the U.S. Department of Energy (DOE) for approximately 100 coal samples collected by the BOM. The volume of gas adsorbed was reported at five pressure stages ranging from 5 to 50 atm.* The DOE data were used to develop adsorp- tion isotherms (a plot of total gas adsorbed as a function of pressure) according to the Langmuir adsorption model. The iso- therm curve relates the gas storage ca- pacity as a function of coalbed reservoir pressure and is used to predict gas pro- duction potential as reservoir pressure is reduced. The equation for this isotherm curve is described by two constants: Langmuir volume and Langmuir pressure. Initial Corrections to BOM Gas Con- tent Data: Some errors and inconsisten- cies were found in the original desorbed and lost gas values. Residual gas results were determined directly from BOM labo- ratory experiments, and there was no need for corrections in the RGC data. Errors in the original desorbed gas values resulted from incorrect data entry, calculation er- rors, and failure to include all of the incre- mental desorbed gas volumes in the cu- mulative result. Errors in original lost gas values resulted mainly from imprecise ap- plication of DM procedures used to deter- mine lost gas values. Since the lost gas volume cannot be quantified directly, it is inferred from an empirical relationship between time and desorbed volume. This relationship is that, within the first hours after a core is ex- posed, the desorbed volume is a linear function of the square root of time. Some errors in lost time calculations in the origi- nal data were found and corrected. In the RGC analysis, lost time calculations were automated, and a computerized linear re- gression was executed on the first 10 desorbed gas volumes to determine lost gas. The impact of the corrections and re- finements that were made is most signifi- cant for the lost gas values. On average, (*) 1 atm = 98 kPa. ------- RGC lost gas values are about 24% less than the published BOM values. RGC lost gas values are lower in each of the ba- sins, ranging from -37 to -4% at the basin level. The largest differences were for the Arkoma and Raton Mesa Basins (-35 and -37%, respectively); however, the overall average is driven by the large number of samples from the Northern Appalachian Basin where the average difference was -22%. RGC desorbed gas values range from -9 to +19% at the basin level, but the overall average difference is zero. The relatively large increase evident for samples from the Greater Green River Basin (+19%) is notable. Except for samples from the Greater Green River Basin, there is little overall difference in total gas content between the published BOM and the RGC samples. Since lost gas values typically make up less than 5% of the total gas, relatively small in- creases in the corrected desorbed gas values tend to offset the larger decreases in lost gas values. Corrections for Ash and Moisture Content: The BOM conducted coal analy- ses on a selected number of the original coal samples. The BOM's original publi- cation presented ash content and appar- ent coal rank for each sample, and the remaining data were not published. These data are presented in the full report. Since it is generally true that methane is not adsorbed onto non-coal material, ash and moisture values can be used to make appropriate corrections on the total mea- sured gas contents. Total gas values for ash and moisture content were corrected for RGC samples. The ash and moisture weight percent distribution for the RGC samples is used to determine changes in total gas content when ash and moisture are corrected. Ash/moisture free gas con- tents are higher than the as received gas content by +9 to +34% at the basin level with an overall average of +21%. Corrections for Ambient Temperature and Pressure: It has been recommended that the volume of gas measured at ambi- ent or atmospheric conditions in the field be corrected for standard temperature and pressure. In the original BOM data, only the volume of gas at ambient conditions was used to determine total gas content of coal cores. Unfortunately, temperature and pressure at the sampling sites and during desorption analysis were not re- corded, so the correction to standard con- ditions could not be applied. In order to examine the effect of ambi- ent pressure and temperature variations on gas content data, temperature and pres- sure for the BOM sampling sites and sam- pling dates were obtained from National Weather Service data. Temperature and pressure data for 395 of the RGC coal samples were obtained, and conversion from actual to standard conditions (de- fined as 60°F* and 1 atm) was applied to these samples. The analysis may be lim- ited somewhat by the fact that ambient conditions during desorption testing may not be reflected if the samples were trans- ported away from the site for testing. How- ever, during the BOM sampling program, samples often remained at or near the site during much of the desorption testing. Thus, these corrections may be consid- ered reasonably representative overall.The corrections to total gas content values ranged from -3 to -21% at the basin level with an overall average of -6%. Data Summary and Trends The BOM/RGC database was reviewed and analyzed to examine (1) representa- tiveness of the data in terms of U.S. coal production, and (2) basin level trends in terms of gas content, gas content rela- tionships (e.g., with depth, coal rank), and reservoir properties (sorption time, and gas carrying capacity). The BOM/RGC database provides broad geographic coverage of major coal pro- ducing regions in the U.S. Nearly 90% of 1992 U.S. coal production is in the 11 major coal basins that are the focus of the full report. The BOM samples represent coals from 81 counties in 17 states. Some of the counties represented in the original data are no longer producing coal. In 1992, only 59 of the 81 counties represented in the original data were still producing coal. In 1992, there were 247 counties produc- ing coal in the U.S. Approximately 55% of 1992 production is in counties represented by BOM/RGC samples. Within each of the basins, gas content data for many different coalbeds are available. Gas Content Summary: The aggre- gated RGC and "as-published" BOM data were used to develop a range of com- monly encountered gas content values for each of the 11 basins. The data were grouped into five categories: 500 - 709, 300 - 499, 100 - 299, 50 - 99, and less than 50 ft3/ton.* The full report presents the number of coal samples within each of these ranges in each basin and the average sample depth. Total gas content can vary widely across a given basin and within a given coalbed depending on depth, rank, and other fac- tors; however, some trends are evident. Coalbeds in the Arkoma, Black Warrior, Central Appalachian, Northern Appala- chian, Greater Green River, and Raton Basins can contain very high levels of gas. Within these basins, the Mary Lee coalbed in Black Warrior, the Pocahontas No. 3 coalbed in Central Appalachian, the Williams Fork coalbed in Greater Green River, and the Peach Mountain coalbed in Northern Appalachian have coals which contain the highest gas contents; over 600 ft3/ton. The Arkoma and Black Warrior Ba- sins exhibit the most consistently high gas contents. Samples from the Central Ap- palachian Basin are evenly distributed across the full range of gas contents. Most Northern Appalachian Basin samples have gas contents less than 300 ft3/ton, with most between 100 and 300 ft3/ton. Most Illinois Basin coal samples have gas con- tents less than 100 ft3/ton. Samples from the Greater Green River Basin also ex- hibit the full range of gas contents, includ- ing some of the highest values repre- sented; however, many samples have low gas content and are associated with rela- tively shallow coal. San Juan and Raton Basin samples generally contain less than 300 ft3/ton, and are more concentrated at the lower gas content levels (less than 100 ft3/ton). Piceance Basin samples cover a broad range, but with most samples containing less than 100 ft3/ton. Powder River Basin coalbeds contain the least gas (generally less than 50 ft3/ton). The relationship of total gas content to coalbed depth and coal rank was exam- ined based on the complete RGC/BOM data set. In general, gas content is thought to increase with both depth and coal rank. Higher rank coals are associated with in- creased gas generation, and deeper coalbeds are associated with increased methane adsorption (due to higher pres- sures) and a higher probability of gas con- tainment. Gas content has been observed to increase more rapidly at shallower depths, then level off with increasing depth. A logarithm curve (i.e., Gas Content = a* In (depth) + b, where a and b are con- stants) provides a simple mathematical description of this general relationship. This functional form is used to represent the relationship of gas content with depth throughout the report. The relationship of increasing gas con- tent with coalbed depth and rank is evi- dent in the RGC/BOM data. Gas content O °C = 5/9 (°F - 32). O 1 ft=/ton = 3.1218 x ia5 m3/kg. ------- is seen to increase with depth, and low volatile coals are associated with the high- est gas contents, followed by medium and high volatile coals. In addition, the loga- rithm model appears to describe the data reasonably. There are also clear differ- ences at the basin level in the relationship of gas content and depth, both in overall gas content and in the rate of increase of gas content with depth. While the increasing trend of gas con- tent with depth and coal rank is evident in the data, this simple relationship does not fully explain the variability observed in the RGC/BOM gas content data. Regression (using the logarithm model) of total gas content versus depth is generally weak (r2 < 0.5), even when the data are segre- gated by rank. More robust relationships are sometimes observed locally within spe- cific coalbeds or counties, indicating that changes in local coal properties are im- portant. For example, it has been found that the microporous structure of coal is related to methane storage capacity. This is discussed in more detail below. Local relationships of gas content with depth are examined within basin level discus- sion of the full report. Sorption Time: Sorption time was com- puted from the time series desorption curves for each RGC coal sample. Sorp- tion time can vary significantly within a given basin; however, there are clear dif- ferences in sorption time among basins. The median sorption time across all ba- sins is about 30 days, and this value can be used as a benchmark for identifying regions with high, low, and average sorp- tion times. By this measure, Northern Ap- palachian and San Juan Basin coals can be characterized as slow desorbers, while Powder River and Raton Mesa coals des- orb most rapidly. Coals in the remaining basins can be considered "average" desorbers. Several figures in the full re- port compare the average sorption time of the basins. Sorption time indicates how rapidly ini- tial desorption from coal takes place, but does not describe diffusion through the coal matrix. Thus, sorption time alone can- not be used as an indicator of coalbed gas production. However, sorption time is a useful indicator of direct gas emissions from a coal mining operation, and from post-mining coal handling operations. Mines producing coal with high gas con- tent and low sorption time will likely pro- duce significant quantities of gas as coal is continually exposed by mining opera- tions. Run-of-mine coal emerging from such mines will continue to emit signifi- cant quantities of gas to the atmosphere during storage, handling, and transport op- erations prior to consumption. Gas Storage Capacity: The Langmuir adsorption isotherm is a model describing the gas storage capacity of coal as a function of pressure at a constant tem- perature. Generally, gas storage capacity increases with increasing pressure; in- creasing rapidly at first, and then leveling off to a maximum. For the full report, Langmuir adsorption coefficients (Langmuir volume and pressure) were calculated from the DOE results. These data are summa- rized in the full report. Langmuir volume varies considerably across the samples analyzed (ranging from 300 to over 3000 ft3/ton), but is symmetri- cally distributed with an average of about 1075 ft3/ton. There is some variability among basins; however, variability within basins is equally significant. That is, there seems to be no clear trend for coals from one basin to have significantly more or less adsorptive capacity than coals from another basin. Langmuir volume also seems largely independent of coal rank and depth. Gas content and desorption data are available for 36 of the 100 samples ana- lyzed by DOE. DOE did not specifically examine the relationship of gas content and sorption rate to Langmuir adsorption. Since the Langmuir curve represents the maximum gas storage capacity at a given pressure, the measured gas content should be less than or equal to the volume indi- cated by the Langmuir curve. Based on generalized information on the hydrostatic gradient (psi/foot) at the basin level and sample depth, it is possible to obtain a rough idea of the fraction of the volume indicated by the Langmuir curve repre- sented by the measured gas content. The gas volume predicted by the Langmuir model appears to be about a factor of 2 to 3 higher than the measured gas volume (corrected for ash/moisture content). This is based on calculations for a limited num- ber of samples at pressures exceeding 200 psi* from the Black Warrior, Central Appalachian, Northern Appalachian, and Raton Mesa Basins, and appears to be fairly consistent across basins. For some shallow samples from the Northern Appa- lachian Basin (less than about 200 psi bed pressure, or about 500 ft** deep), the measured gas content is near, and some- times exceeds the Langmuir model pre- diction. This may be an artifact of the pressure gradient's being non-representa- tive at shallow depths, or may be related to the rapid increase of Langmuir model predictions at low pressures. O 1 psi = 6.89 kPa. (**) 1 ft = 0.30 m. ------- Sushma Masemore, Stephen Piccot, and Eric Ringer are with Southern Research Institute, Chapel Hill, NC27514; and William Diamond is with the U.S. Bureau of Mines, Pittsburg Research Center, Pittsburgh, PA 15236 David A. Kirchgessner is the EPA Project Officer (see below). The complete report, entitled "Evaluation and Analysis of Gas Content and Coal Properties of Major Coal Bearing Regions of the United States, "(Order No. PB96- 185 491; Cost: $38.00, subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Air Pollution Prevention and Control Division National Risk Management Research Laboratory U. S. 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