United States
                   Environmental Protection
                   Agency
National Kisk Management
Research Laboratory
Cincinnati, OH 45268
                   Research and Development
EPA/600/SR-96/015
March 1996
& EPA     Project Summary
                    Nonprocess Solvent  Use  in  the
                    Furniture  Refinishing  and  Repair
                    Industry:   Evaluation  of
                   Alternative  Chemical  Strippers
                   S. L. Turner
                     Solvent-based chemical strippers are
                   currently used in the furniture repair
                   and refinishing industry to remove both
                   traditional and emerging low-VOC (vola-
                   tile organic compound) wood furniture
                   coatings. The purpose of this research
                   was to evaluate the feasibility of using
                   alternatives to high VOC/HAP (hazard-
                   ous air pollutant) solvent-based chemi-
                   cal strippers that are currently used in
                   the furniture repair and  refinishing in-
                   dustry to remove both traditional high-
                   VOC lacquer and emerging, low-VOC,
                   wood furniture coatings. Five alterna-
                   tive chemical strippers,  consisting  of
                   one industrial and four retail chemical
                   strippers, were screened. The specific
                   objectives of this research were to:
                     1. Conduct a laboratory evaluation of
                      the performance  of five alternative
                      chemical stripper formulations and
                      compare their performance to that
                      of  a traditional solvent-based
                      chemical  stripper formulation on
                      three  coatings  types found on
                      wood furniture substrates.
                     2. Assess, in a furniture refinishing
                      facility, the use  of  the best per-
                      forming alternative chemical strip-
                       per on traditional furniture coat-
                       ings and new emerging low-VOC
                      furniture coatings.
                     Alternative chemical strippers were
                   evaluated based on their stripping ef-
                   fectiveness compared to a methylene-
                   chloride-based stripper. A panel expe-
                   rienced in chemical stripping evaluated
                   the samples and selected the most ef-
                   fective  chemical stripper for further
                   evaluation.  An on-site assessment of
                   the best performing alternative chemi-
                   cal stripper from the  screening evalua-
tion took place at a Durham, NC, furni-
ture refinishing facility.
  This Project Summary was developed
by  the  National  Risk Management
Reserch Laboratory's Air Pollution Pre-
vention and Control Division, Research
Triangle Park, NC,  to announce key
findings of the research project that is
fully documented in a separate report
of the same  title (see Project Report
ordering information at back).

Project Background
  Ozone nonattainment and air toxic prob-
lems are among the most difficult environ-
mental issues facing  the U.S. Although
most large stationary sources of volatile
organic compound (VOC) emissions are
covered  by present or imminent regula-
tions, small perennial area sources of VOC
emissions may contribute significantly to
the  ozone nonattainment problem. Ac-
cording to a U.S. Environmental Protec-
tion Agency (EPA) source, "collectively
small  area sources may  contribute  as
much as 50%  of VOC emissions."
  Significant contributors to these envi-
ronmental issues are VOC emissions that
result from the use  of a wide range of
commercial/consumer products. Because
VOC emissions from most consumer/com-
mercial products cannot be controlled by
traditional add-on  control  devices, they
must be  mitigated by pollution prevention
techniques, such as product substitution,
product reformulation, use procedure al-
terations, and  other methods that  reduce
or eliminate VOC and  air toxic emissions.
As defined by the Clean Air Act Amend-
ments (CAAA) of 1990:
  The term consumer or commercial prod-
  uct means any substance, product (in-
  cluding paints, coatings, and solvents),

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  or article (including any  container  or
  packaging) held by any person, the use,
  consumption, storage, disposal, destruc-
  tion, or  decomposition of which  may
  result in the release of VOCs. The term
  does not include fuels or fuel additives
  regulated under Section 211, or motor
  vehicles, nonroad vehicles, and nonroad
  engines as defined under Section 216.
  A preliminary approach for evaluating
environmental problems associated with
nonprocess solvent uses is  to conduct a
study to  quantify and qualify VOC  emis-
sions from consumer/commercial products.
Using this approach, researchers can as-
sess the product's1 potential contribution
to increased  urban ozone levels and es-
tablish criteria for reducing environmental
impacts.
  Researchers have initiated several stud-
ies of the emissions from various catego-
ries of traditional consumer products. Tra-
ditional consumer products for the pur-
poses of this  report include:
  • personal  care  products  (e.g.,  hair
    sprays, deodorants, mouthwash),
  • household products (e.g., cleaners,
    laundry products, air fresheners),
  • automotive care  products (e.g.,  brake
    cleaners,  polishes, antifreeze),
  • adhesives and sealants (e.g., house-
    hold glues, wallpaper pastes, caulks),
  • lawn and  garden care products (e.g.,
    insecticide sprays and foggers,  herbi-
    cides), and
  • coatings and coating removers (e.g.,
    spray paints, chemical strippers, lac-
    quers)
  The definition  of consumer or commer-
cial products  contained  in the CAAA is
broad. It defines traditional consumer prod-
ucts and nontraditional  consumer  prod-
ucts,  such as paints, coatings, and sol-
vents, used in commercial and industrial
facilities.  Within this definition is some un-
certainty  concerning  the types of materi-
als, products, and/or processes that should
be included. Examples of these uncertain-
ties include solvent-containing roofing ma-
terials  and paving asphalt.  As research
efforts continue in this area, the scope of
consumer or commercial products will  be
better defined.
'Nonprocess solvents are defined as solvents used by
 industry, commercial operations, and/or individual con-
 sumers and are not a part of a manufacturing produc-
 tion line or incorporated into a product or chemically
 modified  as part of the manufacturing process.
 Nonprocess solvents usually evaporate either during
 or  shortly after their use. Cleaning and lubricating
 solvents are generally considered nonprocess sol-
 vents. An exception tothis is in-process parts cleaning,
 such as vapor degreasing
  The research presented in this report
has developed from two previously com-
pleted studies. The primary purpose  of
the first study was to gather and evaluate
existing data on nonprocess solvents used
in 15 different business categories. Based
on that study, several business categories
were  selected for further, more detailed
evaluation. The furniture  refinishing and
repair industry was one business category
selected for further research. The focus of
the second study addressed the  use  of
nonprocess solvents for furniture refinish-
ing and repair,  emissions  from these sol-
vents, and opportunities for  pollution pre-
vention. The second study final report has
been submitted to EPA for publication.
  Although the second study focused on
emissions of nonprocess solvents that are
defined as VOCs, the scope was  broad-
ened  to include nonprocess solvent use
of 1,1,1-trichloroethane  (1,1,1-TCA) and
methylene chloride (CH2C12). By  defini-
tion,  VOCs are  organic compounds that
participate in atmospheric photochemical
reactions,  contributing to the formation of
tropospheric ozone. Because these chemi-
cals  have negligible photochemical reak-
tivity,  1,1,1-TCA and CH2C12 are not clas-
sified as VOCs. However, both compounds
are classified  by the EPA as Hazardous
Air Pollutants  (HAPs).  In  addition, 1,1,1-
TCA is  classified as a Class 1,  Group V
controlled  substance because of  its strato-
spheric ozone  depletion  potential. Both
1,1,1-TCA and CH2CI2 are used  in  a vari-
ety of nonprocess applications; therefore,
information was gathered on the  use  of
these chemicals  as well. The  complete
project  objectives for the  second  study
were  to assess the uses  and emissions
from nonprocess solvents used  for furni-
ture refinishing and repair, and to recom-
mend pollution prevention and control mea-
sures that could be used to  reduce these
emissions.
  Evaluation  of solvent-based  chemical
strippers represents current  research.  Ini-
tially, five chemical strippers were  screened
and the most effective alternative chemi-
cal stripper was selected for further evalu-
ation. Alternative chemical strippers were
evaluated  based  on their  stripping effec-
tiveness compared  to a standard CH2CI2-
based stripper. An onsite assessment took
place at a local furniture refinishing facility
in Durham, NC. The EPA,  RTI, four North
Carolina coating suppliers, one local lum-
ber supply company, and  two local furni-
ture refinishing facilities participated in this
project.  This report presents the  results of
this segment of research.
  The information contained in this report
is likely to benefit the furniture refinishing
industry. Therefore, this report is intended
to be a  source for technology transfer.
Results will be made available to users of
solvent-based chemical strippers who are
seeking environmentally acceptable alter-
natives to these products and  local agen-
cies that help these individuals.

Conclusion  and
Recommendations
  The first objective of this project was to
conduct a laboratory evaluation of the per-
formance of alternative chemical strippers
and compare their performance to that of
a traditional  solvent-based chemical strip-
per on wood furniture coatings. From the
laboratory evaluation, Chemical Stripper 4
(d-Limonene) was  selected as  the  best
alternative chemical stripper. Its average
quality of coating removal was ranked as
7.9 on a scale from 0 to 10. The refmishers
on the panel of evaluators admired  the
condition  of  the wood coupons treated
with Chemical Stripper 4.
  The second  objective was to assess
Chemical Stripper 4 in  a  furniture repair
and refinishing facility. The refinisher per-
formed  the  onsite  assessment using a
chair seat, a square table top and a circu-
lar table top, and was  pleased with  the
removal  quality  following treatment of
Chemical Stripper 4 on the three surfaces.
He was equally  pleased to know that the
formation did not include constituents iden-
tified as toxic chemicals. However, he ex-
pressed some concern regarding the cost
of the alternative chemical stripper.  The
refinisher was given the remainder of the
1-gal  (3.8-L) sample, a  copy  of the  prod-
uct information, and the name of the sup-
plier with whom to establish personal con-
tact.  The use of the alternative  chemical
stripper as a viable substitute was left to
the discretion of the refinisher at the  host
facility.
  In addition to a viable substitute for  sol-
vent-based chemical strippers based  on
the effectiveness of the alternative chemi-
cal  strippers, the  potential effect  of  the
alternative chemical stripper on air emis-
sions  and the  related  cost were deter-
mined. Although VOC emission estimates
are higher for  Chemical  Stripper 4  (d-
Limonene),  it does not contain  constitu-
ents identified as HAPs. In addition, emis-
sion estimates were based on the amount
of chemical  stripper used per area.  The
total   surface area  covered  using  each
chemical stripper in this study was roughly
the same; however, the film thickness and
the amount of  each  individual chemcial
stripper applied  to  the  wooden  coupons
were  different. (The manufacturer's direc-
tions  and suggestions  were followed to
achieve  the  best  performance  of  each
chemical stripper.)

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   S. Turner is with Research Triangle Institute, Research Triangle Park, NC 27709.
   Robert C. McCrillis is the EPA Project Officer (see below).
   The complete report, entitled "Nonprocess Solvent Use in the Furniture Refinishing
     and Repair Industry: Evaluation of Alternative Chemical Strippers," (Order No.
     PB96-96-153416; Cost: $35.00, subject to change) will be available only from:
           National Technical Information Service
           5285 Port Royal Road
           Springfield, VA 22161
           Telephone: 703-487-4650
   The EPA Project Officer can be contacted at:
           Air Pollution Prevention and Control Division
           National Risk Management Research Laboratory
           U.S. Environmental Protection Agency
           Research Triangle Park NC 27709
United States
Environmental Protection Agency
National Risk Management Research Laboratory (G-72)
Cincinnati, OH 45268

Official Business
Penalty for Private Use $300
      BULK RATE
POSTAGE & FEES PAID
         EPA
   PERMIT  No. G-35
EPA/600/SR-96/015

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