REPORT ON REVISIONS TO 5TH EDITION AP-42 Section 1.10 Residential Wood Stoves Prepared for: Contract No. 68-D2-0160, Work Assignment 50 EPA Work Assignment Officer: Roy Huntley Office of Air Quality Planning and Standards Office of Air and Radiation U. S. Environmental Protection Agency Research Triangle Park, North Carolina 27711 Prepared by: Eastern Research Group Post Office Box 2010 Morrisville, North Carolina 27560 July 29, 1996 ------- Table of Contents Page 1.0 INTRODUCTION 1-1 2.0 REVISIONS 2-1 2.1 General Text Changes 2-1 2.2 Paniculate Matter Less Than 10 Microns, PM-10 2-1 2.3 Carbon Monoxide, CO 2-1 2.4 Nitrogen Oxides, NOX 2-1 2.5 Sulfur Oxides, SOX 2-2 2.6 Total Organic Carbon, TOC 2-2 2.7 Organic Compounds 2-2 2.8 Polycyclic Aromatic Hydrocarbons, PAH 2-2 2.9 Trace Elements 2-3 2.10 Wood Heater Net Efficiencies 2-3 2.11 Greenhouse Gases 2-3 2.11.1 Carbon Dioxide, CO2 2-3 2.11.2 Methane, CH4 2-3 2.11.3 Nitrous Oxide, N2O 2-4 3.0 REFERENCES 3-1 4.0 REVISED SECTION 1.10 4-1 5.0 EMISSION FACTOR DOCUMENTATION, APRIL 1993 5-1 in ------- 1.0 INTRODUCTION This report supplements the Emission Factor (EMF) Documentation for AP-42 Section 1.10, Residential Wood Stoves, dated April 1993. The EMF describes the source and rationale for the material in the most recent updates to the 4th Edition, while this report provides documentation for the updates written in both Supplements A and B to the 5th Edition. Section 1.10 of AP-42 was reviewed by internal peer reviewers to identify technical inadequacies and areas where state-of-the-art technological advances need to be incorporated. Based on this review, text has been updated or modified to address any technical inadequacies or provide clarification. Additionally, emission factors were checked for accuracy with information in the EMF Document and new emission factors generated if recent test data were available. If discrepancies were found when checking the factors with the information in the EMF Document, the appropriate reference materials were then checked. In some cases, the factors could not be verified with the information in the EMF Document or from the reference materials, in which case the factors were not changed. Four sections follow this introduction. Section 2 of this report documents the revisions and the basis for the changes. Section 3 presents the references for the changes documented in this report. Section 4 presents the revised AP-42 Section 1.10, and Section 5 contains the EMF documentation dated April 1993. 1-1 ------- 2.0 REVISIONS This section documents the revisions made to Section 1.10 of the 5th Edition of AP-42. 2.1 General Text Changes Text was added concerning emissions controls from information in the EMF Document. Also, at the request of EPA, metric units were removed. 2.2 Particulate Matter Less Than 10 Microns. PM-10 The PM-10 emission factors were checked against information in the EMF Document and the 9/91 version of AP-42 and no changes were required. 2.3 Carbon Monoxide. CO The CO emission factors were checked against information in the EMF Document and the 9/91 version of AP-42 and no changes were necessary. 2.4 Nitrogen Oxides. MX The NOX emission factors were checked against information in the EMF Document and the 9/91 version of AP-42 and no changes were required. 2.5 Sulfur Oxides. SO:: The SOX emission factors were checked against information in the EMF Document and no change were necessary. 2-1 ------- 2.6 Total Organic Carbon. TOC EPA provided new TOC emissions data for conventional, noncatalytic, and catalytic wood stoves.1'2 The changes are shown in the following table: Pollute nt TOC Methan e Methan e Emission Factor Rating E E E Existing Emission Factors, Ib/ton Convention al 48.6 4.8 43.8 Noncatalyt ic ND ND ND Catalytic 24.2 8.6 15.6 Emission Factor Rating C C C Emission Factors, Ib/ton Conventional 83 30 53 Noncatalytic 28 16 12 Cataly tic 26.6 11.6 15 2.7 Organic Compounds These emission factors were checked with information in the EMF Document and no changes were required. 2.8 Polycyclic Aromatic Hydrocarbons. PAH The PAH emission factors were checked against information in the EMF Document. The only change was with the Phenanthrene emission factor for catalytic stoves which changed from 0.48 Ib/ton to 0.048 Ib/ton (typographical error). 2.9 Trace Elements These emission factors were checked against information in the EMF Document and no changes were necessary. 2-2 ------- 2.10 Wood Heater Net Efficiencies The efficiencies were checked against information in the EMF Document and no changes were necessary. 2.11 Greenhouse Gases 2.11.1 Carbon Dioxide, CO2 The CO2 factors remain the same as in the 1/95 version of AP-42. 2.11.2 Methane, CH4 Data located in addition to EMF documentation confirms the highly variable nature of methane emissions from residential wood stoves.1'2 The range of emissions values shown in Table 3-14 confirm the order of magnitude of the current emission factors only. The CH4 emissions factors therefore remain the same as in the 1/95 version of AP-42. Table 1. CH4 Emission Factors for Residential Wood Stoves for AP-42 Section 1.10 (Ib CH4/ton wood) Process Domestic furnaces Domestic - Slow combustion Domestic - Small stoves EF Rating E E E EF 0.3a la 18b AP-42 EF None 4.8 4.8 AP-42 Rating E E a Reference 1. b Reference 2. 2-3 ------- 2.11.3 Nitrous Oxide, N2O No N9O emissions data was found. 2-4 ------- 3.0 REFERENCES 1. Letter and Attachments to Susan Stamey-Hall, Radian Corporation from Robert C. McCrillis, U.S. Environmental Protection Agency, concerning VOC emissions from Wood Stoves, May 8, 1995. 2. Jaasma, D.R., Stern, C.H., and M. Champion, Field Performance of Wood Burning Stoves in Crested Butte During the 1991-1992 Heating Season, EPA-600/R-94-061, U.S. Environmental Protection Agency, Research Triangle Park, April 1994. 3. Ortech Corporation, Inventory Methods Manual For Estimating Canadian Emissions Of Greenhouse Gases, Prepared for Environment Canada, 1994. 4. Rosland, Audun, Greenhouse Gas Emissions In Norway: Inventories And Estimation Methods, Oslo: Ministry of Environment, 1993. 5-1 ------- 4.0 REVISED SECTION 1.10 This section contains the revised Section 1.10, Residential Wood Stoves. The electronic version can be located on the EPA TTN at http://134.67.104.12/html/chief/fsnpub.htm. 4-1 ------- 5.0 EMIS SIGN FACTOR DOCUMENTATION, APRIL 1993 This section contains the Emission Factor Documentation for AP-42 Section 1.10, Residential Wood Stoves, dated April 1993. The electronic version can be located on the EPA TTN at http://134.67.104.12/html/chief/fbgdocs.htm. The zipped file on the TTN contains this (1996) background report as well as the 1993 Emission Factor Documentation. 4-1 ------- EMISSION FACTOR DOCUMENTATION FOR AP-42 SECTION 1.10, RESIDENTIAL WOOD STOVES Prepared by: E.H. Pechan & Associates, Inc. Rancho Cordova, CA 95742 EPA Contract No. 68-DO-0120 EPA Work Assignment Officer: Michael Hamlin Office of Air Quality Planning and Standards Office of Air And Radiation U.S. Environmental Protection Agency Research Triangle Park, NC 27711 April 1993 ------- Disclaimer This report has been reviewed by the Office of Air Quality Planning and Standards, U.S. Environmental Protection Agency, and approved for publication. Mention of trade names or commercial products does not constitute endorsement or recommendation for use. ------- TABLE OF CONTENTS Page CHAPTER 1. INTRODUCTION 1-1 CHAPTER 2. SOURCE DESCRIPTION 2-1 2.1 PROCESS DESCRIPTION 2-3 2.2 EMISSIONS 2-4 2.3 CONTROL TECHNOLOGY 2-5 REFERENCES 2-6 CHAPTER 3. GENERAL EMISSION DATA REVIEW AND ANALYSIS PROCEDURE 3-1 3.1 DATA SEARCH AND SCREENING 3-1 3.2 EMISSION DATA QUALITY RATING SYSTEM 3-1 3.3 EMISSION FACTOR QUALITY RATING SYSTEM 3-2 REFERENCES 3-4 CHAPTER 4. EMISSION FACTOR DEVELOPMENT 4-1 4.1 REVIEW OF EXISTING DATA SETS 4-1 4.2 REVIEW OF NEW DATA SETS 4-2 4.2.1 Reference 7 - Wood Stoves 4-2 4.2.2 Reference 8 - Exempt Pellet Stoves 4-2 4.2.3 References 9 and 10 - Preliminary Data on Wood Stoves 4-4 4.2.4 References 11, 13, 13, 14, 15 - Masonry Heaters 4-4 4.3 EMISSION FACTOR METHODOLOGY 4-6 4.3.1 Criteria Pollutant Emission Factor Development 4-6 4.3.1.1 PM Emission Factor Development 4-7 4.3.2 Non-Criteria Pollutant Emission Factor Development 4-8 4.4 EMISSION FACTOR RESULTS 4-8 REFERENCES 4-9 CHAPTER 5. AP-42 SECTION 1.10: RESIDENTIAL WOOD STOVES 5-1 APPENDIX A. SAMPLE CALCULATIONS AND EPA METHOD 5G CORRELATION EQUATIONS .. A-l APPENDIX B. MARKED-UP PREVIOUS AP-42 SECTION 1.10 B-l ------- 1. INTRODUCTION Emission factors are the basis for emission estimates made by State and local air pollution control agencies, industry and manufacturers of both pollution-generating and controlling equipment. Beginning in 1972, the U.S. Environmental Protection Agency (EPA) has published "Compilation of Air Pollutant Emission Factors" (AP-42) to make emission factors available to regulators and industry. An emission factor relates the quantity (weight) of a pollutant to a unit of activity from the source. Uses of AP-42 emission factors include: ! Estimates of area-wide emissions; ! Estimates for a specific facility emissions; and ! Evaluation of emissions relative to ambient air quality. This emission factor document provides background information and analysis used to review and revise emission factors located in AP-42 Chapter 1, Section 1.10: Residential Wood Stoves. The current revision updates section 1.10 to include any new data for criteria and non- criteria pollutants. This report contains five chapters, including the introduction (Chapter 1). Chapter 2, describes the types of wood stoves, and characterizes wood stove combustion emissions and controls. Chapter 3 describes the procedure used to rank emissions data and emission factors. Chapter 4 explains the development of new emission factors for carbon monoxide (CO), particulate matter (PM), and hazardous air pollutants (HAPs), including an explanation of the data base used to calculate emission factors. Chapter 5 contains the actual, revised AP-42 section for residential wood stoves. Appendix A includes sample calculations and EPA Method 5G correlation equations. Appendix B contains the current AP-42 section with hand-written remarks depicting the changes which will be made as part of this revision. 1-1 ------- 2. SOURCE DESCRIPTION Residential wood combustion (RWC) is an emission category which primarily consists of emissions from wood stoves and fireplaces. In some airsheds RWC emissions can be the main source of air pollution and cause violations of the National Ambient Air Quality Standard (NAAQS) for PM with an aerodynamic diameter of 10 micrometers or less (PM-10). Regulations to control emissions from wood stoves were first undertaken by EPA in 1988 with promulgation of the New Source Performance Standards (NSPS)1. NSPS provides emission limits on wood stoves manufactured and/or sold in the U.S. A phase-in of the emission limits allowed time for the wood stove industry to develop cleaner and more efficient devices. Emission limits were applied to two broad categories of wood stoves: catalytic and noncatalytic. Catalytic wood stoves utilize a catalytic combustor (see section 2.4 of this report for an explanation) and noncatalytic stoves include all other wood stoves. Other wood heaters which are exempt from NSPS have been developed and are capable of achieving reduced emissions. These exempt devices include some models of pellet stoves (exempt due to an air-to-fuel ratio greater than 35-to-l) and masonry heaters (exempt due to a mass weight greater than 800 kg). Table 2-1 summarizes the 1988 NSPS. Wood stoves are a popular source of primary and secondary heating for residences. A 1988 survey conducted for the Consumer Product Safety Commission (CPSC) estimates that there are 9.7 million wood and coal stoves in use in the U.S.2 About 95 percent (8.9 million stoves) burn wood exclusively. The survey also reports that wood and coal stoves are the most intensively used type of space heater in terms 2-1 ------- TABLE 2-1. SUMMARY OF THE NEW SOURCE PERFORMANCE STANDARDS FOR RESIDENTIAL WOOD STOVES WOOD STOVE TYPE Catalytic NonCatalytic Phase I Emission Limit (g/hr) Effective date-for manufacture Effective date-for sales Phase II Emission Limit (g/hr) Effective date-for manufacture Effective date-for sales 5.5 7/1/88 7/1/90 4.1 7/1/90 7/1/91 8.5 7/1/88 7/1/90 7.5 7/1/90 7/1/92 of average usage per heater (2100 hours) and total average annual usage (20 billion hours). Based on known variations in construction, combustion and emissions characteristics, there are generally considered to be at least four categories of wood stoves: (1) Catalytic, which use catalytic combustion technology; (2) Noncatalytic, which use noncatalytic emission reduction technology (e.g., secondary combustion chambers); (3) Pellet, which burn densified biomass pellet fuel in a specialized firebox; and (4) Conventional, which includes all other types of wood stoves not included in the other three categories, and which do not use emission reduction technology. Another type of wood burning device which is used as both a primary and secondary heat source in residences is the masonry heater. 2-2 ------- 2.1 PROCESS DESCRIPTION A wood stove is an enclosed wood heater which controls burning or burn time by restricting the amount of air that can be used for combustion. Controlling the amount of air a fire needs for complete combustion controls the amount of the fuel converted to heat, while the remainder is primarily emitted in the form of CO, PM and condensable organics. A pellet stove uses recycled biomass fuel, usually wood, which is compressed and shaped into pellet form, about one inch long. The pellets are loaded into a hopper and fed to the fire by use of an auger which is run by an electric motor. The rate of combustion is controlled by the amount of fuel fed into the firebox. This compares to the wood stove which uses air flow as a method of control. The pellet stoves, therefore, burn cleaner and are more efficient than wood stoves. Disadvantages of the pellet stove compared to the wood stove are that regular cleaning is needed to prevent build up of dust and ash in air passages which can greatly affect stove efficiency, and in the event of a power failure the auger stops and the stove cannot operate. Masonry heaters are large, enclosed chambers made of masonry products or a combination of masonry products and ceramic materials. These devices are exempt from the 1988 NSPS due to their weight (i.e., greater than 800 kg). Masonry heaters are gaining popularity as a cleaner burning and heat efficient form of primary and supplemental heat, relative to some other types of wood heaters. In a masonry heater, a complete charge of wood is burned in a relatively short period of time. The use of masonry materials promotes heat transfer; thus, radiant heat from the heater warms the surrounding area for many hours after the fire has burned out. Net or overall efficiency is the product of combustion efficiency multiplied by heat transfer efficiency. Wood heater efficiency is an important parameter used, along with emission factors and percent degradation, when calculating PM-10 emission reduction credits.3 Table 2-1 provides a summary of net efficiencies, by wood heater type. These efficiencies were calculated entirely from field test data. Percent degradation is related to the loss in effectiveness of a wood stove control device or catalyst over a period of operation. Control degradation for any stove, including noncatalytic wood stoves, may also occur as a result of deteriorated seals and gaskets, misaligned baffles and bypass mechanisms, broken refractories, or other damaged functional 2-3 ------- components. The increase in emissions which can result from control degradation has not been quantified. However, recent wood stove testing in Colorado and Oregon should produce results which allow estimation of emissions as a function of stove age. TABLE 2-2. SUMMARY OF WOOD HEATER NET EFFICIENCIES Wood Heater Type Conventional Noncatalytic Pellet - Certified - Exempt Catalytic Masonry Heater Efficiency % Range Average 41.7-63.1 53 66.2-72.6 68 57.6-75.2 67 33.4-70.5 55 63.0-78.4 67 54-65 58 6 3 5 5 9 4 Reference 4 4,5,6 7 8 4,9 10 2.2 EMISSIONS Wood stove emissions are by-products of incomplete combustion, and include paniculate matter (mainly PM-10), (CO), oxides of sulfur (SOX) and of nitrogen (NOX), volatile organic compounds (VOCs), and HAPs including polycyclic organic material (POM). POM is a class of compounds which contains a sub-set known as Polycyclic Aromatic Hydrocarbons (PAHs). An important fuel characteristic which contributes to PM-10 emissions from wood stoves is moisture content. Other important characteristics which affect emissions are burn rate and flame intensity. 2-4 ------- One estimate indicates that the annual emissions from wood stoves in the U.S. are 0.8 tons of PM-10, 4.7 million tons of CO, and 1.0 million tons of VOCs.a The effect of these emissions is worsened in two ways. First, by adverse meteorology during the wood burning season (i.e., wintertime temperature inversions). Second, large regional variations in proportions of households actively using wood stoves (e.g., 21.4% of the households in the Mountain region versus 8.6% of the households in the Middle Atlantic region) also affect emissions. 2.3 CONTROL TECHNOLOGY In order to decrease PM and CO emissions from wood stoves, combustion efficiency must increase. Increasing burn rate and flame intensity results in better efficiency. Both catalytic and noncatalytic control techniques increase efficiency and decrease emissions.3 Catalytic combustors reduce emissions by using a ceramic catalyst coated with a noble metal (e.g., palladium or platinum) which allows organics and other combustibles to burn at temperatures much lower than required in a noncatalytic firebox. Older, noncatalytic wood stoves reduce emissions by directing unburned hydrocarbons (HCs) and CO into a secondary chamber, where mixing with fresh, preheated makeup air enhances further combustion. Current noncatalytic NSPS wood stove inject fresh secondary air into the top are of the primary combustion chamber, allowing ignition of the unburned HCs. Multiple air channels, some with their own controls, coupled with baffles which trap and retain heat in the top of the firebox, facilitate this combustion. a These values are based on the 1985 National Acid Precipitation Assessment Program (NAPAP) estimates for RWC emissions, with the following assumptions based on discussions with RWC experts: 66 percent of the total RWC emissions are from wood stoves, 100 percent of the total suspended particulate emissions are PM-10, and a 5 percent increase in all RWC pollutants since 1985 due to growth which exceeds reductions from change-over to new technology stoves. 2-5 ------- REFERENCES FOR CHAPTER 2 1. "Standard of Performance for New Stationary Sources: New Residential Wood Heaters," Federal Register, Volume 53, Number 38, Section 40 CFR, Part 60, February 1988. 2. Zamula, W.W., "Room Heating Equipment Exposure Survey," Final Report, U.S. Consumer Product Safety Commission, Directorate for Economic Analysis, OMB Control No. 3041-0083, Washington, DC, March 1989. 3. "Guidance Document for Residential Wood Combustion Emission Control Measures," EPA-450/2-89-015, Office of Air Quality Planning and Standards, U.S. Environmental Protection Agency, Research Triangle Park, NC, September 1989; including Errata Sheet, June 1991. 4. Barnett, S.G. and R.D. Bighouse, "In-Home Demonstrations of the Reduction of Woodstove Emissions from the use of Densified Logs," Oregon Department of Energy and U.S. Environmental Protection Agency, July 1992. 5. Dernbach, S., "Woodstove Field Performance In Klamath Falls, OR," Wood Heating Alliance, Washington, DC, April 1990. 6. Barnett, S.G., "In-Home Evaluation of Emission Characteristics of EPA-Certified High- Tech Non-Catalytic Woodstoves in Klamath Falls, OR, 1990," prepared for the Canada Center for Mineral and Energy Technology, Energy, Mines and Resources, Canada, DSS File No. 145Q, 23440-9-9230, June 1, 1990. 7. Barnett, S.G., and R.B. Roholt, "In-home Performance of Certified Pellet Stoves In Medford And Klamath Falls, OR," U.S. Department of Energy Report No. PS407-02, July 1990. 8. Barnett, S.G. and P.G. Fields, "In-Home Performance of Exempt Pellet Stoves in Medford, Oregon," U.S. Department of Energy, Oregon Department of Energy, Tennessee Valley Authority, and Oregon Department of Environmental Quality, July 1991. 9. Barnett, S.G., "Field Performance of Advanced Technology Woodstoves In Glens Falls, N.Y. 1988-1989," Vol. 1, New York State Energy Research And Development Authority, Albany, NY, October 1989. 10. Barnett, S.G., "Summary Report of the In-Home Emissions and Efficiency Performance of Five Commercially Available Masonry Heaters," the Masonry Heater Association, May 1992. 2-6 ------- 3. GENERAL EMISSION DATA REVIEW AND ANALYSIS PROCEDURE 3.1 DATA SEARCH AND SCREENING The first step in updating the wood stove emission factor data base was to contact experts in the field of residential wood combustion in order to determine if new test data were available since the last AP-42 update.1'2'3 A recent update of AP-42 emission factors for wood stoves provides a current data base on which to add new data. 3.2 EMISSION DATA QUALITY RATING SYSTEM The quality and quantity of the new test data were ranked pursuant to EPA guidance and assigned a quality ranking based on the following criteria:4'5 A - Tests performed using sound methodology and reported in enough detail to provide adequate validation. These tests may not be EPA reference method tests, although such reference methods are preferred and to be used as a guide. B - Tests performed using sound methodology, but lacking enough detail to provide adequate validation. C - Tests performed using an unproven or new methodology, or are lacking a significant amount of background data. D - Tests performed using a generally unacceptable method, but the method may provide an order-of-magnitude value for the source. Guidelines to evaluate the data for sound methodology and adequate detail were: ! Source operation. The source was operating within typical parameters during the test and the parameters are well documented. 3-1 ------- ! Sampling procedures. If actual procedures deviated from standard methods during the test, the deviations are well documented and evaluated to determine their influence on the test results. ! Sampling and process data. If a large spread between test results cannot be explained by information contained in the test report, then the data are suspect and are given a lower rating. ! Analysis and calculations. The test reports should contain original raw data sheets. Nomenclature and equations used are compared with those specified by EPA to establish equivalency. The depth of calculation review is determined by the reviewers' confidence in the ability and conscientiousness of the tester. Interpreted ability is, in turn, based on factors such as consistency of results and completeness of other areas of the test report. 3.3 EMISSION FACTOR QUALITY RATING SYSTEM After evaluating emissions data and calculating new emission factors, a quality rating of the emission factor was determined based on the following criteria: A - Excellent: The emission factor was developed from only A-rated source data, and taken from many randomly chosen facilities. The source category is specific enough to minimize variability within the source population. B - Above average: The emission factor was developed from only A-rated source data, but it is not clear if the facilities tested represent a random sample of the population. As with the A-rated emission factor, the source category is specific enough to minimize variability within the source population. C - Average: The emission factor was developed from only A- and B-rated source data, and from a reasonable number of facilities. It is not clear if the facilities tested represent a random sample of the population. As with the A-rated emission factor, the source category is specific enough to minimize variability within the source population. D - Below average: The emission factor was developed from only A- and B-rated source data, and from a small number of facilities. There may be reason to suspect that these facilities do not represent a random sample of the population. Also, there may be 3-2 ------- evidence of variability with the source population. Any limitations on the use of this emission factor are noted in the emission factor table. E - Poor: The emission factor was developed from C- and D-rated source data. There may be reason to suspect that the facilities tested do not represent a random sample of the population. Also, there may be evidence of variability with the source population. Any limitations on the use of this emission factor are noted in the emission factor table. 3-3 ------- REFERENCES FOR CHAPTER 3 1. Verbal Communication from Robert C. McCrillis, U.S. Environmental Protection Agency, Research Triangle Park, NC, to Paula G. Fields and George E. Weant, E.H. Pechan and Associates, Inc., Rancho Cordova, CA, April-May, 1992. 2. Written Communication from Stockton G. Barnett, OMNI Environmental Services, Inc. Beaverton, OR, to Paula G. Fields, E.H. Pechan and Associates, Inc., Rancho Cordova, CA, May 18, 1992. 3. Written Communication from Paul Tiegs, OMNI Environmental Services, Inc., Beaverton, OR, to George E. Weant, E.H. Pechan and Associates, Inc., Durham, NC, March 26, 1992. 4. Technical Procedures for Developing AP-42 Emission Factors and Preparing AP-42 Sections, Office of Air Quality Planning and Standards, U.S. Environmental Protection Agency, Research Triangle Park, NC, March 1992. 5. "Clarification to AP-42 Procedures Document," Memo from J. Southerland, Emission Factor and Methodologies Section, U.S. Environmental Protection Agency, Research Triangle Park, NC, April 1992. 3-4 ------- 4. EMISSION FACTOR DEVELOPMENT This chapter describes the test data and methodology used to review and revise the emission factors for residential wood stoves. This chapter discusses existing wood stove data sets and introduces new test data for HAPs from wood stoves and pellet stoves. The chapter ends with a discussion of emission factor data base and calculations. 4.1 REVIEW OF EXISTING DATA SETS The AP-42 emission factors for residential wood stoves were last reviewed and revised in September 1991, and subsequently published as part of AP-42, Supplement D. The data base of emissions testing results was edited to include the most recent test data available during the 1991 revisions. The existing criteria pollutant emission factors and their ratings were used as a basis for the current update. During the current revision to AP-42 Chapter 1, Section 1.10, the 1991 emission factor documentation was reviewed to determine if it contained any non-criteria emissions data. As a result, some HAP data (i.e., PAH) for wood stoves were obtained.1A3A5 These data, which included emission rates and/or factors for PAH and elemental HAPs, were all rated "D." Also, "B" rated CO2 data were obtained for certified pellet stoves.6 It should be noted that during the review of the existing data base, the PM emission factors were recalculated due to a change in the correlation equations which adjust the field- collected data to equivalent EPA method 5G values. (See section 4.3.1.1 for details of these calculations). 4.2 REVIEW OF NEW DATA SETS 4-1 ------- One report each on wood stove testing and exempt pellet stove testing were obtained.7'8 Preliminary data from wood stoves tested in Crested Butte, Colorado and Klamath Falls, Oregon were obtained.9'10 Five test reports on masonry heaters were obtained. n'12'13'14'15 4.2.1 Reference 7 - Wood Stoves This report contained wood stove test data for PM, speciated organic compounds, and HAPs taken from 12 tests on a conventional stove and two tests on a catalytic stove. These tests were conducted in Boise, Idaho as part of the Integrated Air Cancer Project (IACP) sponsored by EPA and were deliberately complementary to another IACP test series performed on a noncatalytic stove.2 A wood stove dilution sampler (WS2) was used to collect particulate samples and a modified ambient sampler was used to collect organic compound samples. The data from this test series were variable between test runs (i.e., this test was intended to examine wood stove emissions based on variability of wood type, altitude and burn rate). PM data from this reference were not included in emission factor development due to the inability to relate the particulate emissions to equivalent EPA Method 5H emissions. Organic and PAH emissions data were used in emission factor development; each data set was given a rating of "D." Organic compound data from Reference 2 were not used for emission factor development, as many problems were encountered during the testing as documented in the report. 4.2.2 Reference 8 - Exempt Pellet Stoves Reference 8 reported PM, CO, CO2 and PAH emissions from six exempt pellet stoves under in-home burning conditions in Medford, Oregon during 1991. Exempt pellet stoves are stoves which are excluded from the emissions certification process because they operate at an air- to-fuel ratio in excess of 35-to-l. The PM and CO data were rated "A." The CO2 data were rated "B." The PAH were rated "D" based on the testing method. A summary of the PM, CO and CO2 pellet stove data is shown in Table 4-1. 4-2 ------- TABLE 4-1. SUMMARY OF EMISSIONS DATA FROM EXEMPT PELLET STOVES3 Sample Dates (1991) Total Burn Time (his) Avg. Burn Rate: dry kg/hr Avg. PM Emissions: g/kg Avg. CO Emissions: g/kg Avg. CO2 Emissions: g/kg HOUSE P01 P02 P03 1/25- 1/28- 1/26- 2/21 13/1 2/21 587 533 578 0.68 0.84 0.48 1.35 3.27 6.33 8.23 20.52 38.76 1,827.3 1,895.4 1,838.4 IDENTIFICATION P04 P05 1/24- 1/25- 2/19 2/19 527 591 0.49 0.54 2.81 5.69 16.33 33.73 1,856.0 1,876.3 P06 AVERAGE DATA RATING 1/29- 2/21 464 0.47 0.58 4.52 3.99 A 38.96 26.09 A 1,719.8 1,835.6 B ------- 4.2.3 References 9 and 10 - Preliminary Data on Wood Stoves During the winter of 1991-1992, two separate series of in-home emissions tests were conducted on wood stoves in Crested Butte (two noncatalytic Phase II stoves, six catalytic Phase I and two catalytic Phase II stoves) and Klamath Falls (four conventional stoves, three noncatalytic Phase II stoves and two catalytic Phase II stoves). The results of these tests are important in that these stoves have been tested in prior years (excluding the Klamath Falls conventional wood stoves) and the results should provide some insight into the effect of stove degradation on emissions. Degradation mainly affects catalytic components. However, over time, warpage of other internal parts can cause leaks which contribute to increased emissions. Results of these two tests are summarized in Table 4-2, even though the data cannot be included in emission factor development pending evaluation of the test reports. A preferred approach for tracking degradation might be to extract from the existing data base any emissions data for stoves with test results from multiple years, and add in the most recent year's data to form a separate "degradation" data base. In fact, work has already begun to develop this type of data base. 4.2.4 References 11. 13. 13. 14. 15 - Masonry Heaters References 11 through 15 reported emissions from five types of masonry heaters under in-home burning conditions. All five references reported PM, CO and CO2 emissions. These data were rated "A." A summary of the test data from all five test series is shown in Table 4-3. Reference 11 also reported emissions for a "Russian" style masonry heater which was constructed by a mason from a plan that was later changed. Emissions from this unit were not included in the emission factor development since this unit is not commercially available and is probably not representative of the general masonry heater population in terms of construction or emissions. 4-4 ------- TABLE 4-2. SUMMARY OF "PRELIMINARY" EMISSIONS DATA FROM WOOD STOVES IN CRESTED BUTTE AND KLAMATH FALLS EPA Certification:0 Cat-Pi Sample Start Dates 2/1 1/92 Total Burn Time (hrs) 2450 Crested Butte Test Series" Sampler = VPI Non-Cat-PII 2/6/92 258 Cat-PII Conv 2/10/92 1/8/92 332 630 Klamath Falls Test Series'3 Sampler = AWES Non-Cat-PII 1/7/92 483 Cat-PII 1/7/92 335 Avg. Burn Rate Dry kg/hr Avg. PM Emissions: 0.80 0.80 1.13 1.48 1.30 1.37 g/kg g/hr Avg. CO Emissions: g/kg g/hr VOC Emissions g/kg g/hr 16.33 12.82 13.05 10.22 80 105 63 80 NA NA 9.91 23.66 11.15 34.95 57 161.21 66 202.54 NA 19.74 24.80 4.26 5.54 50.35 62.75 13.30 16.61 8.24 11.28 57.35 76.86 14.14 19.13 a. Wood burned includes apple, oak, pine and spruce. b. Wood burned includes logdepole pine, douglas fir and juniper. c. Cat-Pi means Catalytic, Phase I certified; N-Cat-PII means Noncatalytic, Phase II certified; Cat-PII means catalytic, Phase II certified; Conv means conventional. NA = No data available. ------- TABLE 4-3. SUMMARY OF NEW IN-HOME EMISSIONS DATA FOR MASONRY HEATERS1115 Sample Dates 1991-1992 Fuels Douglas Fir, Alder Average Fuel Moisture 19% Total Burn Time 135.1 hours Total Burn Cycles 41 Average Burn Rate 4.73 dry kg/hr Average Emissions:3 PM 2.8 g/kg CO 74.5 g/kg CO2 1,924.7 g/kg a. These data were collected using an AWES unit, and have been converted to M5H equivalent values. See section 4.3.1.1 of this report for an explanation of the conversion calculations, and Appendix A for a sample calculation. 4.3 EMISSION FACTOR METHODOLOGY A Lotus 1-2-3™ spreadsheet was used to compile PM and CO emissions data and calculate emission factors as part of the 1991 revision to the AP-42 section on residential wood stoves. The 1991 spreadsheets were updated during the current revision to include new correlation equations used to calculate equivalent EPA Method 5H values for PM from field-test data. (See section 4.3.1.1 for details of these calculations). New spreadsheets were developed to calculate PM, CO and speciated organic compound emission factors from new references. Also, new spreadsheets were developed to calculate emission factors for noncriteria pollutants (i.e., CO2 and PAH). 4.3.1 Criteria Pollutant Emission Factor Development Emission factors for NOX (rated "E"), SOX (rated "B"), were not changed from the 1991 emission factors. Emission factors for CO and PM were revised using existing emission factors (rated "B") and new data (rated "A") resulting in new composite CO and PM emission factors, 4-7 ------- both rated "B." Emission factors for total organic compounds (TOC) were revised and rated "E" based on limited data showing high variability. 4.3.1.1 PM Emission Factor Development. The EPA Method 5H (M5H) is the basis for New Source Performance Standards (NSPS) for wood stoves, and was used as the reference method for evaluating wood stove, pellet stove and masonry heater particulate emission test results. The new PM test data for wood stoves (Klamath Falls), exempt pellet stoves and masonry heaters were collected using an Automated Wood Stove Emissions Sampler (AWES). Other new PM test data for wood stoves (Crested Butte) were collected using a field sampler developed at Virginia Polytechnic Institute (VPI). The results of these two test procedures are related to the EPA Method 5G (M5G) by the following equations: ,0.9289 M5G = 0.8635 x (AWES)( M5G = 0.6748 x (KPT)1'007 After the AWES and VPI data were converted to equivalent M5G values, the following equation was used to convert the M5G values to equivalent M5H values: M5H = 1.619 x (M5G)0'905 These equations were developed by performing a linear regression on data taken from simultaneous AWES-M5G, VPI-M5G tests.16'17'18'19 A sample calculation using these conversion equations along with the graphical results of the linear regression of AWES-M5G and VPI-M5G data are shown in Appendix A. It should be noted that the AWES-M5G and VPI-M5G equations have recently been revised and the new equations are used in emission factor development for the first time in this revision. Also, all previously collected VPI and AWES data have been revised using these new correlation equations. 4-8 ------- 4.3.2 Non-Criteria Pollutant Emission Factor Development The "D" rated PAH data from references 1 through 5, 7 and 8 were compiled, resulting in "E" rated emission factors for wood stoves and exempt pellet stoves. The "D" rated data for trace elements from references 4 and 7 were compiled resulting in "E" rated emission factors for wood stoves. The "D" rated speciated organic data from reference 7 resulted in "E" rated emission factors for wood stoves. Emission factors for CO2 from pellet stoves and masonry heaters were calculated using the ratio of percent CO2 to percent CO. This method was used since only the values of percent CO2 were obtained from the test data. These data (rated "B") produced "C" rated emission factors. 4.4 EMISSION FACTOR RESULTS A complete set of emission factors, which includes new and unrevised factors, is found in Chapter 5 as part of the revised AP-42 Chapter 1, Section 1.10. 4-9 ------- REFERENCES FOR CHAPTER 4 1. Cottone, L.E., and E. Mesner, "Test Method Evaluations and Emissions Testing for Rating Wood Stoves," EPA-600/2-86-100, U.S. Environmental Protection Agency, Research Triangle Park, NC, October 1986. 2. Leese, K.E., and S.M. Harkins,"Effects of Burn Rate, Wood Species, Moisture Content, and Weight of Wood Loaded on Wood Stove Emissions," EPA-600/2-89-025, U.S. Environmental Protection Agency, Research Triangle Park, NC, May 1989. 3. Allen, J.M., et al., "Study of the Effectiveness of a Catalytic Combustion Device on a Wood Burning Appliance," EPA-600/7-84-046, U.S. Environmental Protection Agency, Research Triangle Park, NC, March 1984. 4. "Residential Wood Heater Test Report," Phase II Testing, Vol. 1, TV A, Div. of Energy, Conservation and Rates, Chattanooga, TN, August 1983. 5. Truesdale, R.S., and J.G. Cleland, "Residential Stove Emissions from Coal and Other Alternative Fuels Combustion," in Papers Presented at the Specialty Conference on Residential Wood and Coal Combustion, Louisville, KY, March 1982. 6. Barnett, S.G. and R.B. Roholt, "In-Home Performance of Certified Pellet Stoves in Medford and Klamath Falls, Oregon," U.S. Department of Energy Report No. PS407-02, July 1990. 7. Burnet, P.O., et al., "Effects of Appliance Type and Operating Variables on Woodstove Emissions," Volume I, Report and Appendices A-C, EPA-600/2-90-001a, U.S. Environmental Protection Agency, Air and Energy Engineering Research Laboratory, Research Triangle Park, NC, January 1990. 8. Barnett, S.G., and P.G. Fields, "In-Home Performance of Exempt Pellet Stoves in Medford, Oregon," OMNI Environmental Services, Inc., Beaverton, OR, July 1991. 9. Written communication from Robert C. McCrillis, U.S. Environmental Protection Agency, Research Triangle Park, NC, to Paula G. Fields, E.H. Pechan and Associates, Inc., Rancho Cordova, CA, May 18, 1992. REFERENCES FOR CHAPTER 4 (Continued) 4-10 ------- 10. Written communication from Stockton G. Barnett, OMNI Environmental Services, Inc., Beaverton, OR, to Paula G. Fields, E.H. Pechan and Associates, Inc., Rancho Cordova, CA,May 18, 1992. 11. Barnett, S.G., "In-Home Evaluation of Emissions From Masonry Fireplaces and Heaters," OMNI Environmental Services, Inc., Beaverton, OR, September 1991. 12. Barnett, S.G., "In-Home Evaluation of Emissions From a Grundofen Masonry Heater," OMNI Environmental Services, Inc., Beaverton, OR, January 1992. 13. Barnett, S.G., "In-Home Evaluation of Emissions From a Tulikivi KTU 2100 Masonry Heater," OMNI Environmental Services, Inc., Beaverton, OR, March 1992. 14. Barnett, S.G., "In-Home Evaluation of Emissions From a Royal Crown 2000 Masonry Heater," OMNI Environmental Services, Inc., Beaverton, OR, March 1992. 15. Barnett, S.G., "In-Home Evaluation of Emissions From a Biofire 4x3 Masonry Heater," OMNI Environmental Services, Inc., Beaverton, OR, March 1992. 16. Barnett, S.G., "Relationship of the AWES to EPA Methods 5H and 5G," OMNI Environmental Services, Inc., Beaverton, OR, December 1991. 17. Burnet, P.G., "The Northeast Cooperative Woodstove Study," Volume 1, EPA-600/7-87- 026a, U.S. Environmental Protection Agency, Research Triangle Park, NC, November 1987. 18. McCrillis, R.C., "Long-Term Wood Stove Catalysts Performance Under Simulated Residential Use," EPA-600/0-87-157, U.S. Environmental Protection Agency, Research Triangle Park, NC, June 1987. 19. Memorandum from P.R. Westlin, U.S. Environmental Protection agency, Research Triangle Park, NC, to J. Kowalczyk, Oregon Department of Environmental Quality, Portland, Oregon, July 13, 1986. 4-11 ------- 5. AP-42 SECTION 1.10: RESIDENTIAL WOOD STOVES The revision to Section 1.10 of AP-42 is presented in the following pages as it would appear in the AP-42 document. 5-1 ------- 1.10 RESIDENTIAL WOOD STOVES 1.10.1 General1'3 Wood stoves are commonly used in residences as space heaters. They are used both as the primary source of residential heat and to supplement conventional heating systems. Five different categories should be considered when estimating emissions from wood burning devices due to differences in both the magnitude and the composition of the emissions: the conventional wood stove, the noncatalytic wood stove, the catalytic wood stove, the pellet stove, and the masonry heater. Among these categories, there are many variations in device design and operation characteristics. The conventional stove category comprises all stoves without catalytic combustors not included in the other noncatalytic categories (i.e., noncatalytic and pellet). Conventional stoves do not have any emission reduction technology or design features and, in most cases, were manufactured before July 1, 1986. Stoves of many different airflow designs may be in this category, such as updraft, downdraft, crossdraft and S-flow. Noncatalytic wood stoves are those units that do not employ catalysts but do have emission reducing technology or features. Typical noncatalytic design includes baffles and secondary combustion chambers. Catalytic stoves are equipped with a ceramic or metal honeycomb device, called a combustor or converter, that is coated with a noble metal such as platinum or palladium. The catalyst material reduces the ignition temperature of the unburned volatile organic compounds (VOC) and carbon monoxide (CO) in the exhaust gases, thus augmenting their ignition and combustion at normal stove operating temperatures. As these components of the gases burn, the temperature inside the catalyst increases to a point at which the ignition of the gases is essentially self sustaining. Pellet stoves are those fueled with pellets of sawdust, wood products, and other biomass materials pressed into manageable shapes and sizes. These stoves have active air flow systems and unique grate design to accommodate this type of fuel. Some pellet stove models are subject to the 1988 New Source Performance Standards (NSPS), while others are exempt due to a high air-to-fuel ratio (i.e., greater than 35-to-l). Masonry heaters are large, enclosed chambers made of masonry products or a combination of masonry products and ceramic materials. These devices are exempt from the 1988 NSPS due to their weight (i.e., greater than 800 kg). Masonry heaters are gaining popularity as a cleaner burning and heat 10/92 1.10-1 ------- efficient form of primary and supplemental heat, relative to some other types of wood heaters. In a masonry heater, a complete charge of wood is burned in a relatively short period of time. The use of masonry materials promotes heat transfer. Thus, radiant heat from the heater warms the surrounding area for many hours after the fire has burned out. 4-30 1.10.2 Emissions The combustion and pyrolysis of wood in wood stoves produce atmospheric emissions of particulate matter, carbon monoxide, nitrogen oxides, organic compounds, mineral residues, and to a lesser extent, sulfur oxides. The quantities and types of emissions are highly variable, depending on a number of factors, including stage of the combustion cycle. During initial burning stages, after a new wood charge is introduced, emissions (primarily VOCs) increase dramatically. After the initial period of high burn rate. There is a charcoal stage of the burn cycle, characterized by a slower burn rate and decreased emissions. Emission rates during this stage are cyclical, characterized by relatively long periods of low emissions and shorter episodes of emission spikes. Particulate emissions are defined in this discussion as the total catch measured by the EPA Method 5H (Oregon Method 7) sampling train.1 A small portion of wood stove particulate emissions includes "solid" particles of elemental carbon and wood. The vast majority of particulate emissions is condensed organic products of incomplete combustion equal to or less than 10 micrometers in aerodynamic diameter (PM-10). Although reported particle size data are scarce, one reference states that 95 percent of the particles emitted from a wood stove were less than 0.4 micrometers in size.4 Sulfur oxides (SOX) are formed by oxidation of sulfur in the wood. Nitrogen oxides (NOX) are formed by oxidation of fuel and atmospheric nitrogen. Mineral constituents, such as potassium and sodium compounds, are released from the wood matrix during combustion. The high levels of organic compound and CO emissions are results of incomplete combustion of the wood. Organic constituents of wood smoke vary considerably in both type and volatility. These constituents include simple hydrocarbons of carbon numbers 1 through 7 (Cl - C7) (which exist as gases or which volatilize at ambient conditions) and complex low volatility substances that condense at ambient conditions. These low volatility condensible materials generally are considered to have boiling points below 300°C (572°F). Poly cyclic organic matter (POM) is an important component of the condensible fraction of wood smoke. POM contains a wide range of compounds, including organic compounds formed through incomplete combustion by the combination office radical species in the flame zone. This group which is classified as a Hazardous Air Pollutant (HAP) under Title III of the 1990 Clean Air Act Amendments contains the sub-group of hydrocarbons called Poly cyclic Aromatic Hydrocarbons (PAH). Emission factors and their ratings for wood combustion in residential wood stoves, pellet stoves and masonry heaters are presented in Tables 1.10-1 through 1.10-8. These tables include emission factors for criteria pollutants (PM-10, CO, NOX, SOX), CO2, Total Organic Compounds (TOC), speciated organic compounds, PAH, and some elements. The emission factors are presented by wood heater type. PM-10 and CO emission factors are further classified by stove certification category. Phase II stoves are those certified to meet the July 1, 1990 EPA standards; Phase I stoves meet the July 1, 1988 EPA standards; and Pre-Phase I stoves do not meet any of the EPA standards but in most cases do meet the Oregon 1986 certification standards.1 The emission factors for PM and CO in Tables 1.10-1 and 1.10-2 1.10-2 10/92 ------- are averages, derived entirely from field test data obtained under actual operating conditions. Still, there is a potential for higher emissions from some wood stove, pellet stove and masonry heater models. As mentioned, particulate emissions are defined as the total emissions equivalent to that collected by EPA Method 5H. This method employs a heated filter followed by three impingers, an unheated filter, and a final impinger. Particulate emissions factors are presented as values equivalent to that collected with Method 5H. Conversions are employed, as appropriate, for data collected with other methods. See Reference 2 for detailed discussions of EPA Methods 5H and 28. Table 1.10-7 shows net efficiency by device type, determined entirely from field test data. Net or overall efficiency is the product of combustion efficiency multiplied by heat transfer efficiency. Wood heater efficiency is an important parameter used, along with emission factors and percent degradation, when calculating PM-10 emission reduction credits. Percent degradation is related to the loss in effectiveness of a wood stove control device or catalyst over a period of operation. Control degradation for any stove, including noncatalytic wood stoves, may also occur as a result of deteriorated seals and gaskets, misaligned baffles and bypass mechanisms, broken refractories, or other damaged functional components. The increase in emissions which can result from control degradation has not been quantified. However, recent wood stove testing in Colorado and Oregon should produce results which allow estimation of emissions as a function of stove age. 10/92 ------- TABLE 1.10-1. (ENGLISH UNITS) EMISSION FACTORS FOR RESIDENTIAL WOOD COMBUSTION3 Pollutant/ EPA Certification13 Emission Factor Rating Wood Stove Type0 Conv. Ib/ton Non-Cat Ib/ton Cat Ib/ton Pellet Stove Typed Certified Ib/ton Exempt Ib/ton Masonry Heater Exempt6 Ib/ton PM-10f-g Pre-Phasel B 30.6 25.8 24.2 Phase I B 20.0 19.6 Phase II B 14.6 16.2 All B 30.6 19.6 20.4 Carbon Monoxidef 4.2 4.2 5.6 Pre-Phase I Phase I Phase II All Nitrogen Oxidesf Sulfur Oxide sf Carbon DioxideJ Total Organic Compounds'^ Methane Non-Methane a. Units are in b. Pre-Phase I B 230.8 B B B 230.8 2.8h B 0.4 C E 64.0 E 28.0 (Ibs. of pollutant/ton of dry = not certified to 1988 EPA 104.4 140.8 107.0 39.4 140.8 104.8 39.4 52.2 149.0 2.01 13.81 0.4 0.4 0.4 2,951.6 3,671.2 3,849.4 26.0 17.2 wood burned). emission standards; Phase I = certified to 1988 EPA emission standards; Phase II = certified to 1990 EPA emission standards; All = average of emission factors for all devices. c. Conv = Conventional; Non-Cat = Noncatalytic; Cat = Catalytic. d. Certified = Certified pursuant to 1988 NSPS; Exempt = Exempt from 1988 NSPS (i.e., airfuel ratio >35:1). e. Exempt = Exempt from 1988 NSPS (i.e., weight >800 kg). f. References 5-13, 22-26, 28. g. Defined as equivalent to total catch by EPA method 5H train. h. Rating = C. i. Rating = E. j. References 12, 22-26, 28. k. References 14, 15, 18. The data used to develop the emission factors showed a high degree of variability within the source population. The use of these emission factors on specific sources may not be appropriate. 1.10-4 10/92 ------- TABLE 1.10-2. (METRIC UNITS) EMISSION FACTORS FOR RESIDENTIAL WOOD COMBUSTION3 Pollutant/ EPA Certification13 Emission Factor Rating Wood Stove Type0 Conv. g/kg Non-Cat g/kg Cat g/kg Pellet Stove Typed Certified g/kg Exempt g/kg Masonry Heater Exempt6 g/kg PM-10f-g Pre-Phasel B 15.3 12.9 12.1 Phase I B 10.0 9.8 Phase II B 7.3 8.1 All B 15.3 9.8 10.2 Carbon Monoxidef 2.1 2.1 4.4 Pre-Phase I Phase I Phase II All Nitrogen Oxidesf Sulfur Oxide sf Carbon DioxideJ Total Organic Compounds'^ Methane Non-Methane a. Units are in b. Pre-Phase I B 115.4 B B 70.4 B 115.4 70.4 1.4h B 0.2 0.2 C E 32.0 E 14.0 52.2 53.5 19.7 52.4 19.7 26.1 74.5 l.O1 6.91 0.2 0.2 1,475.8 1,835.6 1,924.7 13.0 8.6 (grams of pollutant/kg of dry wood burned). = not certified to 1988 EPA emission standards; Phase I = certified to 1988 EPA emission standards; Phase II = certified to 1990 EPA emission standards; All = average of emission factors for all devices. c. Conv = Conventional; Non-Cat = Noncatalytic; Cat = Catalytic. d. Certified = Certified pursuant to 1988 NSPS; Exempt = Exempt from 1988 NSPS (i.e., airfuel ratio >35:1). e. Exempt = Exempt from 1988 NSPS (i.e., weight >800 kg). f. References 5-13, 22-26, 28. g. Defined as equivalent to total catch by EPA method 5H train. h. Rating = C. i. Rating = E. j. References 12, 22-26, 28. k. References 14, 15, 18. The data used to develop the emission factors showed a high degree of variability within the source population. The use of these emission factors on specific sources may not be appropriate. 10/92 1.10-5 ------- TABLE 1.10-3. (ENGLISH AND METRIC UNITS) ORGANIC COMPOUND EMISSION FACTORS FOR RESIDENTIAL WOOD COMBUSTION18 (Emission Factor Rating: E)a Compounds Cor Ib/ton Ethane 1.470 Ethylene 4.490 Acetylene 1.124 Propane 0.358 Propene 1 .244 i-Butane 0.028 n-Butane 0.056 Butenesc 1.192 Pentenesd 0.616 Benzene 1.938 Toluene 0.730 Furan 0.342 Methyl Ethyl Ketone 0.290 2-Methyl Furan 0.656 2,5-Dimethyl Furan 0.162 Furfural 0.486 O-Xylene 0.202 WOOD STOVE TYPEb iventional Catalytic g/kg Ib/ton g/kg 0.735 1.376 0.688 2.245 3.482 1.741 0.562 0.564 0.282 0.179 0.158 0.079 0.622 0.734 0.367 0.014 0.010 0.005 0.028 0.014 0.007 0.596 0.714 0.357 0.308 0.150 0.075 0.969 1.464 0.732 0.365 0.520 0.260 0.171 0.124 0.062 0.145 0.062 0.031 0.328 0.084 0.042 0.081 0.002 0.011 0.243 0.146 0.073 0.101 0.186 0.093 a. The data used to develop the emission factors showed a high degree of variability within the source population. The use of these emission factors on specific sources may not be appropriate. b. Units are in Ib/ton (Ibs. of pollutant/ton of dry wood burned). c. 1-butene, i-butene, t-2-butene, c-2-butene, 2-me-l-butene, 2-me-butene are reported as butenes. d. 1-pentene, t-2-pentene, and c-2-pentene are reported as pentenes. 1.10-6 10/92 ------- TABLE 1.10-4. (ENGLISH UNITS) POLYCYCLIC AROMATIC HYDROCARBON (PAH) EMISSION FACTORS FOR RESIDENTIAL WOOD COMBUSTION3 (Emission Factor Rating: E)b Pollutant STOVE TYPE Conventional0 Ib/ton Noncatalyticd Ib/ton Catalytic6 Ib/ton Exempt Pelletf Ib/ton PAH Acenaphthene 0.010 Acenaphthylene 0.212 Anthracene 0.014 Benzo(a) Anthracene 0.020 Benzo(b)Fluoranthene 0.006 Benzo(g,h,i)Fluoranthene Benzo(k)Fluoranthene 0.002 Benzo(g,h,i)Perylene 0.004 Benzo(a)Pyrene 0.004 Benzo(e)Pyrene 0.012 Biphenyl Chrysene 0.012 Dibenzo(a,h) Anthracene 0.000 7,12-Dimethylbenz(a)Anthracene Fluoranthene 0.020 Fluorene 0.024 Indeno(l,2,3,cd)Pyrene 0.000 9-Methylanthracene 12-Methylbenz(a)Anthracene 3 -Methylchlolanthrene 1 -Methylphenanthrene Naphthalene 0.288 Nitronaphthalene Perylene Phenanthrene 0.078 Phenanthrol Phenol Pyrene 0.024 PAH Total 0.730 0.010 0.032 0.009 <0.001 0.004 0.028 <0.001 0.020 0.006 0.002 0.022 0.010 0.004 0.004 0.008 0.014 0.020 0.004 0.002 <0.001 0.030 0.144 0.000 0.002 0.118 0.000 <0.001 0.008 0.500 0.006 0.068 0.008 0.024 0.004 0.006 0.002 0.002 0.004 0.004 0.010 0.002 0.012 0.014 0.004 0.186 0.489 0.010 0.414 2.60E-05 7.52E-05 5.48E-05 3.32E-05 4.84E-05 a. Units are in Ib/ton (Ibs. of pollutant/ton of dry wood burned). b. The data used to develop these emission factors showed a high degree of variability within the source population and/or came from a small number of sources. The use of these emission factors on specific sources may not be appropriate. c. Reference 18. d. References 16,19-21. e. References 15-19. f Reference 28. Exempt = Exempt from 1988 NSPS (i.e., airfuel ratio >35:1). 10/92 1.10-7 ------- TABLE 1.10-5. (METRIC UNITS) POLYCYCLIC AROMATIC HYDROCARBON (PAH) EMISSION FACTORS FOR RESIDENTIAL WOOD COMBUSTION3 (Emission Factor Rating: E)b Pollutant STOVE TYPE Conventional0 g/kg Noncatalyticd g/kg Catalytic6 g/kg Exempt Pelletf g/kg PAH Acenaphthene 0.005 Acenaphthylene 0.106 Anthracene 0.007 Benzo(a) Anthracene 0.010 Benzo(b)Fluoranthene 0.003 Benzo(g,h,i)Fluoranthene Benzo(k)Fluoranthene 0.001 Benzo(g,h,i)Perylene 0.002 Benzo(a)Pyrene 0.002 Benzo(e)Pyrene 0.006 Biphenyl Chrysene 0.006 Dibenzo(a,h) Anthracene 0.000 7,12-Dimethylbenz(a)Anthracene Fluoranthene 0.010 Fluorene 0.012 Indeno(l,2,3,cd)Pyrene 0.000 9-Methylanthracene 12-Methylbenz(a)Anthracene 3 -Methylchlolanthrene 1 -Methylphenanthrene Naphthalene 0.144 Nitronaphthalene Perylene Phenanthrene 0.039 Phenanthrol Phenol Pyrene 0.012 PAH Total 0.365 0.005 0.016 0.004 <0.001 0.002 0.014 <0.001 0.010 0.003 0.001 0.011 0.005 0.002 0.002 0.004 0.007 0.010 0.002 0.001 <0.001 0.015 0.072 0.000 0.001 0.059 0.000 <0.001 0.004 0.250 0.003 0.034 0.004 0.012 0.002 0.003 0.001 0.001 0.002 0.002 0.005 0.001 0.006 0.007 0.002 0.093 0.024 0.005 0.207 1.30E-05 3.76E-05 2.74E-05 1.66E-05 2.42E-05 a. Units are in g/kg (grams of pollutant/kg of dry wood burned). b. The data used to develop these emission factors showed a high degree of variability within the source population and/or came from a small number of sources. The use of these emission factors on specific sources may not be appropriate. c. Reference 18. d. References 16,19-21. e. References 15-19. f Reference 28. Exempt = Exempt from 1988 NSPS (i.e., airfuel ratio >35:1). 1.10-8 10/92 ------- TABLE 1.10-6. (ENGLISH AND METRIC UNITS) TRACE ELEMENT EMISSION FACTORS FOR RESIDENTIAL WOOD COMBUSTION3 (Emission Factor Rating: E)b Element WOOD STOVE TYPE Conventional Ib/ton g/kg Noncatalytic Ib/ton g/kg Catalytic Ib/ton g/kg Cadmium (Cd) 2.2E-05 1.1E-05 2.0E-05 l.OE-05 4.6E-05 2.3E-05 Chromium (Cr) <1.0E-06 <1.0E-06 <1.0E-06 <1.0E-05 <1.0E-06 <1.0-E06 Manganese (Mn) 1.7E-04 8.7E-05 1.4E-04 7.0E-05 2.2E-04 1.1E-04 Nickel (Ni) 1.4E-05 7.0E-06 2.0E-05 l.OE-05 2.2E-06 l.OE-06 a. Units are in Ib/ton (Ibs. of pollutant/ton of dry wood burned) and g/kg (grams of pollutant/kg of dry wood burned). Emission factors are based on data from References 15 and 18. b. The data used to develop these emission factors showed a high degree of variability within the source population. The use of these emission factors on a specific source may not be appropriate. TABLE 1.10-7. SUMMARY OF WOOD HEATER NET EFFICIENCIES3 Wood Heater Type Wood Stoves Conventional Non-Catalytic Catalytic Pellet Stovesb Certified Exempt Masonry Heaters All Net Efficiency (%) 54 68 68 68 56 58 Reference 27 10, 13,27 7,27 12 28 29 a. Net efficiency is a function of both combustion efficiency and heat transfer efficiency. The percentages shown here are based on data collected from in-home testing. b. Certified = Certified pursuant to 1988 NSPS. Exempt = Exempt from 1988 NSPS (i.e., airfuel ratio >35:1). 10/92 1.10-9 ------- References for Section 1.10 1. Standards Of Performance For New Stationary Sources: New Residential Wood Heaters. 53 FR 5573, February 26, 1988. 2. Weant, G. E., Emission Factor Documentation For AP-42 Section 1.10: Residential Wood Stoves. EPA-450/4-89-007, U. S. Environmental Protection Agency, Research Triangle Park, NC, May 1989. 3. Gay, R., and J. Shah, Technical Support Document For Residential Wood Combustion. EPA-450/4- 85-012, U. S. Environmental Protection Agency, Research Triangle Park, NC, February 1986. 4. Rau, J. A., and J. J. Huntzicker, Composition And Size Distribution Of Residential Wood Smoke Aerosols. Presented at the 21st Annual Meeting of the Air and Waste Management Association, Pacific Northwest International Section, Portland, OR, November 1984. 5. Simons, C. A., et al., Whitehorse Efficient Woodheat Demonstration. The City of Whitehorse, Whitehorse, Yukon, Canada, September 1987. 6. Simons, C. A., et al., Woodstove Emission Sampling Methods Comparability Analysis And In-situ Evaluation Of New Technology Woodstoves. EPA-600/7-89-002, U. S. Environmental Protection Agency, Cincinnati, OH, January 1989. 7. Barnett, S. G., Field Performance Of Advanced Technology Woodstoves In Glens Falls. N.Y. 1988- 1989.. Vol. 1, New York State Energy Research And Development Authority, Albany, NY, October 1989. 8. Burnet, P. G., The Northeast Cooperative Woodstove Study. Volume 1, EPA-600/7-87-026a, U. S. Environmental Protection Agency, Cincinnati, OH, November 1987. 9. Jaasma, D. R., and M. R. Champion, Field Performance Of Woodburning Stoves In Crested Butte During The 1989-90 Heating Season. Town of Crested Butte, Crested Butte, CO, September 1990. 10. Dernbach, S., Woodstove Field Performance In Klamath Falls. OR. Wood Heating Alliance, Washington, D. C., April 1990. 11. Simons. C. A., and S. K. Jones. Performance Evaluation Of The Best Existing Stove Technology (BEST) Hybrid Woodstove And Catalytic Retrofit Device. Oregon Department Of Environmental Quality, Portland, OR, July 1989. 12. Barnett, S. G., and R. B. Roholt, In-home Performance Of Certified Pellet Stoves In Medford And Klamath Falls. OR. U. S. Department Of Energy Report No. PS407-02, July 1990. 13. Barnett, S. G., In-Home Evaluation of Emission Characteristics of EPA-Certified High-Tech Non- Catalytic Woodstoves in Klamath Falls. OR. 1990. prepared for the Canada Center for Mineral and Energy Technology, Energy, Mines and Resources, Canada, DSS File No. 145Q, 23440-9-9230, June 1, 1990. 1.10-10 10/92 ------- References for Section 1.10 (continued) 14. McCrillis, R. C., and R. G. Merrill, Emission Control Effectiveness Of A Woodstove Catalyst And Emission Measurement Methods Comparison. Presented at the 78th Annual Meeting of the Air And Waste Management Association, Detroit, MI, 1985. 15. Leese. K. E.. and S. M. Harkins. Effects Of Burn Rate. Wood Species. Moisture Content And Weight Of Wood Loaded On Woodstove Emissions. EPA 600/2-89-025, U. S. Environmental Protection Agency, Cincinnati, OH, May 1989. 16. Allen, J. M., and W. M. Cooke, Control Of Emissions From Residential Wood Burning By Combustion Modification. EPA-600/7-81-091, U. S. Environmental Protection Agency, Cincinnati, OH, May 1981. 17. DeAngelis, D. G., et al., Preliminary Characterization Of Emissions From Wood-fired Residential Combustion Equipment. EPA-600/7-80-040, U. S. Environmental Protection Agency, Cincinnati, OH, March 1980. 18. Burnet. P. G.. et al.. Effects of Appliance Type and Operating Variables on Woodstove Emissions. Vol. I. Report and Appendices 6-C, EPA-600/2-90-001a, U.S. Environmental Protection Agency, Research Triangle Park, NC, January 1990. 19. Cottone, L. E., and E. Mesner, Test Method Evaluations and Emissions Testing for Rating Wood Stoves. EPA-600/2-86-100, U.S. Environmental Protection Agency, Research Triangle Park, NC, October 1986. 20. Residential Wood Heater Test Report. Phase II Testing, Vol. 1, TVA, Division of Energy, Construction and Rates, Chattanooga, TN, August 1983. 21. Truesdale, R. S. and J. G. Cleland, Residential Stove Emissions from Coal and Other Alternative Fuels Combustion, in papers at the Specialty Conference on Residential Wood and Coal Combustion, Louisville, KY, March 1982. 22. Barnett, S. G., In-Home Evaluation of Emissions From Masonry Fireplaces and Heaters. OMNI Environmental Services, Inc., Beaverton, OR, September 1991. 23. Barnett, S. G., In-Home Evaluation of Emissions From a Grundofen Masonry Heater. OMNI Environmental Services, Inc., Beaverton, OR, January 1992. 24. Barnett, S. G., In-Home Evaluation of Emissions From a Tulikivi KTU 2100 Masonry Heater. OMNI Environmental Services, Inc., Beaverton, OR, March 1992. 25. Barnett, S. G., In-Home Evaluation of Emissions From a Royal Crown 2000 Masonry Heater. OMNI Environmental Services, Inc., Beaverton, OR, March 1992. 26. Barnett, S. G., In-Home Evaluation of Emissions From a Biofire 4x3 Masonry Heater. OMNI Environmental Services, Inc., Beaverton, OR, March 1992. 10/92 1.10-11 ------- References for Section 1.10 (concluded) 27. Barnett, S. G. and R. D. Bighouse, In-Home Demonstrations of the Reduction of Woodstove Emissions from the use of Densified Logs. Oregon Department of Energy and U.S. Environmental Protection Agency, July 1992. 28. Barnett, S. G. and P. G. Fields, In-Home Performance of Exempt Pellet Stoves in Medford. Oregon. U. S. Department of Energy, Oregon Department of Energy, Tennessee Valley Authority, and Oregon Department of Environmental Quality, July 1991. 29. Barnett, S. G., Summary Report of the In-Home Emissions and Efficiency Performance of Five Commercially Available Masonry Heaters, the Masonry Heater Association, May 1992. 30. Guidance Document for Residential Wood Combustion Emission Control Measures. EPA-450/2-89- 015 Errata Sheet, Office of Air Quality Planning and Standards, U. S. Environmental Protection Agency, Research Triangle Park, NC, 27711, June 1991. 1.10-12 10/92 ------- APPENDIX A SAMPLE CALCULATIONS AND EPA METHOD 5G CORRELATION EQUATIONS ------- SAMPLE CALCULATIONS GIVEN: Participate sampling using AWES and VPI units rr Emission Rate = 9.8 — hr Burn Rate = 1.47 -^ hr FIND: Equivalent M5H Emission Factor (g/kg, Ib/ton) SOLUTION: AWES: Convert g/hr to M5G equivalent Calculate g/kg M5G = 0.8635(9.8)°'9288 = 7.2 g/hr M5H = 1.619(7.2)°'905 = 9.7 g/hr 9'7 g/hr = 6.6 g/kg =13.1 Iblton 1.47 VPI: Convert g/hr to M5G equivalent M5G = 0.6748(9.8)L007 = 6.7 g/hr Convert M5G to M5H M5H = 1.619(6.7)°'905 = 9.1 g/hr Calculate g/kg 9.1 1.47 kg/hr = 6.2 e/A- = 12.4 A-2 ------- APPENDIX B MARKED-UP PREVIOUS AP-42 SECTION 1.10 ------- LINEAR REGRESSION FOR DEVELOPMENT OF "AWES" to M5G COORELATION Septembers, 1992 AWES Reference: 5G 23.3 3.15 1.5 2.47 0.74 0.74 12.9 17.4 6.73 11.82 3.21 5.95 6.2 4.43 LN5G 3.1484533606 1.1474024528 0.4054651081 0.9042181506 -0.301105093 -0.301105093 2.5572273114 2.8564702062 1.9065751437 2.469793012 1.1662709371 1.7833912196 1.8245492921 1.4883995841 S.G. Barnett, "Relationship of the AWES to EPA Methods 5H and 5G" OMNI Environmental Services, December 15, 1991 Prepared for R.C. McCrillis, U.S. EPA, AEERL, RTF, NC 2771 1 AWES 27.1 3.5 4.1 4.2 0.87 0.8 22.3 22.4 9.25 17.13 2.6 9.5 6.61 4.35 LN AWES 3.29953372789 1.2527629685 1.41098697371 1.43508452529 -0.1392620673 -0.2231435513 3.10458667847 3.10906095886 2.22462355152 2.84083131234 0.95551144503 2.25129179861 1.88858365386 1.4701758451 Constant Regression Output: StdErrofYEst R Squared No. of Observations Degrees of Freedom X Coefficients) StdErrofCoef. R ======= 5G = C * (AWES) AA C = exp(Constant)= A = X Coefficient= 0.9288379 0.0748238 0.9631998 0.8635 0.9288 5G = 0.8635*(AWES)A0.9288 -0.146719 0.3029377 0.9277539 14 12 4-6 10/92 ------- For Graphing: Sorted "X" 0.8 0.87 2.6 3.5 4.1 4.2 4.35 6.61 9.25 9.5 17.13 22.3 22.4 27.1 Sorted "Y" 0.74 0.74 3.21 3.15 1.5 2.47 4.43 6.2 6.73 5.95 11.82 12.9 17.4 23.3 5G = 0.8635*(AWES)A0.9288 0.702 0.759 2.098 2.765 3.202 3.275 3.383 4.99 6.818 6.989 12.08 15.44 15.5 18.5 10/92 4-7 ------- LINEAR REGRESSION FOR DEVELOPMENT OF "VPI" to M5G COORELATION Septembers, 1992 VPI Reference: G.E. Weant, "Emissions Factor Document for AP-42: Section 1.10, Residential Wood Stoves", Engineering-Science, December 1991 Prepared for U.S. EPA, OAQPS, RTF, NC 2771 1 Revised: 9/10/92 per D.R. Jaasma, et.al, "Woodstove Smoke and CO Emissions: Comparison of Reverence Methods with the VPI Sampler", in Proceedings, 83rd Annual AWMA Meeting, Paper 90-80.5, June 1990. 5G 0.6 0.9 1.1 1.3 1.4 1.4 1.4 2.0 4.1 4.4 A S LN5G -0.51919387 -0.13926207 0.12663265 0.24686008 0.31481074 0.32570014 0.36464311 0.66782937 1.41098697 1.47017585 i ^n/irm/m VPI 1.0 1.8 1.8 2.5 2.7 2.1 3.2 2.6 4.0 4.9 <; n LNVPI 0.00000000 0.55961579 0.58778666 0.91629073 0.99325177 0.74193734 1.16315081 0.93609336 1.38629436 1.58923521 i Ana/mai Constant Regression Output: StdErrofYEst R Squared No. of Observations Degrees of Freedom X Coefficient(s) StdErrofCoef. R 1.0067 0.0268 0.9864177 -0.3949 0.1947 0.9730 41 39 10/92 4-9 ------- 4.9 5.5 6.3 7.0 7.5 8.8 10.0 10.1 11.1 11.9 12.2 12.3 12.3 13.7 13.8 14.8 15.4 15.8 17.8 18.3 18.8 21.0 22.8 24.5 26.6 31.6 32.5 46.1 1.58923521 1.70656462 1.84054963 1.95302762 2.01356880 2.17304572 2.30757263 2.31648800 2.40694511 2.47401421 2.50389195 2.50715726 2.50959926 2.61958322 2.62756295 2.69799987 2.73760900 2.76190687 2.87919846 2.90690106 2.93598227 3.04309284 3.12478490 3.19867312 3.28241385 3.45189050 3.48000856 3.83081295 6.8 6.7 7.7 10.9 9.2 12.9 11.2 16.6 12.3 16.6 20.8 25.4 15.0 16.2 19.0 22.9 23.8 20.9 25.7 33.1 31.3 30.4 30.0 38.3 38.5 39.6 44.1 65.3 1.91692261 1.90210753 2.04122033 2.38876279 2.21920348 2.55722731 2.41591378 2.80940270 2.50959926 2.80940270 3.03495299 3.23474917 2.70805020 2.78809291 2.94180393 3.13113691 3.16758253 3.03974916 3.24649099 3.49953328 3.44361810 3.41444261 3.40119738 3.64544990 3.65065824 3.67882912 3.78645978 4.17899204 5G = C * (VPI) AA C = exp(Constant)= A = X Coefficient= 0.6738 1.0067 5G = 0.6738*(VPI)A1.0067 4-10 10/92 ------- 47.4 54.6 3.85862223 3.99911771 For Graphing: Sorted "X" 1.0 1.8 1.8 2.1 2.5 2.6 2.7 3.2 4.0 4.9 5.0 6.7 6.8 7.7 9.2 10.9 11.2 12.3 12.9 15.0 16.2 16.6 16.6 77.9 100.7 4.35542595 4.61214580 Sorted "Y" 0.6 0.9 1.1 1.4 1.3 2.0 1.4 1.4 4.1 4.4 4.5 5.5 4.9 6.3 7.5 7.0 10.0 11.1 8.8 12.3 13.7 11.9 10.1 5G = 0.6738*(VPI)A1.0067 0.674 1.184 1.218 1.422 1.695 1.729 1.831 2.173 2.72 3.337 3.405 4.572 4.641 5.259 6.291 7.462 7.669 8.428 8.841 10.29 11.15 11.4 11.4 10/92 4-11 ------- 19.0 20.8 20.9 22.9 23.8 25.4 25.7 30.0 30.4 31.3 33.1 38.3 38.5 39.6 44.1 65.3 77.9 100.7 13.8 12.2 15.8 14.8 15.4 12.3 17.8 22.8 21.0 18.8 18.3 24.5 26.6 31.6 32.5 46.1 47.4 54.6 13.02 14.3 14.37 15.76 16.34 17.49 17.7 20.68 20.96 21.58 22.83 26.44 26.58 27.35 30.47 45.24 54.04 69.97 4-12 10/92 ------- |