United States Environmental Protection Agency National Kisk Management Research Laboratory Cincinnati, OH 45268 Research and Development EPA/600/SR-96/015 March 1996 & EPA Project Summary Nonprocess Solvent Use in the Furniture Refinishing and Repair Industry: Evaluation of Alternative Chemical Strippers S. L. Turner Solvent-based chemical strippers are currently used in the furniture repair and refinishing industry to remove both traditional and emerging low-VOC (vola- tile organic compound) wood furniture coatings. The purpose of this research was to evaluate the feasibility of using alternatives to high VOC/HAP (hazard- ous air pollutant) solvent-based chemi- cal strippers that are currently used in the furniture repair and refinishing in- dustry to remove both traditional high- VOC lacquer and emerging, low-VOC, wood furniture coatings. Five alterna- tive chemical strippers, consisting of one industrial and four retail chemical strippers, were screened. The specific objectives of this research were to: 1. Conduct a laboratory evaluation of the performance of five alternative chemical stripper formulations and compare their performance to that of a traditional solvent-based chemical stripper formulation on three coatings types found on wood furniture substrates. 2. Assess, in a furniture refinishing facility, the use of the best per- forming alternative chemical strip- per on traditional furniture coat- ings and new emerging low-VOC furniture coatings. Alternative chemical strippers were evaluated based on their stripping ef- fectiveness compared to a methylene- chloride-based stripper. A panel expe- rienced in chemical stripping evaluated the samples and selected the most ef- fective chemical stripper for further evaluation. An on-site assessment of the best performing alternative chemi- cal stripper from the screening evalua- tion took place at a Durham, NC, furni- ture refinishing facility. This Project Summary was developed by the National Risk Management Reserch Laboratory's Air Pollution Pre- vention and Control Division, Research Triangle Park, NC, to announce key findings of the research project that is fully documented in a separate report of the same title (see Project Report ordering information at back). Project Background Ozone nonattainment and air toxic prob- lems are among the most difficult environ- mental issues facing the U.S. Although most large stationary sources of volatile organic compound (VOC) emissions are covered by present or imminent regula- tions, small perennial area sources of VOC emissions may contribute significantly to the ozone nonattainment problem. Ac- cording to a U.S. Environmental Protec- tion Agency (EPA) source, "collectively small area sources may contribute as much as 50% of VOC emissions." Significant contributors to these envi- ronmental issues are VOC emissions that result from the use of a wide range of commercial/consumer products. Because VOC emissions from most consumer/com- mercial products cannot be controlled by traditional add-on control devices, they must be mitigated by pollution prevention techniques, such as product substitution, product reformulation, use procedure al- terations, and other methods that reduce or eliminate VOC and air toxic emissions. As defined by the Clean Air Act Amend- ments (CAAA) of 1990: The term consumer or commercial prod- uct means any substance, product (in- cluding paints, coatings, and solvents), ------- or article (including any container or packaging) held by any person, the use, consumption, storage, disposal, destruc- tion, or decomposition of which may result in the release of VOCs. The term does not include fuels or fuel additives regulated under Section 211, or motor vehicles, nonroad vehicles, and nonroad engines as defined under Section 216. A preliminary approach for evaluating environmental problems associated with nonprocess solvent uses is to conduct a study to quantify and qualify VOC emis- sions from consumer/commercial products. Using this approach, researchers can as- sess the product's1 potential contribution to increased urban ozone levels and es- tablish criteria for reducing environmental impacts. Researchers have initiated several stud- ies of the emissions from various catego- ries of traditional consumer products. Tra- ditional consumer products for the pur- poses of this report include: • personal care products (e.g., hair sprays, deodorants, mouthwash), • household products (e.g., cleaners, laundry products, air fresheners), • automotive care products (e.g., brake cleaners, polishes, antifreeze), • adhesives and sealants (e.g., house- hold glues, wallpaper pastes, caulks), • lawn and garden care products (e.g., insecticide sprays and foggers, herbi- cides), and • coatings and coating removers (e.g., spray paints, chemical strippers, lac- quers) The definition of consumer or commer- cial products contained in the CAAA is broad. It defines traditional consumer prod- ucts and nontraditional consumer prod- ucts, such as paints, coatings, and sol- vents, used in commercial and industrial facilities. Within this definition is some un- certainty concerning the types of materi- als, products, and/or processes that should be included. Examples of these uncertain- ties include solvent-containing roofing ma- terials and paving asphalt. As research efforts continue in this area, the scope of consumer or commercial products will be better defined. 'Nonprocess solvents are defined as solvents used by industry, commercial operations, and/or individual con- sumers and are not a part of a manufacturing produc- tion line or incorporated into a product or chemically modified as part of the manufacturing process. Nonprocess solvents usually evaporate either during or shortly after their use. Cleaning and lubricating solvents are generally considered nonprocess sol- vents. An exception tothis is in-process parts cleaning, such as vapor degreasing The research presented in this report has developed from two previously com- pleted studies. The primary purpose of the first study was to gather and evaluate existing data on nonprocess solvents used in 15 different business categories. Based on that study, several business categories were selected for further, more detailed evaluation. The furniture refinishing and repair industry was one business category selected for further research. The focus of the second study addressed the use of nonprocess solvents for furniture refinish- ing and repair, emissions from these sol- vents, and opportunities for pollution pre- vention. The second study final report has been submitted to EPA for publication. Although the second study focused on emissions of nonprocess solvents that are defined as VOCs, the scope was broad- ened to include nonprocess solvent use of 1,1,1-trichloroethane (1,1,1-TCA) and methylene chloride (CH2C12). By defini- tion, VOCs are organic compounds that participate in atmospheric photochemical reactions, contributing to the formation of tropospheric ozone. Because these chemi- cals have negligible photochemical reak- tivity, 1,1,1-TCA and CH2C12 are not clas- sified as VOCs. However, both compounds are classified by the EPA as Hazardous Air Pollutants (HAPs). In addition, 1,1,1- TCA is classified as a Class 1, Group V controlled substance because of its strato- spheric ozone depletion potential. Both 1,1,1-TCA and CH2CI2 are used in a vari- ety of nonprocess applications; therefore, information was gathered on the use of these chemicals as well. The complete project objectives for the second study were to assess the uses and emissions from nonprocess solvents used for furni- ture refinishing and repair, and to recom- mend pollution prevention and control mea- sures that could be used to reduce these emissions. Evaluation of solvent-based chemical strippers represents current research. Ini- tially, five chemical strippers were screened and the most effective alternative chemi- cal stripper was selected for further evalu- ation. Alternative chemical strippers were evaluated based on their stripping effec- tiveness compared to a standard CH2CI2- based stripper. An onsite assessment took place at a local furniture refinishing facility in Durham, NC. The EPA, RTI, four North Carolina coating suppliers, one local lum- ber supply company, and two local furni- ture refinishing facilities participated in this project. This report presents the results of this segment of research. The information contained in this report is likely to benefit the furniture refinishing industry. Therefore, this report is intended to be a source for technology transfer. Results will be made available to users of solvent-based chemical strippers who are seeking environmentally acceptable alter- natives to these products and local agen- cies that help these individuals. Conclusion and Recommendations The first objective of this project was to conduct a laboratory evaluation of the per- formance of alternative chemical strippers and compare their performance to that of a traditional solvent-based chemical strip- per on wood furniture coatings. From the laboratory evaluation, Chemical Stripper 4 (d-Limonene) was selected as the best alternative chemical stripper. Its average quality of coating removal was ranked as 7.9 on a scale from 0 to 10. The refmishers on the panel of evaluators admired the condition of the wood coupons treated with Chemical Stripper 4. The second objective was to assess Chemical Stripper 4 in a furniture repair and refinishing facility. The refinisher per- formed the onsite assessment using a chair seat, a square table top and a circu- lar table top, and was pleased with the removal quality following treatment of Chemical Stripper 4 on the three surfaces. He was equally pleased to know that the formation did not include constituents iden- tified as toxic chemicals. However, he ex- pressed some concern regarding the cost of the alternative chemical stripper. The refinisher was given the remainder of the 1-gal (3.8-L) sample, a copy of the prod- uct information, and the name of the sup- plier with whom to establish personal con- tact. The use of the alternative chemical stripper as a viable substitute was left to the discretion of the refinisher at the host facility. In addition to a viable substitute for sol- vent-based chemical strippers based on the effectiveness of the alternative chemi- cal strippers, the potential effect of the alternative chemical stripper on air emis- sions and the related cost were deter- mined. Although VOC emission estimates are higher for Chemical Stripper 4 (d- Limonene), it does not contain constitu- ents identified as HAPs. In addition, emis- sion estimates were based on the amount of chemical stripper used per area. The total surface area covered using each chemical stripper in this study was roughly the same; however, the film thickness and the amount of each individual chemcial stripper applied to the wooden coupons were different. (The manufacturer's direc- tions and suggestions were followed to achieve the best performance of each chemical stripper.) ------- S. Turner is with Research Triangle Institute, Research Triangle Park, NC 27709. Robert C. McCrillis is the EPA Project Officer (see below). The complete report, entitled "Nonprocess Solvent Use in the Furniture Refinishing and Repair Industry: Evaluation of Alternative Chemical Strippers," (Order No. PB96-96-153416; Cost: $35.00, subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Air Pollution Prevention and Control Division National Risk Management Research Laboratory U.S. Environmental Protection Agency Research Triangle Park NC 27709 United States Environmental Protection Agency National Risk Management Research Laboratory (G-72) Cincinnati, OH 45268 Official Business Penalty for Private Use $300 BULK RATE POSTAGE & FEES PAID EPA PERMIT No. G-35 EPA/600/SR-96/015 ------- |