&EPA EPA 542-R-14-004 June 25, 2104 United States Environmental Protection Agency ENVIRONMENTAL FOOTPRINT ANALYSIS OF STEAM ENHANCED EXTRACTION REMEDY FORMER WILLIAMS AIR FORCE BASE, SITE ST012 MESA, AZ FINAL REPORT June 25, 2014 ------- NOTICE Work described herein was performed by Tetra Tech, Inc. (Tetra Tech) for the U.S. Environmental Protection Agency (EPA). Work conducted, including preparation of this report, was performed under Work Assignment #2-73 of EPA contract EP-W-07-078 with Tetra Tech. Mention of trade names or commercial products does not constitute endorsement or recommendation for use. Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 ------- PREFACE This report was prepared for the U.S. Environmental Protection Agency (EPA) Office of Superfund Remediation and Technology Innovation (OSRTI) and EPA Region 9. This report is available for download from EPA's Hazardous Waste Clean-Up Information (CLU-IN) Green Remediation webpage available at www. cluin .org/greenremediation .The authors of this report recognize that green remediation and the footprint analysis component of green remediation are developing practices, and comments and feedback on this report are welcome. Comments and feedback should be directed to Carlos Pachon (contact information below). Organization Key Contact Contact Information EPA OSRTI Carlos Pachon EPA Headquarters - Potomac Yard 2777 Crystal Drive Arlington, VA 22202 phone: 703-603-9904 pachon.carlos@epa.gov EPA Region 9 Carolyn d'Almeida EPA Region 9 75 Hawthorne Street San Francisco, CA 94105 phone: 415-972-3150 dalmeida.carolyn@epa.gov Carolyn Pitera Tetra Tech (Contractor to EPA) 1881 Campus Commons Drive, Suite 200 Reston,VA 20191 phone: 703-390-0621 carolyn .pitera@tetratech .com Rob Greenwald 1020 SW Taylor Street, Suite 530 Portland, OR 97205 phone: 503-223-5388 rob.greenwald@tetratech.com Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 ------- TABLE OF CONTENTS NOTICE i PREFACE ii TABLE OF CONTENTS iii LIST OF ACRONYMS v 1.0 INTRODUCTION AND PURPOSE 1 1.1 Introduction 1 1.2 Purpose 2 1.3 Brief Site Background 2 2.0 REMEDY OVERVIEW 4 2.1 Overview of Conceptual Site Model and Remedy Approach 4 2.2 Summary of Footprint-Related Remedy Items 6 2.3 Discussion of ISTT Pilot Test (2008 to 2010) 7 3.0 FOOTPRINTING APPROACH AND RESULTS 8 3.1 Footprinting Approach 8 3.2 Summary of Quantitative Footprints - Overall Results 9 3.3 Key Footprint Contributors for Specific Footprints 10 3.4 Non-Quantitative Items 13 4.0 GREEN REMEDIATION "OPTIMIZATION" AND "BEST PRACTICES" HIGHLIGHTED FOR THIS APPLICATION OF SEE 14 4.1 Consideration of Using Heat Exchange to Recover Energy from the Extraction Zone for Steam Generation 14 4.2 Steam Injection Optimization 15 4.3 Re-Use of Treated Water as Part of the Remedy Where Practical 15 4.4 Re-Use of Equipment from the Previous Pilot Test Where Feasible 15 4.5 Use of Alternative Fuels and Catalytic Converters 16 4.6 Inclusion of Fugitive Emissions Capture as Part of the Design 16 4.7 Consideration of "Greener" Options for Electricity Mix or Purchase of RECs 16 5.0 REFERENCES 17 Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 iii ------- Tables Table 1 Footprint-Related Remedy Items from the Conceptual Design Report and Draft Design Report Attachments Attachment 1: Tables Detailing SEFA Input Based on Conceptual Design Report - "Base Case" (Recovered JP-4 Shipped Off-Site) Attachment 2: Tables Detailing SEFA Input Based on Conceptual Design Report - "Alt 1" (Recovered JP-4 Used Within the Remedy) Attachment 3: Tables Detailing SEFA Input Based on Draft Design Report - "Base Case" (Recovered JP-4 Shipped Off-Site) Attachment 4: Tables Detailing SEFA Input Based on Draft Design Report - "Alt 1" (Recovered JP-4 Used Within the Remedy) Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 ------- LIST OF ACRONYMS % Percent AFB Air Force Base ALT Alternative bgs Below ground surface BTU British Thermal Units Ccf 100 cubic feet CHP Combined heat and power CO26 Carbon dioxide equivalent of global warming potential cy Cubic yards CZ Cobble Zone °C Degrees Celsius EPA U.S. Environmental Protection Agency GAC Granular activated carbon GHG Greenhouse gas GPM Gallons per minute gptm gallons per ton-mile (gptm) GR Green Remediation HAP Hazardous air pollutant JP-4 Jet propellant grade 4 kWh kilowatt hour ISTT In Situ thermal treatment Ibs Pounds LNAPL Light non-aqueous phase liquid LPZ Lower Permeability Zone LSZ Lower Saturated Zone MMBTU Million British Thermal Units MPE Multiphase extraction NAPL Non-aqueous phase liquid NG Natural gas NOX Nitrogen oxides O&M Operations and Maintenance OSRTI Office of Superfund Remediation and Technology Innovation PM Particulate matter POTW Publicly owned treatment works REC Renewable Energy Certificate ROD Record of Decision PVC Polyvinyl chloride SEE Steam enhanced extraction SEFA Spreadsheets for Environmental Footprint Analysis SOX Sulfur oxides SRP Salt River Project TTZ Target treatment zone UWBZ Upper Water Bearing Zone Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 ------- 1.0 INTRODUCTION AND PURPOSE 1.1 Introduction The U.S. Environmental Protection Agency (EPA) defines green remediation (GR) as the practice of considering all environmental effects of remedy implementation and incorporating options to minimize the environmental footprints of a cleanup. To this end, GR involves quantifying the environmental effects of a remedy and then taking steps to reduce negative environmental effects and enhance positive environmental effects, while meeting the regulatory requirements governing the remedy. Two concepts are central to quantifying the environmental effects of a remedy. The first is to establish the environmental parameters that are to be quantified, and the second is to establish a straightforward methodology for quantifying those parameters. The term "footprint" refers to the quantification or measure of a specific environmental parameter. For example, the greenhouse gas (GHG) emissions footprint is the quantification or measure of carbon dioxide and other greenhouse gases emitted by a particular activity, facility, individual or remedy. The GHG emissions footprint is of interest because such emissions have been linked to environmental effects such as global warming and related climate change. The term "footprint" can be expanded to other environmental parameters such as energy use, water use, land use and air pollutant emissions. In addition, an environmental footprint can be local, regional or global. For example, the combustion of diesel fuel at a site will result in nitrogen oxide emissions (among other compounds) in the immediate vicinity of the site. Therefore, the most significant environmental effects from this nitrogen oxide may be near the site where it is most concentrated (a local effect). Contrastingly, diesel combustion at a site and diesel production at a refinery located far from the site will both emit carbon dioxide into the atmosphere. A pound of carbon dioxide emitted at the site or far from the site will have equal environmental effect with respect to global warming potential (a global effect). Estimating the environmental footprints of remediation projects is becoming increasingly commonplace, as is the development of tools to assist with the effort. However, as yet there is no standardized process, set of parameters or accepted tool. Some projects focus on the GHG emissions footprint and omit other environmental parameters. Some projects limit the scope of the footprint analysis to fuel consumption and electricity use and omit contributions from the manufacture of materials or off-site services that are required for a remedy. In general, the objective of the footprint analysis is to identify the most significant contributors to a remedy's footprints so that efforts to reduce the footprints can be targeted appropriately. The approach used in this footprint analysis focuses on the following environmental parameters: energy use, GHG emissions, air pollutant emissions, materials use, waste and water use. The approach (1) uses EPA's Methodology for Understanding and Reducing a Project's Environmental Footprint and (2) applies EPA's Spreadsheets for Environmental Footprint Analysis (SEFA) tool. Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 ------- 1.2 Purpose This GR study quantifies environmental footprint for an In-Situ Thermal Treatment (ISTT) remedy using Steam Enhanced Extraction (SEE) for Site ST012 located on the Former Williams Air Force Base (AFB) in Mesa, Arizona. The study estimates the footprint for a variety of parameters and attempts to consider the key contributors to each footprint. This study is not a formal life-cycle assessment that follows ISO Standards 14040 and 14044. Rather, it is a footprint analysis that borrows from life-cycle assessment principles. Like a life-cycle assessment, this study uses data from life-cycle inventory databases to convert energy usage, materials usage and various services associated with site remediation into the environmental footprints for that activity. Like life-cycle assessment, the environmental footprints associated with resource extraction through use and "end-of-life" treatment are considered. Unlike a formal life-cycle assessment, this study estimates environmental footprints but does not convert them into actual human or ecological impacts or effects (such as global warming or toxicity) through a formal impact assessment. One of the objectives of this detailed analysis is to provide some of the information necessary to determine the level of detail that is merited for environmental footprint analysis of site remediation at Site ST012. The other primary objectives of this site-specific study are as follows: • Evaluate the environmental footprint of the current ISTT design quantitatively for metrics such as the carbon dioxide equivalent of global warming potential (CO2e), and evaluate potential qualitative impacts associated with the remedy. • Compare the estimated environmental footprint for the current design to the estimated footprints for previous stages, such as the conceptual design and a scale-up from the previous pilot test. • Identify how optimization and/or "good practices" from the pilot test stage through the current design stage have impacted the various types of environmental footprints at Site ST012, and highlight these "good practices." This GR evaluation addresses only the ISTT portion of the remedy at Site ST012 and not the subsequent bioremediation portion that is planned after ISTT is completed. Additionally, this GR evaluation is based on data available during the design phase of the ISTT remedy; a follow-on GR evaluation using "actual" data can be conducted after the ISTT remedy is implemented. In support of the GR evaluation, a meeting with the site team took place on November 19, 2013, and included a visit to the site. This meeting allowed Tetra Tech to obtain additional information required for the GR evaluation. 1.3 Brief Site Background As described in the Draft Design Report (AMEC, 2013), the former Williams AFB is located in Maricopa County and lies within the boundaries of the City of Mesa, AZ. The former Williams AFB was a flight-training base that was first activated in 1941. ST012 is the location of the Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 ------- former Liquid Fuels Storage Area where fuel storage and distribution operations involving aboveground and underground tanks and lines were conducted from 1941 until the fuel storage and distribution system was decommissioned in 1991. Equipment and structures relating to the fuel storage and transmission operations within ST012 have been removed. Soil and groundwater at ST012 have been affected by releases of fuels from the historic operations. Williams AFB was placed on the EPA National Priorities List in 1989. The base officially closed in 1993. The Air Force transferred the property (including ST012) to the Phoenix-Mesa Gateway Airport Authority in 2008. An ISTT remedy for Site ST012 using a steam enhanced extraction (SEE) system is currently being designed. Key milestones in the design process include the following: • ISTT pilot test activities performed 2008 to 2010 • Conceptual Design Report (TerraTherm, 2012) • Draft Design Report (AMEC, 2013) The SEE system is scheduled to begin operation in August 2014. Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 ------- 2.0 REMEDY OVERVIEW 2.1 Overview of Conceptual Site Model and Remedy Approach Petroleum hydrocarbons are present at Site ST012 resulting from weathered jet propellant grade 4 (JP-4) and aviation gasoline spills. A simplified representation of the stratigraphic layers that comprise the Target Treatment Zone (TTZ) is provided below. ftbgs HO-T 160- 170- 180- 190- 200- 250- 260-1 Vadose Zone Cob Upper Water Bearing Zone , Lower Permeability Zone I Aquitard ftbgs 145 160 195 202.5 210 245 260 From Figure 3.2 of Appendix D in the Draft Design Report (AMEC, 2013). ft =feet; bgs = below ground surface. The remedy includes implementation of SEE to thermally enhance light non-aqueous phase liquid (LNAPL) removal and reduce benzene concentrations in soil and groundwater. Three specific zones within ST012 are targeted for treatment: • The Cobble Zone (CZ) with treatment depth of 145 to 160 feet below ground surface (bgs) • The Upper Water Bearing Zone (UWBZ) with treatment depth from 160 to 195 feet bgs • The Lower Saturated Zone (LSZ) with treatment depth of 210 to 240 feet bgs Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 ------- A 15 foot thick Lower Permeability Zone (LPZ) is located between the UWBZ and the LSZ. Steam is not expected to directly heat the LPZ, but the LPZ will be heated indirectly by thermal conduction from the hot layers above and below it. The areal extent of the TTZ is large for an ISTT remedy, and varies by layer. In the current Draft Design (AMEC, 2013), the treatment areas for the CZ and UWBZ are identical (approximately 72,000 square feet) and the treatment area for the LSZ is larger (approximately 185,000 square feet). The ISTT treatment zone is limited by major streets to south and southeast, and a tank farm to the south. The size of the treatment areas increased between the Conceptual Design (TerraTherm, 2012) and the Draft Design Report (AMEC, 2013) based on a pre-design investigation. A general schematic of the remedy approach is included in the Draft Design Report (AMEC, 2013) and is presented below. Steam Generator \ Treated V:i|..ir I i Atmosphere Water Treatment DiKharge Vapor Cap Temperature and Pressure Monitoring Holes Example Process System From Figure 4.1 of Appendix D in Draft Design Report (AMEC, 2013) SEE will be used to heat the TTZ to boiling temperatures between 100 and 140 degrees Celsius (°C), with the target treatment temperature increasing with depth bgs. The LNAPL will be made less viscous through SEE treatment and will be pushed by the steam injection toward the extraction wells for removal from the TTZ. The extracted fluids will be collected in a manifold piping system and conveyed to an on-site process treatment system which consists of condensation, phase separation and conditioning of the recovered weathered JP-4. The liquids separated from the recovered fuel will be treated on-site in an air stripper and subsequently polished using liquid carbon before being discharged to the sanitary sewer. Vapors will be extracted from the subsurface under vacuum and routed to a vapor treatment system consisting of multiple sequential treatment components to provide appropriate treatment and provide excess Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 ------- treatment capacity during peak loading. Primary vapor treatment will be provided by duplex thermal accelerators. The thermal remedy is not expected to achieve cleanup standards in groundwater; rather it is expected to reduce groundwater concentrations for constituents of concern identified in the Record of Decision (ROD) (such as benzene) to an extent that subsequent bioremediation can achieve cleanup standards for those constituents in 10-20 years. Therefore, the decision to terminate steam injection will not be based on one specific, absolute criterion, but will be based on multiple criteria such as energy balance, rate of fuel recovery and temperature achieved. Implementation of the full-scale remedy is expected in August 2014, and the Draft Design Report (AMEC, 2013) anticipates 422 days of total operation (332 days with steam and 90 days of extraction after steam is stopped). The current design estimates 100 days for mass removal (including pressure cycling) once the design temperature is achieved, based on the ISTT contractor's experience at previous sites. 2.2 Summary of Footprint-Related Remedy Items Table 1 at the end of this report provides a summary of footprint-related remedy items based on the Conceptual Design Report (TerraTherm, 2012), and also indicates changes to those items based on the subsequent Draft Design Report (AMEC, 2013). The remedy items detailed in Table 1 are as follows: • Injection wells • Extraction wells - multiphase extraction (MPE) • Vapor probes • Temperature monitoring points • Abandonment of wells • Manifolds and pipe fittings • Electricity use • Natural gas usage • Use of recovered JP-4 • Water use • Water treatment at the publicly owned treatment works (POTW) • Soil disposal • Granular activated carbon (GAC) • Off-site laboratory • Transportation of materials • Transportation of equipment • Transportation of personnel Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 ------- These data were entered in the EPA "Spreadsheets for Environmental Footprint Analysis" (SEFA) (EPA, 2013) tool to quantify specific footprints. Section 3.0 and Attachments 1 to 4 describe how these remedy items were addressed within the SEFA tool. 2.3 Discussion of ISTT Pilot Test (2008 to 2010) A pilot test was conducted from 2008 to 2010 to assess well spacing and expected effectiveness of thermal treatment, using two injection wells in the center of a 70-foot radius circle, surrounded by six extraction well clusters. The pilot was useful for evaluating the screen intervals and well spacing needed for injections, but did not generate high enough temperatures to achieve effective remediation. As a result, subsequent design efforts have integrated plans to use much more steam to achieve the needed temperatures: • The pilot test (2008-2010) had an average steam usage of 300 pounds (Ibs) of steam per cubic yard (cy) of soil treated. • The Conceptual Design Report (TerraTherm, 2012) included an estimate of 750 Ibs of steam per cy of soil treated. • The Draft Design Report (AMEC, 2013) included an estimate of 780 Ibs of steam per cy of soil treated. More than twice the amount of steam will be injected per cubic yard of soil in the full-scale application as compared to the pilot test. The more aggressive steam injection is anticipated to develop higher temperatures, provide more complete LNAPL displacement to extraction wells and create a longer and more effective vaporization period compared to the pilot test. Based on the pilot's lower steam use, a scale-up of the pilot test to a full-scale system would produce unrealistically low footprint results compared to SEFA results for the full-scale system using data from the Conceptual Design Report (TerraTherm, 2012) or the Draft Design Report (AMEC, 2013). Therefore, data for this study's SEFA analysis are drawn from the Conceptual Design Report and Draft Design Report. Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 ------- 3.0 FOOTPRINTING APPROACH AND RESULTS 3.1 Footprinting Approach The EPA SEFA tool was used to organize the pertinent remedy information and quantify the following environmental footprints. • Energy (million British thermal units [MMBTU]) • Total greenhouse gas (GHG) emissions (tons CO2e) • On-site nitrogen oxides (NOx) + sulfur oxides (SOx) + particulate matter (PM) (Ibs) • Total NOx + SOx + PM (Ibs) • On-site hazardous air pollutants (HAP) (Ibs) • Total HAPs (Ibs) • Refined material use (tons) • Unrefined material use (tons) • Waste (tons) • Public water use (gallons) Other aspects of environmental impacts were considered qualitatively. Both the Conceptual Design Report (TerraTherm, 2012) and Draft Design Report (AMEC, 2013) were evaluated to illustrate how footprints can change as more information becomes available. For instance, a pre-design investigation conducted between the conceptual design and subsequent draft design increased the size of the TTZ, thus increasing the number of wells for injection and extraction and the amount of energy required to execute the remedy. At the same time, design improvements between the conceptual design and subsequent draft design incorporated efficiencies such as identifying existing wells that could be used in place of new injection or extraction wells. The SEFA tool was used to make calculations for quantitative footprints for four cases, as follows: • Conceptual Design Report - "Base Case" (Recovered JP-4 Shipped Off-Site) • Conceptual Design Report - "Alt 1" (Recovered JP-4 Used Within the Remedy) • Draft Design Report - "Base Case" (Recovered JP-4 Shipped Off-Site) • Draft Design Report - "Alt 1" (Recovered JP-4 Used Within the Remedy) Attachments 1 through 4 provide the basis of the SEFA inputs for each of the four cases. Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 ------- 3.2 Summary of Quantitative Footprints - Overall Results A summary of the overall quantitative footprints for each of the four cases is presented below. Overall Quantitative Footprint Results Metric Energy Total GHG On-site NOx+SOx+PM Total NOx+SOx+PM On-site HAPs Total HAPs Refined Material Use Unrefined Material Use Waste Public Water Use Conceptual Design (February 2012) Base Case 662,738 48,395 40,239 401,106 29 2,479 550 44 693 53,000,000 Altl 461,976 34,190 223,569 364,327 44 2,451 550 44 693 53,000,000 Draft Design (October 2013) Base Case 837,999 61,021 44,632 549,671 33 3,455 367 32 465 62,662,000 Altl 581,230 42,852 313,072 502,628 57 3,419 367 32 465 62,662,000 Units MMBTU Tons CO2e Pounds Pounds Pounds Pounds Tons Tons Tons Gallons GHG = greenhouse gas; NOx = nitrogen oxides; SOx = sulfur oxides, PM = particulate matter; HAPs = hazardous air pollutants; MMBTU = million British Thermal Units; CO2e = carbon dioxide equivalent of global warming potential. Observations from the overall results for these footprints include the following: • For results based on both the Conceptual Design Report (TerraTherm, 2012) and the Draft Design Report (AMEC, 2013), there is a substantial reduction in energy and emissions footprints between the "Base Case" (recovered JP-4 shipped off-site) and "Alt 1" (recovered JP-4 used within the remedy). As detailed in Table 1, this is due to several factors: o Within the "Alt 1" scenarios, the natural gas usage is reduced by re-use of the recovered JP-4. The reduction in natural gas usage represents 95 to 99 percent of the difference between the "Base Case" and "Alt-1" results for energy and emissions footprints, depending on the metric. For "Alt 1," some other fuel is still likely to be combusted off-site in place of the JP-4 not being recycled, but the footprint for that combustion is not considered to be part of the footprints of this remedy. o Within the "Alt 1" scenarios, the recovered JP-4 does not require transport to an off-site facility. This represents 1 to 5 percent of the difference between the "Base Case" and "Alt-1" results for energy and emissions footprints, depending on the metric. Note that in both cases, the same amount of JP-4 is ultimately combusted (off-site in the "Base Case" and on-site in "Alt-1"). Thus, the vast majority of the footprint reductions afforded by re-use of the recovered JP-4 within the remedy results from reducing the Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 ------- amount of natural gas needed for the remedy. • Some of the footprints (such as total energy use, GHG emissions, total NOx+SOx+PM, emissions and water use) are higher for the calculations based on the draft design compared to the earlier conceptual design. This is primarily due to the increased area of the TTZ identified during the pre-design investigation (conducted after the conceptual design but before the draft design), which requires more steam and electricity. The increases for these footprints are slightly offset by optimization efforts (such as the option to re-use existing wells that was incorporated between the conceptual design and draft design). However, the dominant driver for these footprints are the steam and electricity requirements which increased between conceptual and draft design based on the associated increase in the TTZ area. • On-site NOx+SOx+PM is much greater in the "Alt 1" scenarios than the base case, due primarily to much higher on-site NOx emissions from the on-site combustion of JP-4. • Other footprints (such as materials use and waste) are lower for the calculations based on the draft design compared to the earlier conceptual design. This is primarily due to optimization options identified between the conceptual design and draft design regarding (1) re-using existing wells when possible and (2) reducing the number of wells to be abandoned, which reduces the quantities of new well materials (steel, cement grout and sand) and also reduces the amount of soil cuttings requiring off-site disposal. Section 3.3 provides additional findings regarding key contributors to specific footprints. 3.3 Key Footprint Contributors for Specific Footprints In addition to reviewing the overall results for specific footprints (such as total energy use), it is instructive to develop an understanding of the relative contributions to those footprints from different aspects of the remedy. A summary of key contributors to specific footprints is summarized below. Key Footprint Contributors - Energy Use Total Energy Use (MMBTU) Construction Abandoning Wells O&M - Electricity O&M-NG and JP-4 O&M -Other Personnel Transport Total Conceptual Design (February 2012) Base Case 5,358 1,565 102,289 550,705 1,990 831 662, 738 0.8% 0.2% 15.4% 83.1% 0.3% 0.1% 100.0% Altl 5,358 1,565 102,289 349,942 1,990 831 461,976 1.2% 0.3% 22.1% 75.7% 0.4% 0.2% 100.0% Draft Design (October 2013) Base Case 4,647 212 145,088 684,695 2,533 825 837,999 0.6% 0.03% 17.3% 81.7% 0.3% 0.1% 100.0% Altl 4,647 212 145,088 427,926 2,533 825 581,230 0.8% 0.04% 25.0% 73.6% 0.4% 0.1% 100.0% MMBTU = million British thermal units; O&M = operations and maintenance; NG = natural gas; JP-4 = jet propellant grade 4. Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 10 ------- Key Footprint Contributors - Total GHG Emissions Total GHG (Tons CO2e) Construction Abandoning Wells O&M - Electricity O&M-NGandJP-4 O&M - Other Personnel Transport Total Conceptual Design (February 2012) Base Case 626 203 6,460 40,645 393 67 48,395 1.3% 0.4% 13.3% 84.0% 0.8% 0.1% 100.0% Altl 626 203 6,460 26,440 393 67 34,190 1.8% 0.6% 18.9% 77.3% 1.1% 0.2% 100.0% Draft Design (October 2013) Base Case 405 22 9,163 50,879 484 67 61,021 0.7% 0.04% 15.0% 83.4% 0.8% 0.1% 100.0% Altl 405 22 9,163 32,711 484 67 42,852 0.9% 0.05% 21.4% 76.3% 1.1% 0.16% 100.0% GHG = greenhouse gas; CO2e = carbon dioxide equivalent of global warming potential; O&M = operations and maintenance; NG = natural gas; JP-4 = jet propellant grade 4. Key Footprint Contributors - Total NOx + SOx + PM Emissions Total NOx+SOx+PM (Ibs) Construction Abandoning Wells O&M - Electricity O&M -NG and JP-4 O&M - Other Personnel Transport Total Conceptual Design (February 2012) Base Case 6,403 2,085 116,818 269,699 5,143 957 401,106 1.6% 0.5% 29.1% 67.2% 1.3% 0.2% 100.0% Altl 6,403 2,085 116,818 232,920 5,143 957 364,327 1.8% 0.6% 32.1% 63.9% 1.4% 0.3% 100.0% Draft Design (October 2013) Base Case 6,264 320 165,696 370,055 6,386 951 549,671 1.1% 0.06% 30.1% 67.3% 1.2% 0.2% 100.0% Altl 6,264 320 165,696 323,012 6,386 951 502, 628 1.2% 0.06% 33.0% 64.3% 1.3% 0.2% 100.0% NOx = nitrogen oxides; NG = natural gas; JP-4 SOx = sulfur oxides; PM = particulate matter; O&M = operations and maintenance; =jet propellant grade 4. Key Footprint Contributors - Total HAPs Emissions Total HAPs (Ibs) Construction Abandoning Wells O&M - Electricity O&M -NG and JP-4 O&M - Other Personnel Transport Total Conceptual Design (February 2012) Base 42 9 2,320 81 26 1 2,479 1.7% 0.4% 93.6% 3.3% 1.0% 0.04% 100.0% Altl 42 9 2,320 53 26 1 2, 451 1.7% 0.4% 94.7% 2.2% 1.1% 0.04% 100.0% Draft Design (October 4, 2013) Base 34 1 3,290 102 26 1 3, 455 1.0% 0.03% 95.2% 3.0% 0.8% 0.03% 100.0% Altl 34 1 3,290 66 26 1 3,419 1.0% 0.03% 96.2% 1.9% 0.8% 0.03% 100.0% HAPs = hazardous air pollutants; O&M = operations and maintenance; NG = natural gas; JP-4 = jet propellant grade 4. Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 11 ------- Observations regarding the key contributors to specific footprints include the following: • For total energy use, the combustion of natural gas and recovered JP-4 is the dominant contributor (approximately 74 to 83 percent), followed by electricity use (approximately 13 to 21 percent). Other energy use associated with well drilling equipment or transportation of personnel is small compared to the energy use associated with remedy O&M (that is primarily driven by steam production and treatment of vapors using natural gas and JP-4 fuels). • The same key footprint contributors that drive the energy use footprint also drive GHG emissions and total NOx + SOx + PM emissions footprints. The percentage contributions for the key contributors to the GHG emissions are similar to those for energy use. However, electricity use provides a higher percentage of the total footprint for NOx + SOx + PM emissions than for the footprints for energy use or GHG emissions. • For total HAPs emissions, the dominant contributor is electricity usage, which causes more than 90 percent of the HAPs emissions footprint. The next biggest contributor is the combustion of natural gas and recovered JP-4, but those represent less than 5 percent of the total. Electricity use is a major contributor to the energy and emissions footprints. The site team provided the following information for the key components of electrical usage incorporated in the energy estimates for the Draft Design Report (AMEC, 2013): • The steam injection system (boilers) accounts for approximately 4 percent of electricity usage. • The extraction system (educator feed pumps) accounts for approximately 42 percent of electricity usage. • The process system (vacuum blower, air stripper blower, thermal accelerators, treatment process pumps, cooling tower, and several other treatment process items) accounts for approximately 50 percent of electricity usage. • Other utility items (load centers, air compressors) account for approximately 4 percent of electricity usage. Contributors to other footprints are limited: • Materials - The sole contributors accounted for are the drilling activities for injection wells, extraction wells, temperature monitoring points, and abandoning wells. • Water Use - The sole contributor accounted for is the water use for steam production (for instance, well development water was considered negligible and was not quantified). Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 12 ------- • Waste - The sole contributor accounted for is soil cuttings disposed of as non-hazardous waste. Note that water sent to the POTW is not considered "waste" in the same manner as soil cuttings, but energy and emissions footprints for treatment at the POTW are included as part of the "O&M-Other" remedy category included in the tables above. 3.4 Non-Quantitative Items As part of a GR evaluation, it is also appropriate to consider qualitative impacts caused by the remedy (positive or negative), in addition to the footprints that are quantified. The following are examples of qualitative considerations associated with this remedy: • According to the Draft Design Report (AMEC, 2013), fugitive emissions will be prevented by maintaining negative pressures across most of the TTZ and keeping the existing shallow soil vapor extraction system operational. In addition, most vapor collection piping will be operated under a net negative pressure (until the inlet of the thermal accelerators), so that any minute leaks will result in vapors staying within the piping and not leaking out of the system. The control of fugitive emissions is part of the air "core element" in GR but it is not possible to quantify the benefits of these aspects of the design since there is no control system in place that quantifies it. • There is no major improvement or degradation to ecosystems anticipated from this remedy. • There is potential for a minor, short-term community impact with respect to disruption of traffic or parking patterns resulting from the remedy implementation. These are being addressed with a site management plan and community relations plan. • There is potential for aesthetic impacts from dust during remedy construction, and that is being addressed with a dust control plan. • There is no plan to use renewable energy as part of the remedy, which is consistent with the short-term nature of this remediation technology. Some of these items (such as traffic and dust management) are not mentioned in the Conceptual Design Report (TerraTherm, 2012) but are addressed in the subsequent and more detailed Draft Design Report (AMEC, 2013). This is similar to the quantitative aspects of a GR evaluation, where latter phases of design have the benefit of additional information and detail. Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 13 ------- 4.0 GREEN REMEDIATION "OPTIMIZATION" AND "BEST PRACTICES" HIGHLIGHTED FOR THIS APPLICATION OF SEE The design and planned implementation of ISTT using SEE at Site ST012 includes many examples of optimization or best practices that support GR. Examples include the following: • Consideration of using heat exchange to recover energy from the extraction zone for steam generation • Steam injection optimization • Re-use of treated water as part of the remedy where practical • Re-use of equipment from the pilot test where feasible • Use of alternative fuels and catalytic converters • Inclusion of fugitive emissions capture as part of the design • Consideration of "greener" options for electricity mix or purchase of Renewable Energy Certificates (RECs) Information on these best practices is included below. Another practice that was considered but could not be applied for this specific application of ISTT using SEE was cogeneration (combined heat and power [CHP]). The site team determined that CHP was not feasible for this project given high initial investment required for CHP and the short-term nature of the remedy (the steam equipment will be rented, and CHP is not common in rental equipment). Instead, the site team designed boilers (and thermal accelerators) that operate using gas, diesel and recovered product to allow for reduced overall energy use and emissions (by using recovered JP-4 on-site for these aspects of the remedy). 4.1 Consideration of Using of Heat Exchange to Recover Energy from the Extraction Zone for Steam Generation During the site visit meeting on November 19, 2013, TerraTherm indicated that energy recovered from heat exchange associated with treatment of vapors and liquids (removed from the ground at high temperatures) was being considered to help heat the water for steam generation. This approach would reduce the energy use required for steam generation, resulting in reduced emissions of GHG and priority pollutants (such as NOx, SOx and PM). The amount of energy potentially afforded by this recovery option was not quantified in the Draft Design Report (October 4, 2013), and ultimately this was not implemented due to site-specific cost-benefit analysis, but recapture of heat for beneficial use is a general "best practice" for ISTT remedies. Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 14 ------- 4.2 Steam Injection Optimization The design of the ISTT remedy using SEE incorporates optimization of the steam injection in several ways, including the following: • Based on results from temperature modeling and monitoring, adjustments will be made to the steam injection over time by zone. The injection of steam into three different vertical zones is more complex than most steam remedies, because there are more opportunities for heat leakage that could be represented inaccurately in the model. Thus, adjustments to the design should be expected throughout the operating period of the remedy. • Early injection of steam in the lower zone will provide "pre-heating" for the zone above. • After the breakthrough of steam to the extraction wells, the use of pressure cycling will enhance recovery and reduce the required amount of steam injection. • Wells can be used for either injection or extraction, and therefore, well use can change as the remedy progresses. A well initially planned for extraction can be used for injection if that adds efficiency to the remedy, and vice versa. During the site visit meeting on November 19, 2013, the site team indicated that there is no real way to know how much steam use reduction is achieved by such optimization, but suggested it could be on the order of 25 to 50 percent. If it is assumed that such optimization practices cut steam usage and time of steam application on the order of 25 to 50 percent, and utilities required for steam production represents the greatest contributor to the energy and emissions footprints, then this optimization achieves a correspondingly significant reduction for the overall remedy. 4.3 Re-Use of Treated Water as Part of the Remedy Where Practical Some of the treated water will be re-used as circulation water for the extraction pumps which are self-cleaning, inductor-type "mud pumps." The re-use of this treated water within the remedy is a "best practice." The draft design estimates that the remaining 235 gallons per minute (gpm) will be treated and discharged. The site team believes that after the water goes through the POTW, it is infiltrated back into the aquifer such that there is no net resource lost regionally. The site team indicated it considered options for treating this water for subsequent re-use within the remedy (such as making steam in the boiler), but the treatment process would be too costly to justify. 4.4 Re-Use of Equipment from the Previous Pilot Test Where Feasible Some equipment from the previous pilot test is being re-used in the full-scale implementation of the remedy including wells and a cooling tower. However, much of the equipment from the pilot test could not be re-used because it is not compatible with the full-scale design or is not of appropriate size. Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 15 ------- 4.5 Use of Alternative Fuels and Catalytic Converters During the site visit meeting on November 19, 2013, the well driller was observed to be using ultra-low sulfur diesel or catalytic converters. The fuel use from drilling represents a very minor contributor to the overall remedy footprints, but nevertheless this approach is a "best practice" that was represented in the quantitative footprints presented in Section 3. 4.6 Inclusion of Fugitive Emissions Capture as Part of the Design As discussed in Section 3.4, according to the Draft Design Report (AMEC, 2013), fugitive emissions will be prevented by maintaining negative pressures across most of the TTZ and keeping the existing shallow soil vapor extraction system operational. In addition, most vapor collection piping will be operated under a net negative pressure (until the inlet of the thermal accelerators), to allow for the capture of vapor from minute leaks into the piping, not out of the system. The control of fugitive emissions is a "best practice" associated with the air "core element" in GR. 4.7 Consideration of "Greener" Options for Electricity Mix or Purchase of RECs The electricity for this project is purchased from the Salt River Project (SRP). The site team indicated that although the SRP service territory is open to competitive electricity suppliers, there are currently no competitive electricity suppliers certified by the Arizona Corporation Commission. Thus, SRP is currently the sole option. The site team has determined that purchase of RECs is available through SRP under a pilot program. Conceptually, purchase of RECS supports development of renewable energy projects and can be considered to offset footprints accordingly. The utility offers RECs (wind), currently priced at $1.39 per 100 kWh, and has offered longer term programs for solar power. To date, the site contractor has not pursued the purchase of RECs because such purchases were not part of the negotiated contract with the Air Force. Therefore, there has been some consideration of energy mix and purchase of RECs for this project, but there are no possible actions to be taken in those regards at this time. Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 16 ------- 5.0 REFERENCES AMEC. 2013. "Draft Remedial Design and Remedial Action Work Plan for Operable Unit 2, Revised Groundwater Remedy, Site ST012." October 4. Environmental Protection Agency (EPA). 2012a. "Methodology for Understanding and Reducing a Project's Environmental Footprint." EPA 542-R-12-002. Accessed in January 2014 at: http://cluin.org/greenremediation/methodology/docs/GC Footprint Methodology Feb2012.pdf. EPA. 2012b. "eGRID2012 Version 1.0 Year 2009 Summary Tables." April. Accessed in January 2014 at: http://www.epa.gov/cleanenergy/documents/egridzips/eGRID2012Vl 0 yearQ9 SummaryTable s.pdf. EPA. 2013. "Spreadsheets for Environmental Footprint Analysis (SEFA)." January 28. Accessed in January 2014 at: http://www.clu-in.org/greenremediation/methodologv/. TerraTherm, Inc. 2012. "Conceptual Design Report, In Situ Thermal Treatment Project, Former Williams Air Force Base, Site ST012" February. Environmental Footprint Analysis Former Williams Air Force Base, Site ST012, Mesa, AZ, EPA Region 9 17 ------- TABLES ------- Table 1. Footprint-Related Remedy Items from the Conceptual Design Report and Draft Design Report Item Conceptual Design Report (TerraTherm, 2012) Changes Included in Draft Remedial Design (AMEC, 2013) Injection Wells Cobble zone (6 injection wells) o Casing to 145 feet (ft) (6*145 = 870 linear ft) o Screen 145 to 160 ft (6*15 = 90 linear ft) Upper Water Bearing Zone (UWBZ) (10 injection wells) o Casing to 170 ft (10*170 = 1700 linear ft) o Screen 170 to 195 ft (10*25 = 250 linear ft) Lower Saturated Zone (LSZ) (15 injection wells) o Casing to 210 ft (15*210 = 3150 linear ft) o Screen 210 to 245 ft (15*35 = 525 linear ft) Casings are steel, screens are stainless steel Additional construction materials include sand and cement grout Report indicates "4 to 6 inch wells," use estimate for pounds of materials and cuttings, per linear foot, for 6 inch wells from Exhibit 3.6 (EPA, 2012a) Assume diesel for drilling equipment Consider development water de minimis for footprinting • Cobble zone: no change (6 injection wells) • UWBZ: 2 of the 10 are existing wells and do not require new drilling, so will drill 8 new wells • LSZ: Increase from 15 to 18 wells, but 6 of the 18 are existing wells and do not require new drilling, so will drill 12 new wells • Chose biodiesel to represent ultra-low sulfur diesel for drilling equipment since it is a cleaner fuel choice than using diesel and SEFA does not have an option for ultra-low sulfur diesel (note: this assumption is based on observation of ultra-low sulfur diesel and catalytic converters during site visit) Table 1 - Page 1 ------- Table 1. Footprint-Related Remedy Items from the Conceptual Design Report and Draft Design Report Item Conceptual Design Report (TerraTherm, 2012) Changes Included in Draft Remedial Design (AMEC, 2013) Extraction Wells- Multiphase Extraction (MPE) Cobble zone (11 MPE wells) o Casing to 145 ft (11*145 = 1595 linear ft) o Screen 145 to 160 ft (11*15 =165 linear ft) UWBZ zone (13 MPE wells) o Casing to 170 ft (13*170 = 2210 linear ft) o Screen 170 to 195 ft (13*25 = 325 linear ft) LSZ zone (21 MPE wells) o Casing to 210 ft (21*210 = 4410 linear ft) o Screen 210 to 245 ft (21*35 = 735 linear ft) Casings are steel, screens are stainless steel Additional construction materials include sand and cement grout Report indicates "4 to 6 inch wells", use estimate for pounds of materials and cuttings, per linear foot, for 6 inch wells from Exhibit 3.6 (EPA, 2012a) Assume diesel for drilling equipment Consider development water de minimis for footprinting • Cobble zone: increase in number of MPE wells from 11 to 13 • UWBZ: 6 of the 13 wells are existing and do not require new drilling, so will drill 7 new wells. Of the new wells, 5 are being installed at location of overdrilled wells. The report lists 14 "extraction wells," but 1 of the 14 is "vapor probes" and that is discussed below as a separate item. • LSZ: Increase from 21 to 24 wells, but 11 of the 24 wells are existing and do not require new drilling, so will drill 13 new wells. Of the new wells, 1 is being installed at location of an overdrilled well. • Chose biodiesel to represent ultra-low sulfur diesel for drilling equipment since it is a cleaner fuel choice than using diesel and SEFA does not have an option for ultra-low sulfur diesel (note: this assumption is based on observation of ultra-low sulfur diesel and catalytic converters during site visit) • For new wells installed at locations of overdrilled wells, only count well cuttings once (not for overdrilling and then for drilling) Vapor Probes • None discussed in report so not included • Only one location, being installed at location of an overdrilled well, only count well cuttings once (not for overdrilling and then for drilling) • Footprint for one vapor probe location considered de minimis Table 1 - Page 2 ------- Table 1. Footprint-Related Remedy Items from the Conceptual Design Report and Draft Design Report Item Conceptual Design Report (TerraTherm, 2012) Changes Included in Draft Remedial Design (AMEC, 2013) Temperature • Report says at least 15 temperature Monitoring monitoring points to be installed to Points bottom of target treatment zone (TTZ), assume 15 X 245 ft = 3675 linear feet • Assume steel casing and grout, use estimate for pounds of materials and cuttings, per linear foot, for 2 inch wells from Exhibit 3.6 (EPA, 2012a) • Increase number of temperature monitoring points from 15 to 17 o 16 of the 17 are in the LSZ, assume 245 ft, 1 of the 17 will be to 195 ft per Drawing C106 o Total length (16*245)+ (1*160) = 4080 linear feet, use same assumption for well and boring size • 12 of the 17 being installed at location of an overdrilled well, only count well cuttings once (not for overdrilling and then for drilling) • Chose biodiesel to represent ultra-low sulfur diesel for drilling equipment since it is a cleaner fuel choice than using diesel and SEFA does not have an option for ultra-low sulfur diesel (note: this assumption is based on observation of ultra-low sulfur diesel and catalytic converters during site visit) Table 1 - Page 3 ------- Table 1. Footprint-Related Remedy Items from the Conceptual Design Report and Draft Design Report Item Conceptual Design Report (TerraTherm, 2012) Changes Included in Draft Remedial Design (AMEC, 2013) Abandon Wells • Based on Appendix A of the report, assume 109 vertical wells to abandon. Some have depth and material (steel or polyvinyl chloride [PVC]) indicated, some do not. For simplicity, assume average depth per well is 200 ft, and assume unknown material types are evenly split between steel and PVC, there would be 75 steel and 34 PVC. o Assume steel wells require a backhoe to dig down 5 feet to cut off top of casing, and then wells are filled with cement grout assuming 4-inch wells o Assume PVC wells overdrilled with hollow stem auger for a 8- inch boring consistent with a 4- inch finished well, with associated cuttings as waste, and filled with cement grout • Based on Section 7.4 of the Report, two horizontal wells installed in the LSZ will also be abandoned. Based on other site information, assume these are steel wells that will be cement grouted in place, and assume 6-inch wells with total of 1,400 linear feet to be filled with cement grout • Based on Section 4.2.1.2 and Appendix G of the report, assume 25 vertical wells to abandon, of which 19 then have new wells or temperature monitoring points installed such that for those 19 the drilling is accounted for. Of the remaining six that are being abandoned, based on Appendix G there would be 4 PVC and 2 steel. For simplicity, assume average depth per well is 200 ft. o Assume steel wells require a backhoe to dig down 5 feet to cut off top of casing, and then wells are filled with cement grout assuming 4- inch wells o Assume PVC wells overdrilled with hollow stem auger for a 8-inch boring consistent with a 4-inch finished well, with associated cuttings as waste, and filled with cement grout • Based on Section 7.4 of the Report, two horizontal wells installed in the LSZ will also be abandoned. These are steel wells that will be cement grouted in place; assume 6-inch wells with total of 1,400 linear feet to be filled with cement grout Manifolds and Pipe Fittings • As a simplification, assume the following: o Estimate an average distance of 150 ft from wellhead to steam or treatment infrastructure o 76 total injection and extraction wells, assume 76 * 150 ft= 11,400 linear ft of 4-inch steel piping o Disregard materials for pipe supports and disregard equipment for installing the pipe • Use same simplifying assumptions except use different number of wells o 84 total injection and extraction wells, assume 84 * 150 ft = 12,600 linear ft of 4-inch steel piping Electricity Use • Table 6.1 of Report indicates 7,997,000 kilowatt hour (kWh) of electricity usage • Table 5.8 of Report indicates 11,343,000 kWh of electricity usage Table 1 - Page 4 ------- Table 1. Footprint-Related Remedy Items from the Conceptual Design Report and Draft Design Report Item Conceptual Design Report (TerraTherm, 2012) Changes Included in Draft Remedial Design (AMEC, 2013) Natural Gas • Table 6.1 of the Report indicates Usage 3 50,000 MMBTU of natural gas usage, assuming no recovered JP-4 is used to offset natural gas usage for steam generation and/or vapor treatment o For "Base Case," assume no JP-4 is used to offset natural gas usage o For "Alt-1," based on Section 6.5 of the Report, assume 10,250,000 pounds (Ibs) of JP-4 is recovered and is used to offset 190,000 MMBTU of natural gas usage o The amount of natural gas offset is based on Section 6.5 of the Report, which indicates JP-4 has an estimated heat content of 18,500 BTU/lb The Report does not specifically indicate natural gas usage; site team suggests scaling value from the Conceptual Design Report (TerraTherm, 2012) based on steam usage estimate, which is 319,357,000 Ibs in the "draft design" and 280,000,000 Ibs in the "conceptual design." 350,000 MMBTU * 319,357,000 / 280,000,000 = 400,000 MMBTU of natural gas usage, assuming no recovered JP-4 is used to offset natural gas usage for steam generation and/or vapor treatment o For "Base Case," assume no JP-4 is used to offset natural gas usage. o For "Alt-1," assume 13,140,000 Ibs of JP-4 is recovered and is used to offset 243,000 MMBTU of natural gas usage. o The amount of natural gas offset is based on Section 6.5 of the Conceptual Design Report which indicates JP-4 has an estimated heat content of 18,500 BTU/lb. Table 1 - Page 5 ------- Table 1. Footprint-Related Remedy Items from the Conceptual Design Report and Draft Design Report Item Conceptual Design Report (TerraTherm, 2012) Changes Included in Draft Remedial Design (AMEC, 2013) Use of • Table 6.1 of the Report indicates Recovered 1,3 83,000 gallons of JP-4 is expected to JP-4 be recovered, and Section 6.4 indicates 10,250,000 Ibs of JP-4 is expected to be recovered. This is approximately 7.41 pounds per gallon. o For "Base Case" assume 10,250,000 Ibs of JP4 is combusted offsite as fuel, and also requires transportation to a recycling facility o For "Alt-1" assume 10,250,000 Ibs of JP-4 is combusted on-site and therefore, does not require transportation to a recycling facility. Conceptually, an additional 10,250,000 Ibs of JP-4 or some other fuel is also assumed to still be combusted off-site in place of the JP-4 not being recycled, but the footprint for that combustion is not considered to be part of the footprint of this remedy Section 3.3 in Appendix D of the Report states "The system is designed to treat a maximum of approximately 2,000,000 gallons (13,140,000 Ibs) of non-aqueous phase liquid (NAPL)." This is approximately 6.57 pounds per gallon. o For "Base Case" assume 13,140,000 Ibs of JP4 is combusted offsite as fuel, and also requires transportation to a recycling facility o For "Alt-1" assume 13,140,000 Ibs of JP-4 is combusted on-site and therefore, does not require transportation to a recycling facility. Conceptually, an additional 13,140,000 Ibs of JP-4 or some other fuel is also assumed to still be combusted off-site in place of the JP-4 not being recycled, but the footprint for that combustion is not considered to be part of the footprint of this remedy Water Use • Table 6.1 of the Report indicates 53,000,000 gallons of fresh water will be used for cooling tower make-up and steam generation. • Table 5.10 in Appendix D of Report indicates 62,662,000 gallons of fresh water will be used for cooling tower make-up and steam generation. Water Treatment at Publicly Owned Treatment Works (POTW) • Table 6.1 of the Report indicates 80,000,000 gallons of water will be discharged to the POTW. • Table 6.1 of Report indicates 110,250,000 gallons of water will be discharged to the POTW. Table 1 - Page 6 ------- Table 1. Footprint-Related Remedy Items from the Conceptual Design Report and Draft Design Report Item Conceptual Design Report (TerraTherm, 2012) Changes Included in Draft Remedial Design (AMEC, 2013) Soil Disposal • Drill cuttings for the following (details described above): o 31 injection wells o 45 extraction wells o 15 temperature monitoring points o 34 abandoned PVC wells • Assume all waste transported on a ton mile basis. Details regarding quantities provided in waste transport/disposal section of Attachment A. Materials transported include soil cuttings for wells, temperature monitoring points and well abandonment • Drill cuttings for the following (details described above): o 26 injection wells newly drilled o 33 extraction wells newly drilled o 1 vapor probe newly drilled o 17 temperature monitoring points o 4 abandoned PVC wells where new wells or temperature monitoring points listed above are not being installed (23 PVC wells being abandoned minus 19 of those where a new well or temperature monitoring point is being installed) • Similar approach for transportation (ton mile basis) but quantities change due to different number of wells, temperature monitoring points, well abandonments and the addition of one vapor probe location Granular activated carbon (GAC) • For polishing water treated by air stripper prior to discharge to POTW. Assume 20,000 Ibs of virgin GAC • No change. This is consistent with Section 5.10.10 of Appendix D of the Report which includes four 5,000-pound vessels, and indicates carbon may not be required throughout, so no carbon changes assumed. Off-Site Lab • Assumed to be minor and not included Assumed to be minor and not included Transportation of Materials Assume all materials transported on a ton mile basis. Details regarding quantities are provided in materials section of Attachment A. Materials transported include the following: o Sand, cement (grout), steel and stainless steel for wells, temperature monitoring points and well abandonment o GAC o JP-4 sent off-site (for base case) Similar approach (ton mile basis), but quantities change due to different number of wells, temperature monitoring points, well abandonments and the addition of one vapor probe location, as well as the JP-4 quantity (for base case) Table 1 - Page 7 ------- Table 1. Footprint-Related Remedy Items from the Conceptual Design Report and Draft Design Report Item Conceptual Design Report (TerraTherm, 2012) Changes Included in Draft Remedial Design (AMEC, 2013) Transportation of Equipment Assume all drilling equipment is transported on a per trip basis (to and from site assuming rig is driven) Assume backhoe for abandoning steel wells is transported on a flatbed on a per trip basis (two round trips) Details for trips are provided in the transport of materials and equipment section of Attachment A • Similar approach (per trip basis for drill equipment and backhoe) but increase number of drill rigs from 3 to 5. Transportation of Personnel Included rough estimates for the following types of travel: o Transportation of personnel during construction (drillers and contractors) o Operators during operation o Monthly meetings (air and ground transport) Assumed quantities provided in transport for personnel section of Attachment A Assume 402 days of operation • Total operation period changes from 402 days to 422 days Table 1 - Page 8 ------- Attachment 1: Tables Detailing SEFA Input Based on Conceptual Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Attachment 1: Tables Detailing SEFA Input Based on Conceptual Design Report - "Base Case' (Recovered JP-4 Shipped Off-Site) Attachment 1 - Page 1 ------- Attachment 1: Tables Detailing SEFA Input Based on Conceptual Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Table 1-A: Fuel Use for Equipment: Conceptual Design Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Conceptual Design Equipment used for the construction of the In-Situ Thermal Treatment (ISTT) system: • Installation of 31 steam injection wells Conceptual Design Report (TerraTherm, 2012) - Page 14 & 15 o 6 steam injection wells in Cobble Zone, 10 inches (in) Upper Water Bearing Zone (UWBZ), and 15 in Lower Saturated Zone (LSZ) Injection wells in Cobble Zone = 145 feet (ft) of casing + 15 ft of screen each = 160 ft x 6 = 960 linear ft Injection wells in UWBZ = 170 ft of casing + 25 ft of screen each = 195 ft x 10 = 1950 linear feet Injection wells in LSZ = 210 ft of casing + 35 ft of screen each = 245 ft x 15 = 3675 linear feet Air rotary drilling 6585 feet at 200 linear feet per day (EPA, 2012a) takes 32.925, 8-hour days = 263 hours of use On-Site Equipment Use, etc. Selected: "Drilling - large rig", 500 horsepower (HP), 75% load factor, Diesel fuel, 263 hours operated 4931.25 Gallons of Fuel Used WAFB_ConceptDesign-Base_energy.xlsx -> Const. -New Wells ->Row 31 Equipment used for the construction of the ISTT system: • Installation of 45 multi-phase extraction (MPE) wells Conceptual Design Report, February 2012 - Page 14 & 16 o 11 MPE wells in Cobble Zone, 13 in Upper Water Bearing Zone (UWBZ), and 21 in Lower Saturated Zone (LSZ) MPE wells in Cobble Zone = 145 ft of casing + 15ft of screen each = 160 ft x 11 = 1760 linear feet MPE wells in UWBZ = 170 ft of casing + 25 ft of screen each = 195 ft x 13 = 2535 linear feet MPE wells in LSZ = 210 ft casing + 35 ft of screen each = 245 ft x 21 = 5145 linear feet Air rotary drilling 9440 feet at 200 linear feet per day (EPA, 2012a) takes 47.2, 8-hour days = 378 hours of use On-Site Equipment Use, etc. Selected: "Drilling - large rig", 500 HP, 75% load factor, Diesel fuel, 378 hours operated 7087.5 Gallons of Fuel Used WAFB_ConceptDesign-Base_energy.xlsx -> Const. - New Wells -> Row 32 Equipment used for the construction of the ISTT system: • Installation of 15 temperature monitoring points Conceptual Design Report, February 2012 - Page 14 & 17 o "At least fifteen temperature monitoring points will be installed to the bottom of the TTZ across the Site." Temp. Monitoring Points = 245 ft x 15 = 3675 linear feet Air rotary drilling 3675 feet at 200 linear feet per day (EPA, 2012a) takes 18.375, 8-hour days = 147 hours of use On-Site Equipment Use, etc. Selected: "Drilling - large rig", 500 HP, 75% load factor, Diesel fuel, 147 hours operated 2756.25 Gallons of Fuel Used WAFB_ConceptDesign-Base_energy.xlsx -> Const. - Temp Points ->Row 31 EPA (2012a) refers to "Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 1 - Page 2 ------- Attachment 1: Tables Detailing SEFA Input Based on Conceptual Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Conceptual Design Equipment used for the abandonment of PVC wells: • Use of drill rig to overdrill 34 PVC wells Conceptual Design Report, February 2012 - Appendix A o Based on Appendix A, assume 109 vertical wells to be abandoned o Only PVC wells require overdrilling, of which we assume there are 34 For simplicity assume average depth of wells is 200 feet 34 wells at 200 feet = 6800 of drilling required to abandon wells Air rotary drilling 6800 feet at 200 linear feet per day (EPA, 2012a) takes 34, 8-hour days = 272 hours of use On-Site Equipment Use, etc. Selected: "Drilling - large rig", 500 HP, 75% load factor, Diesel fuel, 272 hours operated 5100 Gallons of Fuel Used WAFB_ConceptDesign-Base_energy.xlsx -> Abandoning ->Row 31 Equipment used for the abandonment of Steel wells: • Use ofbackhoe to dig down to remove top of casing for 75 steel wells Conceptual Design Report, February 2012 - Appendix A o Based on Appendix A, assume 109 vertical wells to be abandoned o Only Steel wells require use ofbackhoe down to 5 feet, of which we assume there are 75 For simplicity assume it takes a backhoe 2 hours at each well to dig 5 feet 75 wells at 2 hours each ofbackhoe use =150 hours of backhoe use On-Site Equipment Use, etc. Selected: "Backhoe", 100 HP, 75% load factor, Diesel fuel, 150 hours operated 562.5 Gallons of Fuel Used WAFB_ConceptDesign-Base_energy.xlsx -> Abandoning ->Row 32 EPA (2012a) refers to "Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 1 - Page 3 ------- Attachment 1: Tables Detailing SEFA Input Based on Conceptual Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Table 1-B: Materials Use: Conceptual Design Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Conceptual Design Construction of 31 Injection Wells • Steel for casing Conceptual Design Report, February 2012 - Page 15 & 17 o "Injection and extraction wells will be constructed of 4 inch (") to 6" stainless steel screens and carbon steel risers." Assume 6" casing 18.97 pounds (Ibs) of steel casing per foot of 6" well (EPA, 2012a) 18.97 Ibs per foot x 5720 total feet of casing = 108508 Ibs of steel Material Use and Trans. Selected: "Steel" Input: 108,508 Ibs WAFB_ConceptDesign-Base_energy.xlsx -> Const. -New Wells -*Row 67 Construction of 31 Injection Wells • Sand for annulus Conceptual Design Report, February 2012 - Page 15 o Wells to have sandpack for entire screened interval plus 2 feet of additional sand above screen 3 9 Ibs of sand for annulus per foot of 6" well (EPA, 2012a) 39 Ibs per foot x (865 feet of screen + (2 feet of additional sand x 31 wells)) = 36153 Ibs of sand Material Use and Trans. Selected: "Gravel/sand/clay" Input: 36,153 Ibs WAFB_ConceptDesign-Base_energy.xlsx -> Const. -New Wells -^ Row 68 Construction of 31 Injection Wells • Grout for annulus Conceptual Design Report, February 2012 - Page 15 o Wells to be grouted for entire length of well casing minus the 2 feet of sand above screen 25 Ibs of grout for annulus per foot of 6" well (EPA, 2012a) 25 Ibs per foot x (5720 total feet of casing - 2 feet per well x 31 wells) = 141450 Ibs of cement Material Use and Trans. Selected: "Cement" Input: 141,450 Ibs WAFB_ConceptDesign-Base_energy.xlsx -> Const. -New Wells ->Row 69 Construction of 31 Injection Wells • Stainless steel for screens Conceptual Design Report, February 2012 - Page 15 & 17 o "Injection and extraction wells will be constructed of 4" to 6" stainless steel screens and carbon steel risers." Assume 6" screens 4.8 Ibs of stainless steel screen per foot of 6" well (EPA, 2012a) 4.8 Ibs per foot x 865 total feet of screen = 4152 Ibs of stainless steel Material Use and Trans. Selected: "Stainless Steel" Input: 4,152 Ibs WAFB_ConceptDesign-Base_energy.xlsx -> Const. -New Wells ->Row 70 EPA (2012a) refers to "Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 1 - Page 4 ------- Attachment 1: Tables Detailing SEFA Input Based on Conceptual Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Conceptual Design Construction of 45 Extraction (MPE) Wells • Steel for casing Conceptual Design Report, February 2012 - Page 16 & 17 o "Injection and extraction wells will be constructed of 4" to 6" stainless steel screens and carbon steel risers." Assume 6" casing 18.97 Ibs of steel casing per foot of 6" well (EPA, 2012a) 18.97 Ibs per foot x 8215 total feet of casing = 155839 Ibs of steel Material Use and Trans. Selected: "Steel" Input: 155,839 Ibs WAFB_ConceptDesign-Base_energy.xlsx -> Const. -New Wells -*Row 71 Construction of 45 MPE Wells • Sand for annulus Conceptual Design Report, February 2012 - Page 16 o Wells to have sandpack for entire screened interval plus 2 feet of additional sand above screen 3 9 Ibs of sand for annulus per foot of 6" well (EPA, 2012a) 39 Ibs per foot x (1225 feet of screen + (2 feet of additional sand x 45 wells)) = 51285 Ibs of sand Material Use and Trans. Selected: "Gravel/sand/clay" Input: 51,285 Ibs WAFB_ConceptDesign-Base_energy.xlsx -> Const. -New Wells -*Row 72 Construction of 45 MPE Wells • Grout for annulus Conceptual Design Report, February 2012 - Page 16 o Wells to be grouted for entire length of well casing minus the 2 feet of sand above screen 25 Ibs of grout for annulus per foot of 6" well (EPA, 2012a) 25 Ibs per foot x (8215 total feet of casing - 2 feet per well x 45 wells)= 203125 Ibs of cement Material Use and Trans. Selected: "Cement" Input: 20,3125 Ibs WAFB_ConceptDesign-Base_energy.xlsx -> Const. -New Wells ->Row 73 Construction of 45 MPE Wells • Stainless steel for screens Conceptual Design Report, February 2012 - Page 16 & 17 o "Injection and extraction wells will be constructed of 4" to 6" stainless steel screens and carbon steel risers." Assume 6" screens 4.8 Ibs of stainless steel screen per foot of 6" well (EPA, 2012a) 4.8 Ibs per foot x 1225 total feet of screen = 5880 Ibs of stainless steel Material Use and Trans. Selected: "Stainless Steel" Input: 5,880 Ibs WAFB_ConceptDesign-Base_energy.xlsx -> Const. -New Wells ->Row 74 Connection Piping • Steel for connecting wells to treatment Conceptual Design Report, February 2012 - Page 13 o Assuming an average of 150 feet from well head to treatment with 4" steel piping 10.79 Ibs of steel per foot of 4" diameter piping (EPA, 2012a) 10.79 Ibs per foot x (150 feet x 76 injection and extraction wells total) = 123006 Ibs of steel Material Use and Trans. Selected: "Steel" Input: 123,006 Ibs WAFB_ConceptDesign-Base_energy.xlsx -> Const. -New Wells ->Row 75 EPA (2012a) refers to "Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 1 - Page 5 ------- Attachment 1: Tables Detailing SEFA Input Based on Conceptual Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Conceptual Design Initial GAC material Use • Tetra Tech (TT) professional judgment: Initial GAC required for treatment system will be approximately 10 tons. Material Use and Trans. Selected: "Virgin GAC (coal based)" Input: 20,000 Ibs WAFB_ConceptDesign-Base_energy.xlsx -> O&M - Other ->Row 68 Construction of 15 Temperature Monitoring Points • Steel for casing Conceptual Design Report, February 2012 - Page 14 & 17 o "At least fifteen temperature monitoring points will be installed to the bottom of the TTZ across the Site." 3.65 Ibs of steel casing per foot of 2" well (EPA, 2012a) 3.65 Ibs per foot x (15 temp, monitoring points x 245 feet each) = 13413.75 Ibs of steel Material Use and Trans. Selected: "Steel" Input: 13,414 Ibs WAFB_ConceptDesign-Base_energy.xlsx -> Const. - Temp Points ->Row 67 Construction of 15 Temperature Monitoring Points • Grout for annulus Conceptual Design Report, February 2012 - Page 14 & 17 o "At least fifteen temperature monitoring points will be installed to the bottom of the TTZ across the Site." 13 Ibs of grout for annulus per foot of 2" well (EPA, 2012a) 13 Ibs per foot x (15 temp, monitoring points x 245 feet each) = 47775 Ibs of cement Material Use and Trans. Selected: "Cement" Input: 47,775 Ibs WAFB_ConceptDesign-Base_energy.xlsx -> Const. - Temp Points -> Row 68 Abandonment of PVC wells: • Grout for filling overdrilled, abandoned PVC wells For 34 PVC wells that required overdrilling to be abandoned, assume 8-inch boring is used to removed wells Using material calculations for 8" well (interior diameter of 8") - 25 Ibs of grout per foot to abandon 8" borehole (EPA, 2012a) 25 Ibs of grout per foot x 200 feet x 34 wells = 170000 Ibs of cement Material Use and Trans. Selected: "Cement" Input: 170,000 Ibs WAFB_ConceptDesign-Base_energy.xlsx Abandoning ->Row 67 EPA (2012a) refers to "Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 1 - Page 6 ------- Attachment 1: Tables Detailing SEFA Input Based on Conceptual Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Conceptual Design Abandonment of Steel wells: • Grout for filling 4-inch steel wells For 75 - 4" steel wells, cut off top 5 feet and fill remaining 195 feet with grout 6 Ibs of grout per foot to abandon 4-inch well (EPA, 2012a) 6 Ibs of grout per foot x 195 feet x 75 wells = 87750 Ibs of cement Material Use and Trans. Selected: "Cement" Input: 87750 Ibs WAFB_ConceptDesign-Base_energy.xlsx Abandoning ->Row 68 Abandonment of Horizontal wells: • Grout for filling 6-inch steel wells For 6" Steel horizontal wells, assume 1400 linear feet total are to be filled with cement grout 14 Ibs of grout per foot to abandon 6"well (EPA, 2012a) 14 Ibs of grout per foot x 1400 feet = 19600 Ibs of cement Material Use and Trans. Selected: "Cement" Input: 19600 Ibs WAFB_ConceptDesign-Base_energy.xlsx Abandoning ->Row 69 Table 1-C: Transport for Materials and Equipment: Conceptual Design Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Conceptual Design Transportation of drilling equipment for installation of new wells, temperature monitoring points, and well abandoning • Air rotary drill rig TT estimates that 3 air rotary rigs will be used on the Site during construction process. TT assumes that transportation for each rig will consist of the rig driving itself to the Site and driving off-site once construction is complete, for one roundtrip. TT assumes a distance of 100 miles roundtrip to site. On-Site Equipment Use, etc. Input: 1 roundtrips, 100 miles, Diesel 16.7 Gallons of Fuel Used each Input for each drill rig (3 times total) WAFB_ConceptDesign-Base_energy.xlsx -> Const. -New Wells ->Row 31 Plus WAFB_ConceptDesign-Base_energy.xlsx -> Const. - Temp Points ->Row 31 Plus WAFB_ConceptDesign-Base_energy.xlsx -> Abandoning ->Row 31 EPA (2012a) refers to "Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 1 - Page 7 ------- Attachment 1: Tables Detailing SEFA Input Based on Conceptual Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Conceptual Design Transportation of backhoe for abandonment of steel wells • Backhoe TT estimates that 1 backhoe will be used on the Site for abandoning steel wells. TT assumes that backhoe will be transported to site on flatbed truck, consisting of 2 roundtrips to site. TT assumes a distance of 100 miles roundtrip to site. On-Site Equipment Use, etc. Input: 2 roundtrips, 100 miles, Diesel 3 3.3 Gallons of Fuel Used WAFB_ConceptDesign-Base_energy.xlsx Abandoning ->Row 32 Transportation of materials used in construction • All materials Professional judgment: The footprint for transportation of all construction materials should be quantified based on truck freight transport, in terms of gallons per ton-mile (gptm). Weight for transportation of sand, cement, steel, stainless steel and GAC are equal to the amounts calculated in the Material Use section. TT assumes 50 miles of transport to site for all materials. Material Use and Transportation For all materials Input: 50 miles for transport Selected: Truck freight (gptm) for Mode of Transport, Diesel for Fuel Type Make this selection for all construction materials in Const. - New Wells, Const. - Temp Points, and Abandoning tabs 861.4 Gallons of Fuel Used Total for all Materials WAFB_ConceptDesign-Base_energy.xlsx -> Const. -New Wells ->Row 67thru 75 Plus WAFB_ConceptDesign-Base_energy.xlsx -> Const. - Temp Points ->Row 67 & 68 Plus WAFB_ConceptDesign-Base_energy.xlsx -> Abandoning ->Row 67 - 69 Plus WAFB_ConceptDesign-Base_energy.xlsx -> O&M - Other ->Row 68 EPA (2012a) refers to "Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 1 - Page 8 ------- Attachment 1: Tables Detailing SEFA Input Based on Conceptual Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Conceptual Design Transportation of JP4 off site to fuel recycler For base case, assume no recovered JP4 is used on site and all recovered JP4 is sent to recycler and will be combusted. Amount of JP4 for transportation is given in Fuel Use for Operation table. TT assumes 50 miles of transport to offsite recycler. Material Use and Transportation Input: 50 miles for transport Selected: Truck freight (gptm) for Mode of Transport, Diesel for Fuel Type 7,431.2 Gallons of Fuel Used WAFB_ConceptDesign-Base_energy.xlsx -> O&M -JP4Base -^ Row 67 Table 1-D: Waste Transport/Disposal: Conceptual Design Item for Footprint Evaluation Source of Information and/or Comments Input Values to SEFA - Concept Disposal of drill cuttings in landfill • Cuttings from injection and extraction wells 61 Ibs of drill cuttings for disposal per foot of 6" well (EPA, 2012a) 6585 feet of drilling for injection wells + 9440 feet of drilling for extraction wells = 16025 feet total 16025 feet of drilling x 61 Ibs of cuttings per foot = 977525 Ibs of cutting for disposal / 2000 Ibs per ton = 488.7625 tons of cuttings for disposal TT professional judgment: The footprint for transportation of all disposal to landfill should be quantified based on truck freight transport, in terms of gallons per ton-mile. Transport to landfill is assumed to be 50 miles. Waste Transport and Disposal Selected: Non-hazardous waste landfill Input: 488.7625 tons, 50 miles of transport Selected Truck freight (gptm), Diesel 708.7 Gallons of Fuel Used WAFB_ConceptDesign-Base_energy.xlsx -> Const. -New Wells -^ Row 89 EPA (2012a) refers to "Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 1 - Page 9 ------- Attachment 1: Tables Detailing SEFA Input Based on Conceptual Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Item for Footprint Evaluation Source of Information and/or Comments Input Values to SEFA - Concept Disposal of drill cuttings in landfill • Cuttings from temperature monitoring point installation 39 Ibs of drill cuttings for disposal per foot of 4" well (EPA, 2012a) 3675 feet of drilling for temperature monitoring point installation 3675 feet of drilling x 39 Ibs of cuttings per foot = 143325 Ibs of cutting for disposal / 2000 Ibs per ton =71.6625 tons of cuttings for disposal TT professional judgment: The footprint for transportation of all disposal to landfill should be quantified based on truck freight transport, in terms of gallons per ton-mile. Transport to landfill is assumed to be 50 miles. Waste Transport and Disposal Selected: Non-hazardous waste landfill Input: 71.6625 tons, 50 miles of transport Selected Truck freight (gptm), Diesel 103.9 Gallons of Fuel Used WAFB_ConceptDesign-Base_energy.xlsx -> Const. - Temp Points -> Row 89 Disposal of drill cuttings in landfill • Cuttings from overdrilling of PVC wells to be abandoned 39 Ibs of drill cuttings for disposal per foot of 4" well (EPA, 2012a) 34 PVC wells x 200 feet each = 6800 feet of drilling for abandonment 6800 feet of drilling x 39 Ibs of cuttings per foot = 265200 Ibs of cutting for disposal / 2000 Ibs per ton = 132.6 tons of cuttings for disposal TT professional judgment: The footprint for transportation of all disposal to landfill should be quantified based on truck freight transport, in terms of gallons per ton-mile. Transport to landfill is assumed to be 50 miles. Waste Transport and Disposal Selected: Non-hazardous waste landfill Input: 132.6 tons, 50 miles of transport Selected Truck freight (gptm), Diesel 192.3 Gallons of Fuel Used WAFB_ConceptDesign-Base_energy.xlsx Abandoning ->Row 89 Treated water discharge to POTW Conceptual Design Report, February 2012 - Page 28 o "An estimated 80,000,000 gallons of water will be extracted and treated during the thermal implementation." Waste Transport and Disposal Selected: POTW Input: 80,000 Gallons x 1000 WAFB_ConceptDesign-Base_energy.xlsx -> O&M - Operating Costs ->Row 89 EPA (2012a) refers to "Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 1 - Page 10 ------- Attachment 1: Tables Detailing SEFA Input Based on Conceptual Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Table 1-E: Transport for Personnel: Conceptual Design Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Conceptual Design Personnel transportation during construction • Drill rig operators TT estimated 2 person crew per air rotary rig, 3 rigs total. TT estimated 20 miles roundtrip for site labor to travel to site. 19700 linear feet total for drilling of injection wells, extraction wells, and temp monitoring points 6800 linear feet total for over drilling of PVC wells for abandonment 26500 feet / 200 feet per day / 3 rigs operating at a time = 44 days drillers are on site Labor, Mobilizations, Mileage, and Fuel Input: 6 Drillers during construction, 6 crew, 44 days, 8 hours per day, 264 trips, 20 miles roundtrip Selected: Car, Gasoline 220 Gallons of Fuel Used WAFB_ConceptDesign-Base_energy.xlsx -> Const. -Personnel Transport ->Row 16 Personnel transportation during construction • Contractors • TT estimated 6 person crew during drilling and other construction for estimated 120 days. • TT estimated 20 miles roundtrip for site labor to travel to site. Labor, Mobilizations, Mileage, and Fuel Input: 6 Contractors during construction, 6 crew, 120 days, 8 hours per day, 720 trips, 20 miles roundtrip Selected: Car, Gasoline 600 Gallons of Fuel Used WAFB_ConceptDesign-Base_energy.xlsx -> Const. - Personnel Transport -> Row 17 Permanent operator transportation during O&M period Conceptual Design Report, February 2012 - Page 28 o 402 days of pre-heating, steam injection, and post- treatment TT estimated 20 miles roundtrip for site labor to travel to site. Labor, Mobilizations, Mileage, and Fuel Input: 2 Permanent Operators, 2 crew, 402 days, 8 hours per day, 804 trips, 20 miles roundtrip Selected: Car, Gasoline 670 Gallons of Fuel Used WAFB_ConceptDesign-Base_energy.xlsx - Operator Travel -> Row 16 O&M EPA (2012a) refers to "Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 1 - Page 11 ------- Attachment 1: Tables Detailing SEFA Input Based on Conceptual Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Conceptual Design Other support personnel transportation during O&M period • TT estimated 2 additional support staff on site for 100 days during operation. • TT estimated 20 miles roundtrip for site labor to travel to site. Labor, Mobilizations, Mileage, and Fuel Input: 2 support personnel, 2 crew, 100 days, 8 hours per day, 200 trips, 20 miles roundtrip Selected: Car, Gasoline 167 Gallons of Fuel Used WAFB_ConceptDesign-Base_energy.xlsx -> O&M - Operator Travel -> Row 17 Personnel transportation for monthly meetings • Air travel for meeting • TT estimated 4 personnel need to travel by air for meetings. • Assume 18 meetings over period of construction and O&M. Traveling 2000 miles roundtrip by airplane Labor, Mobilizations, Mileage, and Fuel Input: Travel for meetings - Air, 4 crew, 18 days, 8 hours per day, 72 trips, 2000 miles roundtrip Selected: Airplane, Diesel 3,200 Gallons of Fuel Used WAFB_ConceptDesign-Base_energy.xlsx -> O&M -Meeting Travel-> Row 16 Personnel transportation for monthly meetings • Travel by car for meetings • TT estimated 8 personnel need to travel by car for meetings. • Assume 18 meetings over period of construction and O&M Traveling 100 miles roundtrip by car Labor, Mobilizations, Mileage, and Fuel Input: Travel for meetings - Ground, 8 crew, 18 days, 8 hours per day, 144 trips, 100 miles roundtrip Selected: Car, Gasoline 600 Gallons of Fuel Used WAFB_ConceptDesign-Base_energy.xlsx -> O&M - Meeting Travel -> Row 17 EPA (2012a) refers to "Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 1 - Page 12 ------- Attachment 1: Tables Detailing SEFA Input Based on Conceptual Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Table 1-F: Electricity Use: Conceptual Design Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Conceptual Design Electricity use for ISTT system - O&M Conceptual Design Report, February 2012 - Page 25 & 28 o "The ISTT system will require an estimated 1,000-1,500 kVa power feed to the Site to power the steam generation and effluent treatment systems." o Utility usage estimated to be 7,997,000 kWh On-Site Electricity Use Input: 7,997,000 7,997,000 kWh, Energy Used WAFB_ConceptDesign-Base_energy.xlsx -> O&M -Elec->Row 59 EPA (2012a) refers to "Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 1 - Page 13 ------- Attachment 1: Tables Detailing SEFA Input Based on Conceptual Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Table 1-G: Fuel Use for Operating: Conceptual Design Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Conceptual Design Natural Gas use for ISTT system - O&M Conceptual Design Report, February 2012 - Page 28 o " Approx. 70 MMBTU/hr of natural gas for use as fuel for steam generation and for thermal oxidation." o Gas usage estimated to be 350,000 MMBTU total 350,000 MMBTU = 3.5xlOn BTUs 1 ccf = 100 cubic feet = 103,000 BTUs On-Site Natural Gas Use Input: 350,000,000,000 BTUs, 3,398,058 ccf WAFB_ConceptDesign-Base_energy.xlsx -> O&M - Natural Gas -> Row 48 Recovered JP4 combusted off-site - O&M Conceptual Design Report, February 2012 - Page 28 o Recovered fuel = 1,383,000 gallons For base case, assume no recovered JP4 is used on site and all recovered JP4 is sent to recycler and will be combusted. JP4 combustion will be included in this remedy's footprint as if it was combusted on site. Material Use Selected: JP4 Combustion (JP4 Combustion is a user defined input for Activity #1. See Table J for details regarding input) Input: 1,383,000 gallons WAFB_ConceptDesign-Base_energy.xlsx -> O&M - JP4 Base -> Row 67 EPA (2012a) refers to "Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 1 - Page 14 ------- Attachment 1: Tables Detailing SEFA Input Based on Conceptual Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Table 1-H: Water Use: Conceptual Design Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Conceptual Design Public Water use for cooling tower and creation of steam • Conceptual Design Report, February 2012 - Page 28 o "Approx. 150 gpm of fresh water for cooling tower make- up and steam generation." o Fresh water usage estimated to be 53,000,000 gallons total Material Use Selected: Public Water Input: 53,000 gallons x 1000 WAFB_ConceptDesign-Base_energy.xlsx -> O&M - Operating Costs-> Row 67 EPA (2012a) refers to "Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 1 - Page 15 ------- Attachment 1: Tables Detailing SEFA Input Based on Conceptual Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Table 1-1: eGRID Subregion AZNM—WECC Southwest, 2009 Characteristics Electricity Source Nonrenewable Resource Coal Oil Gas Other Fossil Nuclear Other Unknown / Purchased Fuel Nonrenewable Total Renewable Resource Wind Solar Geothermal Biomass Hydro Renewable Total Fuel Mix % 38.5979 0.0598 35.6808 0.0013 16.4726 0.0000 90.8124 0.5008 0.1012 2.1789 0.3166 6.0901 9.1876 Source: EPA eGRID 2012 files, http.V/www. epa. sov/cleanenersv/enersv-resources/esrid/index. html EPA (2012a) refers to "Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012' Attachment 1 - Page 16 ------- Attachment 1: Tables Detailing SEFA Input Based on Conceptual Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Table 1-J: User defined input for combustion of JP4 - Conceptual Design Footprint for combustion of JP4 (per gallon)* Tons per Gal Energy CO2e NOx SOx PM Air Toxics 0.0037057** 0.1315 21.05 0.14 0.00495 0.00197 0.0000221 tons MMBTU/unit Ibs/unit Ibs/unit Ibs/unit Ibs/unit Ibs/unit * Based on the assumption that the footprint for combustion ofJP4 is equivalent to 50% of the footprint for combustion of gasoline plus 50% of the footprint for combustion ofdiesel. ** Weight per unit for JP4 is based on values provided in the Conceptual Design Report that indicate recovered JP4 will be 1,383,000 gallons and 10,250,000 pounds. EPA (2012a) refers to "Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012' Attachment 1 - Page 17 ------- Attachment 2: Tables Detailing SEFA Input Based on Conceptual Design Report - "Alt 1" (Recovered JP-4 Used Within the Remedy) Attachment 2: Tables Detailing SEFA Input Based on Conceptual Design Report - "Alt 1" (Recovered JP-4 Used Within the Remedy) Attachment 2 - Page 1 ------- Attachment 2: Tables Detailing SEFA Input Based on Conceptual Design Report - "Alt 1" (Recovered JP-4 Used Within the Remedy) "Alt 1" specifies a different use of the recovered JP-4 fuel. In the "Base Case, " the recovered JP-4 is shipped off- site and subsequently combusted as fuel. In "Alt 1, "the recovered JP-4 is used on site and offsets some of the natural gas required (and the transportation of JP-4 offsite is eliminated). The only differences in SEFA input relative to the "Base Case" using information from the Conceptual Design Report are the following: Table 2-C: Transport for Materials and Equipment: Conceptual Design Item for Footprint Evaluation Transportation of JP4 off site to fuel recycler Source of Information and/or Comments • JP4 Transport off site is eliminated SEFA Input - Conceptual Design NO INPUT Table 2-G: Fuel Use for Operating: Conceptual Design Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Conceptual Design Natural Gas use for ISTT system - O&M Conceptual Design Report, February 2012 - Page 28 o Recovered JP4 = 1,383,000 gallons o Original Natural Gas use = 3 50,000 MMBTUs Assume that 10,250,000 Ibs of JP-4 is recovered and is used to offset 190,000 MMBTUs of Natural Gas Natural Gas consumption for Alternative 1 = 350,000 MMBTUs - 190,000 MMBTUs = 160,000 MMBTUs of Natural Gas 160,000 MMBTUs = 1553398 ccf On-Site Natural Gas Use Input: 160,000,000,000 BTUs, 1553398 ccf WAFB_ConceptDesign-Altl_energy.xlsx -> O&M- Natural Gas -> Row 48 Attachment 2 - Page 2 ------- Attachment 2: Tables Detailing SEFA Input Based on Conceptual Design Report - "Alt 1" (Recovered JP-4 Used Within the Remedy) Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Conceptual Design Recovered JP4 use for Steam or Oxidizer - O&M • Conceptual Design Report, February 2012 - Page 28 o Recovered fuel = 1,383,000 gallons • For alternative case assume all recovered JP4 is used on site and no transportation for JP4 is required On-Site: Other forms ofon-site conventional energy use Define: JP4 Combustion as Other form of on-site conventional energy use #1 (Row 39 of User Defined Factors tab) (See Table J for details regarding input) Input: 1,383,000 gallons WAFB_ConceptDesign-Altl_energy.xlsx -> O&M- JP4Altl^Row 101 Attachment 2 - Page 3 ------- Attachment 3: Tables Detailing SEFA Input Based on Draft Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Attachment 3: Tables Detailing SEFA Input Based on Draft Design Report - "Base Case" (Recovered JP-4 Shipped Off-Site) Attachment 3 - Page 1 ------- Attachment 3: Tables Detailing SEFA Input Based on Draft Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Table 3-A: Fuel Use for Equipment: Draft Design Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Draft Design Equipment used for the construction of the ISTT system: • Installation of 26 newly drilled steam injection wells Draft Design Report, October 4, 2013 - Appendix G, Page 1-2 o 6 newly installed steam injection wells in Cobble Zone, 8 newly installed in Upper Water Bearing Zone (UWBZ), and 12 newly installed in Lower Saturated Zone (LSZ) Injection wells in Cobble Zone = 145 ft of casing + 15ft of screen each = 160 ft x 6 = 960 linear feet Injection wells in UWBZ = 170 ft of casing + 25 ft of screen each = 195 ft x 8 = 1560 linear feet Injection wells in LSZ = 210 ft of casing + 35 ft of screen each = 245 ft x 12 = 2940 linear feet Air rotary drilling and sonic (both large rigs) 5460 feet at 200 linear feet per day (EPA, 2012a) takes 27.3, 8-hour days = 218 hours of use Assume biodiesel based on observation of ultra-low sulfur diesel use and catalytic converters for drill rigs during site visit (SEFA has no option for ultra-low sulfur diesel) On-Site Equipment Use, etc. Selected: "Drilling - large rig", 500 horsepower (HP), 75% load factor, BioDiesel fuel, 218 hours operated 4,496.25 Gallons of Fuel Used WAFB_DraftDesign-Base_energy.xlsx -> Const. - New Wells -*Row 31 Equipment used for the construction of the ISTT system: • Installation of 33 newly drilled multi-phase extraction (MPE) wells Draft Design Report, October 4, 2013 - Appendix G, Page 1-2 o 13 newly installed MPE wells in Cobble Zone, 7 newly installed in Upper Water Bearing Zone (UWBZ), and 13 newly installed in Lower Saturated Zone (LSZ) MPE wells in Cobble Zone = 145 ft of casing + 15ft of screen each = 160 ft x 13 = 2080 linear feet MPE wells in UWBZ = 170 ft of casing + 25 ft of screen each = 195 ft x 7 = 1365 linear feet MPE wells in LSZ = 210 ft casing + 35 ft of screen each = 245 ft x 13 = 3185 linear feet Air rotary drilling and sonic (both large rigs) 6630 feet at 200 linear feet per day (EPA, 2012a) takes 33.15, 8-hour days = 265 hours of use. Assume biodiesel based on observation of ultra-low sulfur diesel use and catalytic converters for drill rigs during site visit (SEFA has no option for ultra-low sulfur diesel) On-Site Equipment Use, etc. Selected: "Drilling - large rig", 500 HP, 75% load factor, BioDiesel fuel, 265 hours operated 5,465.625 Gallons of Fuel Used WAFB_DraftDesign-Base_energy.xlsx -> Const. - New Wells ->Row 32 EPA (2012a) refers to" Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 3 - Page 2 ------- Attachment 3: Tables Detailing SEFA Input Based on Draft Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Draft Design Equipment used for the construction of the ISTT system: • Installation of 17 temperature monitoring points • 16 to 245 ft • 1 to 195 ft Draft Design Report, October 4, 2013 - Appendix G, Page 3 o "5 New Probes and 12 from Well to be Abandoned" Temp. Monitoring Points = ((16 temp, monitoring points x 245 feet) + (1 temp, monitoring points x 195 feet)) = 4115 linear feet Air rotary drilling and sonic (both large rigs) 4115 feet at 200 linear feet per day (EPA, 2012a) takes 20.575, 8-hour days = 165 hours of use. Assume biodiesel based on observation of ultra-low sulfur diesel use and catalytic converters for drill rigs during site visit (SEFA has no option for ultra-low sulfur diesel) On-Site Equipment Use, etc. Selected: "Drilling - large rig", 500 HP, 75% load factor, BioDiesel fuel, 165 hours operated 3,403.125 Gallons of Fuel Used WAFB_DraftDesign-Base_energy.xlsx -> Const. - Temp Points ->Row 31 Equipment used for the abandonment of PVC wells: • Use of drill rig to overdrill 4 PVC wells (others accounted for in new wells or probes) Draft Design Report, October 4, 2013 - Appendix G, Page 3 o Only PVC wells require overdrilling, of which we assume there are 4 For simplicity assume average depth of wells is 200 feet 4 wells at 200 feet = 800 of drilling required to abandon wells Sonic drilling 800 feet at 200 linear feet per day (EPA, 2012a) takes 4 days, 8-hour days = 32 hours of use. Assume biodiesel based on observation of ultra-low sulfur diesel use and catalytic converters for drill rigs during site visit (SEFA has no option for ultra-low sulfur diesel) On-Site Equipment Use, etc. Selected: "Drilling - large rig", 500 HP, 75% load factor, BioDiesel fuel, 32 hours operated 660 Gallons of Fuel Used WAFB_DraftDesign-Base_energy.xlsx -> Abandoning ->Row 31 Equipment used for the abandonment of Steel wells: • Use ofbackhoe to dig down to remove top of casing for 2 steel wells Draft Design Report, October 4, 2013 - Appendix G, Page 3 o Only Steel wells require use ofbackhoe down to 5 feet, of which we assume there are 2 For simplicity assume it takes a backhoe 2 hours at each well to dig 5 feet 2 wells at 2 hours each ofbackhoe use = 4 hours ofbackhoe use On-Site Equipment Use, etc. Selected: "Backhoe", 100 HP, 75% load factor, Diesel fuel, 4 hours operated 15 Gallons of Fuel Used WAFB_DraftDesign-Base_energy.xlsx -> Abandoning ->Row 32 EPA (2012a) refers to" Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 3 - Page 3 ------- Attachment 3: Tables Detailing SEFA Input Based on Draft Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Table 3-B: Materials Use: Draft Design Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Draft Design Construction of 26 Newly Drilled Injection Wells • Steel for casing Draft Design Report, October 4, 2013 - Appendix D, Page 33 o Injection and extraction wells will be constructed of 6" steel pipe to surface. 18.97 Ibs of steel casing per foot of 6" well (EPA, 2012a) 18.97 Ibs per foot x 4750 total feet of casing = 90108 Ibs of steel Material Use and Trans. Selected: "Steel" Input: 90,108 Ibs WAFB_DraftDesign-Base_energy.xlsx -> Const. New Wells ->Row 67 Construction of 26 Newly Drilled Injection Wells • Sand for annulus Draft Design Report, October 4, 2013 - Appendix D, Page 33 o Wells to have sandpack for entire screened interval plus 2 feet of additional sand above screen. 3 9 Ibs of sand for annulus per foot of 6" well (EPA, 2012a) 39 Ibs per foot x (710 feet of screen + (2 feet of additional sand x 26 wells)) = 29718 Ibs of sand Material Use and Trans. Selected: "Gravel/sand/clay" Input: 29,718 Ibs WAFB_DraftDesign-Base_energy.xlsx -> Const. New Wells ->Row 68 Construction of 26 Newly Drilled Injection Wells • Grout for annulus Draft Design Report, October 4, 2013 - Appendix D, Page 33 o Wells to be grouted for entire length of well casing minus the 2 feet of sand above screen. 25 Ibs of grout for annulus per foot of 6" well (EPA, 2012a) 25 Ibs per foot x (4750 total feet of casing - 2 feet per well x 26 wells) = 117450 Ibs of cement Material Use and Trans. Selected: "Cement" Input: 117,450 Ibs WAFB_DraftDesign-Base_energy.xlsx -> Const. New Wells ->Row 69 Construction of 26 Newly Drilled Injection Wells • Stainless steel for screens Draft Design Report, October 4, 2013 - Appendix D, Page 33 o Injection and extraction wells will be constructed of 6" stainless steel screen. 4.8 Ibs of stainless steel screen per foot of 6" well (EPA, 2012a) 4.8 Ibs per foot x 710 total feet of screen = 3408 Ibs of stainless steel Material Use and Trans. Selected: "Stainless Steel" Input: 3,408 Ibs WAFB_DraftDesign-Base_energy.xlsx -> Const. New Wells -*Row 70 EPA (2012a) refers to" Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 3 - Page 4 ------- Attachment 3: Tables Detailing SEFA Input Based on Draft Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Draft Design Construction of 33 Newly Drilled Extraction (MPE) Wells • Steel for casing Draft Design Report, October 4, 2013 - Appendix D, Page 33 o Injection and extraction wells will be constructed of 6" steel pipe to surface. 18.97 Ibs of steel casing per foot of 6" well (EPA, 2012a) 18.97 Ibs per foot x 5805 total feet of casing = 110121 Ibs of steel Material Use and Trans. Selected: "Steel" Input: 110,12 libs WAFB_DraftDesign-Base_energy.xlsx -> Const. New Wells -*Row 71 Construction of 33 Newly Drilled • Sand for annulus Draft Design Report, October 4, 2013 - Appendix D, Page 33 o Wells to have sandpack for entire screened interval plus 2 feet of additional sand above screen. 3 9 Ibs of sand for annulus per foot of 6" well (EPA, 2012a) 39 Ibs per foot x (825 feet of screen + (2 feet of additional sand x 33 wells)) = 34749 Ibs of sand Material Use and Trans. Selected: "Gravel/sand/clay" Input: 34,749 Ibs WAFB_DraftDesign-Base_energy.xlsx -> Const. New Wells -*Row 72 Construction of 33 Newly Drilled • Grout for annulus Draft Design Report, October 4, 2013 - Appendix D, Page 33 o Wells to be grouted for entire length of well casing minus the 2 feet of sand above screen. 25 Ibs of grout for annulus per foot of 6" well (EPA, 2012a) 25 Ibs per foot x (5805 total feet of casing - 2 feet per well x 33 wells)= 143475 Ibs of cement Material Use and Trans. Selected: "Cement" Input: 143,475 Ibs WAFB_DraftDesign-Base_energy.xlsx -> Const. New Wells ->Row 73 Construction of 33 Newly Drilled • Stainless steel for screens Draft Design Report, October 4, 2013 - Appendix D, Page 33 o Injection and extraction wells will be constructed of 6" stainless steel screen. 4.8 Ibs of stainless steel screen per foot of 6" well (EPA, 2012a) 4.8 Ibs per foot x 825 total feet of screen = 3960 Ibs of stainless steel Material Use and Trans. Selected: "Stainless Steel" Input: 3,960 Ibs WAFB_DraftDesign-Base_energy.xlsx -> Const. New Wells ->Row 74 Connection Piping • Steel for connecting wells to treatment Draft Design Report, October 4, 2013 - Figure 3-3 o Assuming an average of 150 feet from well head to treatment with 4" steel piping 10.79 Ibs of steel per foot of 4" diameter piping (EPA, 2012a) 10.79 Ibs per foot x (150 feet x 84 total injection and extraction wells total) = 135954 Ibs of steel Material Use and Trans. Selected: "Steel" Input: 135,954 Ibs WAFB_DraftDesign-Base_energy.xlsx -> Const. New Wells ->Row 75 EPA (2012a) refers to" Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 3 - Page 5 ------- Attachment 3: Tables Detailing SEFA Input Based on Draft Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Draft Design Initial GAC material Use • TT professional judgment: Initial GAC required for treatment system will be approximately 10 tons. Material Use and Trans. Selected: "Virgin GAC (coal based)" Input: 20,000 Ibs WAFB_DraftDesign-Base_energy.xlsx -> O&M - Other ->Row 68 Construction of 17 Temperature Monitoring Points • Steel for casing • 16 to 245 ft • 1 to 195 ft Draft Design Report, October 4, 2013 - Appendix D, Page 32&34 o 17 temperature monitoring strings installed to lower limit ofTTZ 3.65 Ibs of steel casing per foot of 2" well (EPA, 2012a) 3.65 Ibs per foot x ((16 temp, monitoring points x 245 feet) + (1 temp, monitoring points x 195 feet)) = 15020 Ibs of steel Material Use and Trans. Selected: "Steel" Input: 15,020 Ibs WAFB_DraftDesign-Base_energy.xlsx -> Const. Temp Points ->Row 67 Construction of 17 Temperature Monitoring Points • Grout for annulus • 16 to 245 ft • 1 to 195 ft Draft Design Report, October 4, 2013 - Appendix D, Page 32&34 o 17 temperature monitoring strings installed to lower limit ofTTZ 13 Ibs of grout for annulus per foot of 2" well (EPA, 2012a) 13 Ibs per foot x ((16 temp, monitoring points x 245 feet) + (1 temp, monitoring points x 195 feet)) = 53495 Ibs of cement Material Use and Trans. Selected: "Cement" Input: 53,495 Ibs WAFB_DraftDesign-Base_energy.xlsx -> Const. Temp Points -> Row 68 Abandonment of PVC wells: • Grout for filling overdrilled, abandoned PVC wells Draft Design Report, October 4, 2013 - Appendix G, Page 3 For 4 PVC wells that required overdrilling to be abandoned, assume 8-inch boring is used to removed wells Using material calculations for 8" well (interior diameter of 8") - 25 Ibs of grout per foot to abandon 8" borehole (EPA, 2012a) 25 Ibs of grout per foot x 200 feet x 4 wells = 20000 Ibs of cement Material Use and Trans. Selected: "Cement" Input: 20,000 Ibs WAFB_DraftDesign-Base_energy.xlsx Abandoning ->Row 67 EPA (2012a) refers to" Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 3 - Page 6 ------- Attachment 3: Tables Detailing SEFA Input Based on Draft Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Draft Design Abandonment of Steel wells: • Grout for filling 4" steel wells Draft Design Report, October 4, 2013 - Appendix G, Page 3 For 2 - 4" steel wells, cut off top 5 feet and fill remaining 195 feet with grout 6 Ibs of grout per foot to abandon 4"well (EPA, 2012a) 6 Ibs of grout per foot x 195 feet x 2 wells = 2340 Ibs of cement Material Use and Trans. Selected: "Cement" Input: 2,340 Ibs WAFB_DraftDesign-Base_energy.xlsx Abandoning ->Row 68 Abandonment of Horizontal wells: • Grout for filling 6" steel wells Draft Design Report, October 4, 2013 - Appendix G, Page 3 For 6" Steel horizontal wells, assume 1400 linear feet total are to be filled with cement grout 14 Ibs of grout per foot to abandon 6"well (EPA, 2012a) 14 Ibs of grout per foot x 1400 feet = 19600 Ibs of cement Material Use and Trans. Selected: "Cement" Input: 19,600 Ibs WAFB_DraftDesign-Base_energy.xlsx Abandoning ->Row 69 EPA (2012a) refers to" Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 3 - Page 7 ------- Attachment 3: Tables Detailing SEFA Input Based on Draft Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Table 3-C: Transport for Materials and Equipment: Draft Design Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Draft Design Transportation of drilling equipment for installation of new wells, temperature monitoring points, and well abandoning • Air rotary drill rig TT estimates that 5 air rotary rigs will be used on the Site during construction process based on observation during site visit. TT assumes that transportation for each rig will consist of the rig driving itself to the Site and driving off-site once construction is complete, for one roundtrip. TT assumes a distance of 100 miles roundtrip to site. On-Site Equipment Use, etc. Input: 1 roundtrips, 100 miles, Diesel 16.7 Gallons of Fuel Used each Input for each drill rig (5 times total) WAFB_DraftDesign-Base_energy.xlsx -> Const. New Wells -* Row 31 & 32 Plus WAFB_DraftDesign-Base_energy.xlsx -> Const. Temp Points ->Row 31 & 32 Plus WAFB_DraftDesign-Base_energy.xlsx -> Abandoning ->Row 31 Transportation of backhoe for abandonment of steel wells • Backhoe TT estimates that Ibackhoe will be used on the Site for abandoning steel wells. TT assumes that backhoe will be transported to site on flatbed truck, consisting of 2 roundtrips to site. TT assumes a distance of 100 miles roundtrip to site. On-Site Equipment Use, etc. Input: 2 roundtrips, 100 miles, Diesel 3 3.3 Gallons of Fuel Used WAFB_DraftDesign-Base_energy.xlsx - Abandoning ->Row 32 EPA (2012a) refers to" Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 3 - Page 8 ------- Attachment 3: Tables Detailing SEFA Input Based on Draft Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Draft Design Transportation of materials used in construction • All materials TT professional judgment: The footprint for transportation of all construction materials should be quantified based on truck freight transport, in terms of gallons per ton-mile. Weight for transportation of sand, cement, steel, stainless steel, and GAC are equal to the amounts calculated in the Material Use section. Assume 50 miles of transport to site for all materials Material Use and Transportation For all materials Input: 50 miles for transport Selected: Truck freight (gptm) for Mode of Transport, Diesel for Fuel Type Make this selection for all construction materials in Const. - New Wells, Const. - Temp Points, and Abandoning tabs 579.6 Gallons of Fuel Used Total for all Materials WAFB_DraftDesign-Base_energy.xlsx -> Const. - New Wells ->Row 67 thru 75 Plus WAFB_DraftDesign-Base_energy.xlsx -> Const. - Temp Points ->Row 67 & 68 Plus WAFB_DraftDesign-Base_energy.xlsx -> Abandoning ->Row 67 - 69 Plus WAFB_DraftDesign-Base_energy.xlsx -> O&M - Other ->Row 68 Transportation of JP4 off site to fuel recycler For base case assume no recovered JP4 is used on site and all recovered JP4 is sent to recycler and will be combusted. Amount of JP4 for transportation is given in Fuel Use for Operation table. Assume 50 miles of transport to offsite recycler Material Use and Transportation Input: 50 miles for transport Selected: Truck freight (gptm) for Mode of Transport, Diesel for Fuel Type 9,526.5 Gallons of Fuel Used WAFB_DraftDesign-Base_energy.xlsx - JP4Base -^ Row 67 O&M- EPA (2012a) refers to" Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 3 - Page 9 ------- Attachment 3: Tables Detailing SEFA Input Based on Draft Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Table 3-D: Waste Transport/Disposal: Draft Design Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Draft Design Disposal of drill cuttings in landfill • Cuttings from injection and extraction wells 61 Ibs of drill cuttings for disposal per foot of 6" well (EPA, 2012a) 5460 feet of drilling for injection wells + 6630 feet of drilling for extraction wells = 12090 feet total 12090 feet of drilling x 61 Ibs of cuttings per foot = 737490 Ibs of cutting for disposal / 2000 Ibs per ton = 368.745 tons of cuttings for disposal TT professional judgment: The footprint for transportation of all disposal to landfill should be quantified based on truck freight transport, in terms of gallons per ton-mile. Transport to landfill assumed to be 50 miles Waste Transport and Disposal Selected: Non-hazardous waste landfill Input: 368.745 tons, 50 miles of transport Selected Truck freight (gptm), Diesel 534.7 Gallons of Fuel Used WAFB_DraftDesign-Base_energy.xlsx -> Const. New Wells ->Row 89 Disposal of drill cuttings in landfill • Cuttings from temperature monitoring point installation 39 Ibs of drill cuttings for disposal per foot of 4" well (EPA, 2012a) 4115 feet of drilling for temperature monitoring point installation 4115 feet of drilling x 39 Ibs of cuttings per foot = 160485 Ibs of cutting for disposal / 2000 Ibs per ton = 80.243 tons of cuttings for disposal TT professional judgment: The footprint for transportation of all disposal to landfill should be quantified based on truck freight transport, in terms of gallons per ton-mile. Transport to landfill assumed to be 50 miles Waste Transport and Disposal Selected: Non-hazardous waste landfill Input: 80.243 tons, 50 miles of transport Selected Truck freight (gptm), Diesel 116.4 Gallons of Fuel Used WAFB_DraftDesign-Base_energy.xlsx -> Const. Temp Points -^ Row 89 Disposal of drill cuttings in landfill • Cuttings from overdrilling of PVC wells to be abandoned (not counting wells/probes being installed at overdrilled locations, those already accounted for) 39 Ibs of drill cuttings for disposal per foot of 4" well (EPA, 2012a) 4 PVC wells x 200 feet each = 800 feet of drilling for abandonment 800 feet of drilling x 39 Ibs of cuttings per foot = 31200 Ibs of cutting for disposal / 2000 Ibs per ton = 15.6 tons of cuttings for disposal TT professional judgment: The footprint for transportation of all disposal to landfill should be quantified based on truck freight transport, in terms of gallons per ton-mile. Transport to landfill assumed to be 50 miles Waste Transport and Disposal Selected: Non-hazardous waste landfill Input: 15.6 tons, 50 miles of transport Selected Truck freight (gptm), Diesel 22.6 Gallons of Fuel Used WAFB_DraftDesign-Base_energy.xlsx -> Abandoning ->Row 89 EPA (2012a) refers to" Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 3 - Page 10 ------- Attachment 3: Tables Detailing SEFA Input Based on Draft Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Draft Design Treated water discharge to POTW • Draft Design Report, October 4, 2013 - Appendix D, Page 30 o 110,250,000 gallons total Waste Transport and Disposal Selected: POTW Input: 110,250 Gallons x 1000 WAFB_DraftDesign-Base_energy.xlsx -> O&M- Other ->Row 89 EPA (2012a) refers to" Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 3 - Page 11 ------- Attachment 3: Tables Detailing SEFA Input Based on Draft Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Table 3-E: Transport for Personnel: Draft Design Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Draft Design Personnel transportation during construction • Drill rig operators TT estimated 2 person crew per air rotary rig, 5 rigs total. TT estimated 20 miles roundtrip for site labor to travel to site. 16205 linear feet total for drilling of injection wells, extraction wells, and temp monitoring points. 800 linear feet total for over drilling of PVC wells for abandonment 17005 feet / 200 feet per day / 5 rigs operating at a time =17 days drillers are on site Labor, Mobilizations, Mileage, and Fuel Input: 10 Drillers during construction, 10 crew, 17 days, 8 hours per day, 170 trips, 20 miles roundtrip Selected: Car, Gasoline 142 Gallons of Fuel Used WAFB_DraftDesign-Base_energy.xlsx -> Const. - Personnel Transport ->Row 16 Personnel transportation during construction • Contractors • TT estimated 6 person crew during drilling and other construction for estimated 120 days • TT estimated 20 miles roundtrip for site labor to travel to site Labor, Mobilizations, Mileage, and Fuel Input: 6 Contractors during construction, 6 crew, 120 days, 8 hours per day, 720 trips, 20 miles roundtrip Selected: Car, Gasoline 600 Gallons of Fuel Used WAFB_DraftDesign-Base_energy.xlsx -> Const. - Personnel Transport -> Row 17 Permanent operator transportation during O&M period • Draft Design Report, October 4, 2013 - Appendix D, Page 27 o 422 days of pre-heating, steam injection, and post- treatment • TT estimated 20 miles roundtrip for site labor to travel to site Labor, Mobilizations, Mileage, and Fuel Input: 2 Permanent Operators, 2 crew, 422 days, hours per day, 844 trips, 20 miles roundtrip Selected: Car, Gasoline 703 Gallons of Fuel Used WAFB_DraftDesign-Base_energy.xlsx Operator Travel^ Row 16 'O&M- EPA (2012a) refers to" Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 3 - Page 12 ------- Attachment 3: Tables Detailing SEFA Input Based on Draft Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Draft Design Other support personnel transportation during O&M period • TT estimated 2 additional support staff on site for 100 days during operation. • TT estimated 20 miles roundtrip for site labor to travel to site. Labor, Mobilizations, Mileage, and Fuel Input: 2 support personnel, 2 crew, 100 days, 8 hours per day, 200 trips, 20 miles roundtrip Selected: Car, Gasoline 167 Gallons of Fuel Used WAFB_DraftDesign-Base_energy.xlsx -> O&M- Operator Travel^ Row 17 Personnel transportation for monthly meetings • Air travel for meeting • TT estimated 4 personnel need to travel by air for meetings. • Assume 18 meetings over period of construction and O&M. Traveling 2000 miles roundtrip by airplane Labor, Mobilizations, Mileage, and Fuel Input: Travel for meetings - Air, 4 crew, 18 days, 8 hours per day, 72 trips, 2000 miles roundtrip Selected: Airplane, Diesel 3,200 Gallons of Fuel Used WAFB_DraftDesign-Base_energy.xlsx -> O&M- Meeting Travel^ Row 16 Personnel transportation for monthly meetings • Travel by car for meetings • TT estimated 8 personnel need to travel by car for meetings. • Assume 18 meetings over period of construction and O&M. Traveling 100 miles roundtrip by car Labor, Mobilizations, Mileage, and Fuel Input: Travel for meetings - Ground, 8 crew, 18 days, 8 hours per day, 144 trips, 100 miles roundtrip Selected: Car, Gasoline 600 Gallons of Fuel Used WAFB_DraftDesign-Base_energy.xlsx -> O&M- Meeting Travel -> Row 17 EPA (2012a) refers to" Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 3 - Page 13 ------- Attachment 3: Tables Detailing SEFA Input Based on Draft Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Table 3-F: Electricity Use: Draft Design Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Draft Design Electricity use for ISTT system - O&M Draft Design Report, October 4, 2013 - Appendix D, Page 28 o "The power usage for the SEE system is estimated to be approximately 11.3 million kilowatt hours (kWh)." o Utility usage estimated to be 11,343,000 kWh On-Site Electricity Use Input: 11,343,000 11,343,000 kWh, Energy Used WAFB_DraftDesign-Base_energy.xlsx -> O&M - Elec->Row 59 EPA (2012a) refers to" Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 3 - Page 14 ------- Attachment 3: Tables Detailing SEFA Input Based on Draft Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Table 3-G: Fuel Use for Operating: Draft Design Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Draft Design Natural Gas use for ISTT system - O&M Draft Design Report does not specifically indicate natural gas usage. See Table 1 in body of this report. o Gas usage estimated to be 400,000 MMBTU total 400,000 MMBTU = 4.0xlOn BTUs 1 ccf = 100 cubic feet = 103,000 BTUs On-Site Natural Gas Use Input: 400,000,000,000 BTUs, 3,883,495 ccf WAFB_DraftDesign-Base_energy.xlsx -> O&M- Natural Gas -> Row 48 Recovered JP4 combusted off-site - O&M Draft Design Report, October 4, 2013 - Appendix D, Page : o "The system is designed to treat a maximum of approximately 2,000,000 gallons of non-aqueous phase liquid (NAPL)." o Recovered fuel = 2,000,000 gallons For base case assume no recovered JP4 is used on site and all recovered JP4 is sent to recycler and will be combusted. JP4 combustion will be included in this remedy's footprint as if it was combusted on site. Material Use Selected: JP4 Combustion (JP4 Combustion is a user defined input for Activity #1. See Table J for details regarding input) Input: 2,000,000 Gallons WAFB_DraftDesign-Base_energy.xlsx -> O&M- JP4 Base -> Row 67 EPA (2012a) refers to" Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 3 - Page 15 ------- Attachment 3: Tables Detailing SEFA Input Based on Draft Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Table 3-H: Water Use: Draft Design Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Draft Design Public Water use for cooling tower and creation of steam • Draft Design Report, October 4, 2013 - Appendix D, Page 30 o Fresh water usage estimated to be 62,662,000 gallons total Material Use Selected: Public Water Input: 62,662 gallons x 1000 WAFB_DraftDesign-Base_energy.xlsx -> O&M- Other^Row 67 EPA (2012a) refers to" Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012" Attachment 3 - Page 16 ------- Attachment 3: Tables Detailing SEFA Input Based on Draft Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Table 3-1: eGRID Subregion AZNM—WECC Southwest, 2009 Characteristics Electricity Source Nonrenewable Resource Coal Oil Gas Other Fossil Nuclear Other Unknown / Purchased Fuel Nonrenewable Total Renewable Resource Wind Solar Geothermal Biomass Hydro Renewable Total Fuel Mix% 38.5979 0.0598 35.6808 0.0013 16.4726 0.0000 90.8124 0.5008 0.1012 2.1789 0.3166 6.0901 9.1876 Source: EPA eGRID 2012 files, http.V/www. epa. sov/cleanenersv/enersv-resources/esrid/index. html EPA (2012a) refers to" Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012' Attachment 3 - Page 17 ------- Attachment 3: Tables Detailing SEFA Input Based on Draft Design Report - "Base Case " (Recovered JP-4 Shipped Off-Site) Table 3-J: User defined input for combustion of JP4 - Draft Design Footprint for combustion of JP4 (per gallon)* Tons per Gal Energy CO2e NOx SOx PM Air Toxics 0.003285** 0.1315 21.05 0.14 0.00495 0.00197 0.0000221 tons MMBTU/unit Ibs/unit Ibs/unit Ibs/unit Ibs/unit Ibs/unit * Based on the assumption that the footprint for combustion ofJP4 is equivalent to 50% of the foot print for combustion of gasoline plus 50% of the footprint for combustion ofdiesel. ** Weight per unit for JP4 is based on values provided in Draft Design Report that indicate recovered JP4 will be 2,000,000 gallons and 13,140,000 pounds. This is a different conversion rate between gallons and pounds than in the Conceptual Design Report EPA (2012a) refers to" Methodology for Understanding and Reducing a Project's Environmental Footprint, February 2012' Attachment 3 - Page 18 ------- Attachment 4: Tables Detailing SEFA Input Based on Draft Design Report - "Alt 1" (Recovered JP-4 Used Within the Remedy) Attachment 4: Tables Detailing SEFA Input Based on Draft Design Report - "Alt 1" (Recovered JP-4 Used Within the Remedy) Attachment 4 - Page 1 ------- Attachment 4: Tables Detailing SEFA Input Based on Draft Design Report - "Alt 1" (Recovered JP-4 Used Within the Remedy) "Alt 1" specifies a different use of the recovered JP-4 fuel. In the "Base Case, " the recovered JP-4 is shipped off- site and subsequently combusted as fuel. In "Alt 1, "the recovered JP-4 is used on site and offsets some of the natural gas required (and the transportation of JP-4 offsite is eliminated). The only differences in SEFA input relative to the "Base Case" using information from the Conceptual Design Report are the following: Table 4-C: Transport for Materials and Equipment: Draft Design Item for Footprint Evaluation Transportation of JP4 off site to fuel recycler Source of Information and/or Comments • JP4 Transport off site is eliminated SEFA Input - Draft Design NO INPUT Table 4-G: Fuel Use for Operating: Draft Design Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Draft Design Natural Gas use for ISTT system - O&M Draft Design Report, October 4, 2013 - Appendix D, Page 8 Draft Design Report does not specifically indicate natural gas usage. See Table 1 of this report. o Recovered JP4 = 2,000,000 gallons o Original Natural Gas use = 400,000 MMBTUs Assume that 13,140,000 Ibs of JP-4 is recovered and is used to offset 243,000 MMBTUs of Natural Gas Natural Gas consumption for Alternative 1 = 400,000 MMBTUs - 243,000 MMBTUs = 157,000 MMBTUs of Natural Gas 157,000 MMBTUs = 1524272 ccf On-Site Natural Gas Use Input: 157,000,000,000 BTUs, 1,524,272 ccf WAFB_DraftDesign-Altl_energy.xlsx -> O&M- Natural Gas -> Row 48 Attachment 4 - Page 2 ------- Attachment 4: Tables Detailing SEFA Input Based on Draft Design Report - "Alt 1" (Recovered JP-4 Used Within the Remedy) Item for Footprint Evaluation Source of Information and/or Comments SEFA Input - Draft Design Recovered JP4 use for Steam or Oxidizer - O&M • Draft Design Report, October 4, 2013 - Appendix D, Page 8 o Recovered fuel = 2,000,000 gallons • For alternative case assume all recovered JP4 is used on site and no transportation for JP4 is required On-Site: Other forms ofon-site conventional energy use Define: JP4 Combustion as Other form of on-site conventional energy use #1 (Row 39 of User Defined Factors tab) (See Table J for details regarding input) Input: 1,383,000 gallons WAFB_DraftDesign-Altl_energy.xlsx -> O&M- JP4Altl^Row 101 Attachment 4 - Page 3 ------- |