Emerging Technologies
for Wastewater Treatment and In-Plant
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Emerging Technologies
for
Wastewater Treatment and
In-Plant Wet Weather Management
•
Prepared for:
Office of Wastewater Management
U.S. Environmental Protection Agency
Washington, D.C.
EPA 832-R-06-006
Under Contract
68-C-02-111
Prepared by:
Parsons Corporation
Fairfax, Virginia
February 2008
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Emerging Technologies
Emerging Technologies for Wastewater Treatment and In-Plant Wet Weather
Management
EPA832-R-06-006
February 2008
Produced under U.S. EPA Contract No. 68-C-02-111
Prepared by the Parsons Corporation
Fairfax, Virginia
Technical review was provided by professionals with experience in wastewater treatment.
Technical reviewers of this document were:
Dr. Charles Bott, Assistant Professor, Virginia Military Institute (VMI)
Dr. Sudhir Murthy, Manager, Process Development, Washington, D.C. Water and Sewer
Authority (WASA)
Dr. Krishna Pagilla, Professor, Illinois Institute of Technology (NT)
Tyler Richards, Deputy Director of Operations and Environmental Services,
Gwinnett County, GA
Tom Sadick, CH2M HILL
Terry Krause, CH2M HILL
Mark Bishop, Hazen and Sawyer
Recycled/Recyclable
Printed with vegetable-based ink on paper that contains a minimum of 50 percent post-
consumer fiber content, chlorine free.
Electronic copies of this handbook can be downloaded from the
U. S. EPA Office of Wastewater Management web site at:
www. eoa. gov/owm
Cover photo credit: Veolia Water North America
Photo inserts credit: Parsons Corporation
Wastewater Treatment and In-Plant Wet Weather Management
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Emerging Technologies
Preface
The U.S. Environmental Protection Agency (U.S. EPA) is charged by Congress with
protecting the nation's land, air, and water resources. Under a mandate of environmental
laws, the Agency strives to formulate and implement actions leading to a balance between
human activities and the ability of natural systems to support and sustain life. To meet this
mandate, the Office of Wastewater Management (OWM) provides information and
technical support to solve environmental problems today and to build a knowledge base
necessary to protect public health and the environment well into the future.
This publication has been produced, under contract to the U.S. EPA, by the Parsons
Corporation, and it provides current state of development as of the publication date. It is
expected that this document will be revised periodically to reflect advances in this rapidly
evolving area. Except as noted, information, interviews, and data development were
conducted by the contractor. Some of the information, especially related to embryonic
technologies, was provided by the manufacturer or vendor of the equipment or technology,
and could not be verified or supported by full-scale case study. In some cases, cost data
were based on estimated savings without actual field data. When evaluating technologies,
estimated costs, and stated performance, efforts should be made to collect current and
more up-to-date information.
The mention of trade names, specific vendors, or products does not represent an actual
or presumed endorsement, preference, or acceptance by the U.S. EPA or Federal
Government. Stated results, conclusions, usage, or practices do not necessarily represent
the views or policies of the U.S. EPA.
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Contents
Page
Preface iii
List of Acronyms and Abbreviations viii
List of Technologies xi
Overview 0-1
1. Introduction and Approach 1-1
1.1 Introduction 1-1
1.2 Approach 1-2
1.2.1 Information Collection and New Process Identification 1-3
1.2.2 Initial Screened Technologies 1-3
1.2.3 Development of Technology Summary Sheets 1-5
1.2.4 Evaluation of Technologies 1-15
1.3 Guidance Document Format and Use 1-17
1.4 Chapter References 1-17
2. Physical/Chemical Treatment Processes 2-1
2.1 Introduction 2-1
2.2 Technology Assessment 2-1
3. Biological Treatment Processes 3-1
3.1 Introduction 3-1
3.2 Technology Assessment 3-1
4. In-Plant Wet Weather Management Processes 4-1
4.1 Introduction 4-1
4.2 Technology Assessment 4-1
5. Process Monitoring Technologies 5-1
5.1 Introduction.. ...5-1
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Emerging Technologies
Contents
Page
5.2 Technology Assessment 5-1
6. Research Needs 6-1
6.1 Introduction 6-1
6.2 Research Needs 6-1
6.2.1 Upgrading Old WWTPs 6-1
6.2.2 Removal of Nutrients and Other Contaminants 6-2
6.2.3 Use of Smart Technologies 6-3
6.2.4 Security of Water Systems 6-3
6.2.5 Other Research Focus and Developments 6-4
6.2.6 Research Needs and Prioritization per
Water Environment Research Foundation (WERF) 6-4
6.3 Chapter References 6-4
Appendix A Trade Associations A-1
A.1 Introduction A-1
A.2 Trade Associations... ..A-1
vi Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
Emerging Technologies
List of Tables
Page
Table 1.1 Summary of Treatment Technologies
Chapter 2 - Physical/Chemical Treatment Processes 1-6
Table 1.2 Summary of Treatment Technologies
Chapters- Biological Treatment Processes 1-9
Table 1.3 Summary of Treatment Technologies
Chapter 4 - In-Plant Wet Weather Management Processes 1-13
Table 1.4 Summary of Treatment Technologies
Chapters- Process Monitoring Technologies 1-14
Table 1.5 Descriptive Evaluation Criteria 1-16
Table 2.1 Physical/Chemical Treatment Processes - State of Development 2-2
Table 3.1 Biological Treatment Processes - State of Development 3-2
Table 4.1 In-Plant Wet Weather Management Processes - State of Development 4-2
Table 5.1 Process Monitoring Technologies - State of Development 5-2
List of Figures
Page
Figure 1.1 Flow Schematic for Guide Development 1-2
Figure 2.1 Evaluation of Innovative Physical/Chemical Treatment Technologies 2-3
Figure 3.1 Evaluation of Innovative Biological Treatment Technologies 3-4
Figure 4.1 Evaluation of Innovative In-Plant Wet Weather Management
Technologies 4-2
Figure 5.1 Evaluation of Innovative Process Monitoring Technologies 5-3
List of Exhibit
Page
Exhibit 6.1 Paper from WERF Workshop on Nutrient Removal 6-5
Wastewater Treatment and In-Plant Wet Weather Management vii
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Emerging Technologies
February 2008
Acronym/
Abbreviation
A/O
A2/O
AACE
ABW®
AEBR
AGAR®
AGRS
AGSP
AIZ
AMBR®
ANFLOW
AN-MBR
AOP
ASBR®
ASCE
atm
ATS
AWTP
AWWA
BABE
BAF
BAR
BCFS
BCDMH
BHRC
BioMEMS
BNR
BOD
BOD/N
BOD/P
CASS™
CCAS™
CDS
cfu
CMAS
CMF®
CMOM
COD
CSO
CSS
CWA
DAF
DEMON
DEPHANOX
DF
DO
EBPR
EDC
List of Acronyms and Abbreviations
Definition
Anaerobic/Oxic (Phoredox)
Anaerobic/Anoxic/Oxic
American Association of Cost Engineers International
Automatic Backwash Filters
Anaerobic Expanded Bed Reactor
Attached Growth Airlift Reactor
Advanced Grit Removal System
Aerobic Granular Sludge Process
Air Intercept Zone
Anaerobic Migrating Blanket Reactor
Anaerobic Fluidized Bed Reactor
Anaerobic Membrane BioReactor
Advanced Oxidation Process
Anaerobic Sequencing Batch Reactor
American Society of Civil Engineers
Atmosphere
Aeration Tank 3
Advanced Wastewater Treatment Plant
American Water Works Association
Bio-Augmentation Batch Enhanced
Biological Aerated Filters
Bio Augmentation Regeneration and/or Reaeration
Biological-Chemical Phosphorus and Nitrogen Removal
1-Bromo-3 Chloro-5,5 DiMethylHydantoin
Ballasted High Rate Clarification
Biological Micro-Electro Machine System
Biological Nutrient Removal
Biological/Biochemical Oxygen Demand
Biochemical Oxygen Demand Ratio to Nitrogen
Biochemical Oxygen Demand Ratio to Phosphorus
Cyclic Activated Sludge System
CounterCurrent Aeration System
Continuous Deflection Separator
Colony forming unit
Complete Mix-Activated Sludge
Compressed Media Filter (WWETCO CMF®)
Capacity, Management, Operations, and Maintenance
Chemical Oxygen Demand
Combined Sewer Overflow
Combined Sewer System
Clean Water Act
Dissolved Air Flotation
DEamMONification
DE-nitrification and Phosphate accumulation in ANOXic
Disc Filter
Dissolved Oxygen
Enhanced Biological Phosphorus Removal
Endocrine Disrupting Compound
VIM
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Emerging Technologies
List of Acronyms and Abbreviations (Contd)
Acronym/
Abbreviation
ELISA
EMS
FBBR
FISH
GAC
GPD
gpm/ft2
HANAA
HFMBfR
HFO
HPO
HRC
HRT
ICAAS
ICEAS™
I FAS
NT
ISE
LOT
IWA
MAB
MABR
MAUREEN
MBR
MBRT
MFC
MGD
mg/L
MISS
MLE
MLSS
mph
MSABP™
MUCT
NACWA
NADH
NF
NOB
ntu
O&M
ORP
OWM
PAC
PAO
PBDE
PCR
PeCOD™
PhACs
Definition
Enzyme-Linked ImmunoSorbent Assay
Environmental Management Systems
Fluidized Bed BioReactor
Fluorescence In Situ Hybridization
Granular-Activated Carbon
Gallons per day
Gallons per minute per square foot
Handheld Advanced Nucleic Acid Analyzer
Hydrogen-based hollow-Fiber Membrane Biofilm Reactor
Hydrous Ferric Oxide
High-Purity Oxygen
High-Rate Clarification
Hydraulic Retention Time
Immobilized Cell-Augmented Activated Sludge
Intermittent Cycle Extended Aeration System
Integrated Fixed-film Activated Sludge
Illinois Institute of Technology
Ion Selective Electrode
Limit Of Technology
International Water Association
Multi-stage Activated Biological
Membrane-Activated BioReactor
Main-stream AUtotrophic Recycle Enabling Enhanced N-removal
Membrane BioReactor
Mobile-Bed Reactor Technology
Microbial Fuel Cell
Million Gallons per Day
Milligram per Liter
Moderate Isotope Separation System
Modified Ludzack-Ettinger
Mixed Liquor Suspended Solids
Miles per hour
Multi-Stage Activated Biological Process
Modified University of Cape Town
National Association of Clean Water Agencies
NicotinamideAdenine Dinucleotide
NanoFiltration
Nitrite Oxidizing Bacteria
Nephelometric turbidity unit
Operation and Maintenance
Oxidation Reduction Potential
Office of Wastewater Management (U.S. EPA)
Powdered Activated Carbon
Phosphorus Accumulating Organisms
PolyBrominated Diphenyl Ether
Polymerase Chain Reaction
Photo-electro Chemical Oxygen Demand
Pharmaceutically Active Compounds
Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
List of Acronyms and Abbreviations (Contd)
Acronym/
Abbreviation
Definition
POTW Publicly Owned Treatment Works
PPCP Pharmaceutical and Personal Care Products
ppm Parts per million
PVC Poly Vinyl Chloride
psig Pounds per square inch (gauge)
RAS Returned Activated Sludge
RBC Rotating Biological Contactor
R-DN Regeneration DeNitrification
rDON Refractory Dissolved Organic Nitrogen
SBR Sequencing Batch Reactor
SCFM Standard Cubic Feet per Minute
SHARON Single reactor High-activity Ammonia Removal Over Nitrite
SHARON -ANAMMOX Single reactor High-activity Ammonia Removal Over Nitrite -
ANaerobic AMMonia OXidation
SNdN Simultaneous Nitrification deNitrification
SRBC Submerged Rotating Biological Contactor
SRT Sludge Retention Time; Solids Retention Time
SSO Sanitary Sewer Overflow
STRASS Similar to SHARON named after Strass, Austria
SVI Sludge Volume Index
TDH Total Dynamic Head
TDS Total Dissolved Solids
TF Trickling Filter
TF/PAS Trickling Filter and Pushed Activated Sludge
TF/SC Trickling Filter and Solid Contactor
TMP Trans Membrane Pressure
TOC Total Organic Carbon
TSS Total Suspended Solids
U.S. EPA United States Environmental Protection Agency
UASB Upflow Anaerobic Sludge Blanket
UCT University of Cape Town
UV Ultraviolet
VIP Virginia Initiative Plant
VIS Visibility
VMI Virginia Military Institute
VRM® Vacuum Rotation Membrane
WAS Waste Activated Sludge
WASA Water and Sewer Authority
WEF Water Environment Federation
WEFTEC Water Environment Federation's Annual Technical Exhibition and Conference
WERF Water Environment Research Foundation
WPAP Water Pollution Abatement Program
WPCF Water Pollution Control Facility
WRF Water Reuse Facility
WWEMA Water and Wastewater Equipment Manufacturers Association
WWPF WasteWater Production Flow
WWTF WasteWater Treatment Facility
WWTP WasteWater Treatment Plant
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Emerging Technologies
List of Technologies
PROCESS TYPE PAGE
Physical/Chemical Treatment Processes
Compressible Media Filtration Innovative 2-5
Nanofiltration Innovative 2-7
Actiflo® Process Innovative Use of Established Technology 2-9
DensaDeg® Process Innovative Use of Established Technology 2-11
Microwave UV Disinfection Innovative Use of Established Technology 2-13
Blue CAT™ Embryonic 2-15
Blue PRO™ Embryonic 2-17
CoMag™ Embryonic 2-19
Solar Disinfection Embryonic 2-21
Biological Treatment Processes
Bioaugmentation Innovative 3-5
EXTERNAL BIOAUGMENTATION Innovative 3-5
Seeding from Commercial Sources of Nitrifiers Innovative 3-5
Tricking Filter and Pushed Activated Sludge (TF/PAS)
Process I n novative 3-5
Seeding from External Dispersed Growth Reactors
Treating Reject Waters (Chemostat Type) Innovative 3-6
I n-N itri® Process I n novative 3-6
Immobilized Cell-Augmented Activated Sludge (ICASS)
Process I n novative 3-7
Seeding from Parallel Processes Innovative 3-8
Seeding from Downstream Process Innovative 3-9
IN SITU BIOAUGMENTATION Innovative 3-9
DE-nitrification and Phosphate accumulation in ANOXic
(DEPHANOX) Process Innovative 3-9
Bio-Augmentation Regeneration/Reaeration (BAR) Process.. I nnovative 3-10
Bio-Augmentation Batch Enhanced (BABE) Process Innovative 3-11
Aeration Tank 3 (ATS) Process Innovative 3-11
Main stream AUtotrophic Recycle Enabling
Enhanced N-removal (MAUREEN) Process Innovative 3-11
Regeneration-DeNitrification (R-DN) Innovative 3-12
Cannibal® Innovative 3-15
CATABOL™ Innovative 3-17
Deep Shaft Activated Sludge/VERTREAT™ Innovative 3-19
Integrated fixed-Film Activated Sludge (IFAS)
Systems Innovative 3-21
SUBMERGED MOBILE MEDIA IFAS Innovative 3-21
AGAR® (Attached Growth Airlift Reactor) Innovative 3-21
Captor® Innovative 3-21
Wastewater Treatment andln-Plant Wet Weather Management xi
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Emerging Technologies
List of Technologies (Contd)
PROCESS TYPE PAGE
Biological Treatment Processes (Contd)
LINPOR® Innovative 3-21
SUBMERGED FIXED MEDIA IFAS Innovative 3-21
CLEARTEC® Innovative 3-21
AccuWeb® Innovative 3-22
BioMatrix™ Innovative 3-22
HYBAS™ Innovative 3-22
BioWeb™ Innovative 3-22
RINGLACE® Innovative 3-22
Membrane BioReactor (MBR) Innovative 3-25
Mobile-Bed Reactor Technology (MBRT) Process Innovative 3-31
Bardenpho® (Three Stage) with Returned
Activated Sludge (RAS) Denitrification Innovative Use of Established Technology 3-33
Biological-Chemical Phosphorus and Nitrogen Removal
(BCFS) Process Innovative Use of Established Technology 3-35
Modified University of Cape Town (MUCT) Process Innovative Use of Established Technology 3-37
Modified Anaerobic/Oxic (A/O) Process Innovative Use of Established Technology 3-39
Trickling Filter/Solids Contactor (TF/SC) Innovative Use of Established Technology 3-41
Aerobic Granular Sludge Process (AGSP) Embryonic 3-43
ANaerobic Membrane BioReactor (AN-MBR) Embryonic 3-45
Anaerobic Migrating Blanket Reactor (AMBR®) Embryonic 3-47
DEamMONification (DEMON) Embryonic 3-49
Hydrogen-based hollow-Fiber Membrane Biofilm Embryonic 3-51
Reactor (HFMBfR)
Membrane-Aerated BioReactor (MABR) Embryonic 3-53
Microbial Fuel Cell (MFC) Based Treatment System Embryonic 3-55
Multi-Stage Activated Biological Process (MSABP™) Embryonic 3-57
Nerada™ Embryonic 3-59
SHARON (Single reactor High-activity Ammonia
Removal Over Nitrate) Embryonic 3-61
SHARON -ANAMMOX (ANaerobic
AMMonia Oxidation) Embryonic 3-63
STRASS Process (Nitritation and Denitritation
in SBR) Embryonic 3-65
xii Wastewater Treatment andln-Plant Wet Weather Management
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Emerging Technologies
List of Technologies (Contd)
PROCESS TYPE PAGE
Vacuum Rotation Membrane (VRM®) Embryonic 3-67
In-Plant Wet Weather Management Processes
Continuous Deflection Separator (CDS) Innovative 4-3
HYDROSELF® Flushing Gate Innovative 4-5
Tipping Flusher® Innovative 4-7
TRASHMASTER™ Net Capture System Innovative 4-9
VWVETCO Compressed Media Filtration® or
VWVETCO CMF® System Innovative 4-11
Alternative Wet Weather Disinfection Embryonic 4-15
Process Monitoring Technologies
Ammonia and Nitrate Probes Innovative 5-5
ChemScan N-4000 1nnovative 5-5
Hach Evita In Situ 5100 Innovative 5-5
Myratek Sentry C-2 1 n novative 5-5
Hach NITRATAX Innovative 5-5
NitraVis® System Innovative 5-5
Royce 8500 Series Multi-Parameter I nnovative 5-5
Fluorescence In Situ Hybridization (FISH)
for Filamentous and Nitrifying Bacteria Innovative 5-9
Microwave Density Analyzer Innovative 5-11
Microtox®/Online Microtox® Innovative 5-13
SymBio™ - Nicotinamide Adenine Dinucleotide
(NADH) Probes Innovative 5-15
Online Respirometry Innovative 5-17
NITROX™ - Oxidation Reduction Potential (ORP)
Probe Innovative 5-19
Biological Micro-Electro-Mechanical Systems
(BioMEMS) Embryonic 5-21
Fluorescence In Situ Hybridization (FISH) for
Phosphorus Accumulating Organisms (PAOs) Embryonic 5-23
Handheld Advanced Nucleic Acid Analyzer
(HANNA) Embryonic 5-25
Immunosensors and Immunoassays Embryonic 5-27
Photo-electro Chemical Oxygen Demand
(PeCOD™) Embryonic 5-29
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Emerging Technologies
Overview
In 2004, there were 16,583 municipal wastewater treatment plants operating in the United
States. These plants ranged in size from a few hundred gallons per day (GPD) to more
than 800 million gallons per day (MGD). Early efforts in water pollution control began in
the late 1800s with construction of facilities to prevent human waste from reaching drinking
water supplies. Since the passage of the 1972 Amendments to the Federal Water Pollution
Control Act (Clean Water Act [CWA]), municipal wastewater treatment facilities have been
designed and built or upgraded to abate an ever-increasing volume and diversity of
pollutants. The CWA requires that municipal wastewater treatment plant discharges meet
a minimum of secondary treatment. However, in 2004, nearly 30 percent of the municipal
facilities produced and discharged effluent at higher levels of treatment than the minimum
federal standards for secondary treatment.
This document provides information regarding emerging wastewater treatment and in-
plant wet weather management technologies organized into four categories of
development:
1. Embryonic - Technologies in the development stage and/or have been tested at
a laboratory or bench scale only.
2. Innovative - Technologies that have been tested at a demonstration scale, have
been available and implemented in the United States for less than five years, or
have some degree of initial use (i.e., implemented in less than 1 percent of
treatment facilities).
3. Established - Technologies that have been used at more than 1 percent of
treatment facilities throughout the United States or have been available and
implemented in the United States for more than five years.
4. Innovative Uses of Established - Some wastewater treatment processes
have been established for years, but they are not static. In some cases, an
established technology may have been modified or adapted resulting in an
emerging technology. In other cases, a process that was developed to
achieve one treatment objective is now being applied in different ways or to
achieve additional treatment objectives. During the operation of treatment
systems using these established technologies, engineers, and operators have
altered and improved their efficiency and performance. This document includes
established technologies that have undergone recent modifications or are used in
new applications.
Wastewater Treatment andln-Plant Wet Weather Management O-1
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Emerging Technologies
This document also provides information on each technology, its objective, its description,
its state of development, available cost information, associated contact names, and
related data sources. For each innovative technology, this document further evaluates
technologies against various criteria, although it does not rank or recommend any one
technology over another. Research needs are also identified to guide development of
innovative and embryonic technologies and improve established ones.
O-2 Wastewater Treatment andln-Plant Wet Weather Management
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Chapte
Introduction and Approach
1.1 Introduction
In 2004, there were 16,583 municipal wastewater treatment plants operating in the United
States. These plants ranged in size from a few hundred gallons per day (GPD) to more
than 800 million gallons per day (MGD). Early efforts in water pollution control began in
the late 1800s with construction of facilities to prevent human waste from reaching drinking
water supplies. Since the passage of the 1972 Amendments to the Federal Water Pollution
Control Act (Clean Water Act [CWA]), municipal wastewater treatment facilities have been
designed and built or upgraded to abate an ever-increasing volume and diversity of
pollutants. The CWA requires that municipal wastewater treatment plant discharges meet
a minimum of secondary treatment. However, in 2004, nearly 30 percent of the municipal
facilities produced and discharged effluent at higher levels of treatment than the minimum
federal standards for secondary treatment.
To meet the challenge of keeping progress in wastewater pollution abatement ahead of
population growth, changes in industrial processes, and technological developments,
EPA is providing this document to make information available on recent advances and
innovative techniques.
The goal of this document is straight forward—to provide a guide for persons seeking
information on innovative and emerging wastewater treatment technologies. The guide
lists new technologies, assesses their merits and costs, and provides sources for further
technological investigation. This document is intended to serve as a tool for wastewater
facility owners and operators.
Emerging technologies typically follow a development process that leads from laboratory
and bench-scale investigations to pilot studies and to initiate use or "full-scale
demonstrations" before the technology is considered established. Not all technologies
survive the entire development process. Some fail in the laboratory or at pilot stages;
others see limited application in the field, but poor performance, complications, or
unexpected costs may cause them to lose favor. Even technologies that become
established may lose favor in time, as technological advances lead to obsolescence. In
short, technologies are subject to the same evolutionary forces present in nature; those
that cannot meet the demands of their environment fail, while those that adapt to changing
technological, economic and regulatory climates can achieve long-standing success and
survival in the market.
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Emerging Technologies
February 2008
Some wastewater treatment processes have been established for many years, but that
does not mean that they are static. During the operation of treatment systems using
these established technologies, engineers and operators have altered and improved
efficiency and performance. In other cases, established technologies applied to one
aspect of treatment have been modified so that they can perform different objectives.
Often, better performance can be achieved by linking established processes in innovative
ways. This document includes established technologies that have undergone recent
modifications or are used in new applications. These technologies are evaluated in the
chapters alongside the innovative and embryonic technologies.
1.2 Approach
To develop this guide, the investigators sought information from a variety of sources,
identified new technologies, prepared cost summaries, where information was available,
for all technologies, and evaluated technologies deemed to be innovative. This method is
described below and in Figure 1-1.
Collect Information
Identify Process
No Further Action
Has Innovative
Modifications
Prepare Process
Summary Sheets
No Further Action
Prepare Process
Evaluation Matrix
Figure 1.1—Flow Schematic for Guide Development
1-2
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Emerging Technologies
1.2.1 Information Collection and New Process Identification
The collection of information and identification of new technology provided the foundation
for subsequent work. To identify new treatment process technologies, investigators
gathered information and focused on relevant Water Environment Federation (WEF) and
American Society of Civil Engineers (ASCE) conference proceedings, as well as monthly
publications from these and other organizations such as International Water Association
(IWA).
"Gray" Literature -Vendor-supplied information, Internet research, and consultants'
technical reports comprise the information collected in this category.
Technical Associations - Investigators contacted a variety of professional and
technical associations in the United States to identify emerging wastewater treatment
technologies.
Interviews and Correspondence - Individuals known to the project investigation
team, including consultants, academics, and municipal wastewater treatment plant
owners and operators, were consulted.
Technologies identified through search of the above sources were screened to determine
their classification as described below.
1.2.2 Initial Screened Technologies
This project focuses on emerging technologies that appear to be viable, but have not yet
been accepted as established processes in the United States. Specific screening criteria
used to define the state of development for processes are described in the following
paragraphs. This screening resulted in:
• 23 embryonic technologies
• 52 innovative technologies
• 8 established technologies with innovative modifications
Embryonic - These technologies are in the development stage and/or have been tested
at laboratory or bench scale. New technologies that have reached the demonstration
stage overseas, but cannot yet be considered to be established there, are also considered
to be embryonic with respect to North American applications.
Innovative - Technologies that meet one of the following criteria were classified as
innovative:
• They have been tested as a full-scale demonstration.
• They have been available and implemented in the United States for less than five
years.
• They have some degree of initial use (i.e., implemented in less than 1 percent of
municipalities throughout the United States).
Wastewater Treatment andln-Plant Wet Weather Management 1-3
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Emerging Technologies
• They are established technologies from overseas.
Established - In most cases, these processes are used at more than 1 percent of full-
scale facilities in North America; but there are some exceptions based upon specific
considerations. The established category may include technologies that are widely used
although introduced more recently in North America. Due to the extensive number of
established technologies and variations in each technology, only established technologies
are listed. None are described in depth in this document and Technology Summary sheets
are not provided for established technologies.
Innovative Uses of Established - In some cases, an established technology such
as the UCT (University of Cape Town) process may have been modified or adapted,
resulting in an emerging technology such as the Modified UCT. In other cases, a process
like Actiflo® was developed to remove solids from wet weather flows but is now also being
used to polish final effluent.
The focus of this document is on Innovative Technologies along with preliminary
information of Embryonic Technologies. Early in the development process (the laboratory
stage), data was usually insufficient to prove or disprove technology viability at full scale.
Available information on these embryonic technologies is presented in this document.
Technologies on the other end of the developmental scale, those defined as established
in North America, are excluded from the detailed assessments on the assumption that
they are proven, although still relatively new.
The differentiation between technologies established in Europe or Asia and those that
have reached similar status in the United States can be critical since technologies that
have been applied successfully in other countries have not always flourished here in the
United States. Because the viability of imported technologies is not guaranteed,
established processes from overseas are classified as innovative technologies for this
project, unless they are proven in North American applications.
Some technologies fall into a "gray area" between the embryonic and innovative
categories. Technologies that fall into this category are incorporated into the innovative
category. The screening assessment is summarized by chapter in Tables 1.1 through
1.4.
• Table 1.1 summarizes the treatment technologies for Chapter 2-Physical/Chemical
Treatment Processes.
• Table 1.2 summarizes the treatment technologies for Chapter 3 - Biological
Treatment Processes.
• Table 1.3 summarizes the treatment technologies for Chapter 4 - In-Plant Wet
Weather Management Processes.
• Table 1.4 summarizes the treatment technologies for Chapter 5 - Process Monitoring
Technologies.
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Emerging Technologies
All the cost estimates provided in this document contain a certain degree of expert
judgment or educated guesswork concerning the various cost elements that comprise
the estimates. This is true when cost estimates are based on limited or no information
where in some cases little more than process type, location, and plant capacity are known.
Therefore, cost estimates are at best order-of-magnitude level per American Association
of Cost Engineers (AACE) International classification. However, numerous peripheral
factors that could also interfere with the accuracy of the order-of-magnitude level cost
estimates. Considering these facts, the reader should keep in mind that site-specific
applications and local requirements should be considered to increase the accuracy of
cost estimates provided in this document.
1.2.3 Development of Technology Summary Sheets
Technologies defined as embryonic or innovative are each summarized on an individual
Technology Summary sheet. Each process includes the following information:
• Objective - Description of the goal of the technology.
• State of Development - Where and how the technology has been applied (i.e.,
laboratory study, demonstration scale, full scale, etc.).
• Description -A brief overview of the technology.
• Comparison to Established Technologies -Advantages and disadvantages
of innovative and embryonic technologies are compared to more commonly used
technologies.
• Available Cost Information -Approximate range of capital and operations and
maintenance costs, and assumptions made in developing them (when reliable
information was available).
• Vendors Name(s) - Name, address, telephone numbers, web address, and other
contact information for equipment manufacturers and suppliers.
• Installation(s) - Name, address, telephone numbers, and other contact
information for utilities and facilities where the technology has been used (full or pilot
scale).
• Key Words for Internet Search - Because this document is not intended to
provide a comprehensive list of vendors for these technologies, key words have
been added to aid the reader in finding additional vendors and current product
information on the Internet.
• Data Sources - References used to compile the technology summary.
Wastewater Treatment andln-Plant Wet Weather Management 1-5
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Emerging Technologies
February 2008
Table 1.1—Summary of Treatment Technologies
Chapter 2 - Physical/Chemical Treatment Processes
Technology and Advancements o §"
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Established Technologies
Air Stripping
Screening
• Fine Screening
• Micro Screening
• Rotary Screening
• Step Screening
• Microsieves
Grit Removal
• Travelling Bridge
Fine/Advanced Grit Removal System (AGRS)
• HEADCELL™
• GRITKING™
• PISTAGRIT™
• HYDROGRIT™
Flocculation
Chemical Precipitation*
• Alum Addition
• Iron Salts Addition
• Zeolite
High Rate Dissolved Air Flotation (DAF) Treatment/Settling
Chemically Enhanced Primary Treatment
Solids Contact Clarifierfor P Removal
Ion-Exchange
Chemical Oxidation*
• Hydroxyl Radical
• Oxygen (Atomic and Molecular)
• Ozone
• Hydrogen Peroxide
• Hypochlorite/Chlorine/Chlorine Dioxide
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* Chemical phosphorus removal is limited by kinetic factors as well as stoichiometric factors and excessive inorganic precipitant
requirements need to be reduced.
1-6
Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
Emerging Technologies
Table 1.1—Summary of Treatment Technologies (Contd)
Chapter 2 - Physical/Chemical Treatment Processes
Technology and Advancements § «•
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Established Technologies (Contd)
Advanced Oxidation Processes
• Supercritical Water Oxidation
• Catalytic Oxidation
• Photo Catalysis (UV + Ti02)
• Fenton's Reagent (H202 + Ferrous Ion)
Electodialysis
Filtration through Membranes
• Reverse Osmosis
• Microfiltration
• Ultrafiltration
Filtration through Media
• Cloth Media
- Disc Filter (DF)
- Drum Filter
- Diamond-Shaped Filters
• Silica Media (One- and Two-Stage)
- Conventional Downflow
- Deep-Bed Downflow Filters
- Deep-Bed Upflow Continuous Backwash Filters
• Activated Alumina Media
• Powdered Activated Carbon (PAC)
• Granular-Activated Carbon (GAG)
Denitrification Filters
Automatic Backwash Filters (ABW®)
Pulsed Bed Filter
Disinfection
• Ozone
• Chlorine/Chlorine Dioxide/Liquid Chlorine/Dechlorination
• Halogens (Bromine)
• Ultraviolet (UV) Disinfection
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Wastewater Treatment andln-Plant Wet Weather Management
1-7
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Emerging Technologies
February 2008
Table 1.1—Summary of Treatment Technologies (Contd)
Chapter 2 - Physical/Chemical Treatment Processes
Innovative Technologies
Compressible Media Filtration
Nanofiltration
Innovative Use of Established Technologies
Ballasted High Rate Clarification (BHRC) Processes*
Actiflo® Process
Densadeg® Process
Microwave UV Disinfection
Embryonic Technologies
Blue CAT™
Blue PRO™
CoMag7'
Solar Disinfection
Note:
* Chemical phosphorus removal is limited by kinetic factors as well as stoichiometric factors and excessive inorganic precipitant
requirements need to be reduced.
1-8
Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
Emerging Technologies
Table 1.2—Summary of Treatment Technologies
Chapter 3 - Biological Treatment Processes
Technology and Advancements § «•
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Established Technologies
BOD Removal and Nitrification
• Biolac-Aerated Lagoon
• Complete Mix-Activated Sludge (CMAS) Process
• Contact Stabilization
• Conventional Extended Aeration
• Countercurrent Aeration System (CCAS™)
• Cyclic Activated Sludge System (CASS™)
• High-Purity Oxygen (HPO)
• Intermittent Cycle Extended Aeration System (ICEAS™)
• Kraus Process
• Oxidation Ditch/Aerated Lagoons
• Sequencing Batch Reactor (SBR)
• Staged Activated-Sludge Process
• Step Feed
• Step Feed (Alternating Anoxic and Aerobic)
Biological Nutrient Removal (BNR)
• Bardenpho® (Four Stage)
• Biodenitro™
• Ludzack-Ettinger
• Modified Ludzack-Ettinger (MLE)
• Orbal™ Process
• Schreiber™ Process
• Simultaneous Nitrification denitrificatioN (SNdN) Process
• Step Feed BNR Process
• Wuhrman
Enhanced Biological Phosphorus Removal (EBPR)
• Anaerobic/Anoxic/Oxic (A2/0)
• Bardenpho0 (Five Stage)
• Johannesburg Process
• Phoredox (Anaerobic/Oxic [A/0])
• Phostrip
• University of Cape Town (UCT)
• Virginia Initiative Plant (VIP)
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Wastewater Treatment andln-Plant Wet Weather Management
1-9
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Emerging Technologies
February 2008
Table 1.2—Summary of Treatment Technologies (Contd)
Chapter 3 - Biological Treatment Processes
Established Technologies (Contd)
Other Biological Processes
• Fluidized Bed Bioreactor (FBBR)
• Rotating Biological Contractor (RBC)
• Submerged Rotating Biological Contactor (SRBC)
Trickling Filter (TF)
Anaerobic Processes
• Anaerobic Attached Growth System
- Upflow Packed-Bed Attached Growth Reactor
- Upflow Attached Growth Anaerobic
- Expanded-Bed Reactor (Anaerobic Expanded Bed
Reactor [AEBR])
- Downflow Attached Growth Process
• Anaerobic Contact Process
• Anaerobic Sequencing Batch Reactor (ASBR®)
• Upflow Anaerobic Sludge Blanket (UASB)
• ANFLOW (ANaerobic FLuidized Bed Reactor)
Biological Aerated Filters (BAF)
• Biofor®
• Biostyr®
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Innovative Technologies
Bioaugmentation
• External Bioaugmentation
- Seeding from Commercial Sources of Nitrifiers
- Trickling Filter and Pushed Activated Sludge (TF/PAS)
Process
- Seeding from External Dispensed Growth Reactors
Treating Reject Waters (Chemostat)
- In-Nitri® Process
- Immobilized Cell-Augmented Activated Sludge
(ICASS) Process
- Seeding from Parallel Processes
- Seeding from Downstream Process
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1-10
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February 2008
Emerging Technologies
Table 1.2—Summary of Treatment Technologies (Contd)
Chapter 3 - Biological Treatment Processes
Technology and Advancements o «
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Innovative Technologies (Contd)
• In Situ Bioaugmentation
- DE-nitrification and Phosphate accumulation in
ANOXic (DEPHANOX) Process
- Bio-Augmentation Regeneration/Reaeration (BAR)
Process
- Bio-Augmentation Batch Enhanced (BABE) Process
- Aeration Tank 3 (ATS) Process
- Main stream AUtotrophic Recycle Enabling Enhanced
N-removal (MAUREEN) Process
- Regeneration DeNitrification (R-DN) Process
Cannibal®
CATABOL™
Deep-Shaft Activated Sludge/VERTREAT™
Integrated fixed-Film Activated Sludge (IFAS)
• IFAS - Submerged Mobile Media
- Attached Growth Airlift Reactor (AGAR®)
- Captor®
- LINPOR®
• IFAS - Submerged Fixed Media
- CLEARTEC®
- AccuWeb®
- BioMatrix™
- HYBAS™
- BioWeb™
- RINGLACE®
Membrane Bioreactor (MBR)
• Tubular
• Hollow-Fiber
• Spiral Wound
• Plate and Frame
• Pleated Cartridge Filters
Mobile-Bed Reactor Technology (MBRT) Process
• Kaldnes® HYBAS™/ Active Cell™
• Hydroxyl-F3R
• GeoReactor®
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Wastewater Treatment andln-Plant Wet Weather Management
1-11
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Emerging Technologies
February 2008
Table 1.2—Summary of Treatment Technologies (Contd)
Chapter 3 - Biological Treatment Processes
Technology and Advancements o «
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Innovative Use of Established Technologies
Bardenpho® (Three Stage) with Returned Activated Sludge
(RAS) Denitrification
Biological-Chemical Phosphorus and Nitrogen Removal
(BCFS)*
Modified University of Cape Town (MUCT) Process
Modified Anaerobic/Oxic (A/0) Process
Trickling Filter/Solids Contactor (TF/SC)
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Embryonic Technologies
Aerobic Granular Sludge Process (AGSP)
ANaerobic Membrane BioReactor (AN-MBR)
Anaerobic Migrating Blanket Reactor (AMBR®)
DEamMONification (DEMON) Process
Hydrogen-based hollow-Fiber Membrane Biofilm Reactor
(HFMBfR)
Membrane-Aerated BioReactor (MABR)
Microbial Fuel Cell (MFC) Based Treatment System
Multi-Stage Activated Biological Process (MSABP™)
Nereda™
Single reactor High-activity Ammonia Removal Over Nitrite
(SHARON)
SHARON -ANAMMOX (ANaerobic AMMonia OXidation)
STRASS Process
Vacuum Rotation Membrane (VRM®) System
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Note
* Chemical phosphorus removal is limited by kinetic factors as well as stoichiometric factors and excessive inorganic precipitant
requirements need to be reduced.
1-12
Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
Emerging Technologies
Table 1.3—Summary of Treatment Technologies
Chapter 4 - In-Plant Wet Weather Management Processes
Established Technologies
Dispersed Air Flotation
Dissolved Air Flotation (DAF)
Enhanced Clarification/High Rate Clarification (HRC)
• Ballasted Flocculation (Actiflo® and Microsep®)
• Lamella Plate Settlers
Screening
Vortex Separation
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Innovative Technologies
Continuous Deflection Separator (CDS)
HYDROSELF® Flushing Gate
Tipping Flusher®
TRASHMASTER™ Net Capture System
WWETCO Compressed Media Filtration® or WWETCO CMP®
System
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Innovative Use of Established Technologies
None at this time
Embryonic Technologies
Alternative Wet Weather Disinfection
•
Wastewater Treatment and In-Plant Wet Weather Management
1-13
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Emerging Technologies
February 2008
Table 1.4—Summary of Treatment Technologies
Chapter 5 - Process Monitoring Technologies
Established Technologies
Ammonia and Nitrate Probes
• ChemScan
• Myratek
• Hach Evita
• HachNITRATAX
• NitraVis® System
Dissolved Oxygen Analyzer
Online CI2 Residual
pH Probes
Sludge Blanket Level Detector
Solids Retention Time (SRT) Controller
Total Suspended Solids Analyzer
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Innovative Technologies
Ammonia and Nitrate Probes
• ChemScan N-4000
• Hach Evita In Situ 51 00
• HachNITRATAX
• Myratek Sentry C-2
• NitraVis® System
• Royce 8500 Series Multi-Parameter
Fluorescence In Situ Hybridization (FISH) for Filamentous
and Nitrifiying Bacteria
Microwave Density Analyzer
Microtox®/0nline Microtox®
SymBio™ -NicotinamideAdenine Dinucleotide (NADH)
Probes
Online Respirometry
NITROX™ - Oxidation Reduction Potential (ORP) Probe
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1-14
Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
Emerging Technologies
Table 1.4—Summary of Treatment Technologies (Contd)
Chapter 5 - Process Monitoring Technologies
Innovative Use of Established Technologies
None At This Time
Embryonic Technologies
Biological Micro-Electro Machine System (BioMEMS)
FISH for Phosphorus Accumulating Organisms (PAOs)
Handheld Advanced Nucleic Acid Analyzer (HANNA)
Immunosensors and Immunoassays
Photo-electro Chemical Oxygen Demand (PeCOD™)
1.2.4 Evaluation of Technologies
Technologies defined as innovative in the initial screening were subjected to a detailed
evaluation. Each technology was evaluated with respect to the descriptive and comparative
criteria described below. Descriptive criteria include:
• State of Development - Describes the stage of development for each technology,
ranging from development to full-scale operations.
• Applicability - Qualitatively assesses in which market the technology is designed
to be used.
• Effluent Reuse - Discusses the reuse of treated effluent.
• Benefits - Considers the benefits gained (e.g., capital or operational savings) from
implementation of the technology.
Designations for each descriptive criterion are presented in Table 1.5.
Wastewater Treatment andln-Plant Wet Weather Management
1-15
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Emerging Technologies
February 2008
Table 1.5—Descriptive Evaluation Criteria
Criterion Designation Description
State of Development
Applicability
Effluent Reuse
Potential Benefits
B
P
I
M
0
N
I
F
S
L
Dp
Dn
IP
In
C
0
Bench scale
Pilot scale
Full-scale industrial applications
Full-scale municipal applications
Full-scale operations overseas
Full-scale operations in North America
Industrywide
Few plants
Primarily small plants
Primarily large plants
Direct potable
Direct nonpotable
Indirect potable
Indirect nonpotable
Capital savings
Operational/maintenance
Comparative criteria include:
• Impact on Existing Facilities or Other Processes - Describes whether or
not the technology requires the involvement of extensive design changes, and the
degree to which the existing facilities will be disturbed.
• Complexity - Considers the installation, startup, and shutdown methods for the
technology.
• Air/Odor Emissions - Considers if the process has impacts on air and odor
emissions for the facility.
• Energy - Considers the amount of energy required to adequately maintain the
process and if any energy saving is possible.
• Footprint - Considers how the footprint helps to identify the land needed to expand
a facility for increased capacity.
• Retrofitting - Considers if the process can be used to modify old treatment plants
without extensive reconstruction.
The above criteria compared individual technologies with other technologies in the same
category, and were scored positive, neutral/mixed, or negative.
The criteria and ratings were applied to each innovative technology and the results are
presented in matrix format. Where available information was insufficient to rate a
technology for a criterion, no rating is given. The project team and reviewers assessed
each technology based on the limited information gathered and their collective judgment,
experience, and opinions. Results of the evaluation are presented in subsequent
chapters.
1-16 Wastewater Treatment and In-Plant Wet Weather Management
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February 2008
Emerging Technologies
1.3 Guidance Document Format and Use
The remainder of the document is divided into chapters based upon general technologies,
one chapter is dedicated to each of the following categories:
• Chapter 2 - Physical/Chemical Treatment Processes
• Chapter 3 - Biological Treatment Processes
• Chapter 4 - In-Plant Wet Weather Management Processes
• Chapter 5 - Process Monitoring Technologies
Each chapter provides an overview of the appropriate technologies, discusses the state
of development for each, presents an evaluation matrix for innovative technologies, and
concludes with a Technology Summary Sheet for each embryonic and innovative
technology.
The technology summaries and evaluation matrices are the cornerstones of each chapter,
broadly overviewing the innovative technologies. Neither the summaries nor the matrices
should be considered definitive technology assessments. Rather, they should be
considered stepping stones to more detailed investigations.
Chapter 6 discusses research needs and Appendix A contains applicable trade
associations.
This document will be updated from time to time. Technologies were reviewed in mid-
2006 to early 2007.
1.4 Chapter References
U.S. EPA, 2004 Report to Congress: Impacts and Control of CSO and SSOs, EPA 833-
R-04-001, Office of Water.
U.S. EPA, Clean Watershed Needs Survey 2004 Report to Congress, EPA 832-R-07-
001, Off ice of Water, 2007.
Wastewater Treatment and In-Plant Wet Weather Management
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1-18 Wastewater Treatment and In-Plant Wet Weather Management
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Chapte
Physical/Chemical Treatment Processes
2.1 Introduction
For the purpose of this report, physical and chemical treatment processes are defined as
treatment technologies that do not include any biomass in the process to achieve the
treatment objective. Physical processes remove solids from wastewater by flowing
through screens or filter media, or solids are removed by gravity settling. Particles
entrapped with air float to the surface and can be removed. Chemicals are used in
wastewater treatment to create changes in the pollutants that increase the ability to
remove them. Changes may include forming floe or a heavier particle mass to improve
removal by physical processes. As a result, chemical addition and physical processes
are usually employed together to provide treatment. This chapter focuses on advances in
basic physical and chemical treatment processes.
2.2 Technology Assessment
A summary of innovative, embryonic, and established technologies for physical and/or
chemical treatment processes is provided in Table 2.1. A comparative evaluation among
innovative technologies is provided in Figure 2.1. Most of the physical chemical processes
are established, and they are still very essential unit processes that are widely used in
various applications in wastewater treatment.
Innovative development in physical and chemical technologies includes membrane
filtration and compressible media filters. These technologies focus on the separation of
liquids and solids. Advanced solids separation is critical as a preliminary process step
and as an advanced treatment step to reduce suspended solids, plus nutrients and other
compounds, in the effluent. The application of these technologies has promoted the reuse
of wastewater by providing a very high-quality effluent.
This chapter also discusses some of the innovative uses or unique applications of already
established technologies. For example, the Ballasted High Rate Clarification (BHRC)
process is a high-rate chemical/physical clarification process that involves the formation
of suspended solids onto a ballast particle with the aid of a coagulant and polymer. The
BHRC process includes the patented DensaDeg® and Actiflo® processes. Embryonic
technologies currently under development include solar disinfection and Blue PRO™ for
phosphorus removal. These technologies are discussed in the technology summaries in
this chapter. Chemical phosphorus removal is limited by kinetic factors as well as
stoichiometric factors and excessive inorganic precipitant requirements need to be
reduced.
Wastewater Treatment andln-Plant Wet Weather Management 2-1
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Emerging Technologies
February 2008
Table 2.1—Physical/Chemical Treatment Processes - State of Development
Established Technologies
Air Stripping
Screening
Fine Screening
Micro Screening
Rotary Screening
Step Screening
Microsieves
Grit Removal
Traveling Bridge
Fine/Advanced Grit Removal System (AGRS)
HEADCELL™
GRITKING™
PISTAGRIT™
HYDROGRIT™
Flocculation
Chemical Precipitation*
Alum Addition
Iron Salts Addition
Zeolite
High Rate Dissolved Air Flotation (DAF) Treatment/Settling
Chemically Enhanced Primary Treatment
Solids Contact Clarifierfor P Removal
Ion-Exchange
Chemical Oxidation*
Hydroxyl Radical
Oxygen (Atomic and Molecular)
Ozone
Hydrogen Peroxide
Hypochlorite/Chlorine/Chlorine Dioxide
Advanced Oxidation Processes
Supercritical Water Oxidation
Catalytic Oxidation
Photo Catalysis (UV + Ti02;
Fenton's Reagent (H202 + Ferrous Ion)
Electodialysis
Filtration through Membranes
Reverse Osmosis
Microfiltration
Ultrafiltration
Established Technologies (Contd)
Filtration through Media
• Cloth Media
- Disc Filter (DF)
- Drum Filter
- Diamond-Shaped Filters
Silica Media (One- and Two-Stage)
- Conventional Downflow
- Deep-Bed Downflow Filters
- Deep-Bed Upflow Continuous Backwash Filters
Activated Alumina Media
Powdered Activated Carbon (PAC)
Granular-Activated Carbon (GAG)
Denitrification Filters
Automatic Backwash Filters (ABW®)
Pulsed Bed Filter
Disinfection
Ozone
Chlorine/Chlorine Dioxide/Liquid Chlorine/Dechlorination
Halogens (Bromine)
Ultraviolet (UV) Disinfection
Innovative Technologies
Compressible Media Filtration
Nanofiltration
Innovative Use of Established Technologies
Ballasted High Rate Clarification (BHRC) Processes*
Actiflo® Process
Densadeg® Process
Microwave UV Disinfection
Embryonic Technologies
Blue CAT™
Blue PRO™
CoMag7'
Solar Disinfection
Note:
* Chemical phosphorus removal is limited by kinetic
factors as well as stoichiometric factors and excessive
inorganic precipitant requirements need to be
reduced.
2-2
Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
Emerging Technologies
Figure 2.1—Evaluation of Innovative
Physical/Chemical Treatment Technologies
Statement of Development
B = Bench scale
I = Full-scale industrial applications
M = Full-scale municipal applications
0 = Full-scale operations overseas
P = Pilot
N = Full-scale operations in North America
F = Few plants
I = Industrywide
L = Primarily large plants
S = Primarily small plants
Potential Benefit
C = Capital savings
I = Intense operational demand
0 = Operational/maintenance savings
S = Shock load capacity
W= Wet weather load capacity
Dp = Direct potable
Dn = Direct nonpotable
Ip = Indirect potable
In = Indirect
nonpotable
Comparative Criteria
A Positive feature
0 Neutral or mixed
T Negative feature
Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
Emerging Technologies
Technology Summary
Compressible Media Filtration
Objective:
Enhanced filtration where the porosity of the media can
be adjusted.
State of Development:
Innovative. This technology has gained widespread use and may
be approaching an established process.
Description:
This synthetic medium was developed in Japan. The porosity of the filter bed can be adjusted by compressing the filter
medium and the size of the filter bed can be increased mechanically to backwash the filter. It is an enhanced filtration process
where the filtration media is more effective in capturing more solids per filter volume than other media. The filtration unit is
designed such that the porosity of the media can be adjusted and the solids can be removed by air scouring.
Comparison to Established Technologies:
Effluent to be filtered flows through the media as opposed to flowing around the media as in sand and anthracite filters. This
feature permits higher hydraulic loadings of 30 gpm/ft2 of media and higher as opposed to other filtration systems with 2 to 6
gpm/ft2.
Available Cost Information:
Approximate Capital Cost: $80,000 to $90,000 for a 3-ft by 3-ft filter operating at 0.25 to 0.55 MGD.
Approximate O&M Costs: Not disclosed.
Vendor Name(s):
Fuzzy Filters
Schreiber Corporation
100 Schreiber Drive
Trussville,AL35173
Telephone: 205-655-7466 or 800-535-0944
Email: larrvw(S)schreiberwater.com
Installation(s):
University of California, Davis, CA
Columbus CSO Facility, Columbus, GA
Clayton County Northeast WPCF, GA
Yountville Sanitary District, Yountville, CA
Rogersville, MO
Golden Poultry/Gold Kist, Sanford, NC
Orange County Sanitary District, Fountain Valley, CA
King County, Seattle, WA
Key Words for Internet Search:
Compressible media filter, wastewater treatment, fuzzy
Data Sources:
Metcalf and Eddy, Wastewater Engineering Treatment and Reuse, 4th Edition, 2003.
http://www.schreiberwater.com/
Wastewater Treatment andln-Plant Wet Weather Management
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Emerging Technologies
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Emerging Technologies
Technology Summary
Nanofiltration
Objective: State of Development:
Nanofiltration is used as an advanced treatment system Innovative.
to remove priority organic pollutants and biodegradable
organics, Total Suspended Solids (TSS) and Total
Dissolved Solids (TDS), bacteria, and viruses.
Description:
The nanofiltration process uses membranes with an operating pore size range of 0.01 to 0.2 micron in a pressure-driven
separation. Operating pressures are 75 to 150 psig. Nanofiltration is used for the removal of priority organic pollutants,
biodegradable organics, TSS, bacteria, some viruses, and proteins from wastewater. It is used in certain municipal treatment
plants for disinfection purposes and softening of wastewater or it is used in process where the reuse of water is the treatment
goal. Typically, microfiltration or ultrafiltration is used as a pretreatment process for water that is required to be treated through
nanofiltration or reverse osmosis. The membranes are typically made of cellulose acetate or aromatic polyamides and are
spiral wound and hollow fiber.
Comparison to Established Technologies:
The nanofiltration process helps eliminate TSS, TDS, and other pathogens better than the ultrafiltration process.
Available Cost Information:
Approximate Capital Cost: Not available.
Approximate O&M Costs: Not available.
Vendor Name(s): Installation(s):
GE Infrastructure Water and Process Technologies Clifton Water District, CO
4636 Somerton Road
Trevose, PA 19053
Telephone: 215-355-3300
www.qewater.com
Koch Membrane Systems, Inc.
850 Main Street
Wilmington, MA 01887
Telephone: 888-677-5624
Email: info@kochmembrane.com
Key Words for Internet Search:
Nanofiltration, wastewater treatment, NF
Data Sources:
Metcalf and Eddy, Wastewater Engineering Treatment and Reuse, 4th Edition, 2003.
www.eurodia.com/html/index.html
Wastewater Treatment andln-Plant Wet Weather Management 2-7
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Emerging Technologies
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2-8 Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
Emerging Technologies
Technology Summary
Actiflo® Process
Objective:
Treatment of primary and tertiary effluents.
State of Development:
Innovative Use of Established Technology.
Description:
The Actiflo® process is a high-rate chemical and physical clarification process that involves the formation of suspended solids
onto a ballast particle (microsand) followed by lamellar settling. It is considered an established process for the treatment of
wet weather flows, but is also being applied to primary and tertiary effluents. The process starts with the addition of a
coagulant to destabilize suspended solids. The flow enters the coagulation tank for flash mixing to allow the coagulant to take
effect then overflows into the injection tank where microsand is added. The microsand serves as a "seed" for floe formation,
providing a large surface area for suspended solids to bond to and is the key to Actiflo®. It allows solids to settle out more
quickly, thereby requiring a smaller footprint than conventional clarification.
Polymers may either be added in the injection tank or at the next step, the maturation tank. Mixing is slower in the maturation
tank, allowing the polymer to help bond the microsand to the destabilized suspended solids. Finally, the settling tank effectively
removes the floe with help from plate settlers allowing the tank size to be further reduced. Clarified water exits the process by
overflowing weirs above the plate settlers. The sand and sludge mixture is collected at the bottom of the settling tank with a
conventional scraper system and pumped to a hydrocyclone, located above the injection tank. The hydrocyclone converts the
pumping energy into centrifugal forces to separate the higher density sand from the lower density sludge. The sludge is
discharged out of the top of the hydrocyclone while the sand is recycled back into the Actiflo® process for further use.
Screening is required upstream of Actiflo® so that particles larger than 3 to 6 mm do not clog the hydrocyclone.
Several startup modes may be used for a full scale Actiflo® system. If a wet weather event is expected within 7 days of a
previous wet weather event, the units should be shut down, but not put on standby. Wastewater would remain in the tanks
and a wet startup would ensue at the time of the next wet weather event. In summer months, when freezing is not possible,
the intermittent flush standby mode could be used; and when freezing is possible, the continuous flush standby mode should
be used. These standby modes should results in a successful wet method, dry startup.
Comparison to Established Technologies:
Fundamentally, this process is very similar to conventional coagulation, flocculation, and sedimentation water treatment
technology. Both processes use coagulant for the destabilization and flocculent aid (polymer) for the aggregation of suspended
materials. These materials are then subsequently removed by settling for disposal. The primary technical advance made in
the Actiflo® process is the addition of microsand as a "seed" and ballast for the formation of high-density floes that have a
relatively high-density microsand nucleus and are easily removed by settling. Chemical phosphorus removal is limited by
kinetic factors as well as stoichiometric factors and excessive inorganic precipitant requirements need to be reduced.
Available Cost Information:
Approximate Capital Cost: Not disclosed by vendor.
Approximate O&M Costs: Not disclosed by vendor.
Vendor Name(s):
Kruger USA
401 Harrison Oaks Blvd.
Suite 100
Gary, NC 27513
Telephone: 919-677-8310
Fax: 919-677-0082
Email: kruaerincmarketina@veoliawater.com
Web site: http://www.kruqerusa.com
Installation(s):
City of Greenfield, IN
Lincolnton, NC
Lawrence WWTP, IN
Williamette WTP, OR
Fort Worth, TX
Wastewater Treatment andln-Plant Wet Weather Management
2-9
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Emerging Technologies
February 2008
Technology Summary
Actiflo® Process (Contd)
Key Words for Internet Search:
Actiflo®, Ballasted High Rate Clarification, BHRC
Data Sources:
Web site owned by Kruger USA.
Keller, John, et al., "Actiflo®: A Year's Worth of Operating Experience from the Largest SSO System in the U.S.," Water
Environment Federation's Annual Technical Exhibition and Conference (WEFTEC), 2005.
Ponist, Jeffrey B., David Scheiter, "Ballasted High Rate Clarification Process Removes City of Greenfield, Indiana as a CSC
Community."
Sigmund, Thomas, et al., "Operating Chemically Enhanced Clarification for Optimum Disinfection Performance," WEFTEC,
2006.
Sludge
Polymer
Raw
Water
Microsand and Sludge to Hyrdocyclone
Coagulant
Coagulation Injection Maturation
Tube Settler
with Scraper
Actiflo® Process Diagram
2-10
Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
Emerging Technologies
Technology Summary
DensaDeg® Process
Objective:
Treatment of primary and tertiary effluents and wet
weather flows.
State of Development:
Innovative Use of Established Technology.
Description:
The DensaDeg® process is a high-rate chemical and physical clarification process that combines sludge ballasted clarification
and lamellar filtration, both established processes. The DensaDeg® process starts with the addition of a coagulant to destabilize
suspended solids. The flow enters the rapid-mix tank for flash mixing to allow the coagulant to take effect then overflows into
the reactor tank where sludge and polymer are added. A draft tube and mixer in the reactor allow for thorough mixing of the
wastewater with the recirculated sludge and added chemicals. The sludge serves as a "seed" for floe formation providing a
large surface area for suspended solids to bond to and is the key to DensaDeg®, allowing solids to settle out more quickly,
thereby requiring a smaller footprint than conventional clarification.
Wastewater flows over a weir from the reactor tank through a transition zone before entering the clarifier. The clarifier
effectively removes the flow with help from settling tubes, allowing the tank size to be further reduced. Clarified water exits
the process by overflowing weirs above the settling tubes. Sludge is collected at the bottom of the clarifier with a conventional
scraper system and recirculated back to the reactor tank. Periodically, a separate sludge pump energizes and wastes a small
portion of the sludge from the system. Scum is removed from the process at the top of the transition zone by a cylindrical
collector that automatically rotates periodically.
Several startup modes may be used for a full-scale DensaDeg®. If a wet weather event is expected within 6 hours of a
previous wet weather event, the units should be shut down, but not drained. After 6 hours, the units may be drained except
for three feet of depth in the clarifier. Both of these scenarios, which would include keeping the sludge collector running while
the system is idle, would maintain a sludge inventory and a wet startup would ensue at the time of the next wet weather event.
After 12 hours the tanks should be completely drained to prepare for a dry startup.
Comparison to Established Technologies:
Fundamentally, this process is very similar to conventional coagulation, flocculation, and sedimentation treatment technology.
Both processes use coagulant for the destabilization and flocculent aid (polymer) for the aggregation of suspended materials.
These materials are then subsequently removed by settling for disposal. The primary technical advance made in the
DensaDeg® process is the recirculated sludge as a "seed" for the formation of high-density floes for easy removal by settling.
Chemical phosphorus removal is limited by kinetic factors as well as stoichiometric factors, and excessive inorganic precipitant
requirements need to be reduced.
Available Cost Information:
Approximate Capital Cost: Cost estimates are dependent upon local requirements and specific applications.
Approximate O&M Costs: Cost savings are linked to the relative ease of installation, operational flexibility, and low-
energy consumption.
Vendor Name(s):
Infilco Degremont Inc.
P.O. Box 71390
Richmond, VA 23255-1930
Telephone: 804-756-7600
Web site: http://www.infilcodearemont.com
Installation(s):
Turlock, CA
Gainsville, GA
Toledo, OH
Halifax, Nova Scotia
Shreveport, LA
Wastewater Treatment andln-Plant Wet Weather Management
2-11
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Emerging Technologies
February 2008
Technology Summary
DensaDeg® Process (Contd)
Key Words for Internet Search:
DensaDeg®, High Rate Clarification, HRC
Data Sources:
Web site owned by Infilco Degremont.
http://www.infilcodearemont.com/seDarations 4.html
Sigmund, Thomas, et al., "
2006.
Coagulation
Coagulant
n
Raw
Water
tx~>
Process 1
Operating Chemically enhanced Clarification for Optimum Disinfection Performance," WEFTEC,
Flocculation Clarification
T
^Polymer Floated Matter
• °~~|» p A
H-- -T\ YMM
X i A 1 1 1
^ ^
*=\
• / * 4\,
V 7, ,^ ' r-l
| | pO c^rxi^
n ~\A
7*
]
VYYY !_»
^\S^\\ — ' ^
~J__U-L3
//I J
Sludge Recirculation Thickened Sludge
Extraction
745043_WWT-03.ai
diagram of the DensaDeg® High-Rate Clarifier and Thickener
2-12
Wastewater Treatment andln-Plant Wet Weather Management
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Emerging Technologies
Technology Summary
Microwave UV Disinfection
Objective: State of Development:
Tertiary Disinfection of Wastewater Effluent. Innovative Use of Established Technology.
Description:
Ultraviolet (UV) disinfection transfers electromagnetic energy from a mercury arc lamp to wastewater. Electromagnetic
radiation, between the ranges of 100 to 400 nm (UV range), penetrates bacterial cells, and works as a bactericide. Lamps
containing mercury vapor, which are charged by striking an electric arcs emits UV radiation. Currently, the disinfection lamp
has three main categories: (1) low-pressure, low-intensity; (2) low-pressure, high-intensity, and (3) medium-pressure, high-
intensity. All of these lamps contain electrodes that facilitate the generation of UV radiation. These electrodes are of delicate
construction and their deterioration is the primary source of failure in UV disinfection systems. Microwave UV disinfection
technology eliminates the need for electrodes by using the microwave-powered electrodeless mercury UV lamp. In this
technology, microwave energy is generated by magnetrons and directed through wave guides into the quartz lamp sleeves
containing argon gas. The directed microwave energy excites the argon atoms, which in turn excite the mercury atoms to
produce radiation as they return from excited states to lower energy states, as is the case with other mercury UV lamps.
Electrodless lamps operate at higher pressures than medium-pressure lamps, in the range of 5 to 20 atm, compared to 1 to
2 atm for medium-pressure lamps. Microwave UV lamps allow greater flexibility for variations in parameters such as lamp
diameter, operating pressures, and fill materials due to the absence of electrodes. This allows for greater optimization of
radiation at specific wavelength regions. The intensity of the radiation increases when the applied microwave power is
increased.
Comparison to Established Technologies:
The lamps warm up quickly and are capable of disinfection within 12 seconds compared to startup times of 20 seconds to
three minutes for electrode lamps. Eliminating the electrode using from the lamp eliminates the primary deterioration process
associated with UV lamps, resulting in a lamp life approximately three times that of electrode-using lamps. Furthermore,
elimination of the electrodes allows for narrower lamps, which reduces the amount of reabsorption, as well as the heat
capacity and infrared radiation generated. The lamp has very low residual radiation of energy, thus almost instant shut-off
capability, which prevents overheating heat-sensitive materials near the lamps. Radiation is produced through the entire
length of the lamp and there is no energy loss associated with electrodes. Nevertheless, the electrodeless lamp system has
more components than the conventional electrode-using system, including the magnetron, wave guides, and cooling fans.
Magnetron life is limited and requires replacement. Magnetrons usually are warranted for up to 10,000 hours of operation.
Available Cost Information:
Approximate Capital Cost: Not disclosed by vendor as cost estimates are dependent upon local requirements and vary
with specific applications.
Approximate O&M Costs: Not disclosed by vendor.
Vendor Name(s): Installation(s):
Severn Trent Services Scotland WWTP, UK
3000 Advance Lane
Colmar, PA18915
Telephone: 215-997-4000
Fax: 215-997-4062
Email: info@severntrentservices.com
Web site: www.severntrentservices.com
Wastewater Treatment andln-Plant Wet Weather Management 2-13
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Emerging Technologies
February 2008
Technology Summary
Microwave UV Disinfection (Contd)
Key Words for Internet Search:
Microwave UV disinfection of wastewater, electrodeless UV lamps
Data Sources:
Gutierrez, Richard L, et al., "Microwave UV - A New Wave of Tertiary Disinfection," WEFTEC Proceedings, 2006.
Microwave UV Technology, a Presentation by MicroDynamics™, Severn Trent Services.
Vendor-supplied information.
2-14
Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
Emerging Technologies
Technology Summary
Blue CAT1
Objective:
Remove emerging contaminants, such as endocrine
disrupters, Pharmaceuticals, and other complex organics
from wastewater; simultaneously accomplish removal of
contaminants such as phosphorus and disinfection.
State of Development:
Embryonic. Pilot studies of the Blue CAT™ system have been
conducted at 10 gpm. Results include Total Organic Compound
(TOG) reduction from 4 to 1.5 mg/L, disinfection to <2 cfu/100 ml,
turbidity reduction to 0.1 to 0.3 ntu, and 95% total phosphorus
removal.
Description:
The Blue CAT™ process is a combination of the Blue PRO™ process with an Advanced Oxidation Process (AOP) for advanced
treatment of effluent. The Blue PRO™ process optimizes adsorption of contaminants such as phosphorus in an up-flow sand
filter with hydrous ferric oxide-coated media and a proprietary pre-reactor.
The occurrence of chlorination byproducts, such as trihalomethanes, in environmental waters has led to enhanced concern
and regulatory interest about chlorine disinfection of wastewater. This concern has lead to significant research into alternative
AOPs in water treatment. AOPs can provide a mechanism for destructive removal of micropollutants and pathogens. AOPs
are applied to water treatment UV, ozone, hydrogen peroxide, Fenton's reagent (Fe2 + H202), acoustic or hydrodynamic
cavitation, photocatalytic oxidation (UV + Ti02), and super critical water oxidation among the other processes. In recent years
some of these technologies, such as ozonation, have seen wider implementation in municipal wastewater treatment plants
(WWTPs).
There are two ways to increase the rate of AOPs. These are by combining multiple AOPs or by adding catalysis. Manufacturer
of the Blue Cat™ has not disclosed the type of AOP used.
Current pilot test results are promising that significant reductions of turbidity, fecal coliforms, phosphorus, and endocrine
disrupters or TOG can be achieved.
The residual Blue CAT™ waste stream may be recycled to the head of the plant to accomplish additional contaminant
removals and other secondary process enhancements. For increased contaminant-removal rates, destruction of organics, or
disinfection, two passes through Blue CAT™ may be combined in series.
Comparison to Established Technologies:
Based on recent investigations, there is some evidence that Blue CAT™ requires less power than other AOPs due to the
catalytic configuration of the system to maximize oxidative capability. The only metal salt chemical used is a small amount of
iron reagent (4-10 mg/L Fe) for the Blue PRO™ process. No polymer is used. The process appears to require lower chemical
dosing than typical chemical wastewater treatment processes and consequently produces fewer solids. The iron-based
reactive agent also provides odor control.
The Blue CAT™ system is suitable for smaller plants (less than 10 MGD) since it would be difficult to operate and maintain
due to sheer number of modules required for treatment.
Available Cost Information:
The following estimates are for a 1.0 MGD system. Economies of scale are expected for larger systems. Systems may be
designed with a minimum flow of 5 gpm; intermittent flow systems are also possible at small installations.
Approximate Capital Cost: $463,800 - This price includes pre-reactor and filter assemblies, chemical pumps, air
compressor, controls and electronics, sand, and freight to the site.
Approximate O&M Costs: $66,330 per year - This annual O&M expense includes $8,700 for energy (108,834 kWh),
$48,500 for chemicals (ferric sulfate and liquid oxygen), and $9,130 for labor (1 manhour
per day).
Wastewater Treatment andln-Plant Wet Weather Management
2-15
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Emerging Technologies
February 2008
Technology Summary
Blue CAT™ (Con
Vendor Name(s):
Blue Water Technologies, Inc.
10450 North Airport Drive
Hayden, ID 83835
Telephone: 888-710-BLUE (2583)
Web site: www.blueh2o.net
Installation(s):
Hayden Area Regional Wastewater Treatment Plant, Hayden, ID
Key Words for Internet Search:
Blue CAT™, catalytic oxidation, advanced phosphorus removal, endocrine disrupters
Data Sources:
Blue PRO™, "Hydrous Ferric Oxide (HFO) Coated Sand, Adsorptive Media Technical Summary," 2006.
CH2M Hill, Technical Memorandum, "Evaluation of Blue PRO Process at the Hayden Wastewater Research Facility - Final
Summary Report," 2006.
Newcombe, R.L., B.K. Hart, and G. Moller, "Arsenic Removal from Drinking Water by Moving Bed Active Filtration," Journal
Environmental Engineering, 132(1): 5-12, 2006.
Newcombe, R.L., R.A. Rule, B.K. Hart, and G. Moller, "Phosphorus Removal from Municipal Wastewater by Hydrous Ferric
Oxide Reactive Filtration and Coupled Chemically Enhanced Secondary Treatment: Part I. Performance," In review, 2007.
Newcombe, R.L., D.G. Strawn, T.M. Grant, S.E. Childers, and G. Moller, "Phosphorus Removal from Municipal Wastewater
by Hydrous Ferric Oxide Reactive Filtration and Coupled Chemically Enhanced Secondary Treatment: Part II. Mechanism,"
In review, 2007.
Pilot-scale Blue CAT™ equipment,
including pre-reactor assembly on the
left and reactive filter in the middle
2-16
Wastewater Treatment and In-Plant Wet Weather Management
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February 2008
Emerging Technologies
Technology Summary
Blue PRO1
Objective:
Remove phosphorus from tertiary wastewater.
State of Development:
Embryonic. Pilot studies of the Blue PRO™ system have been
conducted at a 1.2 MGD wastewater treatment plant in
Hayden, ID.
Description:
The Blue PRO™ filtration system includes moving-bed filtration technology preceded by chemical addition and the proprietary
pre-reactor zone. This is used to remove phosphorus from tertiary wastewater and it combines co-precipitation and adsorption
in an up-flow sand filter with reactive filter media and a proprietary pre-reactor. Hydrous ferric oxide-coated sand media
accomplish phosphorus removal by adsorption rather than coagulation and filtration. This process does not require the media
to be changed, as it has continuous regeneration via a patent-pending process and is continuous flow without the need to
backwash. After adsorption, the iron and phosphorus are abraded from the sand grains. The iron and phosphorus passes out
in a waste stream while the sand is retained in the system.
The Blue PRO™ system is considered under the continuous backwash filter category, which is suitable for smaller plants
(less than 10 MGD), and relatively by small modules are usually available. For a larger plant, it would be difficult to operate
and maintain due to sheer number of modules required for treatment. The Blue PRO™ process may be run in series to
achieve lower phosphorus removal. The residual waste stream may be recycled to the head of the plant to accomplish
chemically enhanced primary treatment. It has been demonstrated that chemical sand can achieve monthly average effluent
total phosphorus levels varying between 0.06 ug/L and 0.009 ug/L.
Comparison to Established Technologies:
A testing program conducted by an independent party for evaluation of the Blue PRO™ system against direct filtration
systems using the same chemicals for phosphorus removal indicated that the short-term and long-term testing by Blue Water
Technologies, Inc., produced promising results for phosphorus removal from tertiary wastewater. The long-term steady-state
test of 0.25 MGD through the system produced effluent phosphorus levels equivalent to the best technologies currently
available for phosphorus removal in the wastewater industry.
Available Cost Information:
Approximate Capital Cost: 1 MGD $178,300.
3 MGD $494,000 uninstalled.
Approximate O&M Costs: 1 MGD $29,380.
3 MGD $84,000 annually.
Vendor Name(s):
Blue Water Technologies, Inc.
10450 North Airport Drive
Hayden, ID 83835
Telephone: 208-209-0391
Web site: http://www.blueH20.net
Installation(s):
Hayden Area Regional Wastewater Treatment Plant, Hayden, ID
Wastewater Treatment andln-Plant Wet Weather Management
2-17
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Emerging Technologies
February 2008
Technology Summary
Blue PRO™ (Contd)
Key Words for Internet Search:
Blue PRO™, advanced phosphorus removal, phosphorus adsorption
Data Sources:
Blue PRO™, "Hydrous Ferric Oxide (HFO) Coated Sand. Adsorptive Media Technical Summary," 2006.
Blue Water Technologies, Cleaning the World's Waterways One Treatment Plant at a Time, Brochure, 2006.
CH2M Hill, Technical Memorandum, "Evaluation of Blue PROTM Process at the Hayden Wastewater Research Facility- Final
Summary Report," 2006.
Newcombe, R.L., B.K. Hart, and G. Moller, "Arsenic Removal from Drinking Water by Moving Bed Active Filtration," Journal
Environmental Engineering. 132(1): 5-12, 2006.
http://www.blueh2o.net
Blue Water's
Phosphorus Removal Operation
Skid mount design for flows from 10,000 gpd to 1 MOD
888.710.Blue
www.blueh2o.net
Blue Water Blue PRO™ Phosphorus Removal System
2-18
Wastewater Treatment and In-Plant Wet Weather Management
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Emerging Technologies
Technology Summary
CoMag1
Objective: State of Development:
Enhanced phosphorus and suspended-solids removal. Embryonic.
Description:
The process uses magnetite for ballasted flocculation, solids contact, and high-gradient magnetic separation to meet treatment
objectives. Metal salts are added to the wastewater and pH is adjusted. The wastewater is mixed with fine magnetic ballast
to increase floe density and permit floe removal using magnetic separator.
The ballasted floe settles rapidly in a small clarifier.
Comparison to Established Technologies:
High-gradient magnetic separation has not been applied to treat wastewater prior to this technology development. Magnetite
is denser than sand, so it creates a heavy floe that settles rapidly in a small clarifier. Its magnetic properties allow the effluent
to be further polished using a magnetic filter, and the magnetite seed is recovered from sludge using a magnet instead of
gravity. Chemical phosphorus removal is limited by kinetic factors as well as stoichiometric factors and excessive inorganic
precipitant requirements need to be reduced.
Available Cost Information:
Approximate Capital Cost: Not disclosed by vendor.
Approximate O&M Costs: Not disclosed by vendor.
Vendor Name(s): Installation(s):
Cambridge Water Technology City of Concord, MA
Ray Pepin, PE
41 Hutchins Drive
Portland, ME 04102
Telephone: 207-774-2112, x3349
Fax: 207-774-6635
Key Words for Internet Search:
CoMag™, Cambridge Water Technology, Concord WWTP
Data Sources:
Cambridge Water Technology
Woodard and Curran
Wastewater Treatment andln-Plant Wet Weather Management 2-19
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Emerging Technologies
Technology Summary
February 2008
CoMag™ (Contd)
Clarifier
^/V/V/V/V/V
\ Secondary
/ Effluent
Magnetic
Separator
Magnetic
Ballast
Recovery
01
01
T3
I i
1 \ Clean X
~~y Water /
CoMag™ Process Flow Diagram
2-20
Wastewater Treatment andln-Plant Wet Weather Management
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Emerging Technologies
Technology Summary
Solar Disinfection
Objective: State of Development:
Use of solar energy for low-cost, low-maintenance, and Embryonic.
effective disinfection system for the improvement of
wastewater before discharge.
Description:
Several portable, low-cost, and low-maintenance solar units to disinfect treated wastewater have been designed and tested
by researchers at the Department of Chemical Engineering in Lafayette College, PA. The solar disinfection unit was tested
with both river water and partially processed water from two wastewater treatment plants. In less than 30 minutes in mid-day
sunlight, the unit eradicated more than 4 Iog10 U (99.99%) of bacteria contained in highly contaminated water samples. This
is similar to chlorination with a standard 20-minute contact time, but it is cheaper to operate and uses no hazardous chemicals.
May only be applicable in the Sun Belt region of the United States.
Comparison to Established Technologies:
The process uses the cheapest source of energy (solar); and it is, therefore, favorable in regions of the nation were there is
ample sunshine.
Available Cost Information:
Approximate Capital Cost: Cost range not known at this time for commercial purposes.
Approximate O&M Costs: Cost range not known at this time for commercial purposes.
Vendor Name(s): Installation(s):
Lafayette College There are no installations at this time.
Department of Chemical Engineering
Easton, PA 18042
Telephone: 610-330-18042
Email: tavakoli@lafayette.edu
Key Words for Internet Search:
Solar disinfection, wastewater treatment, portable solar units
Data Sources:
Archer, A., Fischer, E., Turnheim, R., Manor, Y, "Ecologically Friendly Wastewater Disinfection Techniques," Water Research
(WATER RESV Vol. 31, No. 6, pp. 1,398-1,404, June 1977.
Caslake, Laurie F, Daniel J. Connolly, Vilas Menar, Catriona M. Duncanson, Ricardo Rojas and Joavad Tavakoli, "Disinfection
of Contaminated Water by Using Solar Irradiation," Applied and Environmental Microbiology, February 2004.
Journal of Environmental Systems, Issue, Volume 26, No. 2,1997-1998.
Wastewater Treatment andln-Plant Wet Weather Management 2-21
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Emerging Technologies
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Chapte
Biological Treatment Processes
3.1 Introduction
Biological treatment processes are systems that use microorganisms to degrade organic
contaminants from wastewater. In wastewater treatment, natural biodegradation
processes have been contained and accelerated in systems to remove organic material
and nutrients. The microorganisms metabolize nutrients, colloids, and dissolved organic
matter, resulting in treated wastewater. Excess microbial growth is removed from the
treated wastewater by physical processes.
In the last decade, there have been major advancements in the area of biological treatment
processes. Biological processes are now the preferred way of treatment as they have
become cost effective in terms of energy consumption and chemical usage. For example,
biological nutrient removal (BNR) has emerged as the preferred approach for nutrient
removal. BNR processes involve modifications of biological treatment systems so that
the microorganisms in these systems can more effectively convert nitrate nitrogen into
inert nitrogen gas and trap phosphorus in solids that are removed from the effluent.
3.2 Technology Assessment
Table 3.1 presents a categorized list of emerging and established biological treatment
technologies. The list includes most established biological treatment processes and
recent developments in cost-effective methods to retrofit older systems or result in
systems with smaller footprints. Experience in operation of biological systems and the
ongoing effort to maximize process performance has resulted in established biological
treatment processes undergoing modifications that warrant discussion in this chapter on
emerging technologies. Generally, the improvements in established biological treatment
processes provide treatment of recycle streams, optimize recycle, and maximize nutrient-
removal capabilities.
An evaluation of the innovative technologies identified for biological treatment processes
relative to their state of development, applicability, potential for effluent reuse and the
potential benefits of the technology is presented in Figure 3.1. Summary sheets for each
innovative and embryonic technology are provided at the end of the chapter. The
innovative technologies are as follows: Bioaugmentation, Cannibal®, CATABOL™, Deep-
Shaft Activated Sludge/VERTREAT™, Integrated fixed-Film Activated Sludge (IFAS),
Membrane BioReactor (MBR), and Mobile-Bed Reactor Technology (MBRT) processes.
The innovative use of established technologies are as follows: Bardenpho® (Three Stage)
Wastewater Treatment andln-Plant Wet Weather Management 3-1
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Emerging Technologies
February 2008
with Returned Activated Sludge (RAS) Denitrification, Biological-Chemical Phosphorus
and Nitrogen Removal (BCFS) Process, Modified University of Cape Town (MUCT)
Process, Modified Anaerobic/Oxic (A/0) Process, and Trickling Filter/Solids Contactor
(TF/SC). These processes have various configurations and modules to fit the specific
needs of any individual treatment plant. Most of these technologies can be easily retrofitted
into existing treatment systems that enable treatment processes to achieve better nutrient
removal.
This chapter also lists a number of biological processes that are in embryonic stages of
development. Processes like Single Reactor High-activity Ammonia Over Nitrite
(SHARON), Single Reactor High-activity Ammonia Over Nitrite - ANaerobic AMMonia
OXidation (SHARON - ANAMMOX), and Vacuum Rotation Membrane (VRM®) are now
being used in full-scale application in the United States after being selected as a preferred
technology in Europe and other parts of the world. These processes provide energy-
efficient biological nutrient removal with reduced external carbon requirements. Another
advantage of these processes is a reduced footprint, although footprint reduction has not
been a priority in the United States as much as in the rest of the world, where availability
of land is often more restricted.
Other embryonic technologies included at the end of this chapter are as follows: Aerobic
Granular Sludge Process (AGSP), ANaerobic Membrane BioReactor (AN-MBR),
Anaerobic Migrating Blanket Reactor (AMBR®), DEamMONification (DEMON) Process,
Hydrogen-based hollow-Fiber Membrane Biofilm Reactor (HFMBfR), Membrane-Aerated
BioReactor (MABR), Microbial Fuel Cell (MFC) Based Treatment System, Multi-Stage
Activated Biological Process (MSABP™), Nerada™, and STRASS Process (Nitrification
and Denitrificaiton in SBR).
Table 3.1—Biological Treatment Processes - State of Development
Established Technologies
BOD Removal and Nitrification
Biolac-Aerated Lagoon
Complete Mix-Activated Sludge (CMAS) Process
Contact Stabilization
Conventional Extended Aeration
Countercurrent Aeration System (CCAST
Cyclic Activated Sludge System (CASST
High-Purity Oxygen (HPO)
Intermittent Cycle Extended Aeration System (ICEAS™)
Kraus Process
Oxidation Ditch/Aerated Lagoons
Sequencing Batch Reactor
Established Technologies (Contd)
Staged Activated-Sludge Process
Step Feed
Step Feed (Alternating Anoxic and Aerobic)
Biological Nutrient Removal (BNR)
Bardenpho® (Four Stage)
Biodenitro™
Ludzack-Ettinger
Modified Ludzack-Ettinger (MLE)
Orbal™ Process
Schreiber™ Process
Simultaneous Nitrification denitrificatioN (SNdN) Process
Step Feed BNR Process
Wuhrman
3-2
Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
Emerging Technologies
Table 3.1—Biological Treatment Processes - State of Development (Contd)
Established Technologies (Contd)
Enhanced Biological Phosphorus Removal (EBPR)
• Anaerobic/Anoxic/Oxic (A2/0)
• Bardenpho® (Five Stage)
• Johannesburg Process
• Phoredox (Anaerobic/Oxic [A/0])
• Phostrip
• University of Cape Town (UCT)
• Virginia Initiative Plant (VIP)
Other Biological Processes
• Fluidized Bed Bioreactor (FBBR)
• Rotating Biological Contractor (RBC)
• Submerged Rotating Biological Contactor (SRBC)
• Trickling Filter (TF)
Anaerobic Processes
• Anaerobic Attached Growth System
- Upflow Packed-Bed Attached Growth Reactor
- Upflow Attached Growth Anaerobic
- Expanded-Bed Reactor (Anaerobic Expanded Bed Reactor
[AEBR])
- Downflow Attached Growth Process
• Anaerobic Contact Process
• Anaerobic Sequencing Batch Reactor (ASBR®)
• Upflow Anaerobic Sludge Blanket (UASB)
• ANFLOW (ANaerobic FLuidized Bed Reactor)
Biological Aerated Filters (BAF)
• Biofor®
• Biostyr®
Innovative Technologies
Bioaugmentation
• External Bioautmentation
- Seeding from Commercial Sources of Nitrifiers
- Trickling Filter and Pushed Activated Sludge (TF/PAS)
Process
- Seeding from External Dispensed Growth Reactors
Treatment Reject Waters (Chemostat)
- In-Nitri® Process
- Immobilized Cell-Augmented Activated Sludge (ICASS)
Process
— Seeding from Downstream Process
• In Situ Bioaugmentation
- DE-nitrification and Phosphate accumulation in ANOXic
(DEPHANOX) Process
Innovative Technologies (Contd)
- Bio-Augmentation Regeneration/Reaeration (BAR)
Process
... , .. .. , , . D ICW IT h ^ M
removal (MAUREEN) Process
- Regeneration DeNitrification (R-DN) Process
Cannibal®
CATABOL™
Deep-Shaft Activated Sludge/VERTREAT™
Integrated fixed-Film Activated Sludge (IFAS)
ir-flo ok ^ i\i k'l i\i ^•
Attarhorl flrnwth Airlift Roartnr fAnAR®^
Pantnr®
LINPOR®
* IFAS Submerged Fixed Media
CLEARTEC®
AccuWeb®
- BioMatrix™
- HYBAS™
- BioWeb™
- RINGLACE®
Membrane Bioreactor (MBR)
• Tubular
• Hollow-Fiber
• Spiral Wound
• Plate and Frame
• Pleated Cartridge Filters
Mobile-Bed Reactor Technology (MBRT) Process
• Kaldnes® HYBAS™/ Active Cell™
• Hydroxyl-F3R
• GeoReactor®
Innovative Use of Established Technologies
Bardenpho® (Three Stage) with Returned Activated Sludge (RAS)
Denitrification
Biological-Chemical Phosphorus and Nitrogen Removal (BCFS)*
Process
Modified University of Cape Town (MUCT) Process
Modified Anaerobic/Oxic (A/0) Process
Trickling Filter/Solids Contactor (TF/SC)
Note:
* Chemical phosphorus removal is limited by kinetic factors
as well as stoichiometric factors and excessive inorganic
precipitant requirements need to be reduced.
Wastewater Treatment andln-Plant Wet Weather Management
3-3
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Emerging Technologies
February 2008
Table 3.1—Biological Treatment Processes - State of Development (Contd)
Embryonic Technologies
Aerobic Granular Sludge Process (AGSP)
ANaerobic Membrane BioReactor (AN-MBR)
Anaerobic Migrating Blanket Reactor (AMBR®)
DEamMONification (DEMON) Process
Hydrogen-based hollow-Fiber Membrane Biofilm Reactor
(HFMBfR)
Membrane-Aerated BioReactor (MABR)
Microbial Fuel Cell (MFC) Based Treatment System
Multi-Stage Activated Biological Process (MSABP™)
Nereda™
Embryonic Technologies (Contd)
Single reactor High-activity Ammonia Removal Over Nitrite
(SHARON)
SHARON - ANAMMOX (ANaerobic AMMonia OXidation)
STRASS Process
Vacuum Rotation Membrane (VRM®) System
Figure 3.1—Evaluation of Innovative Biological Treatment Technologies
Bioaugmentation
Deep-Shaft Activated Sludge/VERTREAT
Integrated Fixed-Film Activated Sludge (IFAS)
Membrane Bioreactor (MBR)
Mobile-Bed Reactor Technology (MBRT) Process
Statement of Development Applicability
B = Bench scale
I = Full-scale industrial applications
M = Full-scale municipal applications
0 = Full-scale operations overseas
P = Pilot
N = Full-scale operations in North America
F = Few plants
I = Industrywide
L = Primarily large plants
S = Primarily small plants
Potential Benefits
C = Capital savings
I = Intense operational demand
0 = Operational/maintenance savings
S = Shock load capacity
W= Wet weather load capacity
Effluent Reuse
Dp = Direct potable
Dn = Direct nonpotable
Ip = Indirect potable
In = Indirect
nonpotable
Comparative Criteria
A Positive feature
0 Neutral or mixed
T Negative feature
3-4
Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
Emerging Technologies
Technology Summary
Bioaugmentation
Objective:
Achieve higher kinetic rates by addition of bacteria and
enhance nitrification and denitrification
State of Development:
Innovative.
Description:
In Biological Nutrient Removal (BNR) plants designed for nitrogen and phosphorus removal, reactor volumes dedicated to
nitrification constitute majority of reactor volume. Bioaugmentation aims to reduce the volume dedicated to nitrification by
decreasing the required aerobic Sludge Retention Time (SRT) by increasing the rate of nitrification. There are two types of
bioaugmentation schemes; these are (1) external bioaugmentation and (2) in situ bioaugmentation. External bioaugmentation
includes addition of external-source nitrifiers, whereas in situ bioaugmentation provides internal process enhancements that
increase activity or enrich nitrifier population. The advantage of external bioaugmentation schemes is that the promotion of
nitrification within the main stream process can be decoupled from its aerobic SRT. The advantage of in situ schemes is that
there is less concern about the loss of activity of the seed nitrifiers when transferred to the mainstream process because their
conditions of growth are similar to those prevalent in the mainstream process.
EXTERNAL BIOAUGMENTATION
Examples of external bioaugmentation includes seeding from commercial sources of nitrifiers, Trickling Filter and Pushed
Activated Sludge (TF/PAS) process, seeding from external dispersed growth reactors treating reject waters, seeding from
external activated sludge reactors treating reject waters, seeding from parallel processes, and seeding from downstream
processes. Some facilities having both air-activated sludge systems and high-purity oxygen systems have proven that
nitrification in the high-purity oxygen can be significantly enhanced by seeding with nitrification solids from the parallel aerated
BNR system. This procedure is not patented. External bioaugmentation is performed in Hagerstown, MD, Henrico County,
VA, and Hopewell, VA. Note, nitrification in high-purity oxygen plants is typically limited due to pH inhibition.
Seeding from Commercial Sources of Nitrifiers: Although early attempts at bioaugmentation with commercial seed
sources within wastewater treatment plants have produced controversial results, bioaugmentation for nitrification has
readily measurable success. Adding external nitrifiers' sources has shown some success at both laboratory and field scale
and allows operation at colder temperatures where nitrifiers would normally washout but required dosages of the nitrifiers
were very high. Therefore, most investigators diverted to onsite production of seed organisms within the treatment plant.
TF/PAS Process: The earliest example of external bioaugmentation with nitrifiers generated within the plant from a
wastewater source is likely that of the TF/PAS process, whereby the total organic loading on the trickling filter is adjusted to
achieve about 50 percent nitrification, thereby seeding nitrifiers to a down-stream activated sludge step with a low SRT of 2
to 4 days. It appears that the enhanced nitrification rates achieved may be due to both the effect of seeding as well as
removing toxicants in the wastewater by pretreatment of the trickling filter.
Trickling Filter
• TF Partly Nitrifies, Seeding
Nitrifiers to Activated Sludge Step
Second Clarifier
Process Flow Diagram for Trickling Filter/Pushed Activated Sludge
Wastewater Treatment and In-Plant Wet Weather Management
3-5
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Emerging Technologies
February 2008
Technology Summary
Bioaugmentation (Contd)
Seeding from External Dispersed Growth Reactors Treating Reject Waters (Chemostat Type): There has been some
success reported with chemostats seeding batch reactors simulating mainstream processes. Nitrifiers grown in batch-fed
sidestream chemostats were more effective in stimulating the process efficiency in the simulated main-stream reactors than
were those grown in continuously fed chemostats. It has been shown that the specific nitrifier types grown in the sidestream
chemostats were able to replace the microbial population in the mainstream reactors, suggesting that population diversity
leads to more robust mainstream reactors.
Clarifier
Primary
Effluent
-
o°
o°
°000
•*>•
If
-
o°
Return Activated Sludge
Waste Sludge
>
n
0°.0°
Equalized Ammonia Laden
Filtrate From Dewatering
Dispersed Growth Reactor (e.g., SHARON Process)
Process Flow Diagram for Seeding from External Dispersed Growth
In-Nitri® Process: Growing the nitrifiers in an external activated sludge plant using ammonia-laden digester filtrate has
proven to be successful as it appears that the nitrifiers are protected within activated-sludge floes. A process known as the
Short SRT or In-Nitri® process used this principle and several bench or pilot-scale studies have proven its effectiveness.
In-Nitri® consists of supplemental nitrifying bacteria constantly added to the main-stream activated-sludge process to replenish
nitrifiers removed with the waste activated sludge. The nitrifiers are grown in a separate sidestream aeration tank using
ammonia available either in the digested sludge dewatering liquid and in the digester supernatant or from commercial
ammonia addition. The process has the advantage of achieving year-round nitrification by reducing the SRT by adding only
a small aeration tank and clarifiers for growing nitrifiers.
3-6
Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
Emerging Technologies
Technology Summary
Bioaugmentation (Contd)
Raw
Wastewater Primary ^|
Sedimentation
Tank
Primary Sludge 1
Thickening 1
Aeration
Tank
A
Thickened
Primary
Sludge
Nitrified
Dewatering
Liquid
a
i
33
A
Al
Process Flow Diagram for li
Immobilized Cell-Augmented Activated Sludge (ICAAS) Proce
activity and are enriched in a reactor for bioaugmentation. The \Cfi
and maintained for their specific treatment activity in an off-line e
effectively used in bench-scale reactors for treating hazardous-cc
and to increase general performance of the treatment process.
k
Excess
Nitrification
Sludge
i-
1
1
1
|
c
Nitrificat
t
calin
nex
ss:
AS t
nricl
>mp<
Super
De
Ret
I Str
natant
watering
urn
?am
ty
pensive Nitril
mmobilized cells £
process employs tt
ler reactor for bios
)und shock loads,
Secondary
Sedimentation
Tank
J
WAS
Thickening
-x
f 1
Digester
1
T
Sludge
Dewatering
Treated
Effluent ..
1
Sludge for
Disposal
745043_WWT-07..ai
ication
re maintained for a specific treatment
e immobilized cells that are activated
ugmentation. The process has been
to achieve enhanced nitrate removal
Wastewater Treatment andln-Plant Wet Weather Management
3-7
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Emerging Technologies
February 2008
Technology Summary
Bioaugmentation (Contd)
Seeding from Parallel Processes: Two schemes have been proposed to grow nitrifiers in a MBR and seed a high-rate BNR
process. However, results on pilot or full-scale trials have not yet been reported. Another approach included two parallel
activated-sludge processes, tertiary nitrifying MBR seeding parallelling a high-rate activated sludge process. Some process
issues in this scheme are as follows: membranes select for filtering, not settling biomass; seeding effectiveness is likely
impacted by predation; and the process only fits some nutrient-removal flow diagrams.
Digested
Sludge
Centrate
Supernatant
Raw —
Influent
Primary
Sludge
T
Primary
Sludge
1
A
Low SRT
Complete Nitrification
Ammonia-
JRich
Stream
"
_T
\
WAS
Nitrifier Enriched Membrane BioreactorWAS
Low SRT
Complete Nitrification
1
r
T
\
WAS
Membrane
Bio reactor
(High SRT)
— *D
E
Receiver Plant Effluent
Donor Plant
Effluent
Process Flow Diagram for Tertiary Nitrifying MBR Seeding Parallel High-Rate BNR Process
Base-Loaded
MBR
WAS
High-Rate BNR
(also treats
peak flows)
Process Flow Diagram for High Rate BNR Seeded by Parallel MBR Reactor
3-8
Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
Emerging Technologies
Technology Summary
Bioaugmentation (Contd)
Seeding from Downstream Process: There are two seeding processes developed for the main treatment plant in Vienna,
Austria. The plant is a two-stage plant, whereby carbon is removed in the first stage and nitrification occurs in the second
stage. In this scheme, nitrifying mixed liquor is wasted to the first stage resulting in some nitrification in that stage. Effluent
from the second stage is also recycled during dry weather for denitrification in the first stage while 10 to 40 percent of the
influent is bypassed to the second stage to obtain additional denitrification. An alternative to the bypass mode is termed the
hybrid mode, which includes exchange of mixed liquors between the stages.
IN SITU BIOAUGMENTATION
Separate-stage nitrification processes, where carbon is removed in an initial biological stage and then followed by a separate-
stage nitrification process, are the first examples of in situ bioaugmentation. A three-sludge system incorporating separate-
stage nitrification, was promoted as a preferred technology in 1970s. Main reason for this was that the separate steps of
carbon removal, nitrification and denitrification could each be optimized. There have also been fixed-film systems employed
for separate stage nitrification. Purpose of these systems was three-fold and as follows: (1) use of media with high-mass-
transfer rates; (2) use of recirculation to improve media-wetting and gain maximum nitrifying biofilm coverage and minimization
of influent solids to avoid competition for oxygen from heterotrophs; and (3) the control of predators with flooding and alkaline
treatment.
DE-nitrification and Phosphate accumulation in ANOXic (DEPHANOX) Process: This process includes a combination
of suspended growth and fixed-film systems in separate stages. DEPHANOX is based on the phenomenon of phosphate
accumulation in the anoxic zone while undergoing simultaneous denitrification.
Influent
Nitrification
Denitrification
RAS
WAS
Process Flow Diagram for DEPHANOX Process
Wastewater Treatment andln-Plant Wet Weather Management
3-9
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Emerging Technologies
February 2008
Technology Summary
Bioaugmentation (Contd)
BAR Process: In the Bio-Augmentation R Process, the R stands for regeneration zone in the Czech Republic and in the
United States the R stands for reaeration. The BAR Process simply recycles the ammonia-laden filtrate or centrate from
dewatering of aerobically digested sludge to a reaeration (regeneration) tank and receives return activated sludge. The
stream is fully nitrified and the nitrifiers within activated-sludge flows are then carried forward to charge the main aeration
tank, thereby reducing the SRT required for complete nitrification. The BAR process was independently developed in the
United States and Czech Republic.
Primary Effluent
Iron Addition
°. -00
0 n
Oo.0°
°. -00
° n
Oo.o°
if
Co*
-
Clarifier
Return Activated Sludge
Waste Sludge
*•
Equalized Ammonia Laden
Filtrate From Dewatering
Process Flow Diagram for BAR Process
3-10
Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
Emerging Technologies
Technology Summary
Bioaugmentation (Contd)
Bio-Augmentation Batch Enhanced (BABE) Process: Comprised of a Sequencing Batch Reactor (SBR) which is fed with
the reject water from the sludge dewatering process and the Returned Activated Sludge (RAS) from the treatment system.
The RAS augments the batch reactor with the nitrifying bacteria from the activated sludge floe. The SBR follows the phases
of the treatment cycle, i.e, fill and aerate, react, settling, and wasting. Longer sludge age can be achieved in the SBR tank,
which helps the nitrifying bacteria to adapt and grow in the BABE reactor.
PC
A i
Ni
Activated
SludgeTank
RAS
trifiers (N03-N)
S
L-\
1
Nitrification
Reactor
~25°C
Secondary Effluent ^
r--J
h WAr
1
1
1
Centrate(NH3-N)
Process Flow Diagram for BABE Process
Aeration Tank 3 (ATS) Process: The ATS Process is similar to BAR Process but it differs in sending a smaller fraction of the
RAS to the reaeration tank. The process goal is to stop the nitrification process at nitrite stage by use of dissolved oxygen
(DO) and pH control to reduce the consumption of carbon and oxygen for denitrification. Addition of an external carbon source
may be needed to the reaeration tank to accomplish denitrification.
Main stream AUtotropic Recycle Enabling Enhanced N-removal (MAUREEN) Process: The MAUREEN process includes
a sidestream bioreactor to allow for nitrification and denitrification of the centrate stream. This process was developed for the
Blue Plains Advanced Wastewater Treatment Plan (AWTP) and provides significant flexibility when applied to the two-sludge
system at the plant. Configuration includes preferential bioaugmentation of ammonia-oxidizing bacteria from the second to
the first stage via the sidestream reactor and oxidation of ammonia in reject centrate to nitrite in the enrichment reactor
resulting in reduced power and chemical consumption. This process has the ability to fortify the second-stage system with a
combination of primarily ammonia oxidizers and anoxic methanol-degrading bacteria produced in the sidestream reactor
under conditions that would limit the presence of nitrite-oxidizing bacteria and heterotrophic bacteria. Supernatant from the
sidestream process can be used for odor and corrosion control in the headworks or within process streams at the plant. Key
to the success of the process is the physical configuration and selection of operating conditions of the sidestream reactor.
Wastewater Treatment andln-Plant Wet Weather Management
3-11
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Emerging Technologies
February 2008
Technology Summary
Bioaugmentation (Contd)
I
I Raw
| Wastewater
WAS
Nitrifiers and Methanol
Using Dentrifiers
Return Liquor (Centrate)
T
Alkalinity
Methanol
Process Flow Diagram for MAUREEN Process
Regeneration-DeNitrification (R-DN) Process: The R-DN process is identical to BAR process and also involves filtrate or
centrate bioaugmentation. It was independently developed in the Czech Republic and the United States.
3-12
Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
Emerging Technologies
Technology Summary
Bioaugmentation (Contd)
Comparison to Established Technologies:
The bioaugmentation process helps to achieve higher performance standards because the microorganisms added to the
reactive phase in the treatment processes boosts microbial activity. These microorganisms are more adapted to the conditions
in the reactive phase of the treatment process than the microorganisms in the influent.
Based on simulation results for a highly loaded activated-sludge process as the main treatment stage, use of the BABE
technology lowers the ammonium concentration in the effluent by 20 to 100 percent, dependent on the temperature in the
aeration tank and the nitrogen load of the BABE reactor. When the process temperature in the BABE reactor is lower than 20
degrees C, the volume of the BABE reactor is determined by the process temperature. The necessary reactor volume
increases significantly with decreasing temperatures. Above a process temperature of 24 degrees C, the temperature has
only a minor influence on the necessary reactor volume. About 50 percent of the ammonium reduction in the effluent is
caused by the nitrification of the reject water in the BABE reactor. The remaining 50 percent is removed in the aeration tank
by nitrifying bacteria washed out from the BABE reactor. This inoculation effect is a main feature of the BABE process
design.
Available Cost Information:
Approximate Capital Cost: Costs information not available from vendors. However, bioaugmentation processes
save capital costs in the main treatment systems due to reduced reactor volumes via the
augmentation of nitrifying bacteria.
Approximate O&M Costs: The operating costs are mainly related to mixing and aeration requirements and depend upon
local conditions and the available equipment. Bioaugmentation processes also save operating
costs in the main treatment through the augmentation of nitrifying bacteria. Actual costs were
not disclosed.
Vendor Name(s):
DHV Water BV
P.O. Box 484
3800 ALAmersfoort, The Netherlands
Telephone: 0031-33-468-2200
Email: info@wa.dhv.nl
Web site: http://www.dhv.com/water/
Mixing and Mass Transfer Technologies
P.O. Box 315
State College, PA 16804
Telephone: 814-466-6994 or 888-715-9600
Email: rjohansen@m2ttech.com or
tgilliaan@m2ttech.com
Web site: http://m2ttech.com/index.asp
Eakalak Khan
Associate Professor
Dept. of Civil Engineering
North Dakota State University
Fargo, ND 58105
Telephone: 701-231-7717
Fax: 701-231-6185
Email: eakalak.khan@ndsu.edu
Installation(s):
BAR Process: Appleton WWTP, Wisconsin; Theresa Street
WWTP, Lincoln, Nebraska; Woodward Ave. WWTP, Hamilton,
Ontario, Canada; and 20 plants in Czech Republic
ATS Process: 26th Ward WWTP, New York City, NY
BABE Process: s'Hertozenbosch WWTP, The Netherlands
MAUREEN Process: Blue Plains AWTP, Washington, D.C.
Wastewater Treatment andln-Plant Wet Weather Management
3-13
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Emerging Technologies
Technology Summary
Bioaugmentation (Contd)
Key Words for Internet Search:
Bioaugmentation, nitrification, wastewater treatment, bacteria
Data Sources:
Constantine, T.A., et al., "New Nitrifier Bioaugmentation Process Configure to Achieve Year Round Nitrification at Low SRTs,"
Proceedings of WEFTEC, 2001.
Daigger, G.T., et al., "Incorporation of Biological Nutrient Removal (BNR) into Membrane Bioreactors (MRBs)," Proceedings
of the International Water Association (IWA) Specialized Conference on Nutrient Management in Wastewater Treatment
Processes and Recycle Streams, Krakow, Poland.
Katehis, D., B. Stinson, J.Anderson, "Enhancement of Nitrogen Removal three Innovative Integration of Centrate Treatment,"
WEFTEC, 2002.
Parker, Denny S. and Jiri Wanner, "Improving Nitrification through Bioaugmentation," WEF, Nutrient Removal Conference,
2007.
Parker, Denny, Brown, and Caldwell, "Nutrient Removal, How low can we go and what is stopping us from going lower?
Improving Nitrification through Bioaugmentation," WERF Presentation, 2007.
Stensel, H. David, "Sidestream Treatment for Nitrogen Removal," 11th Annual Education Seminar Central States Water
Environmental Association, 2006.
http://m2ttech.com/index.asp
http: //www. d h v. com/water/
Telephone conversation and email communication with Mixing and Mass Transfer Technologies.
Email communication with Tim Constantine of CH2M HILL.
3-14 Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
Emerging Technologies
Technology Summary
Cannibal® Process
Objective:
Biosolids volume reduction without digestion, thickening,
dewatering, or polymer addition.
State of Development:
Innovative. A 1 MGD sequential batch reactor wastewater
treatment plant in Georgia began using the Cannibal® solids
reduction process in October 1998. The plant has purged solids
once in 5 years to relieve the plant of extremely fine, inert material
buildup. The plant removed 8,000 pounds of waste biosolids by
using this process between January 2000 and September 2003.
Favorable results also have been realized at other full-scale
operations within the United States. This process also has been
successful at the Alpine Cheese Factory in Holmes County, Ohio,
and it has been the subject of bench-scale research at Virginia
Polytechnic Institute and State University, Virginia.
Description:
A portion of sludge from the main treatment process is pumped to a sidestream bioreactor where the mixed liquor is converted
from an aerobic-dominant bacterial population to a facultative-dominant bacterial population. Aerobic bacteria are selectively
destroyed in this sidestream reactor, while enabling the facultative bacteria to break down and use the remains of the aerobes
and their byproducts.
Mixed liquor from the bioreactor is recycled back to the main treatment process. There, the facultative bacteria, in turn, are
out-competed by the aerobic bacteria and subsequently broken down in the alternating environments of the aerobic treatment
process and the sidestream bioreactor.
Trash, grit, and other inorganic materials are removed from the process by a patented solid-separation module on the return
sludge line. All of the return sludge is pumped through this module and recycled back to the main treatment process. Only a
portion of this flow is diverted to the sidestream bioreactor for the selection and destruction process.
Comparison to Established Technologies:
Not similar to any established technology.
Available Cost Information:
Approximate Capital Cost: Not disclosed by vendor.
Approximate O&M Costs: Not disclosed by vendor.
According to the vendor, a 1.5 MGD WWTP could recognize an approximate net annual operating cost savings of $245,600
using the Cannibal® process.
Vendor Name(s):
Envirex Products
1901 S. Prairie Ave.
Waukesha, Wl 53189
Telephone: 262-521-8570
Fax:262-547-4120
Email: roehlm@usfilter.com
Web site: www.usfilter.com
Installation(s):
Alpine Cheese Factory, Inc.
1504 U.S. 62
Wilmont, OH 44689
Telephone: 330-359-5454
Fax: 330-359-5049
Bryon WWTP, Bryon, IL
Wastewater Treatment andln-Plant Wet Weather Management
3-15
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Emerging Technologies
February 2008
Technology Summary
Cannibal® Process (Contd)
Key Words for Internet Search:
Cannibal® process, biosolids, sludge
Data Sources:
Novak, J.T., D.H. Chon, B-A. Curtis, and M. Doyle, "Reduction of Sludge Generation using the Cannibal® Process: Mechanisms
and Performance," Proceedings of WEF Residuals and Biosolids Management Conference, 2006 and Bridging to the Future
Conference, Cincinnati, OH, March 12 to 14, 2005.
Sheridan, J. and B. Curtis, "Casebook: Revolutionary Technology Cuts Biosolids Production and Costs," Pollution Engineering.
36:5, 2004.
Vendor-supplied information.
3-16
Wastewater Treatment andln-Plant Wet Weather Management
-------
Emerging Technologies
Technology Summary
CATABOL1
Objective: State of Development:
Combined anaerobic and aerobic treatment to achieve Innovative.
reduced nitrogen and phosphorus levels in the treated
wastewater.
Description:
In the CATABOL™ process, anaerobic microorganisms for phosphorus removal are combined with aerobic and facultative
microorganisms for nitrogen removal. A schematic of the process for treatment of municipal wastewater is shown in the figure
on the next page. The principal elements of the process include an anaerobic reactor, and aerobic reactor, sludge separation,
inert solids removal, alkalinity and pH control, and a sludge conditioner. Additional equalization tanks, multi-stage reactors
and tertiary treatment processes, as well as other CATABOL™ configurations may be used in particular applications. The inert
solids are used as an anaerobic sludge conditioner. Solids from the aerobic zone of the CATABOL™ process are separated
in a clarifier and sent to the anaerobic sludge conditioner for conversion to predominately anaerobic microorganisms with
some facultative microorganisms prior to being reintroduced into the anaerobic zone of the CATABOL™ process. The
anaerobic zone followed by the aerobic zone are the key processes for decomposing the wastewater and removing
phosphorus. Passage through the sludge conditioner also stores the conditioned microorganisms for use as and when
needed. Excess solids produced by the CATABOL™ process are wasted from the anaerobic sludge conditioner. To avoid
process upset by acidification of the wastewater, alkalinity and pH must be controlled.
Comparison to Established Technologies:
This combined anaerobic-aerobic biological process has been developed to lower operating cost. The process also helps to
eliminate odor problems and reduce sludge disposal costs.
Available Cost Information:
Approximate Capital Cost: $6.7 M for the upgrade of a 15-MGD plant, increasing capacity to 20 MGD.
Approximate O&M Costs: $600,000/year in operational saving and electricity consumption after the upgrade of the 20
MGD plant.
Vendor Name(s): Installation(s):
Khudenko Engineering, Inc. City of Cartersville, GA
744 Moores Mill Road
Atlanta, GA 30327
Telephone: 404-261-4452
Fax:404-816-1611
Email: bkhudenko@comcast.net
Key Words for Internet Search:
Khudenko Engineering, CATABOL™
Data Sources:
Vendor pamphlet and phone conversation with Khudenko Engineering staff.
Wastewater Treatment andln-Plant Wet Weather Management 3-17
-------
Emerging Technologies
February 2008
Technology Summary
CATABOL™ (Contd)
Influent
Aerobic Mixed Liquor
Effluent
I I
Air Waste
Sludge
Inerts
Catabol™ Combined Treatment Process Schematic
3-18
Wastewater Treatment andln-Plant Wet Weather Management
-------
February 2008
Emerging Technologies
Technology Summary
Deep Shaft Activated Sludge/VERTREAT
Objective:
Increased oxygen transfer in the activated sludge
process to decrease power requirements, saving both
capital and operating costs.
State of Development:
Innovative. This technology has a well-established track record in
Europe and Asia with over 30 years operation in municipal and
industrial applications. There are a few operating facilities in North
America in both Canada and the United States.
Description:
The Deep-Shaft Activated Sludge/VERTREAT™ process is a modification of the activated-sludge process. VERTREAT™
essentially uses a vertical "tank" or shaft in place of the surface aeration basins used in a conventional system. The result of
this vertical configuration is a ten-fold increase in the dissolved oxygen content of the mixed liquor, which increases the level
of biological activity in the bioreactor. The process can accommodate high-organic loading with lower aeration supply due to
the enhanced oxygen transfer (a function of both increased pressure at depth and longer bubble-contact time).
Comparison to Established Technologies:
• Reduced footprint requirements.
• Lower power consumption and simple controls resulting in reduced O&M.
• Much higher-rate system due to increased oxygen transfer in process.
Available Cost Information:
Approximate Capital Cost: $3 to $5 per installed design gallon of flow.
Approximate O&M Costs: Dependent on power costs. Roughly half the aeration power requirement due to increased
oxygen-transfer efficiency. Lower maintenance costs as a result of having no pumps or
diffusers in the core system.
Vendor Name(s):
NORAM Engineering and Constructors Ltd.
Suite 1800, 200 Granville Street
Vancouver, BC, Canada V6C 1S4
Telephone: 604-681-2030
Fax: 604-683-9164
Web site: www.noram-ena.com
Installation(s):
City of Homer - Public Works Department
3575 Heath Street
Homer, AK, USA 99603
Telephone: 907-235-3174
Fax: 907-235-3178
Email: ihobbs@ci.homer.ak.us
Wastewater Treatment andln-Plant Wet Weather Management
3-19
-------
Emerging Technologies
February 2008
Technology Summary
Deep Shaft Activated Sludge/VERTREAT™ (Contd)
Key Words for Internet Search:
Deep shaft process, activated sludge, wastewater treatment, oxygen transfer, high rate, BOD, aerobic
Data Sources:
www.noram-eng.com
www.vertreat.com
Email communication with the vendor.
Influent
Vent Air
Compressor
Head Tank
Air
Oxidation Zone
Mixing Zone
Saturation Zone
il
o
Irn2
fr
u
Hold
Tank
^y
Flotation
Clarifier
W^^TFUf^^WL
T iBr N
I Wm II II I cffi,,Q
Return Sludge
Clarified
Effluent
Extraction Line
Waste
Sludge
Aerated Shaft
(95 m/300 ft)
Reactor Casing
AirLines
Influent Lines
Downcomer
| Extraction Line |
Flow Diagram of VERTREAT™ provided by NORAM Engineering and Constructors Ltd.
3-20
Wastewater Treatment andln-Plant Wet Weather Management
-------
February 2008
Emerging Technologies
Technology Summary
Integrated fixed-Film Activated Sludge (IFAS) Systems
Objective:
This treatment process aims at increasing the biomass
in the system without increasing the footprint of the tank
to achieve higher rates of degradation.
State of Development:
Innovative.
Description:
The I FAS hybrid processes include any activated sludge system that has some type of fixed/film media in a suspended
growth reactor to increase the amount of biomass available for treatment. The type of media varies in the different I FAS
systems, which are usually rope, sponge, or plastic carrier. The IFAS systems can be retrofitted into existing activated sludge
systems. There are two major types of IFAS: (1) Submerged Mobile Media IFAS and (2) Submerged Fixed Media IFAS.
SUBMERGED MOBILE MEDIA IFAS
The AGAR® (Attached Growth Airlift Reactor) process from Siemens is a fixed-film moving-bed process using thousands of
special suspended biomass carriers designed to create an enormous total surface area for biofilm growth. The process uses
the following features: (1) airlift-driven risers and down-comers for a unique mixing pattern; (2) non-clogging wedge-wire
screens to retain the biomass carriers in the reactor; (3) biomass carriers suspended in the aerobic zones of the reactor;
(4) partitions to create staged cascading reactors; (5) a mechanically mixed denitrification reactor; and (6) an aerobic reactor
filled with biomass carriers. The carriers are small perforated media typically 2-cm diameter or less and made of rigid material
designed to be resistant to stress or damage.
The Captor® process was tested at full-scale operation for three years at the Moundsville/Glen Dale WWTP at 2.3 MGD. The
results of that test are published in the Water Science and Technology (see Data Sources). Captor® uses polyurethane foam
media added to the activated-sludge process, raising the equivalent MLSS concentration. It was designed as a separate front
portion of the activated-sludge process, with one third of the total HRT of the activated-sludge process.
LINPOR®is an activated sludge process and it was developed by LindeAG in the mid-1970s. It was commercially introduced
in Europe during the early 1980s. LINPOR® uses a suspended porous plastic foam media, in combination with a freely
suspended biomass portion, which allows substantially higher total biomass concentrations to be effectively maintained in the
biological reactor. Equipment specific to the LINPOR® system typically includes the carrier media, the screens, screen-air
system, media airlift pump hoods and piping, air blowers and fine bubble diffusers, internal mixed-liquor recycle pumps, and
anoxic zone mixers. Based on extensive full-scale operations, LINPOR® systems have demonstrated the capability to
substantially increase the treatment capacity of existing wastewater treatment facilities while solving biomass settleability and
effluent quality problems.
SUBMERGED FIXED MEDIA IFAS
The CLEARTEC® system uses textile material arranged as sheets within a rigid frame as the fixed media. The fixed bed is
made of polyethylene and presents itself as a mass of hollow tubes, each with a diameter of about 5 cm. Depending on the
dissolved charge in the wastewater (chemical oxygen demand and/or biological oxygen demand [COD/BOD]) the openings
of the fixed bed can vary and are expressed in square meters of solid support per cubic meter of fixed bed. This factor can
range from 150 to 200 m2/m3 and, if necessary, 300 m2/m3 of fixed bed. The wastewater flows in cascades through the
individual modules of the bioreactor and the contaminants are mineralized by the immobilized biomass.
Wastewater Treatment andln-Plant Wet Weather Management
3-21
-------
Emerging Technologies
February 2008
Technology Summary
Integrated fixed-Film Activated Sludge (IFAS) Systems (Contd)
SUBMERGED FIXED MEDIA IFAS (Contd)
AccuWeb® uses fixed media modules. The standard modules include AccuWeb™ fabric media assembled on structural
frames with media supports and tensioning rods. The media is fabric mesh with small hexagonal openings of less than
2-cm diameter. The modules can be assembled in various dimensions to meet aeration basin size and joined for various
capacities. AccuWeb™ was tested in a full-scale demonstration at the City of Greensboro, NC, in 1997. See the WERF 2000
publication entitled "Collection and Treatment Processes - Investigation of Hybrid Systems for Enhanced Nutrient Control."
BioMatrix™ is similar to RINGLACE® (see below) in that it is a looped cord media product in multisided shapes (RINGLACE®
uses rings and loops in lace-like shapes). The concept is to hang this rope-like medium attached to metal brackets mounted
into an overall metal frame. The frames are modular and are immersed in the aerobic zone of a bioreactor. The media is
fabricated from polyvinyl chloridine (PVC) filaments woven into rope-like strands with protruding (5-mm) loops. This provides
surfaces on which microorganisms can grow and effectively increase the SRT of an activated-sludge system. Trade names
include RINGLACE® and BioMatrix™. Initially used in Japan and Germany, the technology was first applied in the United
States in Annapolis, MD, in the early 1990s. It has since seen considerable research and development in the northeastern
United States and southern Ontario, Canada.
HYBAS™ hybrid process is ideal in upgrading municipal treatment plants for nutrient removal. The HYBAS™ process needs
less space because smaller tank volumes can be used because the biocarriers augment the overall amount of biomass in the
activated sludge tank. The HYBAS™ process has in fact two separate biomasses: one with low sludge age (activated-sludge
floes), and one with high-sludge age (suspended biofilm). The HYBAS™ process can maintain a high overall biomass
concentration with low loadings to the sedimentation basins. Even if the activated sludge is inhibited due to an influent toxicity
event, nitrification will recover more quickly.
BioWeb™ was designed to optimize process considerations and remove integrity concerns. The BioWeb™ structure is
extremely strong due to its interlocking "honeycomb" design with a break strength in excess of 1,000 pounds per square foot.
It uses a proprietary knitting process that is self-tensioning during installation and prevents fraying and unraveling even if cut.
It comes in manufactured-to-order continuous rolls that allow for simple frame designs and installation. It provides for excellent
substrate and oxygen distribution and diffusion.
RINGLACE® is a flexible-strand medium formed as a linear laced material to support attached biomass. The medium can be
attached to various frames to fit within specific aeration basin dimensions. RINGLACE® biomedium was developed in Japan
in the 1970s and became available in the United States in 1990. Ringlace Products, Inc., has been the exclusive distributor
for the Americas since 1992. They claim over 400 RINGLACE® installations worldwide.
Comparison to Established Technologies:
The advantage of IFAS over a conventional activated-sludge plant is that IFAS allows significant expansion without additional
aeration basins, which is effective for Biological Nutrient Removal (BNR). The IFAS system also has increased resilience to
shock loads and significantly increases capacity of existing clarifiers. The higher total biomass concentration of IFAS processes
allows higher reactor volumetric organic loadings at biomass loadings, which is similar to the conventional air-activated-
sludge process, and produces a treated effluent quality equal to or better than the conventional activated-sludge process.
Available Cost Information:
Approximate Capital Cost:
Approximate O&M Costs:
$0.10 to $0.60 per gallon/day of plant capacity (Hydroxyl).
$0.30 to $0.50 per gallon treated (AGAR®).
$300,000/MBD (LINPOR®).
Cost range depends on wastewater treatment process required, but it is similar to activated
sludge process.
3-22
Wastewater Treatment andln-Plant Wet Weather Management
-------
February 2008
Emerging Technologies
Technology Summary
Integrated fixed-Film Activated Sludge Systems (IFAS) (Contd)
Vendor Name(s):
AGAR®
US Filter, Zimpro Products
301 W. Military Rd.
Rothschild, Wl
Telephone: 715-355-3206
Email: carrolj@usfilter.com
CLEARTEC®
EIMCO Water Technologies
2850 S. Decker Lake Drive
Salt Lake City, UT 84119-2300
Telephone: 801-526-2111
Email: info.ewt@glv.com or
ieff.mcbride@eimcowater.com
LINPOR®andAccuWeb®
Mixing and Mass Transfer Technologies
583 Greenhaven Road
Pawcatuck, CT 06379
Telephone: 860-599-5381
Web site: http://m2ttech.com/index.asp
AccuWeb™
Brentwood Industries
610 Morgantown Road, Reading, PA 19611
Telephone: 610-374-5109
Fax: 610-376-6022
Website: www.brentw.com
HYBAS™
AnoxKaldnes Inc.
260 West Exchange Street
Suite 301
Providence, Rl, 02903
Telephone: 401-270-3898
Email: usa@anoxkaldnes.com
BioWeb™
Entex Technologies, Inc.
1829 E. Franklin Street, Suite 600
Chapel Hill, NC
Telephone: 919-619-8862
E-mail: wavne.flournov@entexinc.com
RINGLACE®
Ringlace Products, Inc.
P.O. Box 301157
Portland, OR 97294
Telephone: 503-618-0313
Fax: 503-771-9649
General Information: info@ringlace.com
Installation(s):
Lakeview Wastewater Treatment Facility
Region of Peel
Ontario, Canada
3.7 MGD HYDROXYL-iFAS™
North Buffalo Wastewater Treatment Plant
P.O. Box 3136
Greensboro, NC 27402
Telephone: 336-373-2055
Fax: 336-412-6305
Westerly, Rl
City of Broomfield, CO
Wastewater Treatment andln-Plant Wet Weather Management
3-23
-------
Emerging Technologies
February 2008
Technology Summary
Integrated fixed-Film Activated Sludge Systems (IFAS) (Cont
Vendor Name(s) (Contd):
HYDROXYL-PAC Media
Hydroxyl Systems, Inc.
1100th Main Road
Westport, MA 02747
Telephone: 508-636-9289
Email: dturner(5)hvdroxvl.com
Key Words for Internet Search:
IFAS, activated sludge, wastewater treatment, fixed film, Cleartec, LINPOR®, Hydroxyl-PAC, BioWeb, AGAR®
Data Sources:
Captor process, Water Science and Technology, Vol. 29,10-11, pp 175-181, IWA publishing, 1994.
WERF Report, "Collection and Treatment Processes - Investigation of Hybrid Systems for Enhanced Nutrient Control," Final
Report, 2000.
Communications with vendor contacts, including emails, web site, and telephone conversations.
Porous plastic foam cubes used as biomass carriers in LINPOR® process.
3-24
Wastewater Treatment and In-Plant Wet Weather Management
-------
February 2008
Emerging Technologies
Technology Summary
Membrane BioReactor (MBR)
Objective:
Treatment by filtration of biomass for high-quality effluent
in a smaller footprint.
State of Development:
Innovative. Various modules are being developed and improved.
Some of the membrane modules are innovative while some
modules are in established markets.
Description:
An MBR is a biological reactor that uses membranes for solid-liquid separation instead of conventional clarifiers. In an MBR
the fine pores of membranes are used to filter water from the Mixed Liquor Suspended Solids (MLSS) process. This filtered
water (permeate) leaves as secondary effluent while solids remain in the reactor as MLSS with some solids periodically
withdrawn as waste solids. Using membranes instead of clarifiers enables an activated sludge system with high MLSS
concentrations, thereby reducing the required bioreactor volume for a desired Solids Retention Time (SRT). MBR systems
can operate with MLSS concentrations at 20,000 mg/L or higher. High SRTs allow the development of slow-growing
microorganisms such as nitrifiers.
Membranes used in MBRs are comprised of two basic materials: (1) organic polymers and (2) inorganic materials such as
ceramics. Organic polymer-based membranes are most widely used for municipal wastewater treatment and are formed from
either modified natural cellulose acetate materials or synthetic materials. The membranes are modular units. The modules
are of the following types: tubular, hollow-fiber, spiral-wound, plate-and-frame, and pleated cartridge filters, depending on the
desired application.
Some MBR systems are designed for membranes, immersed in the reactors. Other applications locate the membranes in a
separate stage or compartment. Any of the previously listed types of membranes can be used in either application.
Membrane fouling is the systematic accumulation of suspended solids, colloids, precipitates, and macromolecules on the
membrane surface or inside the pores, causing a reduction in membrane permeability. Commonly used strategies to control
fouling includes chemical washing and cleaning as well as air-scour and permeate back-pulsing to prevent cake-layer
formation.
Comparison to Established Technologies:
The advantages of MBR systems over conventional biological systems include better effluent quality, smaller space
requirements, and less sludge generation. Since the MBR acts as a filter and it separates water from the MLSS, it can achieve
TSS less than 1.0 mg/L and BOD less than 1.5 mg/L. MBRs offer a small footprint; therefore, it is an excellent option for
expanding existing plants with very limited space. MBR systems provide operational flexibility with respect to flow rates and
the ability to readily add or subtract modular units as necessary. However, immersed membranes typically require that water
be maintained a a reasonably constant level so that they remain wet. Throughput limits are required by the physical properties
of the membrane resulting in the fact that peak design flows should be no more than 1.5 to 2 times the average design flow.
MBRs have been used with Biological Nutrient Removal (BNR) systems and can achieve total nitrogen levels below 4.0
mg/L and total phosphorus levels less than 0.5 mg/L.
Available Cost Information:
Approximate Capital Cost: Capital costs vary with the size of plant as the economy of scale applies ($6 million/MGD for
4 MGD and $3.2 million/MGD for 12 MGD plant).
Approximate O&M Costs: Operating costs are mainly attributed to power due to high mixed liquor concentration in the
reactor and membrane cleaning costs ($1.23/1,000 gal).
Wastewater Treatment andln-Plant Wet Weather Management
3-25
-------
Emerging Technologies
February 2008
Technology Summary
Membrane BioReactor (MBR) (Contd)
Vendor Name(s):
Enviroquip, Inc.
2404 Rutland Drive, Suite 200
Austin, TX
Telephone: 512-834-6019
Email: dennis.livingston@enviroquip.com
Web site: http://www.enviroquip.com/
US Filter/MEMCOR
4116 Sorrento Valley Blvd.
San Diego, CA 92121
Zenon Environmental Services, Inc.
3239 Dundas Street West
Oakville, Ontario, Canada
Telephone: 905-465-3030
Fax: 905-465-3050
Email: rsccott@zenon.com
Web site: http://www.zenon.com/
Mitsubishi International Corporation
333 South Hope Street West, Suite 2500
Los Angeles, CA 90071
Telephone: 213-687-2853
Fax: 213-626-3739
Email: lei.ge@mitsubishicorp.com
Infilco Degremont Inc.,
P.O. Box 71390
Richmond, VA 23255-1390
8007 Discovery Drive
Richmond, VA 23229-8605
Telephone: 804-756-7600
Fax: 804-756-7643
Web site: http://www.infilcodegremont.com/index.html
Keppel Seghers Engineering Singapore Pte Ltd./
Toray
31 Shipyard Road
Singapore 628130
Telephone: 32-0-3-880-7704
Fax: 32-0-3-880-7749
Web site: www.keppelsegners.com
Huber Technoogy Inc.
9805 North Cross Center Court, Suite H
Huntersville, NC 28078
Telephone: 704-949-1010
Fax: 704-949-1020
Web site: www.hubertechnology.com
Installation(s):
Chino Valley, AZ
Pumpkinvine, GA
Hamptons, GA
Hyrum City, UT
Traverse City WWTP -17 MGD, Grand Traverse County, Ml
Hampton Creek WWTP - 1.0 MGD, 5235 Hampton Golf Club
Drive, Hampton, GA
Stevens Pass WWTP-0.21 MGD
Cauley Creek - 5.0 MGD, 7225 Bell Road, Duluth, GA 30097
Broad Run Water Reclamation Facility,
Loudoun County Sanitation District, Ashburn.VA
Telephone:571-223-3855
Fax: 571-223-3866
3-26
Wastewater Treatment andln-Plant Wet Weather Management
-------
February 2008
Emerging Technologies
Technology Summary
Membrane BioReactor (MBR) (Cont
Key Words for Internet Search:
Membrane bioreactor, wastewater, tubular, hollow-fiber, spiral wounds, plate and frame, pleated cartridge filters
Data Sources:
Metcalf and Eddy, Wastewater Engineering Treatment and Reuse. 4th Edition, 2003.
Web site data sources are as follows:
http://www.werf.ora/products/MembraneTool/home/
http://www.zenon.com/
http://www.enviroquip.com/
http://www.infilcodearemont.com/index.html
Picture of MBR Installations
Waste\vater Treatment andln-Plant Wet Weather Management
3-27
-------
Emerging Technologies
February 2008
Technology Summary
Membrane BioReactor (MBR) (Cont
J
MBR Plate and Frame Modules
Pictures courtesy of Enviroquip, Inc. and
Zenon Environmental Services, Inc.
5-mgd Hollow Fiber Plant
3-28
Wastewater Treatment andln-Plant Wet Weather Management
-------
February 2008
Emerging Technologies
Technology Summary
Membrane BioReactor (MBR) (Cont
Immersed Membrane Suppliers
• Zenon Environmental Services, Inc.
• Kubota (Enviroquip, Inc.)
• Mitsubishi International Corporation (GE Water)
• US Filter/MEMCOR
• Seghers Keppel/Toray
• Huber Technology
Hollow Fiber MBR
Flat Sheet Plant
Waste\vater Treatment andln-Plant Wet Weather Management
3-29
-------
Emerging Technologies
Technology Summary
Membrane BioReactor (MBR) (Contd)
Common MBR Characteristics
• Modular assemblies: Multiple parallel units
• Scouring air: Prevent solids deposition
• Fine screen pretreatment: 2 mm max solids
• Filterable sludge: DO > 0 and SRT > 12 days
• High recirculation Rates: Return > 4 x Influent flow
• Periodic relaxation: 1 min no flow every 10
• Periodic backflush: Weekly/monthly with NaOCI
• Periodic chemical clean: Semiannual/annual
MBR Design Considerations
• Membrane design flux: Avg, max, and peak
• Flow equalization: Inline or offline
• Target MLSS range: SRT > 12 days
• Hydraulic retention time (HRT): Adequate to avoid short
circuit
• Air scour requirement: Low 02 transfer
• Supplemental aeration: DO > 1 mg/L MBR
• Dentrification: Supplemental air reduction
Hollow Fiber versus Flat Sheet
Hollow Fiber
• Design flux: 8 to 12 gal/ft2 x d avg,
20 to 28 gal/ft2 x d max, <36 gal/ft2 x d peak
• Target MLSS: 10,000 to 15,000 mg/L
• Scouring air: 0.013 to 0.016 cfm/ft2
• Piping: Above liquid, top access
• Trans Membrane Pressure (TMP) differential: 5 to 16 ft
forward, 100 ft back
Flat Sheet
• Design flux: 12 to 16 gal/ft2 x d avg,
24 to 32 gal/ft2 x d max, <40 gal/ft2 x d peak
• Target MLSS: 15,000 to 20,000 mg/L
• Scouring air: 0.028 to 0.030 cfm/ft2
• Piping: Submerged, piping gallery
3-30 Wastewater Treatment andln-Plant Wet Weather Management
-------
February 2008
Emerging Technologies
Technology Summary
Mobile-Bed Reactor Technology (MBRT) Process
Objective:
BOD removal, nitrification and denitrification
State of Development:
Innovative.
Description:
The MBRT process consists of small cylindrical polyethylene carrier elements in aerated or nonaerated basins for biofilm
growth. The mixers in the system continuously keep the elements circulated. A final clarifier is used to settle out the sloughed
solids.
The process is defined as a hybrid system as it can be easily retrofitted into existing activated-sludge basins. While similar to
IFAS systems, this technology is different because the process does not include an activated-sludge return. Kaldnes®-
HYBAS™/ActiveCell™, Hyrdoxyl-F3R, GeoReactor® systems are examples of the MBRT process.
The moving-bed biofilm process combines the technologies of activated-sludge processes and biofilm processes. The
moving-bed biofilm process is frequently used for upgrading an existing plant, especially when space is an issue, because of
the retrofit aspects of this technology. High-rate biofilm systems, such as the ones listed, are highly efficient in removing the
soluble organic and nitrogen loads.
Comparison to Established Technologies:
MBRTs do not recycle activated sludge in the reactor. The media in a reactor are constantly moving to provide better
aeration.
Available Cost Information:
Approximate Capital Cost: Not disclosed by vendor.
Approximate O&M Costs: Not disclosed by vendor.
Vendor Name(s):
Kaldnes MBBR
Kaldnes North America Inc.
58 Weybosset Street, 4th Floor
Providence, Rl 02903
Telephone: 401-270-3898
Fax: 401-270-3908
Email: chj@anoxkaldnes.com
Web site: http://www.kaldness.com
Parkson Corporation
2727 NW 62nd Street
P.O. Box 408399
Fort Lauderdale, FL 33309-8399
Telephone: 800-553-5419 or 954-974-6610
Fax: 954-974-6182
Web site: http://www.parkson.com
Hydroxyl Systems Inc.
11 DOS. Main Road
Westport, MA 02790
Telephone: 508-636-9289
Fax: 508-636-7823
Web site: http://www.hvdroxvl.com/index.php
Installation(s):
AnoxKaldnes-HYBAS™
Broomfield Wastewater Reclamation
2985 West 124th Avenue
Broomfield, CO 80020
HYDROXYL-iMBR™
City of Moorehead, MN
Wastewater Treatment andln-Plant Wet Weather Management
3-31
-------
Emerging Technologies
February 2008
Technology Summary
Mobile-Bed Reactor Technology (MBRT) Process (Contd)
Key Words for Internet Search:
Mobile-bed reactor, MBR, MBRT, wastewater, biofilm, activated sludge
Data Sources:
Metcalf and Eddy, Wastewater Engineering Treatment and Reuse. 4th Edition, 2003.
http://www.hvdroxvl.com/
WERF Report, "Collection and Treatment Processes - Investigation of Hybrid Systems for Enhanced Nutrient Control," Final
Report, 2000.
http://www.kaldnes.com/process.html
3-32
Wastewater Treatment andln-Plant Wet Weather Management
-------
February 2008
Emerging Technologies
Technology Summary
Bardenpho® (Three Stage) with Returned Activated Sludge (RAS) Denitrification
Objective: State of Development:
Enhanced removal of phosphorus and nitrogen from Innovative Use of Established Technology.
wastewater.
Description:
The Three-Stage Bardenpho® with Returned Activated Sludge (RAS) denitrification provides phosphate and nitrogen removal
efficiently. First, RAS is subjected to an anoxic stage to remove nitrates. While a fraction of the influent wastewater is sent to
the anoxic reactor, the remaining portion is fed to the anaerobic reactor directly. There is also an internal recycle from the oxic
reactor to the second-stage anoxic reactor.
Comparison to Established Technologies:
In the basic Three-Stage Bardenpho® process, the oxic reactor is in tandem with the anaerobic and anoxic reactors. RAS is
returned to the anaerobic reactor and there is an internal recirculation from the oxic reactor to the anoxic reactor. The Three-
Stage Bardenpho® with RAS denitrification process includes the anaerobic reactor sandwiched between the two anoxic
reactors, with the oxic reactor downstream of the three stages.
Available Cost Information:
Approximate Capital and O&M Costs: Cost estimates are dependent upon local requirements and specific application
and economy of scale applies. For example, uniform annual cost of a 100,000 GPD
plant is estimated about $272,075 based on an interest rate of 6% for a 20-year
period.
Vendor Name(s): Installation(s):
N/A Used in Kelowna WWTP, British Columbia, Canada
Key Words for Internet Search:
Modified Bardenpho®, three-stage RAS denitrification
Data Sources:
"Design and Retrofit of Wastewater Treatment Plants for Biological Nutrient Removal," Water Quality Management Library.
Volume 5, Second Edition, 1998.
Principles and Practice of Nutrient Removal from Municipal Wastewater, Lewis Publishers, Second Edition, 1991.
Influent
'x
o
_Q
O
OJ
ro
Internal Recycle
x
o
Oxic
Clarifier
Effluent
Returned Activated Sludge
Waste
Sludge
745043_WWT-16.ai
Process Flow Diagram for Three-Stage Bardenpho® with RAS Denitrification Process
Wastewater Treatment andln-Plant Wet Weather Management
3-33
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Emerging Technologies
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3-34 Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
Emerging Technologies
Technology Summary
Biological-Chemical Phosphorus and Nitrogen Removal (BCFS) Process
Objective:
Enhanced nutrient removal (nitrogen and phosphorus).
State of Development:
Innovative Use of Established Technology.
Description:
The BCFS process has been developed to achieve low-nutrient effluent concentrations at relatively low Biochemical Oxygen
Demand Ratio to Nitrogen (BOD/N) and Biochemical Oxygen Demand Ratio to Phosphorus (BOD/P) ratios in the influent.
The process design is based on the University of Cape Town (UCT) process. In the process, the return sludge is introduced
at the start of the anoxic zone to prevent the presence of nitrate in the anaerobic zone. Mixed liquor is recirculated from the
end of the anoxic zone to the anaerobic zone. At the end of the anoxic zone, most of the nitrate is removed. In the anoxic
zone, the phosphorus is taken up by phosphate-accumulating bacteria in the activated sludge. The anoxic phosphorus
uptake results in a lower energy and BOD demand as well as lower sludge production.
Because of the different microorganisms involved in phosphorus and nitrogen removal, the retention times for both removal
processes are different. For maximum nitrification and availability of COD for denitrification a long sludge-retention time is
necessary. For biological phosphorus removal, usually shorter retention times are advantageous. In the BCFS process, long
sludge-retention times that are favorable for the removal of nitrogen are preferred.
Comparison to Established Technologies:
The BCFS process achieves removal rates for BOD, nutrients, and suspended solids similar to other process designs based
on the activated-sludge concept. With the BCFS process configuration, a stable and reliable operation is possible. It has been
demonstrated that the biological phosphorus removal capacity is usually sufficient to comply with effluent standards. The
settling characteristics of the activated sludge can be enhanced by implementing the BCFS process design. The
compartmentalization of the process allows low and stable sludge volume index (SVI) to be achieved. At the Molten WWTP,
SVI is reduced from 150 to 80 mL/mg. Chemical phosphorus removal is limited by kinetic factors as well as stoichiometric
factors, and excessive inorganic precipitant requirements need to be reduced.
Available Cost Information:
Approximate Capital Cost: The capital costs for the implementation of a BCFS process in case of upgrading depend on
the availability of existing tanks and equipment as well as local requirements and specific
application. Actual costs are not disclosed.
Approximate O&M Costs: Not disclosed.
Vendor Name(s):
N/A
Installation(s):
Molten WWTP, The Netherlands
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Emerging Technologies
February 2008
Technology Summary
Biological-Chemical Phosphorus and Nitrogen Removal (BCFS) Process (Contd)
Key Words for Internet Search:
BCFS, nitrogen phosphorus nutrient removal
Data Sources:
Technical University of Delft,The Netherlands.
Waterboard Groot Salland, The Netherlands.
Internal Recycle
Influent
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Oxic
Returned Activated Sludge
Clarifier
Effluent
Waste
Sludge
Process Flow Diagram for BCFS Process
3-36
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February 2008
Emerging Technologies
Technology Summary
Modified University of Cape Town (MUCT) Process
Objective:
Enhanced removal
from wastewater.
of phosphorus and nitrogen
State of Development:
Innovative Use of Established Technology.
Description:
The Modified University of Cape Town (MUCT) process provides efficient nitrogen removal by sending the RAS to the anoxic
zone. The anaerobic reactor, is located upstream of two anoxic reactors. RAS is subjected to the first anoxic reactor stage.
There is an internal recycle from the first anoxic reactor to the anaerobic reactor, and another internal recycle from the oxic
reactor to the second anoxic reactor.
Comparison to Established Technologies:
The MUCT process is different from the UCT process. MUCT includes two anoxic stages in series. Influent wastewater is fed
to the anaerobic reactor, which is located upstream of the anoxic reactors. RAS is returned to the first anoxic reactor. There
is an internal recirculation from the first anoxic reactor to the anaerobic reactor. Removal of nitrogen in the aeration basin may
vary from 40 to 100 percent and the effluent nitrate should be sufficiently low so as not to interfere with the anaerobic contact
zone. Plug flow configuration of the aeration basin allows the anoxic zones in the first section of the plant to be low, while the
endogenous oxygen demand at the end of the aeration basin and the DO level will increase to allow for the required nitrification
and phosphate uptake. Nitrates not removed in the aeration basin will be recycled to the anoxic zone. Therefore, efficient
overall nitrogen removal is achieved more economically.
Available Cost Information:
Approximate Capital and O&M Costs: Cost estimates are dependent upon local requirements and specific application
and economy of scale applies. For example, uniform annual cost of a 100,000 GPD
plant is estimated to be about $272,075 based on an interest rate of 6 percent for a
20-year period.
Vendor Name(s):
N/A
Installation(s):
King County South AWTP, WA
Key Words for Internet Search:
Modified UCT process, RAS anaerobic reactor
Data Sources:
"Design and Retrofit of Wastewater Treatment Plants for Biological Nutrient Removal," Water Quality Management Library,
Volume 5, Second Edition, 1998.
Principles and Practice of Nutrient Removal from Municipal Wastewater, Lewis Publishers, Second Edition, 1991.
Wastewater Treatment andln-Plant Wet Weather Management
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Emerging Technologies
February 2008
Technology Summary
Modified University of Cape Town (MUCT) Process (Contd)
Internal Recycle Internal Recycle
Influent
i i i
Anaerobic
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c
Oxic
Clar
\
L \
Returned Activated Sludge
Effluent
\
Waste
Sludge
Process Flow Diagram for Modified UCT Process
3-38
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February 2008
Emerging Technologies
Technology Summary
Modified Anaerobic/Oxic (A/O) Process
Objective:
Enhanced removal
from wastewater.
of phosphorus and nitrogen
State of Development:
Innovative Use of Established Technology.
Description:
The modified A/0 process provides phosphate and nitrogen removal. If nitrification is not required and the temperatures are
not high, the simple two-stage, high-rate A/0 process may be sufficient. However, with higher temperatures some nitrate
formation can not be avoided. Therefore, RAS should be subjected to an anoxic stage to remove nitrates before mixing it with
the influent wastewater.
Comparison to Established Technologies:
The simple high-rate A/0 process uses an anaerobic reactor upstream of the oxic reactor. RAS is returned to the anaerobic
reactor. The modified A/0 process, however, includes an anoxic reactor downstream of the anaerobic reactor where only RAS
is recycled. Influent wastewater is directly sent to the anaerobic reactor for phosphorus removal. There is an internal
recirculation from the anoxic reactor to the anaerobic reactor.
Available Cost Information:
Approximate Capital Cost: Cost estimates are dependent upon local requirements and specific application and economy
of scale applies. For example, uniform annual cost of a 100,000 GPD plant is estimated about
$244,000 based on an interest rate of 6 percent for a 20-year period.
Approximate O&M Costs: Unknown.
Vendor Name(s):
N/A
Installation(s):
FayettevilleAWTP.AR
Key Words for Internet Search:
High-rate A/0 with RAS dentrification
Data Sources:
"Design and Retrofit of Wastewater Treatment Plants for Biological Nutrient Removal," Water Quality Management Library.
Volume 5, Second Edition, 1998.
Principles and Practice of Nutrient Removal from Municipal Wastewater, Lewis Publishers, Second Edition, 1991.
Wastewater Treatment andln-Plant Wet Weather Management
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Emerging Technologies
Technology Summary
Modified Anaerobic/Oxic (A/O) Process (Contd)
Influent Internal Recycle
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\
February 2008
Waste
Sludge
Process Flow Diagram for Modified Anaerobic/Oxic (A/O) Process
3-40
Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
Emerging Technologies
Technology Summary
Trickling Filter/Solids Contactor (TF/SC)
Objective:
Organics and nitrogen removal.
State of Development:
Innovative Use of Established Technology.
Description:
The TF/SC is comprised of a trickling filter, aerated-solids contact tanks, and a flocculation clarifier with RAS recycled back
to the solids contact tanks. Final clarification of TF effluent is required. A portion of this treated effluent is recirculated for
media wetting. This is a hybrid system that combines the low-energy consumption and simple operation of a trickling filter with
the excellent settling characteristics of a suspended growth system. The benefits include organic removal and nitrification
through the TF and superior solids flocculation and settling in the aeration component. The aeration component is referred to
as solids contact tank since its retention time is relatively short (30 minutes or less). There are many important design
considerations for the TF/SC process, including periodic media flushing, solids contact operation, flocculating clarifier design,
and reduced hydraulic gradeline and floe disruption to the solids contactor.
Comparison to Established Technologies:
A number of advances have occurred since the introduction of the trickling filter that makes it a potential candidate for a
secondary facility with the increasingly stringent effluent requirements. These advances include the development of better
media and the discovery of new combined processes. The development of new media including vertical filter media, horizontal
filter media, random media, and cross-flow media has increased the void area available compared to rock media. These new
types of media provide increased air circulation, higher specific surface area for biological growth, and the ability to slough off
growth without plugging.
Available Cost Information:
Approximate Capital Cost: Dependent upon local requirements and specific application.
Approximate O&M Costs: Not available.
Vendor Name(s):
N/A
Installation(s):
Annacis Island WWTP, Vancouver, Canada
Key Words for Internet Search:
Trickling Filter/Solids Contactor
Data Sources:
Brookville Water Pollution Control Centre Upgrade, Class Environmental Assessment Report, Simcoe Engineering Group
Limited, December 2004.
Metcalf and Eddy, Wastewater Engineering Treatment and Reuse. 4th Edition, 2003.
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Emerging Technologies
February 2008
Technology Summary
Trickling Filter/Solids Contactor (TF/SC) (ContcT
Primary Effluent
Returned Activated Sludge
Waste
Sludge
Process Flow Diagram for TF/SC Process
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February 2008
Emerging Technologies
Technology Summary
Aerobic Granular Sludge Process (AGSP)
Objective:
The AGSP has the ability to provide comparable
treatment efficiency to conventional activated sludge at
lower costs with the compact aerobic granular sludge
technology.
State of Development:
Embryonic.
Description:
It has been demonstrated that granular sludge has improved settling characteristics facilitating efficient solid-liquid separation.
With high biomass retention and biological activity, a granular sludge reactor can be operated at high-volume loading rates.
The AGSP reactor is operated as a sequenced batch reactor (SBR), which is necessary to achieve process conditions for the
formation of aerobic granular sludge. Similar to conventional applications of the SBR concept, one treatment cycle in the
AGSP reactor has four well-defined phases. These are filling, mixing/aerating, settling, and decanting. Batch feeding of the
reactor induces a high-substrate concentration at the beginning of a treatment cycle. Due to a high concentration gradient,
substrate can diffuse deeply into the granules preventing starvation of bacteria within the granules. With insufficient feeding
(diffusion gradient), the bacteria at the center of the granules will be starved and weakened which eventually leads to the
disintegration of the granules. In general, the size of the granules will increase until the formation of stable granules is limited
by substrate diffusion. Less stable granules are susceptible to shear forces and will be reduced in size or disintegrate.
Weakened biomass in the granule center will also decrease the granule density and inhibit settling processes, causing
washout. Thus, a dynamic equilibrium will eventually be reached between substrate concentration and the average diameter
of granules. It has been observed that high-shear forces under turbulent flow conditions give selective advantage to the
formation of stable granules. Research has shown that nitrogen removal rates of more than 80 percent seem feasible. While
nitrification takes place in the outer, aerobic layer of the granules, denitrification will occur in the anoxic core of the granules
with the necessary carbon source being supplied by substrate diffused into the granules.
Comparison to Established Technologies:
In the past, granular sludge was used as part of anaerobic treatment process design concepts. However, recent research has
shown that granular sludge can also be obtained under aerobic process conditions. Unlike bacteria found in anaerobic
granular sludge, aerobic bacteria, in general, do not naturally form granules. In order to achieve granulation under aerobic
process conditions, short-settling times are used to introduce a strong selective advantage for well-settling sludge granules.
Poor-settling biomass will be washed out under these conditions. Accordingly, appropriate settling and decanting times in
each treatment cycle are chosen. In pilot trials, the AGSP reactor is operated at settling times that correspond to average
settling velocities of about 10 to 15 mph. These relatively high settling velocities allow high-volume loadings of the reactor
resulting in a compact reactor design.
Further development of the aerobic granular-sludge technology may result in the design of compact secondary and tertiary
treatment units with small footprints, thereby providing cost savings because of reduced space requirements.
Available Cost Information:
Approximate Capital Cost: Not available.
Approximate O&M Costs: Not available.
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Emerging Technologies
February 2008
Technology Summary
Aerobic Granular Sludge Process (AGSP) (Contd)
Vendor Name(s):
Delft University of Technology
Department of Biotechnology
Environmental Biotechnology Group
Delft, The Netherlands
Telephone: 31-15-278-1551
Email: m.dekreuk@tnw.tudelft.nl
Web site: www.bt.tudelft.nl
Installation(s):
There are no installations in the United States.
Key Words for Internet Search:
Aerobic granular sludge, aerobic granular reactor technology
Data Sources:
De Kreuk, M. K. and M. C. M. Van Loosdrecht, "Selection of Slow Growing Organisms as a Means for Improving Aerobic
Granular Sludge Stability," Water Science Technology. 49, pp. 11-12 and 9-19, 2004.
Etterer, T and P. A. Wilderer, "Generation and Properties of Aerobic Granular Sludge," Water Science Technology,
pp. 3-43, 2001.
Morgenroth, E., T. Sherden, M. C. M. Van Loosdrecht, J. J. Heijnen, and P. A. Wilderer, "Aerobic Granular Sludge in a
Sequencing Batch Reactor," Water Resources. Vol. 31, No. 12,1997.
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February 2008
Emerging Technologies
Technology Summary
ANaerobic Membrane BioReactor (AN-MBR)
Objective:
Anaerobic treatment by filtration of biomass for high-
quality effluent in a smaller footprint.
State of Development:
Embryonic.
Description:
An AN-MBR is similar to an MBR facility except that the biological processes are done in anaerobic reactions. In the AN-MBR
process, the mixed liquor of the anaerobic reactor passes through membranes for liquid-solids separation. The membranes
can be internal, submerged modules or located in an external tank. Different types of membrane material can foul at different
rates due to struvite formation and other factors. Review of recent information indicates that AN-MBR systems may be able
to achieve treatment levels comparable to conventional activated sludge processes under moderate temperature conditions.
Economics may favor an AN-MBR system located upstream of an existing wastewater treatment plant. The idea is to
withdraw and pre-treat some of the incoming wastewater and reduce the organic loadings into the existing plant.
Comparison to Established Technologies:
Conditions in an AN-MBR are ideal for the formation of struvite, which is reported to contribute significantly to the fouling of
membranes. Membrane materials, used for anaerobic applications, have hydrophobic characteristics that cause lower
permeate flux than in aerobic applications.
The production of biogas with a high content of methane provides an additional benefit with about 22 to 26 megajoules (M J)
of energy per cubic meters depending on the carbon dioxide content. Gas in the headspace of an AN-MBR reactor can be
used for continuously sparging an internal membrane system.
Available Cost Information:
Approximate Capital Cost: Not available.
Approximate O&M Costs: Not available.
Vendor Name(s):
Enviroquip, Inc.
2404 Rutland Drive, Suite 200
Austin, TX 78758
Telephone: 512-834-6019
Web site: http://www.enviroquip.com/
US Filter/MEMCOR
4116 Sorrento Valley Blvd.
San Diego, CA 92121
Zenon Environmental Services, Inc.
3239 Dundas Street West
Oakville, Ontario, Canada
Telephone: 905-465-3030
Fax: 905-465-3050
Email: rsccott@zenon.com
Web site: http://www.zenon.com/
Installation(s):
There are no known large, full-scale AN-MBR systems in
operation that treat municipal wastewater.
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Emerging Technologies
February 2008
Technology Summary
ANaerobic Membrane BioReactor (AN-MBR) (Contd)
Vendor Name(s) (Contd):
Infilco Degremont Inc.
P.O. Box 71390
Richmond, VA 23255-1390
8007 Discovery Drive
Richmond, VA 23229-8605
Telephone: 804-756-7600
Fax: 804-756-7643
Web site: http://www.infilcodegremont.com/index.html
Key Words for Internet Search:
ANaerobic Membrane BioReactor, AN-MBR, anaerobic treatment of lower strength wastewaters
Data Sources:
Membrane Bioreactors for Anaerobic Treatment of Wastewaters, WERF Project 02-CTS-4 Phase 1 Report, 2004.
Membrane Bioreactors for Anaerobic Treatment of Wastewaters, WERF, Phase 2 Report, 2004.
Preliminary Investigation of an Anaerobic Membrane Separation Process for Treatment of Low Strength Wastewaters, WERF,
2004.
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February 2008
Emerging Technologies
Technology Summary
Anaerobic Migrating Blanket Reactor (AMBR®)
Objective:
Improve wastewater treatment efficiency.
State of Development:
Embryonic. Pilot-scale studies have been performed.
Description:
AMBR® is an anaerobic system like the AEBR with mixing to maintain sludge in the system. The AMBR® is a compartmentalized
system where the flow of wastewater is reversed on a regular basis. In this process, the influent feed and the effluent
withdrawal point is changed such that the sludge blanket remains uniform in the anaerobic reactor. This helps maintain the
sludge in the system without the use of packing or settlers for solids capture.
Comparison to Established Technologies:
AMBR® is an anaerobic system with mixing to maintain sludge in the system without packing and settlers for solids capture.
This technology improves process efficiency over conventional activated sludge. It has been applied overseas to treat high-
strength food-processing wastewater to demonstrate this efficiency.
Available Cost Information:
Approximate Capital Cost: Not disclosed by vendor.
Approximate O&M Costs: Not disclosed by vendor.
Vendor Name(s):
Washington University
Hilltop Campus
Campus Box 1198, One Brooking Drive
St. Louis, MO 63130
Telephone: 314-935-5663
Fax: 314-935-5464
Email: angenent(5)seas.wustl.edu
Installation(s):
No installation in the United States at this time.
Key Words for Internet Search:
AMBR, migrating blanket reactors, wastewater treatment
Data Sources:
Angenent, Largus T and Shihwu Sung, "Development of Anaerobic Migrating Blanket Reactor (AMBR), A Novel Anaerobic
Treatment System," Water Research. Vol. 35, No. 7, pp. 1,739-1,747, 2001.
Telephone conversation with Lars Angenent, Washington University, St. Louis, MO, August 2004.
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February 2008
Emerging Technologies
Technology Summary
DEamMONification (DEMON)
Objective:
Biological ammonia removal from high-strength streams
(e.g., sludge liquors, landfill leachate).
State of Development:
Embryonic. Full-scale system was operated in Austria and
Switzerland for 3 years. A full-scale system was also operated in
Swizerland for one year (article referenced below). Extensive
research pilot-scale studies were performed in the United States
(New York and Alexandria) and Europe. Technology is available
commercially.
Description:
DEamMONication comprises two autotrophic reaction steps: (1) partial nitritation (aerobic oxidation of about 50 percent of
ammonia to nitrite); and (2) anaerobic oxidation of residual ammonia by generated nitrite. The DEMON process is operated
in a single-sludge SBR system where intermittent aeration is provided. Aeration control is based on the pH-signal that
corresponds with the production of intermediate nitrite, and allows an optimum interaction of both process steps.
Comparison to Established Technologies:
DEMON, as an exclusively autotrophic process, requires no organic carbon and substantially less aeration energy as
compared to conventional nitrification/denitrification systems. The patented control system provides stable process
performance (90 percent ammonia removal) at varying influent loads. Suspended growth biomass of slowly growing anaerobic
ammonia oxidizers can be easily transferred from one plant to the other to accelerate startup procedure.
Available Cost Information:
Approximate Capital Cost: Not disclosed by vendor.
Approximate O&M Costs: Not disclosed by vendor.
Vendor Name(s):
Grontmij Nederland BV
Infrastructure and Milieu
Afdeling Water and Reststoffen
Postbus 203, 3730 AEDe Bill
Handelsregister 30029428
The Netherlands
Telephone: 31-30-220-79-11
Fax: 31-30-220-01-74
Web site: http://www.grontmij.nl/site/nl-ni/
Cyklar-Stulz
CH-8737 Gommiswald Rietwiesstrasse 39
Switzerland
Email: info@cvklar.ch
Web site: http://www/cvklar.ch
Installation(s):
Full-scale DEMON systems in Strass, Austria and Glarnerland,
Switzerland. Pilot systems are operated by Alexandria Sanitation
Authority, Virginia, and by New York City Department of
Environmental Protection, New York. There are no full-scale
installations in the United States at this time.
Key Words for Internet Search:
Deammonification, DEMON process, sidestream treatment, ammonia
Data Sources:
Wett, B., "Development and Implementation of a Robust Deammonification Process," presentation at the Leading Edge
Technologies Conference, Singapore, 2007.
Wett, B., S. Murthy, et al., "Key Parameters for Control of DEMON Deammonification Process," presentation at the Nutrient
Removal Conference in Baltimore, MD, 2007.
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February 2008
Emerging Technologies
Technology Summary
Hydrogen-based hollow-Fiber Membrane Biofilm Reactor (HFMBfR)
Objective:
Treatment to remove oxidized contaminants.
State of Development:
Embryonic.
Description:
The process reactor consists of a hollow-fiber membrane bundle with an inner and outer microporous layer and a nonporous
layer sandwiched in between. Hydrogen is introduced inside the fibers, which are sealed on one end to prevent escape and
allowed to diffuse through the nonporous layer. The water in contact with the biofilm layer reacts to reduce the contaminant
while hydrogen is oxidized. (U.S. Patent - 6,387,262)
The technology can be used for treating wastewater, groundwater, or drinking water. The process is effective in treating water
with contaminants such as perchlorate, nitrates, chlorinated solvents, selenate, bromate, chromate, and radionuclides.
Comparison to Established Technologies:
Not comparable to any established technology.
Available Cost Information:
Approximate Capital Cost: Not disclosed by vendor.
Approximate O&M Costs: Not disclosed by vendor.
Vendor Name(s):
Biodesign Institute
Arizona State University
1001 South McAllister Avenue
P.O. Box 875701
Tempe, AZ 85287-5701
Telephone: 480-727-0434
Email: rittmann@asu.edu
Applied Process Technology, Inc.
3333 Vincent Road, Suite 222
Pleasant Hill, CA 94523
Telephone: 925-977-1811 or 1-888-307-2749
Fax: 925-977-1818
Email: info@aptwater.com
Web site: http://www.aptwater.com/
Installation(s):
There are no installations in the United States at this time.
Key Words for Internet Search:
HFMBfR, reducing oxidized contaminants
Data Sources:
http://www.aptwater.com
http://www.uspto.aov/
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February 2008
Emerging Technologies
Technology Summary
Membrane-Aerated BioReactor (MABR)
Objective:
Aeration of membranes to enable the treatment of
wastewater.
State of Development:
Embryonic. Commercially not available; extensive research is
currently being performed in the United States and Europe.
Description:
A Membrane-Aerated BioReactor (MABR) uses a gas-permeable membrane for oxygen transfer to wastewater and does not
use bubble aeration as used in conventional systems for aeration. The ability to control the contact time between air and
wastewater enables high-oxygen transfer efficiencies. The oxygen transfer at the membrane enables microbial colonization
at the membrane surface. Oxygen transfer across the membrane increases due to microbial respiration. The biofilm formed
on the membrane surface; therefore, the aerobic and anaerobic processes go on at the same time. The MABR can
simultaneously remove BOD and nitrogen from the wastewater.
Comparison to Established Technologies:
The MABR, when compared to trickling filter and Membrane BioReactor (MBR), can have lower energy requirements and be
a single-reactor treatment process.
Available Cost Information:
Approximate Capital Cost: Not disclosed by vendor.
Approximate O&M Costs: Not disclosed by vendor.
Vendor Name(s):
University of Minnesota
Department of Civil Engineering
500 Pillsbury Drive, SE
Minneapolis, MN 55455
Telephone: 612-625-9857
Email: semme001(S)amn.edu
Installation(s):
There are no installations in the United States at this time.
Key Words for Internet Search:
Membrane-Aerated BioReactor, MABR, wastewater, gas-permeable membrane
Data Sources:
WERF Report, Treatment Processes - Membrane Technology: Pilot Studies of Membrane-Aerated Bioreactors, Final Report,
2005.
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February 2008
Emerging Technologies
Technology Summary
Microbial Fuel Cell (MFC) Based Treatment System
Objective:
Generate electricity from wastewater treatment.
State of Development:
Embryonic. Not available commercially; however, extensive
research underway.
Description:
The concept of the system is based on using bacteria in a conductive material in which the bacteria can grow. The
microorganisms present in the wastewater oxidize compounds in the wastewater away from oxygen during the process. The
electrons gained through oxidation are transferred towards an electrode (anode). The electrons depart through an electrical
circuit towards a second electrode (cathode). At the cathode, the electrons are transferred towards a high-potential electron
acceptor, preferably oxygen. As current flows over a potential difference, power is generated as a result of bacterial activity.
The generation of electricity is based on the respiratory enzymes of the bacteria that span the outer membrane and transfer
electrons to materials on the surface of the cell.
Comparison to Established Technologies:
Not comparable to any established technology.
Available Cost Information:
Approximate Capital Cost: Not disclosed by vendor.
Approximate O&M Costs: Not disclosed by vendor.
Vendor Name(s):
Research Projects at various universities including:
Pennsylvania State University
Hydrogen Energy Center
University Park, PA 16802
Telephone: 814-863-7908
Email: blogan@psu.edu
Washington University
Hilltop Campus
Campus Box 1198, One Brooking Drive
St. Louis, MO 63130
Telephone: 314-935-5663
Fax: 314-935-5464
Email: angenent(5)seas.wustl.edu
Installation(s):
There are no installations in the United States at this time.
Key Words for Internet Search:
Microbial fuel cell, MFC, wastewater treatment, energy conversion
Data Sources:
Logan, B.E., "Extracting Hydrogen and Electricity from Renewable Resources," Environmental Science Technology, 38,
160A-167A, 2004.
Logan, B.F., et al., "Microbial Fuel Cells: Methodology and Technology," Environmental Science Technology. 40 (7); 5,181-
5,192,2006.
http://www.engr.psu.edu/ce/enve/mfc-logan files/mfc-logan.htm
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February 2008
Emerging Technologies
Technology Summary
Multi-Stage Activated Biological Process (MSABP™)
Objective:
Carbon oxidation, nitrification, and denitrification
State of Development:
Embryonic.
Description:
The Multi-Stage Activated Biological Process (MSABP™) is an embryonic method of domestic and industrial wastewater
treatment based upon the spatial microorganisms' succession and the trophic hydrobiont chains. These spatially segregated
trophic microorganism chains provide proper conditions at which bacteria are used as food source sequentially by first
primary and then higher level microorganisms in the food chain. Apparently, the spatial microorganism succession provided
treatment by aerobic and anaerobic microorganisms maintained at different stages of the biological reactor.
There are eight compartments in the biological reactor. The influent wastewater enters the first compartment and travels
through the each compartment circulating via the flow pattern created by air diffusers located at the bottom of the tank.
Wastewater flow is in a looping pattern so that short circuiting is reduced. Removal of organics and nitrification take place in
the first four compartments. Fifth and sixth compartments are anoxic and denitrification occurs in these compartments.
Usually 80 percent of the BOD is reduced in these compartments leaving about 20 percent available for nitrification and
denitrification processes. The seventh and eighth compartments operate in endogenous phase and digest remaining volatile
solids.
Comparison to Established Technologies:
The vendor claims that no waste-activated sludge is generated in this system. Total number of compartments and size are
based on the influent wastewater characteristics and treatment goals.
Available Cost Information:
Approximate Capital Cost: Dependent upon local requirements and specific application.
Approximate O&M Costs: Not disclosed by vendor.
Installation(s):
Beijing Eizen Lubao Oil Co., China
Johnson and Johnson Ltd., China
Salatey Shamir Foods, Israel
Pigs grow farm, Spain
Marugan WWTP, Spain
Delta Textile Factory, Israel
Shtrauss Dairy Foods, Israel
Vendor Name(s):
Aquarius Technologies, Inc.
1103 Mineral Springs Drive, Suite 300
Port Washington, Wl 53074
Telephone: 262-268-1500
Fax: 262-268-1515
Email: info(5).aquariustechnologies.com
BioScape Technologies, Inc.
Tim Bossard, Jack Akin
816 Bennett Avenue
Medford, OR 97504
Telephone: 541-858-5774
Fax: 541-858-2771
Email: info@bioscapetechnoloaies.com
Key Words for Internet Search:
ti-Stage Activated Biological Process, MAB, MSABP™, trophic hydrobiont chains
Data Sources:
http://www.aquariustechnoloqies.com/
http://www.bioscapetechnologies.com/index.html
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Emerging Technologies
Technology Summary
Nereda1
Objective: State of Development:
Treating domestic or industrial wastewater by means of Embryonic.
aerobic pellets.
Description:
The Nereda™ process is based upon cultivating aerobic bacteria in conditions that cause the bacteria to form an adhesive
material that bonds the bacteria into concentrated "pellets." The adhesive material and the conditions that produce it are not
disclosed by the vendor. Nereda's claim is that forming pellets allow large concentrations of bacteria to be contained in less
space than conventional activated-sludge bacteria that are more dispersed and less concentrated. The pellets are also
easier to settle in clarifiers because of their higher density. Bacteria in the pellets are as capable of decomposing the
wastewater as dispersed bacteria in conventional activated sludge; however, the advantages of higher concentrations and
better settling may be able to reduce the costs of aeration basins and clarifiers. The pellets may also be less prone to bulking
and poor solids settling episodes.
Comparison to Established Technologies:
The Nereda™ process offers important advantages when compared to conventional water purification processes. All the
processes can occur in one reactor; therefore, this process eliminates the need for a clarifier. This process needs only a
quarter of the space required by conventional installations.
Available Cost Information:
Approximate Capital Cost: Not disclosed by vendor.
Approximate O&M Costs: Not disclosed by vendor.
Vendor Name(s): Installation(s):
Andreas Giesen There are no installations in the United States at this time.
DHV Water BV
P.O. Box 1132
3800ALAmersfoort
The Netherlands
Telephone: 0031-33-468-22 00
Fax:0031-33-468-2801
Email: andreas.giesen@dhv.nl
Web site: http://www.dhv.com
Key Words for Internet Search:
Nereda™, DHV Water BV
Data Sources:
http://www.nereda.net
http://www.dhv.com
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February 2008
Emerging Technologies
Technology Summary
SHARON (Single reactor High-activity Ammonia Removal Over Nitrite)
Objective:
Nitrogen removals
recycle flows.
from digested-sludge-processing
State of Development:
Embryonic. One full-scale application is under construction in
Wards Island, New York City, New York. Six facilities are in
operation worldwide.
Description:
SHARON is a sidestream process that has been developed to remove nitrogen biologically from recycle flows of anaerobically
digested solids. The SHARON process takes place in a simple, completely mixed reactor without biomass retention. Compared
to the conventional conversion of ammonium via the nitrification/denitrification route, the SHARON process converts ammonia
nitrogen to nitrite nitrogen, which is then converted to nitrogen gas. The oxidation of ammonia is stopped at nitrite by creating
favorable process conditions for nitrifying bacteria. Further oxidation of the nitrite can be prevented since at higher temperatures
the ammonia oxidizers, such as nitrosomonas, grow significantly faster than the nitrite oxidizing bacteria, such as nitrobacter.
This is used in the SHARON process design, which is characterized by the absence of sludge retention. By choosing a
sufficiently short hydraulic retention time, the slow-growing nitrite oxidizers are washed out of the system and ammonia
oxidation is stopped at nitrite. The microbiological activity in the SHARON reactor results in significant heat production, which
causes a temperature rise of about 5 to 8 degrees C. Due to high process temperature of between 30 to 40 degrees C,
relatively short retention times can be realized. Since the inflowing reject water from dewatering can be expected to be
relatively warm, additional heating is only required in winter time.
Comparison to Established Technologies:
The removal efficiency is strongly dependent on the ammonium influent concentration and the Hydraulic Retention Times
(HRTs). Generally the removal efficiency increases with higher influent concentrations and longer HRT Considerable savings
in carbon source and aeration capacity are reported when the SHARON process is compared to the conventional nitrogen
conversion within the context of overall nitrogen removal. Based on European data, average nitrogen removal efficiency is in
the range of 80 to 90 percent. On average, 70 percent of the nitrogen load is converted via nitrite. The presence of suspended
solids is not reported to have influence on the removal efficiencies and operation of the process as it operates without sludge
retention. The pH has to be controlled carefully due to high concentrations and the high-reaction rates involved in the process.
The bicarbonate in the sludge liquor and the denitrification process compensate the acidifying effect of the nitrification. In the
process, the C02 stripping needs to be sufficient to allow for full use of the bicarbonate. The process is highly dynamic and
has to be designed for rapid response.
Available Cost Information:
Approximate Capital Cost: Not disclosed by vendor.
Approximate O&M Costs: Not disclosed by vendor.
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February 2008
Technology Summary
SHARON (Single Reactor High-activity Ammonia Removal Over Nitrite) (Contd)
Vendor Name(s):
Mixing and Mass Transfer Technologies
Southeastern Region
8833 North Congress Ave., Suite 818
Kansas City, MO 64153
Telephone: 816-854-1969
Email: arawakomski@m2ttech.com or
tgilliaan@m2ttech.com
Website: http://www.m2ttech.com
Delft University of Technology
Prof. Dr. Ir. Mark van Loosdrecht
Department of Biotechnology
Julianalaan 67, 2628 BC Delft, The Netherlands
Telephone :31-15-278 1618
Email: rrark.vanLoosdrecht@tnw.tudelft.n
Installation(s):
There are no installations in the United States at this time.
Key Words for Internet Search:
SHARON process, wastewater treatment, sidestream process, biological treatment
Data Sources:
Metcalf and Eddy, Wastewater Engineering Treatment and Reuse, 4th Edition, 2003.
Communication with Mixing and Mass Transfer Technologies, 23 May 2005.
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February 2008
Emerging Technologies
Technology Summary
SHARON - ANAMMOX (ANaerobic AMMonia OXidation)
Objective:
Nitrification, denitrification, and ammonia removal.
State of Development:
Embryonic. Bench-scale and pilot-scale studies have been
performed throughout the world. The United States and Europe
are performing extensive research. The technology is not yet
available commercially.
Description:
This process is a modification of the SHARON process. The process removes ammonia from the wastewater. The principle
of these combined processes is that the NH4-N in the sludge digester effluent is oxidized in the SHARON reactor to N02-N
for only 50 percent of NH4-N. The mixture of nitrite and ammonia is ideally suited as influent for the ANAMMOX process, and
ammonium and nitrite are anaerobically converted to nitrogen gas and water.
Comparison to Established Technologies:
SHARON -ANAMMOX process allows a reduction of up to 60 percent of the oxygen and energy demand as compared to
the traditional nitrification/denitrification route via nitrate. The process combination does not require the presence of organic
COD for denitrification. It is considered to be more sustainable than conventional treatment because of the reduced C02
emissions associated with energy savings. An overall nitrogen removal efficiency of 90 to 95 percent can be achieved
depending on process conditions and influent characteristics.
Available Cost Information:
Approximate Capital Cost: Not disclosed by vendor.
Approximate O&M Costs: Not disclosed by vendor.
Vendor Name(s):
Mixing and Mass Transfer Technologies
Southwestern Region
8833 North Congress Ave., Suite 818
Kansas City, MO 64153
Telephone: 816-854-1969
Email: arawakomski(5)m2ttech.com
Web site: http://www.m2ttech.com
Mixing and Mass Transfer Technologies
Northeast Region
583 Greenhaven Road
Pawcatuck, CT 06379
Telephone: 860-599-5381
Email: tgilligan@m2ttech.com
Web site: http://www.m2ttech.com
Installation(s):
There are no installations in the United States at this time.
Key Words for Internet Search:
ANAMMOX, SHARON process, wastewater treatment, ammonia
Data Sources:
Communication with Mixing and Mass Transfer Technologies.
http://www.bt.tudelft.ni/r proi/mic/P Donaen.htm
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Emerging Technologies
Technology Summary
STRASS Process (Nitritation and Denitritation in SBR)
Objective:
Biological ammonia removal from high-strength streams
(e.g., sludge liquors, landfill leachate).
State of Development:
Embryonic. Two full-scale systems in Strass and Salzburg, Austria,
have been successfully implemented in 1997 and 1999
respectively. In 2004 it was transformed to the superior DEMON
technology. In Salzburg, Austria, 1,000 kg N/d sidestream
treatment is still in operation. Extensive pilot-scale studies
performed in the United States at Alexandria Sanitation Authority,
Virginia.
Description:
The STRASS process uses a high-sludge sequencing bench reactor to oxidize ammonia to nitrite (nitritation) followed by
reduction of the produced nitrite to nitrogen gas (denitritation). A supplemental carbon source, such as primary sludge is used
to drive the denitritation process. The key feature of the STRASS process is that the pH based control mechanism is highly
effective to control the intermittent aeration system. During an aeration, interval acidification occurs because of nitritation.
When the lower pH setpoint is reached, the aeration stops and alkalinity/pH recovers. At the upper pH setpoint, aeration is
switched on again resulting in a characteristic sawtooth profile of the pH course. Following this control strategy, frequency and
length of aeration intervals is self adjusting to the feed rate and concentration of sidestreams. Proper selection of pH setpoints
helps to control Nitrite Oxidizing Bacteria (NOB) inhibition and inorganic carbon limitation.
Comparison to Established Technologies:
The STRASS process is an equivalent technology compared to the SHARON process, and it was developed in the same
year. The main difference is that SHARON process is operated as a chemostat without sludge retention (to keep a short SRT
to maintain inhibition of NOBs), while STRASS process is operated in an SBR with sludge retention. NOB inhibition is reliably
maintained by pH-controlled intermittent aeration (aeration stops immediately after available ammonia has been transformed
to nitrite and H+), low Dissolved Oxygen (DO), and elevated temperature.
Available Cost Information:
Approximate Capital Cost: Not disclosed by vendor.
Approximate O&M Costs: Not disclosed by vendor.
Vendor Name(s):
Cyklar-Stulz
CH-8737 Gommiswald Rietwiesstrasse 39
Switzerland
Telephone: 41-55-290-11-41
Fax: 41-55-290-11-43
Email: info@cvklar.ch
Web site: http://www.cvkar.ch
Installation(s):
Full-scale STRASS systems are in Strass and Salzburg, Austria.
Pilot systems are operated by Alexandria Sanitation Authority,
Virginia, United States. There are no full-scale installations in the
United States at this time.
Key Words for Internet Search:
STRASS, sidestream treatment, ammonia, pH-control, Air Intercept Zone (AIZ)
Data Sources:
Wett, B., et al., "pH Controlled Reject Water Treatment," Water Science Technology. 1998.
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Emerging Technologies
Technology Summary
Vacuum Rotation Membrane (VRM®) System
Objective:
Filtration of biomass for high-quality effluent with smaller
footprint, lower energy demand, and more effective
scouring of the membrane surface.
State of Development:
Embryonic. Systems are in operation in Europe.
Description:
The new membrane system employs flat-sheet ultra-filtration membranes rotating around a horizontal shaft. Scouring air is
introduced next to the shaft at about half the water depth, providing high-intensity scouring of a small section in the 12 o'clock
position. The membranes rotate through this scouring section several times per minute. Operating results showed that neither
back-pulsing nor regular cleaning is required to maintain an average flux of at least 10 gal/ft2 with a suction head of less than
10 feet.
Comparison to Established Technologies:
The vendor claims that the VRM® system reduces aeration tank volume by 70 percent and energy consumption.
Available Cost Information:
Approximate Capital Cost: $1/gallon (based on overseas operations).
Approximate O&M Costs: $100,000/year/1 MGD (based on overseas operations).
Vendor Name(s):
Huber Technology, Inc.
9805 North Cross Center Court, Suite H
Huntersville, NC 28078
Telephone: 704-949-1010
Email: christian@hhusa.net
Web site: http://www.huber.technoloav.com or
http://www.huber.de
Installation(s):
There are no installations in the United States at this time.
Key Words for Internet Search:
VRM®, membrane bioreactor, wastewater, vacuum, rotation
Data Sources:
http://www.huber.de
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Chapte
In-Plant Wet Weather Management Processes
4.1 Introduction
Chapter 4 in-plant wet weather management processes include the storage and treatment
of wastewater with infiltration/inflow entering a WWTP or storm-related flows in combined
sewer systems entering a WWTP. This chapter focuses on storage and treatment
technologies that can be used to manage the volume of wastewater during wet weather
events.
4.2 Technology Assessment
Table 4.1 includes a categorized list of emerging and established technologies for wet
weather management. The innovative wet weather management technologies are as
follows: Continuous Deflection Separator (CDS), HYDROSELF® Flushing Gate, Tripping
Flusher®, TRASH MASTER™ Net Capture System, and WWETCO Compressed Media
Filtration® or WWETCO CMP® System. Alternative wet weather disinfection is the
embryonic in-plant wet weather management embryonic technology, which is highlighted
at the end of this chapter.
Wet weather flows can be better managed if the conveyance systems to a facility are well
maintained. However, new technologies are needed to overcome the wet weather issues
more efficiently. Emerging technologies used to rehabilitate conveyance systems to
reduce wet weather flows are described in the U.S. EPA document "Emerging Technologies
for Conveyance Systems - New Installations and Rehabilitation Methods" (EPA 832-R-
06-004, July 2006). An evaluation of the innovative technologies identified for in-plant wet
weather management processes is presented in Figure 4.1.
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Emerging Technologies
February 2008
Table 4.1— In-Plant Wet Weather Management Processes - State of Development
Established Technologies
Dispersed Air Flotation
Dissolved Air Flotation (DAF)
Enhanced Clarification/High Rate Clarification (HRC)
Ballasted Flocculation (Actiflo® and Microsep®)
Lamella Plate Settlers
Screening
Vortex Separation
Innovative Technologies
Continuous Deflection Separator (CDS)
HYDROSELF® Flushing Gate
Tipping Flushed
TRASHMASTER™ Net Capture System
WWETCO Compressed Media Filtration® or
WWETCO CMF® System
Innovative Use of Established Technologies
None at this time
Embryonic Technologies
Alternative Wet Weather Disinfection
Figure 4.1—Evaluation of Innovative In-Plant Wet Weather Management Technologies
Continuous Deflection Separator (CDS)
P, N
S, F
HYDROSELF® Flushing Gate
M, N
S, F
W
Dn
Tipping Flusher®
M, N
S, F
W
e
e
Dn
e
TRASHMASTER™ Net Capture System
M, N
S, F
W
Dn
WWETCO Compressed Media Filtration® or
WWETCO CMF® System
P, N
S, F
W
e
Dn
e
Key
B = Bench scale
I = Full-scale industrial applications
M = Full-scale municipal applications
0 = Full-scale operations overseas
P = Pilot
N = Full-scale operations in North America
Applicabii.
F = Few plants
I = Industrywide
L = Primarily large plants
S = Primarily small plants
otential Benefits
C = Capital savings
I = Intense operational demand
0 = Operational/maintenance savings
S = Shock load capacity
W= Wet weather load capacity
Effluent Reuse
Dp = Direct potable
Dn = Direct nonpotable
Ip = Indirect potable
In = Indirect
nonpotable
Comparative Criteria
A Positive feature
0 Neutral or mixed
T Negative feature
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February 2008
Emerging Technologies
Technology Summary
Continuous Deflection Separator (CDS)
Objective:
Separates debris, sediments, oil, and grease from
stormwater runoff.
State of Development:
Innovative.
Description:
CDS works by continuous deflection of the stormwater runoff. The CDS unit has a diversion chamber where the flow of water
is diverted to the separation chamber. The flow and screening controls prevents the re-suspension and release of separated
solids. During flow events, the diversion weir bypasses the separation chamber to avoid already trapped solids to be washed
into the flow.
The CDS units are available either precast or cast- in-place, and offline units can treat flows from 1 to 300 cubic feet per
minute (cfm). The inline units treat up to 6 cfm, and internally bypass flows in excess of 50 cfm.
Comparison to Established Technologies:
Operation of CDS is independent of flow for a wide treatment ranges.
Available Cost Information:
Approximate Capital Cost: Not disclosed by vendor.
Approximate O&M Costs: Not disclosed by vendor.
Vendor Name(s):
CONTECH® Construction Products Inc.
9025 Centre Pointe Drive, Suite 400
West Chester, OH 45069
Telephone: 800-338-1122 or 513-645-7000
Web site: http://www.contech-cpi.com/contract
Installation(s):
Cincinnati, OH
Key Words for Internet Search:
CONTECH®, Continuous Deflection Separation, CDS
Data Sources:
Vendor web site: http://www.contech-cpi.com/
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February 2008
Emerging Technologies
Technology Summary
HYDROSELF® Flushing Gate
Objective:
Wet weather management, cleaning of Combined Sewer
Overflows (CSOs) and storage tanks.
State of Development:
Innovative.
Description:
The Hydroself® flushing gate system is a method of removal of accumulated sediments and debris in the combined sewer
retention systems, stormwater runoff, and balancing tank. The operating principle for the Hydroself® flushing system is that
the flush water is held in reserve and as released there is a high-energy wave. The wave removes the accumulated debris
from the retention chamber and interceptors along the flushway lengths.
Comparison to Established Technologies:
The Hydroself® flushing gate system is not similar to established wastewater technology, but is similar to other innovative
technologies that restore the capacity of collection systems. Removing accumulated sediment may be accomplished manually.
The system lessens manpower needs and improves employee safety over manual cleaning.
Available Cost Information:
Approximate Capital Cost: Approximately $350,000.
Approximate O&M Costs: Approximately $250/event.
Cost information taken from the WERF Manual, Best Practices for Wet Weather Wastewater Flows. 2002.
Vendor Name(s):
Steinhardt GmbH Wassertechnik
Roderweb8-10-D-65232
Taunusstein, Germany
Telephone: 49-6128-9165-0
Email: info@steinhardt.de
Web site: http://www.steinhardt.de/htm en/fset e.htm
Installation(s):
Gabriel Novae and Associates, Inc.
3532Ashby
Montreal, Quebec H4R 2C1, Canada
Telephone: 514-336-5454
Email: gnacso(5).gnacso.com
Clough Creek CSO Treatment Facility
Cincinnati, OH
Key Words for Internet Search:
Flushing gate system, wastewater, high-energy wave, Hydroself®
Data Sources:
WERF Manual, Best Practices for Wet Weather Wastewater Flows. 2002.
http://www.copa.co.uk
http://www.epa.aov/ednnrmrl/repositorv
http://www.steinhardt.de/htm en/fset e.html
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Emerging Technologies
Technology Summary
Tipping Flusher®
Objective:
Wet weather management, cleaning of CSOs, and
storage tanks.
State of Development:
Innovative.
Description:
The system generally includes filling pipes and valves, a pumping system, and wet well (where restricted by the site conditions),
and the tipping flusher vessels. The tipping flusher is a cylindrical stainless steel vessel suspended above the maximum water
level on the back wall of the storage tank. Just before overtopping the vessel with water, the center of gravity shifts and
causes the unit to rotate and discharge its contents down the back wall of the tank. A curved fillet at the intersection of the
wall and tank floor redirects the flushwater (with minimum energy loss) horizontally across the floor of the tank. The fillet size
depends on the size of the flusher. The flushing force removes the sediment debris from the tank floor and transports it to a
collection sump located at the opposite end of the tank.
Comparison to Established Technologies:
The Tipping Flusher® is not similar to established wastewater technology, but it is similar to other innovative technologies that
restores the capacity of collection systems. Removing accumulated sediment may be accomplished manually. The system
lessens manpower needs and it improves employee safety over manual cleaning.
Available Cost Information:
Approximate Capital Cost: Approxi mately $525,000
Approximate O&M Costs: Not disclosed by vendor.
Costs information taken from the WERF Manual, Best Practices for Wet Weather Wastewater Flows, 2002.
Vendor Name(s):
Steinhardt GmbH Wassertechnik
Roderweb8-10-D-65232
Taunusstein, Germany
Telephone: 49-6128-9165-0
Email: info@steinhardt.de
Website: http://www.steinhardt.de/htm en/fset e.html
Installation(s):
Gabriel Novae and Associates, Inc.
3532Ashby
Montreal, Quebec H4R 2C1, Canada
Telephone: 514-336-5454
Saginaw, Ml
Key Words for Internet Search:
Sewer, tank, flushing tipping flusher, wet weather management, wet well
Data Sources:
WERF Manual, Best Practices for Wet Weather Wastewater Flows. 2002.
http://www.copa.co.uk
http://www.epa.aov/ednnrmrl/repositorv
http://www.steinhardt.de/htm en/fset e.html
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Emerging Technologies
Technology Summary
TRASH MASTER™ Net Capture System
Objective: State of Development:
Wet weather management of trash and debris removal Innovative.
from CSOs and stormwater systems.
Description:
The TRASHMASTER™ Net Capture System is a process that removes accumulated trash, sediments, and debris in a
combined sewer system (CSS) or stormwater collection system. The operating principle of the TRASHMASTER™ Net Capture
System is to capture trash, debris, and sediment in special removable nets as the water flows through the unit. No electrical
connections are required. It is used in low-flow applications (5 cubic feet per second [cfs] or less) and inserts in-line on the
outflow piping. It is a light weight, roto-molded, fiberglass unit that is very easy to install on pipes that are 24 inches or less in
size by using onsite equipment. No special construction is necessary. The unit can be installed in two days or less to depths
of ten feet. The unit can also accommodate special chemical feed systems to treat waterborne impurities.
Comparison to Established Technologies:
The TRASHMASTER™ Net Capture System is a unique solution to remove trash and debris in low flowing water. The vendor,
Fresh Creek Technologies, produces similar, established technologies (e.g., Netting Trash Trap™ system). Other established
technologies require extensive engineering, special installation equipment, a more expensive product, and a week or longer
to install.
Available Cost Information:
Approximate Capital Cost: Approximately $40,000.
Approximate O&M Costs: Approximately $110 per event.
Vendor Name(s): Installation(s):
Fresh Creek Technologies, Inc. Kingston, Ontario, Canada
1425 Pompton Avenue Harrington, WA
Suite 1-2
Cedar Grove, NJ 07009
Telephone: 973-237-9099
Fax: 973-237-0744
Web site: www.freshcreek.com
Key Words for Internet Search:
TRASHMASTER™ Net Capture System, netting systems, Fresh Creek Technologies, freshcreek
Data Sources:
Email and telephone conversations with vendor.
http://www.freshcreek.com
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Emerging Technologies
Technology Summary
TRASH MASTER™ Net Capture System (Coni
February 2008
_
TRASHMASTER™ Net Capture System from Fresh Creek Technologies
Cross Section of a TRASHMASTER™ Net Capture System
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February 2008
Emerging Technologies
Technology Summary
WWETCO Compressed Media Filtration® or WWETCO CMF® System
Objective:
Wet weather management.
State of Development:
Innovative.
Description:
The patent pending WWETCO Compressed Media Filtration®, also known as WWETCO CMF® System, consists of detached
fibrous lump media that is hydraulically compressed by a flexible housing with the fluid filtered in a lateral direction, which
provides a porosity gradient from uncompressed highly permeable media zone to an adjustable lesser porous media zone in
the direction of flow. The result allows the removal of larger particles in the upper zone and the penetration and removal of
smaller particles in the lower zones. This flexibility allows the application of the WWETCO CMF® at publicly owned treatment
works (POTW) in a dual-use mode as a dry weather tertiary filter, then as a wet weather filter to treat either excess primary
clarifier flows or excess screened and degritted flows.
Filter TSS removals are adjustable with compression provided. Up to 95 percent TSS removal can be achieved as a tertiary
filter with effluent TSS consistently less than 1 mg/L and turbidities consistently under 1 ntu. Filter performance when treating
screened and degritted wet weather flow can be 75 to 90 percent TSS removal. Hydraulic loadings in this application are
typically 8 to 10 gpm/ft2 with backwash quantities in the range of 5 to 10 percent of the filtered water volume. Filter performance
when treating primary effluent flows during wet weather can generally be 65 to 75 percent. Pilot plant test results indicate that
WWETCO CMF® proved to be effective in removing solids at various ranges of primary effluent flow. Typically, as hydraulic
and solids loading rates increased, filter run times decreased requiring a balance of run time and loading rates for optimum
performance. One pilot study indicated that 64 percent removal of solids at loading rates of 12 to 15 gpm per ft2 is achievable
for a primary effluent flow of 182 MGD with 100 mg/L solids concentration.
The WWETCO CMF® System incorporates a patent pending backwash method that uses low head air (10 standard cubic feet
per minute [SCFM] per ft2 at 7 ft Total Dynamic Head [TDH]) to circulate and scrub the filter media and lift the backwash water
and solids to be wasted. The backwash method maximizes the use of the air and minimizes the amount of water to clean the
filter. Backwashing is accomplished within a 20-minute period cleaning a filter cell was used to treat raw sewage or secondary
clarifier effluent. Backwash solids are typically sent to biological treatment or directly to solids processing facilities.
No mechanical equipment is required to provide the filter compression, and this makes the system ideal for passive operation,
which is often needed in wet weather treatment systems. The filter is left dry and can sit idle for extended periods with no odor
or operational issues. When excess wet weather flows occur, the filter is immediately brought online and has no ramp-up
requirements. Chemicals are not required. The filter can tolerate moderate screenings and grit loadings without impacting
performance or cleaning operations.
Comparison to Established Technologies:
The WWETCO CMF® technology is comparable in performance with the ballasted flocculation systems being marketed for
use at POTW to treat excess wet weather flows. Ballasted flocculation systems can typically achieve 85 percent TSS removals,
but they require flocculation chemicals and ramp-up time (15 to 30 minutes) to achieve performance objectives. The WWETCO
CMF® can meet similar or better removals, it requires no chemicals, and it immediately achieves performance objectives. The
WWETCO CMF® starts dry and ends dry without odor issues, without special startup protocols, and without special attention
to mechanical Equipment.
The ballasted flocculation systems generally require a footprint of approximately 40 to 80 ft per MGD of capacity and are
generally 23- to 29-ft deep. This footprint does not include chemicals and sludge handling and processing requirements. The
WWETCO CMF® requires a total footprint of approximately 150 ft2 per MGD for treating primary clarifier effluent. The WWETCO
CMF® for POTW application is 12-ft deep.
Wastewater Treatment andln-Plant Wet Weather Management
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Emerging Technologies
February 2008
Technology Summary
WWETCO Compressed Media Filtration® or WWETCO CMF® System (Contd)
Available Cost Information:
Approximate Capital Cost: The capital cost is a function of hydraulic and solids loading rate. Higher solids wastewaters
require lower hydraulic loading rates, shorter run times, thus more filters. General capital
costs are as follows for complete systems including filter, appurtenant equipment, and
concrete structures:
Application ($ per gallon capacity)
Tertiary Filter
Primary Effluent Filtration
Wastewater and CSO Filtration
$0.05 to $0.06
$0.06 to $0.08
$0.10 to $0.15
Approximate O&M Costs:
O&M costs include power for low-head blower air for backwashing. As the filter requires no
other equipment other than valving, no chemicals and no additional solids handling, and it
comes online passively, with little personnel attention required. Power costs are as follows:
Power Cost
r million gallons treated)
$0.30
Wastewater and CSO Filtration
$2.93
$12.80
Vendor Name(s):
WWETCO, LLC
800 Lambert Drive, Suite F
Atlanta, GA 30324
Telephone: 404-307-5731
Email: mark(5)wwetco.com
Website: http:/www.wetco.com
Installation(s):
Atlanta, GA
Columbus, GA
Key Words for Internet Search:
Compressed media filtration, WWETCO, Advanced Demonstration Facility at Columbus, Georgia, CSO filter, tertiary filter,
wet weather filter
Data Sources:
ARCADIS, "Water Pollution Control Station Secondary By Pass Treatability Study Phase III," City of Akron, OH, February
2006.
Arnett, C.A., M. Boner and J. Bowman, "Bacteria TMDL Solution To Protect Public Health And Delisting Process In Columbus,
GA," WEFTEC, 2006.
Boner, M. et al, "Atlanta CSO Pilot Plant Performance Results," WEFTEC, 2004.
Frank, D. A. and T F. Smith III, "Side by Side by Side, The Evaluation of Three High Rate Process Technologies for Wet
Weather Treatment," WEFTEC, 2006.
WERF, Peer Review: Wet Weather Demonstration Project in Columbus, Georgia, Co-published: Water Environment Research
Foundation, Alexandria, VA, and IWA Publishing, London, UK, 2003.
4-12
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February 2008
Emerging Technologies
Technology Summary
WWETCO Compressed Media Filtration® or WWETCO CMF® System (Contd)
WWETCO CMF® Patents Pending
Synthetic Filter Media with Air Supply (Center) and Flexible Membrane
Waste\vater Treatment andln-Plant Wet Weather Management
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Emerging Technologies
February 2008
Technology Summary
WWETCO Compressed Media Filtration® or WWETCO CMF® System (Contd
Patent Pending
Backwash Troughs
Air Supply for Backwashing
Perforated Plates
Filter Basin
Compressible Media
Filter Housing
Filter Membrane
Filtered Water Underdrain
WWETCO CMF® Drained of Liquid at Ready Position (Patent Pending)
Filter in Backwash Mode
4-14
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February 2008
Emerging Technologies
Technology Summary
Alternative Wet Weather Disinfection
Objective:
High-rate alternative to wet weather disinfection flows by
using disinfection products such as peracetic acid,
ferrite, or Bromo Chloro Dimethylhydantoin (1-Bromo-3-
Chloro-5,5 Dimethylhydantoin [BCDMH]).
State of Development:
Embryonic. A pilot-scale test was performed in Akron, Ohio, on
three wet weather test events. BCDMH was found to be an
effective disinfectant at doses of 3 mg/L, 6 mg/L, and 12 mg/L.
Description:
Alternative disinfectants are being applied to wet weather flows because of their ability to act as high-rate disinfectant.
Although not yet approved by the U.S. EPA specifically as a wastewater disinfectant, peroxyacetic acid (peracetic acid
[CH3C03H]) is an oxidizing agent that can be used as a disinfectant. Peracetic acid is produced 5, 15, and 35 percent
solutions and is widely used in the food industry.
BCDMH is a chemical disinfectant used in treating drinking water. It is a crystalline substance, insoluble in water, but soluble
in acetone. It reacts slowly with water releasing hypochlorous acid and hypobromous acid. EBARAhas devised a system to
liquefy the BCDMH powder in a mixer with an injection device. The solution is injected directly into the wastewater and it relies
on the turbulence of the process to mix into the disinfection process.
Comparison to Established Technologies:
As compared to disinfection with chlorine compounds, peracetic acid does not form harmful byproducts after reacting with
wastewater. However, a residual of acetic acid will be present and will exert an oxygen demand. The concentration used for
disinfection of secondary effluent depends on the target organism, the water quality, and the level of inactivation required. For
example, a concentration of 5 mg/L peracetic acid, with contact time of 20 minutes, was able to reduce fecal and total coliform
by 4 to 5 logs in secondary effluent (Morris, 1993).
BCDMH has a small footprint and is easier to store than chlorine disinfection products. BCDMH is comparable to sodium
hypochlorite, but it acts in contact a shorter amount of time. The shorter contact time is typically 3 minutes instead of 5
minutes for sodium hypochlorite, and it reduces the size of the contact chamber and may result in capital cost savings of
about 54 percent.
Available Cost Information:
Approximate Capital Cost: Unknown.
Approximate O&M Costs: The cost of peracetic acid is about 3 to 5 times the cost of sodium hypochlorite.
Vendor Name(s):
Peracetic Acid
Microbial Control
FMC Corporation
1735 Market Street
Philadelphia, PA 19103
Telephone: 609-951-3180
Web site: http://www.microbialcontrol.fmc.com
BCDMH
EBARA Engineering Service Corporation
Shinagawa, NSS-11 Building
2-13-34 Konan, Minato-Ku, Tokyo, Japan
Telephone: 81-3-5461-6111 (switchboard)
Web site: http://www.ebara.co.ip/en/
Installation(s):
Columbus Water Works, Columbus, GA
Water Pollution Control Station, City of Akron, OH
Key Words for Internet Search:
Alternative disinfectant, wet weather, peracetic acid, PAA, BCDMH
Wastewater Treatment andln-Plant Wet Weather Management
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Emerging Technologies
February 2008
Alternative Wet Weather Disinfection (Contd)
Data Sources:
Columbus Georgia Water Works, CSO Technology Testing web site: http://www.cwwga.org/NationalPrograms/lndex.htm
Combined Sewer Overflow Technology Fact Sheet Alternative Disinfection Methods web site:
www.epa.gov/owmitnet/mtb/altdis.pdf
Gehr, R., Wagner, M., P. Veerasubramanian, and Payment, P. "Disinfection Efficiency of Peracetic Acid, UV and Ozone After
Enhanced Primary Treatment of Municipal Wastewater," Water Research. 37,19, pp.4,57304586, 2003.
Moffa, Peter E., Daniel P. Davis, Chris Somerlot, Dan Sharek, Brian Gresser and Tom Smith. "Alternative Disinfection
Technology Demonstrates Advantages for Wet Weather Applications," Water Environment and Technology, January 2007.
Morris, R., "Reduction of Microbial Levels in Sewage Effluents using Chlorine and Peracetic Acid Disinfectants," Water
Science and Technology, Vol. 27,1993.
WERF, Wet Weather Demonstration Project in Columbus. Georgia. 98-WWR1P.
Rossi, S.,etal., "Peracetic Acid Disinfection: A Feasible Alternative to Wastewater Chlorination," Water Environment Research,
79 (4): 341-350, 2007.
Kitis, M., "Disinfection of Wastewater with Peracetic Acid: A Review," Environment International, 30:47-55, 2004.
4-16
Wastewater Treatment andln-Plant Wet Weather Management
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Chapte
Process Monitoring Technologies
5.1 Introduction
Process monitoring technologies are now a critical component in the improvement of
wastewater treatment. Those included in this report as process monitoring technologies,
not only help prevent upsets in treatment systems and help facilities stay within the
compliance limits during upset conditions, but also could potentially save energy and
chemicals used by maximizing process efficiency.
5.2 Technology Assessment
Table 5.1 includes a categorized listing of emerging and established technologies for
process monitoring. An evaluation of the innovative technologies identified for process
monitoring is presented in Figure 5.1. Summary sheets for each innovative technology
are provided at the end of this chapter.
The innovative monitoring technologies listed in this chapter are focused on online
monitoring in wastewater treatment systems, which help to prevent any upset to the
system. These monitoring systems usually are probes or sensors that can detect change
in physical, chemical and biological activity, and they can be installed at the influent,
effluent, or in the main basin or the process tank. These monitoring devices are also
helpful in saving energy and reducing operation and maintenance cost. These monitoring
devices are also helpful in saving energy and reducing operation and maintenance cost.
The innovative process monitoring technologies are as follows: Ammonia and Nitrate
Probes (ChemScan N-4000, Hach Evita In Situ 5100, Myratek Sentry C-2, Hach
NITRATAX, NitraVis® System, and Royce 8500 Series Multi-Parameter), Fluorescence In
Situ Hybridization (FISH) for Filamentous and Nitrifying Bacteria, Microwave Density
Analyzer, Microtox®/0nline Microtox®, SymBio™ - Nicotinamide Adenine Dinucleotide
(NADH) Probes, Online Respirometry, and NITROX™ - Oxidation Reduction Potential
(ORP) Probe. The embryonic process monitoring technologies are as follows: Biological
Micro-Electro-Mechanical Systems (BioMEMS), FISH for Phosphorus Accumulating
Organisms (PAOs), Handheld Advanced NucleicAcid Analyzer (HANNA), Immunosensors
and Immunoassays, and Photo-electro Chemical Oxygen Demand (PeCOD™). The
innovative and embryonic process monitoring technologies follow at the end of summarized
in the technology summary sheets.
Wastewater Treatment andln-Plant Wet Weather Management
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Emerging Technologies
February 2008
Table 5.1—Process Monitoring Technologies - State of Development
Established Technologies
Ammonia and Nitrate Process
ChemScan
Myratek
Hach Evita
Hach NITRATAX
NitraVis® System
Dissolved Oxygen Analyzer
Online Cl, Residual
pH Probes
Sludge Blanket Level Detector
Solids Retention Time (SRT) Controller
Total Suspended Solids Analyzer
Innovative Technologies
Ammonia-Nitrate Probes
ChemScan N-4000
Hach Evita In Situ 5100
Myratek Sentry C-2
Innovative Technologies (Contd)
Hach NITRATAX
NitraVis9 System
Royce 8500 Series Multi-Parameter
Fluorescence In Situ Hybridization (FISH) for Filamentous
and Nitrifiying Bacteria
Microwave Density Analyzer
Microtox®/0nline Microtox®
SymBio™ - Nicotinamide Adenine Dinucleotide (NADH)
Probes
Online Respirometry
NITROX™ - Oxidation Reduction Potential (ORP) Probe
Innovative Use of Established Technologies
None At This Time
Embryonic Technologies
Biological Micro-Electro-Mechanical Systems (BioMEMS)
FISH for Phosphorus Accumulating Organisms (PAOs)
Handheld Advanced Nucleic Acid Analyzer (HANNA)
Immunosensors and Immunoassays
Photo-electro Chemical Oxygen Demand (PeCOD™)
5-2
Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
Emerging Technologies
Figure 5.1—Evaluation of Innovative Process Monitoring Technologies
Ammonia and Nitrate Probes
Fjuorescence In Situ Hybridization (FISH) for
Filamentous and Nitrifying Bacteria
I, M, N
I, F
C,0, S
e
e
e
e
Microwave Density Analyzer
I, M, N
C,0, S
e
e
e
e
Microtox®/0nline Microtox8
I, M, N
I, F
C,0, S
SymBio™ - Nicotinamide Adenine Dinucleotide (NADH)
Probes
I, M, N
I, F
C,0
e
e
e
Online Respirometry
I, M, N
C,0, S
e
e
e
NITROX™ - Oxidation Reduction Potential (ORP) Probe
M, N
I, F
C,0, S
Key
Statement of Development
Potential Benefits
ffluent Reus"
B = Bench scale
I = Full-scale industrial applications
M = Full-scale municipal applications
0 = Full-scale operations overseas
P = Pilot
N = Full-scale operations in North America
F = Few plants
I = Industrywide
L = Primarily large plants
S = Primarily small plants
C = Capital savings
I = Intense operational demand
0 = Operational/maintenance savings
S = Shock load capacity
W= Wet weather load capacity
Dp = Direct potable
Dn = Direct nonpotable
Ip = Indirect potable
In = Indirect
nonpotable
Comparative Criteria
A Positive feature
0 Neutral or mixed
T Negative feature
Wastewater Treatment andln-Plant Wet Weather Management
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Emerging Technologies
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February 2008
Emerging Technologies
Technology Summary
Ammonia and Nitrate Probes
State of Development:
Innovative.
Objective:
Automatic online analysis of dissolved nutrients and
halogens for water and wastewater process monitoring
and control, including nitrification, denitrification,
phosphorus removal, disinfection, dechlorination, and
choramination. In situ, real-time measurement of
ammonia and/or nitrate concentration.
Description:
ChemScan N-4000: Online multiple parameter analyzer using full-spectrum UV-visible detection with chemometric analysis
of spectral data. The analyzer is script driven and has the capability of performing rapid sequential analysis with or without
the assistance of chemical reagents. Nitrate analysis and/or a separate analysis of nitrite are performed based on the direct
analysis of spectra from the sample. Ammonia analysis is reagent-assisted using bleach and hydroxide reagents. The
analyzer contains an internal manifold to provide automatic zeroing, cleaning, and managing multiple sample lines. A variety
of accessories are available, including sample pumps, filters, and external controllers.
Hach Evita In Situ 5100: Nitrate analyzer using UV absorption to measure nitrate concentration. Probe is immersed in
wastewater and the ion specific membrane allows the appropriate ions to be transferred to the carrier solution so no sample
preparation is necessary and interference from bacteria and particles is virtually eliminated. Uses deionized water that needs
to be refilled every 10 weeks. Measuring range is 2 to 50 mg/L N03-N with accuracy of ±10 percent. Readings approximately
every 13 minutes are possible.
Myratek Sentry C-2: Based on Ion Selective Electrode (ISE) technology. A sample is isolated in the measuring chamber and
ammonia and nitrate values established. Calibration using the standard addition method is performed automatically at user-
set intervals. Installation takes less than 1 hour; maintenance less than 15 minutes per week.
Hach NITRATAX: Probe-style analyzer based on UV light absorption. Photometer measures primary UV 210 beam while a
second beam at 350 nm provides a reference standard. Measuring range is 0.1 to 50 mg/L N03-N.
NitraVis® System: In situ, real-time spectral measurement (UV and Visibility [VIS] range of 200 to 750 nm) of nitrate
concentration without filtering. Interferences, such as those caused by turbidity, are detected and compensated for. Operates
in media at temperatures of at least 32°F, with a pH between 4 and 9, and contains less then 5,000 mg/L chloride. Automatic
cleaning with compressed air prior to each measurement. Measuring range is 0.1 to 100 mg/L N03-N with accuracy of
±3 percent.
Royce 8500 Series Multi-Parameter: Patented, in situ xenon-based optical sensor allows virtually continuous monitoring.
Automatic cleaning system available. Individual models address varying combinations of the following parameters: turbidity,
total suspended solids, COD, TOG, BOD, nitrate, nitrite, color, phenols, and hydrocarbons.
Comparison to Established Technologies:
Traditionally monitoring was performed by taking samples and analyzing them for various parameters in laboratories.
Performing lab analyses are time-consuming steps that do not resolve a problem until the results are gathered. These
monitoring technologies provide real-time or near real-time conditions in the treatment system through continuous monitoring.
Immediate feedback helps operators take corrective action in the event of a shock or toxic load immediately.
Wastewater Treatment andln-Plant Wet Weather Management
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Emerging Technologies
February 2008
Technology Summary
Ammonia and Nitrate Probes (Contd)
Technology Summary
Available Cost Information:
Approximate Capital Cost: $25,000 to $45,000 (ChemScan and Myratek);
$11,000 for Hach Evita In situ 5100 (probe only;
USC Controller and Communications add $3,100).
Approximate O&M Costs:
$2,800 to $4,000 annually;
Costs vary with frequency of calibration. Includes O&M time. Replace electrodes every
6 months. WTW claims no O&M cost for NitraVis® as there are no chemicals or other
consumables use.
Vendor Name(s):
ASA/ChemScan
2325 Parklawn Drive
Waukesha, Wl 53186
Telephone: 262-717-9500
Email: info@chemscan.com
Web site: http://www.chemscan.com
Myratek, Inc. - BioChem Technology, Inc.
100 Ross Road, Suite 201
King of Prussia, PA 19406-2110
Telephone: 610-265-8620
Email: rick@mvratek.com
Web site: http://www.biochemtech.com
WTW Inc.
6E Gill Street
Woburn, MA 08801
Telephone: 800-645-5999
Email: info@wtw-inc.com
Web site: http://www.wtw.com
Royce Technologies
14125 South Bridge Circle
Charlotte, NC 28273
Telephone: 800-347-3505
Email: rovce@itt.com
Web site: www.rovcetechnologies.com
Hach Company
P.O. Box 389
Loveland, CO 80539-0389
Telephone: 800-227-4224
Web site: www.hach.com
Installation(s):
South Cross Bayou WRF
St. Petersburg, FL
Telephone: 727-582-7015
Wastewater Treatment Plant
Enfield, CT
Telephone: 860-253-6450
Wastewater Treatment Plant
Abington, PA
Telephone: 215-884-8329
Key Words for Internet Search:
Water monitoring, wastewater, ammonia, nitrates, probe, online analysis
5-6
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February 2008
Emerging Technologies
Technology Summary
Ammonia and Nitrate Probes (Contd)
Data Sources:
Misiti, John Hach, "UV Spectrum Based NOx Monitors," paper.
Web site sources are as follows:
http://www.chemscan.com
http://www.mvratek.com
http://biochemtech.com
http://www.hach.com
http://www.wtw.com
http://www.rovcetechnoloqies.com
Vendor-supplied information.
Wastewater Treatment andln-Plant Wet Weather Management
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February 2008
Emerging Technologies
Technology Summary
Fluorescence In Situ Hybridization (FISH) for Filamentous and Nitrifying Bacteria
Objective: State of Development:
Identify and quantify specific microorganisms in Innovative.
wastewater.
Description:
Bacteria in activated sludge contains DMA as unique genetic material. DMA sequences unique to individual groups of
microorganisms can be used to identify specific microorganisms in a sample containing a mixture of many different types of
microorganisms. The process of identifying specific microorganisms is part of the full-cycle 16S Ribosomal Ribonucleic Acid
(rRNA) approach by using FISH. Fluorescently labeled 16S rRNA probes are hybridized, stained, and observed under an
epifluorescent microscope.
Comparison to Established Technologies:
The microbial detection process is able to positively identify specific microorganisms in a mixed culture. Previously,
microbiological tests performed in a laboratory were necessary to identify and enumerate bacteria. This process provides
real-time feedback, over laboratory tests that take hours or even days for results.
Available Cost Information:
Approximate Capital Cost: Unknown.
Approximate O&M Costs: Unknown.
Vendor Name(s):
Department of Civil and Environmental Engineering at
the following universities:
University of Illinois, Urbana-Champaign
University of Cincinnati
North Carolina State University
Installation(s):
There are no known installations.
Key Words for Internet Search:
Fluorescence In Situ Hybridization, FISH, 16S rRNA,
ll-cycle 16S rRNA approach, phylogeny
Data Sources:
Department of Civil and Environmental Engineering, University of Illinois, Urbana-Champaign, University of Cincinnati, and
North Carolina State University.
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Emerging Technologies
Technology Summary
Microwave Density Analyzer
Objective: State of Development:
Solids measurement. Innovative.
Description:
The microwave sludge density transmitter uses microwave-phase difference measurements to determine the density of solids
flowing through pipes. This method exploits the way that fluid density affects the propagation of microwaves when they pass
through it. The Microwave Density Analyzer allows reliable measurement of the sludge density and monitors the difference in
microwave phase between the original wave and one wave that passed through the measured fluid. Unlike the method of
monitoring the attenuation of a transmitted wave, measuring flow density by observing a wave's phase difference is not
affected by flow velocity and is resistant to the effects of contamination, scaling, fouling, and gas bubbles. It uses no moving
mechanical parts or mechanism that is often used in other measuring methods for cleaning, sampling, or defoaming. It
permits continuous measurement. The density meter measures density in electric current, which is suitable for an application
in a process for monitoring and controlling.
Comparison to Established Technologies:
This density meter has adapted a new measuring method called "phase difference method by microwaves." When microwaves
go through a substance and come out of it, This density measures the phase lag of the waves and obtains a certain physical
property of the substance that is proportional to the density.
Available Cost Information:
Approximate Capital Cost: 8-inch density meter is about $75,000 to $100,000 depending upon the specific application.
Approximate O&M Costs: Not disclosed.
Vendor Name(s): Installation(s):
Toshiba Blue Plains AWTP, Washington, D.C.
Instrumentation Marketing Logistics Services
9740 Irvine Blvd.
Irvine, CA 92618-1697
Telephone: 800-231-1412, x3693 or 949-461-4400
Fax: 949-859-1298
E-mail: instrument(S)tic.toshiba.com
Web site: http://www.toshiba/com/ind/product display
Key Words for Internet Search:
Microwave Density Analyzer, LQ500, LQ300, LQ510
Data Sources:
Engineering Program Management Consultancy Services, CH2M HILL, Parsons, "Evaluation of the Test Results for the
Microwave Sludge Density Meter at the Gravity Sludge Thickener (GST) No. 7," Blue Plains AWTP, Interoffice Memorandum,
2006.
Toshiba web site: http://www.toshiba.com/ind/product display
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Emerging Technologies
Technology Summary
Microtox®/Online Microtox
Objective: State of Development:
Acute toxicity analysis for wastewater, water, soil, and Innovative.
other hazardous waste applications.
Description:
The toxicity test is based on indigenous bioluminescence of a marine bacterium (Photobacterium phosphoreum to Vibrio
fischeri strain, NRRL B-11177). The aqueous samples are incubated for controlled time and luminators are used to compare
the reduction in light of the sample with a control culture of the bacterium. The proportional reduction in bioluminescence is
indicative of toxicity of the sample. The Microtox® instrumentation systems are available for online and offline toxicity
analysis.
Comparison to Established Technologies:
Microtox® monitoring is a biosensor based on a toxicity measurement system. The Microtox® process can provide near real-
time monitoring of water and wastewater and is much faster than other laboratory based analysis.
Available Cost Information:
Approximate Capital Cost: $17,895.
Approximate O&M Costs: $2.50 to $7 per test.
Cost information includes the cost for the software for the unit. The O&M cost varies
depending on the dilution range of toxicity tests.
Vendor Name(s): Installation(s):
Strategic Diagnostics, Inc. Petersburg, VA
111 Pencader Drive
Newark, DE 19702
Telephone: 302-456-6789 or 800-544-8881
Email: sales@sdix.com
Web site: http://www.sdix.com
Key Words for Internet Search:
Microtox®, toxicity test, wastewater, online
Data Sources:
WERF Report, Collection and Treatment - A Review and Needs Survey of Upset Early Warning Devices, Final Report,
2000.
Web site sources are as follows:
http://www.sdix.com/
http: //www. azu ren v. com/
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February 2008
Emerging Technologies
Technology Summary
SymBio™ - Nicotmamide Adenme Dmucleotide (NADH) Probes
Objective:
SymBio™ process probe is used for simultaneous
nitrification and denitrification in the same basin. The
nicotinamide adenine dinucleotide and dissolved oxygen
(NADH/DO) monitoring probe provides an effective tool
for strict aeration control to maintain simultaneous
nitrification and denitrification conditions.
State of Development:
Innovative.
Description:
The SymBio™ process monitors the NADH level in the biomass along with the dissolved oxygen level in the wastewater to
precisely predict the changes in the biological oxygen demand. Based on the results of the NADH levels, the aeration is
controlled to maintain low dissolved oxygen (<1.0 parts per million [ppm]) for Simultaneous Nitrification and deNitrification
(SNdN) in the same basin.
Comparison to Established Technologies:
The SymBio™ Process monitors are newly available sensors that can measure NADH in wastewater in real-time. Based on
the reading, aeration in the tank can be adjusted to enhance nitrification or denitrification processes. This maximizes aeration
efficiency and reduces energy for aeration.
Available Cost Information:
Approximate Capital Cost: About $100,000 for one sensor with monitoring and process control setup.
Approximate O&M Costs: No additional cost for O&M incurred (energy consumption reduced 20 to 25 percent).
The cost for the SymBio™ system is based on the setup of the NADH sensor and the monitoring system. (The cost reflects
the estimate for the year 2005.)
Vendor Name(s):
Enviroquip, Inc.
2404 Rutland Drive, Suite 200
Austin, TX 78758
Telephone: 512-834-6015
Email: hiren.trivedi(S)envi roquip.com
Web site: http://www.enviroquip.com
Installation(s):
Big Bear, CA
Rochelle, IL
Lake Elsinore, CA
Pflugerville, TX
Stonington, CT
Perris, CA
Bend, OR
New Philadelphia, OH
Key Words for Internet Search:
Aeration, NADH, fluorescence, nitrification, BOD
Data Sources:
Metcalf and Eddy, Wastewater Engineering Treatment and Reuse, 4th Edition, 2003.
Enviroquip, Inc., Email, brochures, and telephone conversation, July 8, 2005.
Enviroquip, Inc. web site is as follows: http://www.enviroquip.com
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Emerging Technologies
Technology Summary
Online Respirometry
Objective: State of Development:
Measures cellular respiration or oxygen uptake rate. Innovative.
Description:
Respirometry devices are used for biotreatment process control. The device can be set up and operated in different modes.
For oxygen uptake-based respirometers, oxygen is measured either in closed headspace gas or liquid phases. The
respirometry rate measurement can also determine the shock-load measurement and toxicity in a system when the baseline
respirometry rate has been set for a system.
Respirometer's sensors can also be calibrated to measure other gases of concern like carbon monoxide, hydrogen sulfide,
and methane.
Comparison to Established Technologies:
Traditionally, respirometric studies or kinetic parameters for wastewater treatment have been performed in laboratories with
use of dissolved oxygen probes. During the stabilization of probes in the laboratory, sensitive information was lost, which was
critical for measuring oxygen uptake rates and dissolved oxygen rates. The real-time feedback using the probes provides
more reliable information on oxygen uptake.
Available Cost Information:
Approximate Capital Cost: 1 unit of the respirometer Respicond V for about $60,000 U.S.
Approximate O&M Costs: Unknown.
Cost based on the published cost for the Respicond V on the web site of A. Nordgren Innovations AB, Sweden.
Vendor Name(s): Installation(s):
A. Nordgren Innovations AB There are no known installations.
Djakneboda 99
SE91597Bygdea, Sweden
Telephone: 46-934-31260
Email: a.nordgren@jespicond.com
Web site: http://www.respicond.com
Columbus Instruments
950 N. Hague Avenue
Columbus, OH 43204
Telephone: 614-276-0861 or 800-669-5011
Email: sales@colinst.com
Web site: http://www.colinst.com
Respirometry Plus, LLC
P.O. Box 1236, Fond du Lac, Wl 54935-1236
Telephone: 800-328-7518
Email: operations@respirometrvplus.com
Web site: http://www.respirometrvplus.com
Key Words for Internet Search:
Cellular respiration, online respirometry, biotreatment process control, oxygen respirometer
Data Sources:
WERF web site and publications.
Research journals and publications.
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Emerging Technologies
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February 2008
Emerging Technologies
Technology Summary
NITROX™ - Oxidation Reduction Potential (ORP) Probe
Objective:
NITROX™ process is used to achieve denitrification of
wastewater in an oxidation ditch by continuously
monitoring the Oxidation Reduction Potential (ORP) of
the wastewater.
State of Development:
Innovative.
Description:
This monitoring technology uses an ORP probe that constantly monitors and controls aeration to achieve anoxic and anaerobic
conditions for Simultaneous Nitrification-deNitrification (SNdN). Nitrogen removal levels, from this unique process, are
equivalent to systems that use anoxic tanks in front of the aeration basins. Effluent total inorganic nitrogen concentrations of
less than 10 mg/L are common, and do not require preanoxic tanks and internal recycle pumps. Denitrification process
involves the cycling of a single oxidation ditch through anoxic and aerobic periods. At selected intervals, the aeration system
is turned off and the mixer(s) are turned on. Denitrification system consists of an ORP converter and a NITROX™
controller.
Comparison to Established Technologies:
ORP probes have not been traditionally used in the wastewater to regulate the nitrification and denitrification processes. The
use of the ORP probe provides better process control over previous options. This maximizes aeration efficiency and reduces
energy for aeration.
Available Cost Information:
Approximate Capital Cost: Approximately $100,000/MGD.
Approximate O&M Costs: 20 percent reduction in O&M.
Vendor Name(s):
United Industries
2380 O'Neal Lane, Suite 1
Baton Rouge, LA 70816
Telephone: 225-755-0724
Email: info@ui-inc.com
Web sites: http://www.ui-inc.com/ or
http://www.ui-inc.com/nitrox.htm
Installation(s):
Grand Coulee, WA
Diamondhead, MS
Key Words for Internet Search:
NITROX™, nitrification, wastewater, Oxidation Reduction Potential, ORP, monitoring
Data Sources:
Metcalf and Eddy, Wastewater Engineering Treatment and Reuse. 4th Edition, 2003.
Telephone conversation with United Industries.
Wastewater Treatment andln-Plant Wet Weather Management
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Emerging Technologies
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February 2008
Emerging Technologies
Technology Summary
Biological Micro-Electro-Mechanical Systems (BioMEMS)
Objective:
Biological Micro-Electro-Mechanical Systems
(BioMEMS) are aimed at rapid testing of biomolecules
that are indicative of an upset process.
State of Development:
Embryonic.
Description:
BioMEMS are being developed for the faster detection of upset signs in a bioprocess by using microchips or integrated
circuits that can detect and quantify the biomolecules that cause process upsets. The systems aim at detecting the changes
in the microbial activities that are caused by a shock load or toxicity. BioMEMS can be a very useful in predicting operational
problems before they occur, such as bulking, foaming, and detecting, which cause operational problems because of changes
to microbial population.
Comparison to Established Technologies:
Not similar to any established technology.
Available Cost Information:
Approximate Capital Cost: Unknown.
Approximate O&M Costs: Unknown.
Vendor Name(s):
University of Cincinnati
Water Quality Biotechnology Program
Room 765, Baldwin Hall, Box 210071
Cincinnati, OH 45221-0071
Telephone: 513-556-3670
Email: daniel.oerther@uc.edu or chona.ahn@uc.edu
Web sites: www.wqb.uc.edu orwww.biomems.uc.edu
Installation(s):
There are no installations in the United States at this time.
Key Words for Internet Search:
BioMEMS, wastewater, biomechanics, biological micro-electro-mechanical systems
Data Sources:
Web site sources are as follows:
www.biomems.uc.edu
www.memsnet.org
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February 2008
Emerging Technologies
Technology Summary
Fluorescence In Situ Hybridization (FISH) for Phosphorus Accumulating Organisms
(PAOs)
Objective:
Identify specific microorganisms in wastewater.
State of Development:
Embryonic.
Description:
Bacteria in activated sludge contain DMA as unique genetic material. DMA sequences unique to individual groups of
microorganisms can be used to identify specific microorganisms in samples that contain a mixture of many different types of
microorganisms. The process of identifying specific PAOs is part of the full-cycle 16S rRNAapproach using FISH. Fluorescently
labeled 16S rRNA probes are hybridized, stained, and observed under an epifluorescent microscope.
Comparison to Established Technologies:
The FISH for PAOs microbial detection process is able to positively identify specific microorganisms in a mixed culture.
Previously, microbiological tests performed in a laboratory were necessary to identify and enumerate bacteria. This process
provides real-time feedback, over laboratory tests that take hours or even days for results.
Available Cost Information:
Approximate Capital Cost: Unknown.
Approximate O&M Costs: Unknown.
Vendor Name(s):
Department of Civil and Environmental Engineering at
the following universities:
University of Illinois at Urbana-Champaign
University of Cincinnati
North Carolina State University
Installation(s):
There are no known installations.
Key Words for Internet Search:
Fluorescence In Situ Hybridization (FISH), 16S rRNA, full-cycle 16S rRNAapproach, phylogeny
Data Sources:
Amann, R. I., L. Krumholz, and D. A. Stahl, "Fluorescent-Oligonucleotide Probing of Whole Cells for Determinative,
Phylogenetic, and Environmental Studies in Microbiology," Department of Veterinary Pathobiology, University of Illinois,
Urbana, IL 61801, Journal of Bacteriology. 172(2), pp. 762-770, February 1990.
Amann, Rudolf, "Monitoring the Community Structure of Wastewater Treatment Plants: A Comparison of Old and New
Techniques," Max-Planck Institut fur Marine Mikrobiologie, Arbeitsgruppe Molekulare Okologie, Celsiusstr. 1, D-28359
Bremen, Germany, FEMS Microbiology Ecology. Volume 25, Issue 3, p. 205, March 1998.
Daims, Holger, Niels B. Ramsing, Karl-Heinz Schleifer, and Michael Wagner, "Cultivation-Independent, Semiautomatic
Determination of Absolute Bacterial Cell Numbers in Environmental Samples by Fluorescence In Situ Hybridization," Lehrstuhl
fur Mikrobiologie, Technische Universitat Munchen, 85350 Freising, Germany, and Department of Microbial Ecology, Institute
of Biological Sciences, University of Aarhus, 8000 Aarhus, Denmark, Applied and Environmental Microbiology, pp. 5,810-
5,818, Vol. 67, No. 12, December 2001.
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February 2008
Emerging Technologies
Technology Summary
Handheld Advanced Nucleic Acid Analyzer (HANAA)
Objective:
Real-time detection of pathogens in water and
wastewater.
State of Development:
Embryonic.
Description:
HANAA uses the genetic material of microorganisms in wastewater by performing a Polymerase Chain Reaction (PCR) to
detect pathogens. PCR is a technique for enzymatically replicating DMA without using a living organism, such as E. coll or
yeast. Like amplification using living organisms, this technique allows for a small amount of DMA to be amplified exponentially.
The HANAA is miniature thermal cycler, which can perform PCR in real time.
Commercially these products are available as Bio-Seeq™ and RAZOR®, although they are mostly being used for bioterrorism
monitoring purposes.
Comparison to Established Technologies:
HANAA can be compared to a thermal cycler that is used in laboratories performing extensive molecular biology work.
HANAA is a portable version of the thermal cycler and therefore, has the benefit of being used in field where monitoring needs
to be performed, without extensive sampling and laboratory analysis time.
Available Cost Information:
Approximate Capital Cost: Unknown.
Approximate O&M Costs: Unknown.
Vendor Name(s):
Smiths Detection
Telephone: 1-908-222-9100
Web site: www.smithsdetection.com/
Idaho Technology Inc.
390 Wakara Way
Salt Lake City, UT 84108
Telephone: 801-736-6354 or 800-735-6544
Fax: 801-588-0507
Email: it@Jdahotech.com
Web site: www.idahotech.com/
Installation(s):
Information not available about the installations.
Key Words for Internet Search:
Bio-Seeq™, Smiths Detection, Handheld Advanced Nuclei Acid Analyzer, HANNA
Data Sources:
Higgins, James, "Handheld Advanced NucleicAcid Analyzer (HANAA) for Waterborne Pathogen Detection,"WERF publication,
USDA, 2001.
www.smithsdetection.com
Telephone conversation with the vendor.
Wastewater Treatment andln-Plant Wet Weather Management
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Emerging Technologies
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February 2008
Emerging Technologies
Technology Summary
Immunosensors and Immunoassays
Objective:
Use antigen- antibody interaction to identify the presence
of toxins in wastewater.
State of Development:
Embryonic.
Description:
Immunosensors and immunoassays involve antibodies that bind to a specific antigen noncovalently. Sensors and assays are
designed to detect these interactions through a range of transducer options. The most popular immunoassay system in use
is the Enzyme-Linked ImmunoSorbent Assay (ELISA). Environmental application includes analyzing selected contaminants
such as pesticides and polyaromatic hydrocarbons. ELISAs include an antibody or antigen bound on a liter plate and an
unbound reagent labeled with an enzyme that produces a signal in the presence of a specified substrate.
Comparison to Established Technologies:
This is not similar to any established technology.
Available Cost Information:
Approximate Capital Cost: Unknown.
Approximate O&M Costs: Unknown.
Vendor Name(s):
Not available commercially for wastewater applications.
Installation(s):
There are no known installations.
Key Words for Internet Search:
ELISA, antibody-antigen, immunosensors, and immunoassays
Data Sources:
Love, Nancy and Charles Bott, "A Review and Needs Survey of Upset Early Warning Devices," WERF publication, 2000.
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February 2008
Emerging Technologies
Technology Summary
Photo-electro Chemical Oxygen Demand (PeCOD™)
Objective:
Determine Chemical Oxygen Demand (COD) of
wastewater without extensive laboratory process.
State of Development:
Embryonic.
Description:
Photo-electro Chemical Oxygen Demand (PeCOD™) technology can measure photo-current charge originating from the
oxidization of organic species contained in a sample. The PeCOD™ technology is able to photo-electrochemically generate
an electrical signal that directly correlates, via mass balance, with the oxidizable organic species contained in wastewater
samples. The core of the technology is the ability of the UV-activated nano-particulate photocatalyst semi-conductive electrode
to create a high-oxidation potential that ensures complete oxidation of all oxidizable organic species. This technology has the
ability to capture and measure the resultant photo-current. The PeCOD™ online analyzer has been used to monitor COD in
municipal wastewater treatment plants. Real-time COD event-monitoring enables efficient secondary treatment and reduces
operational and discharge costs in regional plants vulnerable to COD surges from industrial sources.
Comparison to Established Technologies:
The photoelectric COD sensor has short analysis time, is simple to use, has low impact to the environment, and has a long
sensor life. It provides real-time results in as low as 30 seconds to overcome the problems of time delay encountered by
chemical oxidation methods. High sensitivity and wide linear range is obtained by direct signal acquisition.
Available Cost Information:
Approximate Capital Cost: Not available.
Approximate O&M Costs: Not available.
Vendor Name(s):
Aqua Diagnostic Pty Ltd.
Level 1,159 Dorcas Street
South Melbourne, Victoria 3205
Australia
Telephone: 61 3 8606 3424
Fax: 61 3 9686 9866
Email: info(5)aquadiagnostic.com
Web site: http://www.aquadiagnostic.com
East China Normal University
Litong Jin
Department of Chemistry
Shanghai 200062
People's Republic of China
Installation(s):
There are no installations.
Key Words for Internet Search:
Photo-electro Chemical Oxygen Demand, PeCOD™, Aqua Diagnostic
Data Sources:
Aqua Diagnostic, "PeCOD™ COD Analyzer Delivers Rapid, Reliable and Accurate On-Line COD Monitoring, Technology."
Journal Abstract, "Ti/Ti02 Electrode Preparation Using Laser Anneal and its'Application to Determination of Chemical Oxygen
Demand," Electroanalvsis, Volume 18, Issue 10, pp. 1,014-1,018.
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Chapte
Research Needs
6.1 Introduction
In order to develop new technologies or process improvements for any technology that is
considered to be innovative or embryonic, additional research and field demonstration
projects are necessary. This chapter focuses on specific technologies that may have a
significant impact on wastewater treatment and wet weather management, and the
relevant research needs in these areas.
6.2 Research Needs
Wastewater treatment technologies have shown tremendous growth in the past decade
and continue to grow. The focus of treatment technologies is to achieve higher levels of
pollutant removal while minimizing the operation and maintenance costs of the treatment
system.
Emerging technologies can provide more cost-efficient solutions to the problems
associated with deteriorating wastewater treatment and collection systems, growing
population and urbanization, conservation of non-renewable resources and approaches
toward cheap and green technology. Emerging technologies may also improve the
performance of processes and systems. Research and technical issues can be grouped
into the following areas: (1) upgrading older WWTPs; (2) nutrient removal and recovery;
(3) use of smart technologies; (4) research and development to solve emerging problems
in treatment facilities; and (5) security and emergency preparedness of WWTPs in United
States.
6.2.1 Upgrading Old WWTPs
Most of the treatment plants in the United States were constructed more than two decades
ago. Many of these treatment facilities need to be upgraded to improve capacity and
treatment efficiency. The upgraded treatment processes that can best fit the existing
technologies at Publicly Owned Treatment Works (POTWs) are chosen based upon
permit requirements and their cost-effectiveness techniques used to achieve water quality
and protect public health. Such upgrades are often opportunities to employ emerging
technologies or established technologies in newer and better ways.
Wastewater Treatment andln-Plant Wet Weather Management
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Emerging Technologies
Some of the areas of current and future interest are as follows:
• Determine of the long-term performance and life-cycle cost effectiveness of system
rehabilitation techniques, including new and existing materials.
• Identify emerging and innovative asset inspection technologies and demonstrate of
these technologies in field settings to improve understanding of cost-effectiveness,
performance, and reliability.
• Use technologies that are energy-efficient and conserve energy expenditures by
wastewater utilities.
• Use physical adaptation for emerging and innovative technologies within the existing
constraints of wastewater facilities.
6.2.2 Removal of Nutrients and Other Contaminants
Nutrients in wastewater effluent can stimulate excessive algae growth and ammonia is
toxic to aquatic life. Increasingly more stringent nutrient discharge limits are promoting
research into technologies that are capable of improved nutrient removal.
Compounds that can alter the endocrine system of animals are known as Endocrine
Disrupting Compounds (EDCs) and have been linked to a variety of adverse effects in
both humans and wildlife. Pharmaceutical compounds and their metabolites have been
detected as Pharmaceutically Active Compounds (PhACs). Some PhACs are highly
persistent and can function as EDCs.
Some of the areas of current and future interest are as follows:
• Processes to achieve low total nitrogen and total phosphorus levels.
• Recycle streams for bioaugmentation and enhanced nutrient removal.
• Use MBR technology for anaerobic wastewater treatment.
• Use Aerobic Granular Sludge Process (AGSP) for aerobic wastewater treatment.
• Evaluate availability and effectiveness of new carbon sources for denitrification.
• Identify refractory Dissolved Organic Nitrogen (rDON) and determine rDON
bioavailability.
• Evaluate new processes and process modifications that can effectively remove
rDON.
• Improve online nutrient and toxic monitoring techniques.
• Improve analytical methods for measuring very low levels of nitrogen and
phosphorus.
• Improve disinfection technologies for control of emerging pathogens of concern
(Cryptosporidium, Giardia, e-Co//-0157, etc.) without disinfection byproduct issues.
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Emerging Technologies
• Recover P, N, and ammonia from wastewater streams (e.g., Struvite precipitation
and calcium phosphate formation) and study the feasibility of these processes in the
United States.
• Evaluate new technologies for cost-effective removal of EDCs, PhACs, PBDEs,
Prions, PPCPs, etc.
6.2.3 Use of Smart Technologies
Real-time information through monitors and automated process controls provide improved
process performance and treatment response. These recent advances can be further
developed to yield even greater advances. Some of the smart-technologies are as
follows:
• Biological process modeling and control by using process-modeling tools to control
plant operations and optimize treatment.
• Process automation, improved efficiency, space needs, reduced O&M costs, and
reduced energy usage.
• Sensors and early warning devices to predict system upset.
• Microbiology and molecular tools to better understand and resolve biological
wastewater treatment issues.
• Monitoring technologies development using the molecular approach to achieve real-
time monitoring.
• Microbial ecology study of reactors, metabolic pathways, and bioengineered
systems.
• Energy recovery improvement.
6.2.4 Security of Water Systems
With treatment and collection systems valued at more than $2 trillion, the wastewater
infrastructure of the United States is one of the nation's most valuable resources. Large-
scale damage to this national asset would require extensive rebuilding under very
challenging conditions. While loss of life resulting from this damage might not be
significant, the discharge of millions of gallons of untreated or partially treated sewage
into the nation's rivers and lakes could cause catastrophic damage to aquatic ecosystems
and the economy. While much attention has been given to the security of the nation's
drinking water systems, there has been less emphasis on wastewater security. Research
for security of wastewater systems includes the following:
• Emergency preparedness of WWTPs to deal with pandemics, new strains of viruses
and bacteria, or spill incidents.
• Mitigation strategies for treatment plants after natural calamities (i.e., Katrina).
• Prevention and preparedness for bioterrorism.
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Emerging Technologies
6.2.5 Other Research Focus and Developments
There are many additional areas for further research in the wastewater treatment arena,
specifically concerning the development of new technologies or in approaches to extend
the life of wastewater infrastructure and investments in treatment technologies, including
the following.
• Contact-stabilization and/or quick stabilization of storm water.
• Compounds of emerging concern such as EDCs, PPCPs, PBDEs, Prions, etc.
• Pathogens and antibiotic-resistant pathogens in water reclamation processes.
• Fate of specific organic pollutants.
• Sustainable wastewater conveyance and treatment.
• Novel advanced treatment processes that enable water reuse.
• Odor control and aerosol emission from the wastewater treatment facility.
• Disinfection alternatives to chlorination.
• Prevention of membrane fouling through changes in membrane system design,
materials, and operation.
• Kinetic and stoichiometric parameter estimation of biological processes.
• Degradation of xenobiotics and destruction-resistant strains of microorganisms.
• Biohydrogen (as fuel-cells for electricity production) and bioethanol production
through wastewater processes.
Some technologies can be used in certain regions depending on the climatic conditions.
These technologies need to be made available to the WWTPs in those regions. One such
example is the solar disinfection system that can be used in sunnier parts of the United
States.
6.2.6 Research Needs and Prioritization per Water Environment Research
Foundation (WERF)
The Water Environment Research Foundation (WERF) held a workshop in March of 2006
for an informed discussion on nitrogen and phosphorus removal at wastewater treatment
plants. They have since produced the report entitled "WERF Workshop of Nutrient
Removal: How Low Can We Go and What is Stopping Us from Going Lower?," 05-CTS-
1W The report identifies research needs and prioritizes the results from that workshop;
see Exhibit 6-1 (report is included with the permission from the WERF).
6.3 Chapter References
Institute of Environment and Resources - Wastewater Technology University of Denmark;
web site: http://www.er.dtu.dk/English/
Water Environment Research Foundation (WERF), 2002; web site: www.werf.org/fundina/
researchplan.cfm
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Emerging Technologies
Exhibit 6.1—Paper from WERF Workshop on Nutrient Removal
05-CTS-1W
WERF WORKSHOP ON
NUTRIENT REMOVAL:
How Low CAN WE Go & WHAT is
STOPPING Us FROM GOING LOWER?
by:
Charles B. Bott, Ph.D., P.E.
Virginia Military Institute
Sudhir N. Murthy, Ph.D., P.E.
District of Columbia Water and Sewer Authority, D.C.
Tanya T. Spano, P.E.
Metropolitan Washington Council of Governments, D.C.
Clifford W. Randall, Ph.D.
Virginia Tech
2007
XWERF
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Emerging Technologies
February 2008
Exhibit 6.1—Paper from WERF Workshop on Nutrient Removal (Contd)
Abstract:
Based on an expert stakeholder workshop convened in March 2006, this report
provides a summary of discussions on the state of knowledge on the removal of nutrients
(nitrogen and phosphorus) from wastewater and their limits of technology (LOT), and to
help address the questions "how low can we go" and "what is stopping us from going
lower". The panelists and participants included many of the key water quality
professionals from consulting, academia, government, and utilities that have been
working in this arena for several years and/or decades. The report includes an
accompanying CD-ROM with the speaker presentations, documents distributed at the
workshop, research needs and prioritization, as well as the list of participants and results
from the workshop survey.
Benefits:
4 Provides a summary of the state of knowledge through presentations and discussions
by key experts and practitioners on limits of technology, removal strategies, etc., for
nitrogen and phosphorus in wastewater
* Identifies key questions and research needs
4 Informs WERF current nutrient removal challenge (06-NUTR-l)
Keywords: Nitrification, denitrification, boundary conditions, nitrogen, phosphorus,
EBPR, BNR
PRIORITY RESEARCH NEEDS IDENTIFIED AT WORKSHOP
The following three categories of program-based research needs were identified:
A. Policy and Information Based Research
B. Experimental Research Targeting LOT Permitting Policy (short-term research)
C. Experimental Research Targeting LOT Design and Operation
Within these three categories, there are four priorities established ("Highest", "High",
"Moderate", and "Long-Range"). See Appendix A for the detailed research needs and
prioritization.
Table 1: Priority Research Needs Identified at Workshop.
A
1
2
Program-Based Research Needs Identified
Policy and Information Based Research
This focuses on a forum for LOT policy development
and disseminating information among WERF industry,
utility, consulting and regulatory subscriber groups
Information Exchange and Technology Transfer -
methods to improve sharing of operational and design
experience at or near the LOT
LOT Permitting Policy - need to develop consensus
on achievable, realistic, and sustainable nutrient limits
Priority
Highest
Highest
6-6
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February 2008
Emerging Technologies
Exhibit 6.1—Paper from WERF Workshop on Nutrient Removal (Contd)
B
C
3
1
2
3
4
1
2
3
Long Range Sustainability for Water Reuse and
Nutrient Recovery - need to understand and measure
sustainable approaches to LOT nutrient removal
Research Targeting LOT Permitting Policy
Several topics of experimental research that should
be considered to support the LOT permitting approach
Refractory Dissolved Organic Nitrogen (rDON) - need
to better understand the production and sources of
rDON, removal of rDON in various treatment
schemes, and the significance of rDON in the
environment
Standard Methods for Low Level P Analysis - develop
standard methods for LOT phosphorus measurement
and understand / characterize residual and refractory
phosphorus fractions
Update Nitrification Inhibition EPA List - list of
chemicals that represent threshold nitrification
inhibition dosages was developed about 20 years ago;
it has not been updated since and is incorrect /
incomplete. Updated list is needed as part of local
municipality pre-treatment program.
Modeling Tools and Procedures - develop forum for
modeling LOT nutrient removal
Research Targeting LOT Design and Operation
Focus research targeted at improving the technology
and design procedures for LOT nutrient removal
processes based on differing plant size and discharge
limits. Better understand the impact of LOT nutrient
removal on sludge treatment and reuse, and the
related implications for volume and mass of solids
created.
Better Instrumentation and Application /
Implementation / Use of Online Instruments - develop
online instrumentation and control for LOT nutrient
removal including nitrogen control, phosphorus control
and supplemental carbon addition and control
Substrates for Denitrification and Biological
Phosphorus Removal - a majority of plants building
LOT nitrogen and phosphorus removal processes will
consider supplemental carbon for treatment; much
work is needed to understand the appropriate use of
supplemental carbon
Methods to achieve Low P Levels - develop novel
technologies for LOT phosphorus control, while
simultaneously understand capabilities of current
simultaneous precipitation, tertiary clarification and/or
Long-range
Short-Term
Research
Highest
Highest
Highest
Highest
Long-Term
Research
Highest
Highest
High
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Emerging Technologies
February 2008
Exhibit 6.1—Paper from WERF Workshop on Nutrient Removal (Contd)
filtration technologies
Nitrification Process Control, Inhibition and
Bioaugmentation - develop and refine understanding
of nitrification impacts on LOT treatment, including
impacts of chemical and substrate inhibition, cold
temperature and cold shock, high temperature
inhibition, BOD/TKN ratios, process
anaerobic/anoxic/aerobic cycling, etc.
High
P Limitations of Post-Secondary Denitrification
Processes - as utilities consider simultaneous low TN
and TP, phosphorus deficiency becomes an important
issue for plants. Research is needed to understand
phosphorus bioavailability in chemically removed
material versus suspended solids from Bio-P
processes
High
Enhanced Biological Phosphorus Removal -
continued research needed in several areas for cost-
effective application of EBPR, e.g., P uptake and
release kinetics, pre-fermenters, VFA, PAO, GAO,
etc.
High
Simultaneous Nitrification-Denitrification (SND) -
better design and implementation information and
methodologies to evaluate the amount of "nutrient
removal credit" that can be expected with a SND
process for small to medium sized plants
High
Side Stream Treatment - research on reduction in
influent loading, bioaugmentation, etc.
High
Activated Sludge Settling, Selectors, Bulking -
clarifiers are usually hydraulic bottlenecks for LOT
nutrient removal; develop protocols for process and
clarifier operations for LOT treatment
Highest
RESEARCH NEEDS AND PRIORITIZATION
Overall Goals
A research program that will provide utility, industrial, consultant and regulator
subscribers a battery of tools to help insure that water quality-based nutrient limits are
achievable, sustainable and cost effective. These tools will address design, operational
control, measurement and regulatory compliance issues for limit of technology (LOT)
nutrient removal. A well-defined and standardized approach to identify LOT effluent
quality based on site-specific influent and receiving water characteristics, operating
realities and treatability of various nutrient components, and other parameters, is a most
critical need.
6-8
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Emerging Technologies
Exhibit 6.1—Paper from WERF Workshop on Nutrient Removal (Contd)
Overview
Several categories of program-based research needs were identified at the 2005 Nutrient
Removal Workshop. These include:
A. Policy and Information Based Research
B. Experimental Research Targeting LOT Permitting Policy (short-term research)
C. Experimental Research Targeting LOT Design and Operation
Within these three categories, there are four priorities established. These are
"Highest", "High", "Moderate", and "Long-Range". It is expected that funding would be
established for the "Highest" priority research. WERF should first evaluate existing
projects in these categories. Successful, existing WERF or Subscriber projects should be
leveraged when possible to minimize WERF costs by providing program oversight, peer
review or simply by disseminating results through information exchange on a case-by-
case basis.
A. POLICY AND INFORMATION-BASED RESEARCH
This sub-program area focuses on a forum for LOT policy development and
disseminating information among WERF industry, utility, consulting and regulatory
subscriber groups.
1. Information Exchange and Technology Transfer
Priority - Highest
Methods are needed to improve the sharing of operational and design experiences
at or near the LOT. This could be in the form of design methodologies, regulatory
toolkits, standards for influent wastewater characterization, and web-based information
sharing tools.
* A significant amount of institutional knowledge is available within process simulation
models that are currently available. There is a need for educational enhancement
within our field on the understanding, use and application of these models. These
models represent a platform for sharing design and operational experiences, (also see
modeling below-Part B-4)
* There is a need to translate the real world experience of LOT facilities, such as
effluent variability, operation challenges, back into the design tools and operating
strategies to test the ability of the toolkits to predict performance.
* There is a need to better understand what skills are required to operate LOT nutrient
removal facilities and whether current training/certification programs are adequate.
Also, to determine specific services and training needs for start-up and debugging of a
new facility or a renovated facility.
* There is a need to better understand the costs and benefits of designing and operating
plants to achieve LOT nutrient removal.
* This information-based research could be a reasonable forum to follow the
development and application of membrane bioreactor processes and membrane
treatment for very low levels of phosphorus removal and possibly the removal of
refractory nitrogen.
Wastewater Treatment andln-Plant Wet Weather Management 6-9
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Emerging Technologies
Exhibit 6.1—Paper from WERF Workshop on Nutrient Removal (Contd)
* Although other forums could be used, there is a need to update and expand the well-
known EPA Nitrogen Control Manual (EPA/625/R-93/010, 1993) to include current
information and to include both LOT nitrogen and phosphorus removal and the
improvements in instrumentation, controls and real time analytical measurement.
2. LOT Permitting Policy
Priority - Highest
There is an important need to develop consensus among municipalities, industry,
regulators and consultants on what are achievable, realistic and sustainable limits for
nutrients. Under what conditions can we achieve near perfection? How close to ideal can
we permit? This suggests a need for permits that include "Boundary Conditions" or
"Terms and Conditions" under which discharge limits can and should be reliably met.
There is a need for policies and regulatory framework to develop these permitting
strategies. Examples such as excluding refractory dissolved organic nitrogen from mass-
based limits, accounting for higher influent levels due to industrial sources, water saving
or conservation measures, statistically-based limits rather than absolute values (such as
90% of the time), and variances for wet weather flows and inhibition from unusual
occurrences. WERF should pursue an understanding of environmental benefit and cost
from different regulatory approaches and the costs and benefits associated with the risk
mitigation of noncompliance.
* Assuming that effluent limits are being set based on the LOT, can we develop a
methodology that will allow designers, operators and regulators to agree to site
specific LOTs effluent limits?
* Do we need to develop a "CMOM" (capacity, management, operations and
maintenance, similar to EPA's program for collection systems) or "EMS"
(environmental management systems, similar to the EPA/WEF/NACWA program for
biosolids) approach to our NPDES limits that incorporate LOT limits? If the system
were designed to standards that all agree should be able to achieve LOT, the plant
continuously monitors, operates and maintains the system but LOT limit is not
achieved, can this provide a defense against monetary violations? Would an
exceedance cause an action plan similar to a toxicity reduction evaluation, without
onerous fines and penalties?
* Can an approach be developed that would define the range in effluent quality
produced from various treatment technologies, i.e., denitrification filters (0 to 0.x
mg/1 Nitrate)?
* Evaluate why certain plants may sometimes not be able to meet specific limits
* There is a need to explore alternate permit limits such as a 12-month rolling average
for a mass based limit over a strict LOT concentration limit. Trading programs will
allow flexibility with a LOT limit. This may serve to bridge the operational
performance deficiencies during process upset or wet weather conditions.
* There are wet and cold weather conditions that are not practical for wastewater
treatment plant design that may occur infrequently and would need boundary
conditions.
* Consider permitting with Boundary Condition
* Interpretation of blending regulations
6-10 Wastewater Treatment andln-Plant Wet Weather Management
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Emerging Technologies
Exhibit 6.1—Paper from WERF Workshop on Nutrient Removal (Contd)
3. Long Range Sustainability—Water Reuse and Nutrient Recovery Priority—Long
Range
There is a need to understand and measure sustainable approaches to LOT
nutrient removal. This includes developing a Sustainability index and understanding the
additional energy and chemicals requirements to attain LOT treatment. Metrics for value
produced from treatment for reuse and reclamation is needed. Other approaches for
Sustainability include decentralized treatment, nutrient recovery, integrated water
treatment and reclamation, and solids volume reduction.
B. EXPERIMENTAL RESEARCH TARGETING LOT PERMITTING POLICY
(SHORT-TERM RESEARCH)
There are several topics of experimental research that should be considered to
support the LOT permitting approach. These projects should receive highest priority for
WERF funding.
1. Refractory Dissolved Organic Nitrogen (rDON)
Priority — Highest
For a plant achieving LOT nitrogen removal, 30-50% of the effluent N is in the form of
rDON. There is a need to better understand the production and sources of rDON, removal
of rDON in various treatment schemes, and the significance of rDON in the environment.
* Do non-biodegradable forms of nitrogen exist in wastewater and if so how can they
be measured? Should they be excluded from nitrogen discharge mass limits?
* Occurrence - Removal - Significance?
* Source? Influent or biological process? Humics? EPS? SMP?
* Effect of treatment process design/operation on production/removal?
* Methods to remove - maybe a survey of different treatment systems in place now?
* Novel methods for removal?
* Production in suspended growth versus fixed film systems
* Production in separate stage nitrification/denitrification systems vs. combined
systems.
* Differences in production between plug flow combined systems (e.g. Bardenpho) vs.
those that approach complete mix (e.g. Carrousel systems) vs. "mixed flow"
processes like Step Feed BNR
* Borrow from the field of drinking water NOM removal?
* Fate - bioavailability in the environment (including an assessment of the time scale of
availability)?
2. Standard Methods for Low Level P Analysis
Priority — Highest
Develop standard methods for LOT phosphorus measurement and
understand/characterize residual and refractory phosphorus fractions.
Wastewater Treatment and In-Plant Wet Weather Management 6-11
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Emerging Technologies
Exhibit 6.1—Paper from WERF Workshop on Nutrient Removal (Contd)
3. Update Nitrification Inhibition EPA List
Priority - Highest
U.S. EPA developed a list of chemicals that represent threshold nitrification
inhibition dosages about 20 years ago and it has not been updated since. This list has
proven to be incorrect and incomplete. Localities need an updated list that can be used as
part of their pre-treatment program.
4. Modeling Tools and Procedures
Priority - Highest
Develop a forum for modeling LOT nutrient removal as well-developed models
essentially represent current collective knowledge. This forum would evaluate reactor
staging, wet weather, cold weather, inhibition, sidestream treatment, partial nitrification,
denitrification and deammonification reaction, biological-P and chemical P removal to
understand capabilities of plants to achieve LOT. Available data would be reviewed that
show complete mix systems develop nitrifying bacteria with significantly lower growth
rates than in plug flow systems; similar data are available comparing "mixed flow"
systems (Step BNR) and plug flow systems. Also, given the importance of rDON, models
need to updated to reflect current research results on bioflocculation of colloidal materials
and to account for rDON removal/transformation and rDON production/end product
formation during biological treatment. Models will be a primary tool in demonstrating
LOT limits to regulators and, thus, these models must be "fine-tuned" when it comes to
LOT limits. Small anomalies, such as reaction time to turn on additional aeration or turn
off aeration, during the day could, in the case of nitrogen, add 0.1 to 0.5 mg/1 TN to the
effluent.
C. EXPERIMENTAL RESEARCH TARGETING LOT DESIGN AND
OPERATION (LONG-TERM RESEARCH)
There is a need to focus research targeted at improving the technology and design
procedures for LOT nutrient removal processes based on differing plant size and
discharge limits. Plants that have very low TP limits without TN limits require different
strategies as compared to plants that have combined low TN (3-4 mg/L) and moderately
low TP (0.1-1 mg/L) limits. Research priorities in this category generally depend on the
size of the plant being considered. Small plants typically have high SRT and HRT and
large clarifiers, and thus there is a need to understand how to "extract" additional nutrient
removal from "available volume." This suggests better information transfer and
experimental research targeting these design modifications (do more nutrient removal
with the tank volume available). Large plants already have low available safety factor in
terms of SRT and HRT. New cost-effective technologies should be considered to further
extract additional nutrient removal (e.g. breakpoint chlorination, bioaugmentation, side
stream treatment, etc.) without large capital expenditures. There is also a need to better
understand the impact of LOT nutrient removal on sludge treatment and reuse, and the
related implications for volume and mass of solids created. (Note: to be coordinated with
the concurrentETchallenge on solids volume reduction).
6-12 Wastewater Treatment andln-Plant Wet Weather Management
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Emerging Technologies
Exhibit 6.1—Paper from WERF Workshop on Nutrient Removal (Contd)
1. Better Instrumentation and Application/Implementation/Use of Online
Instrument
Priority - Highest
Develop online instrumentation and control for LOT nutrient removal including
nitrogen control, phosphorus control and supplemental carbon addition and control.
Leverage existing WERF projects including 03-CTS-8 and expand it to phosphorus
removal and carbon control technologies. This will also improve efficiency and energy
management at treatment facilities. This one area as with all instrumentation and controls
has changed dramatically since the 1993 EPA manual was published and needs updating
to current technology.
2. Substrates for Denitrification and Biological Phosphorus Removal
Priority — Highest
A majority of plants that will build LOT nitrogen and phosphorus removal
processes will be considering supplemental carbon for treatment. Much work needs to be
done to understand the appropriate use of supplemental carbon:
* Improve understanding of methanol utilization kinetics, microbiology, and
stoichiometry both in suspended and attached growth systems - and temperature
dependency
* Glycerol (unrefined byproduct of biodiesel production coupled with possible increase
in methanol cost with consumption to produce biodiesel)
* Better understanding of benefit of acetate, ethanol, sugar solutions and other viable
carbon sources compared to methanol - better understand kinetics, microbiology
(ability of native organisms to use these substrates), and stoichiometry
* Evaluate the potential for insitu methanol production using methane derived from
anaerobic digestion.
* Improve understanding and application of fermentation processes (using various
sludge sources) for VFA production and Bio-P versus fermentation for high
COD/TKN ratio for denitrification
* Better understanding of capability of denitrification in single-sludge second anoxic
zone with and without carbon addition
3. Methods to Achieve Low P Levels
Priority - High
Develop novel technologies for LOT phosphorus control, while simultaneously
understand capabilities of current simultaneous precipitation, tertiary clarification and/or
filtration technologies (how well are we doing?). Two areas of research should be
considered:
* Chemistry at low P concentrations (high Me/P dose ratio)
* Improvement of solids removal (membranes, filtration, or other)
4. Nitrification Process Control, Inhibition and Bioaugmentation
Priority — High
There is an important need to develop and refine our understanding of nitrification
impacts on LOT treatment, including impacts of chemical and substrate inhibition, cold
temperature and cold shock, high temperature inhibition, BOD/TKN ratios, process
Wastewater Treatment andln-Plant Wet Weather Management 6-13
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Emerging Technologies
Exhibit 6.1—Paper from WERF Workshop on Nutrient Removal (Contd)
anaerobic/anoxic/aerobic cycling. Develop molecular techniques to monitor and diagnose
inhibition. Develop and refine novel techniques to enhance nitrification including
bioaugmentation and heterotrophic wasting. Leverage existing WERF projects. Develop
a user friendly system of analysis and evaluation for the end users for trouble shooting
guide to nitrification inhibition.
5. P Limitations of Post-Secondary Denitrification Processes
Priority — High
As utilities consider simultaneous low TN and TP, phosphorus deficiency
becomes an important issue for plants. Therefore, research is needed to understand
phosphorus bioavailability in chemically removed material versus suspended solids from
Bio-P processes.
6. Enhanced Biological Phosphorus Removal - Continued Research
Priority - High
Several areas of research remain for the cost-effective application of the enhanced
biological phosphorus removal process at the LOT:
* P uptake and release kinetics - staging, P concentration and P storage, relationship
between release and uptake specifically under dynamic loading conditions?
* Operation and control of pre-fermenters for VFA production? How much does
fermenter operation affect the production of the different VFA forms, particularly
acetic and propionic?
* PAO starvation with diurnal feeding? Need improved understanding of COD uptake
and stabilization under anaerobic conditions - biochemical mechanisms involved.
* Improved understanding of secondary P release in anoxic zones and clarifiers?
* Better understanding of competition between PAOs and GAOs, particularly as related
to influent wastewater characteristics such as the acetic/propionic acid ratio. Also,
temperature effects on the competition over the range from 5-40°C and the
biochemical mechanisms involved.
* Better understanding of the interactions of EBPR and chemicals, which can develop a
tool that will help identify when EBPR versus chemicals should be used to achieve
LOT.
7. Simultaneous Nitrification-Denitrification (SND)
Priority — High
SND represents a good opportunity for small to medium size plants with available
safety factor to maximize nutrient removal (both denitrification and potentially bio-P),
likely as a component of more conventional nutrient removal processes. It seems likely
that SND alone would not be used to meet LOT permit limits, but it could be part of a
cost-effective solution for nutrient removal. There is a need for better design and
implementation information and methodologies for evaluating the amount of "nutrient
removal credit" that can be expected with a SND process. Several research areas should
be addressed including nitrification to NO2, improved online instrumentation for process
control, potential bio-P considerations, nitrification kinetics, and modeling.
6-14 Wastewater Treatment andln-Plant Wet Weather Management
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Emerging Technologies
Exhibit 6.1—Paper from WERF Workshop on Nutrient Removal (Contd)
8. Sidestream Treatment - Reduction in Influent Loading and Bioaugmentation
Priority — High
Sidestream treatment is a cost effective method to reduce the use of supplemental
carbon and aeration energy. An added benefit is the bioaugmentation of nitrifying
bacteria to the main-stream treatment process. Research areas include:
* Further develop the Anammox and related processes for autotrophic denitrification.
* Use molecular methods to evaluate mainstream bioaugmentation efficiency of
nitrifiers produced in side-stream treatment. Need thorough documentation of full-
scale demonstrations.
9. Activated Sludge Settling, Selectors, Bulking
Priority — Highest (but should be addressed outside the WERF LOT Nutrient Removal
Program)
Clarifiers are usually hydraulic bottlenecks for LOT nutrient removal. Develop
protocols for process and clarifier operations for LOT treatment, including understanding
benefits/ drawbacks of anoxic zones, IF AS and phosphorus deficiency from low TP co-
precipitation. Given the sporadic performance of anoxic and anaerobic selectors, conduct
research to understand and improve performance. Through additional surveys and
experimentation, assess whether some BNR processes, influent compositions, and
environmental conditions produce mixed liquor qualities that have superior settling and
compaction characteristics. Building on previous WERF research, there is a need to
develop a fundamental understanding of the factors leading to or favoring improved
settling and compaction.
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Append
Trade Associations
A.1 Introduction
This chapter lists professional and trade associations that may have significant
information. These professional and trade associations may provide relevant research
assistance on wastewater treatment and in-plant wet weather management
technologies within their respective areas of expertise.
A.2 Trade Associations
American Society of Civil Engineers (ASCE)
1801 Alexander Bell Drive Reston, VA 20191-4400
Telephone: 800-548-2723
Web site: http://www.asce.org
National Association of Clean Water Agencies (NACWA)
1816 Jefferson Place, NW, Washington D.C. 20036
Telephone: 202-833-2672
Web site: http://www.nacwa.org/
Water and Wastewater Equipment Manufacturers Association (WWEMA)
P.O. Box 17402, Washington, D.C. 20041
Telephone: 703-444-1777
Web site: http://www.wwema.org
Water Environment Federation (WEF)
601 Wythe Street, Alexandria, VA 22314-1994
Telephone: 703-684-2452
Web site: http://www.wef.org
Water Environment Research Foundation (WERF)
635 Slaters Lane, Suite 300, Alexandria, VA22314
Telephone: 703-684-2470
Web site: http://www.werf.org
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A-1
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