Simultaneous Control of Hg°, S02? and NOx by Novel Oxidized Calcium-Based Sorbents Paper # 243 S. Behrooz Ghorishi, Carl F. Singer, and Wojciech S. Jozewicz ARCADIS Geraghty & Miller, Inc., 4915 Prospectus Drive, Durham, NC 27713 Charles B. Sedman and Ravi K. Srivastava U.S. Environmental Protection Agency, Office of Research and Development, National Risk Management Research Laboratory, Air Pollution Prevention and Control Division (MD-65), Research Triangle Park, NC 27711 ABSTRACT Efforts to develop multipollutant control strategies have demonstrated that adding certain oxidants to different classes of calcium-based sorbents leads to a significant improvement in elemental mercury vapor (Hg°), sulfur dioxide (SO2), and nitrogen oxides (NOx) removal from simulated flue gases. In the study presented here, two classes of calcium-based sorbents (hydrated limes and silicate compounds) were investigated. A number of oxidizing additives at different concentrations were used in the calcium-based sorbent production process. The Hg°, S02, and NOx capture capacities of these oxidant-enriched sorbents were evaluated and compared to those of a commercially available activated carbon in bench-scale, fixed-bed, and fluid-bed systems. Calcium-based sorbents prepared with two oxidants, C and P, exhibited Hg° sorption capacities (about 100 pg/g) comparable to that of the activated carbon; they showed far superior S02 and NOx sorption capacities. Preliminary cost estimates for the process utilizing these novel sorbents indicate potential for substantial lowering of control costs, as compared to other processes currently used or considered for control of Hg°, SO2, and NOx emissions from coal-fired boilers. The implications of these findings toward development of multipollutant control technologies and planned pilot and field evaluations of more promising multipollutant sorbents are summarily discussed. INTRODUCTION Of all trace metals emitted during fossil fuel combustion and waste incineration, mercury is likely considered the most problematic. This concern is based on a combination of issues, including: the propensity of mercury to concentrate and bioaecumulate by up to a factor of 10,000 within the aquatic food chain;1,2,3,4 documented adverse health effects associated with mercury exposure;5,6"7'8 and, most importantly, the inability of current pollution control technologies and strategies, designed primarily for particulate matter (PM), NOx, and S02, to effectively control volatile mercury species. Modifying existing technologies or developing a one-step multipollutant control technology capable of simultaneous control of mercury species, PM, NOx, and SO2, would seem to be sensible and cost-effective approaches to solve this problem. 1 ------- Research on mercury emissions control from coal-fired combustors is currently focused on activated carbon sorption of mercury compounds9'll)' 12,13> 14,15 or changing the mercury speciation in the flue gas to water-soluble ionic mercury species (Hg+2) that can be absorbed by conventional wet SO2 scrubbers.16 While activated carbon is effective for the capture of both major mercury species, Hg° and Hg+\ it represents an expensive additional technology specifically designed to control mercury emissions only. As shown in this study, activated carbons are not effective SO? sorbents; thus, activated carbon injection cannot be considered as a viable multipollutant control technology. Wet S02 scrubbers are employed only on a fraction of coal-fired boilers and are capable of removing only Hg+2 Some data suggest that Hg° vapor concentration can actually increase across a wet limestone scrubber, presumably due to the reduction of Hg+2 by sulfite in the scrubber.17 In addition, recent data analyses by the U.S. Environmental Protection Agency (EPA) conclude that in 1999, utility boilers emitted 43 tons of mercury or 57% of mercury contained in coal burned.18 An evaluation of these data shows mercury to be retained by fly ash and collected in PM control devices. Potential multipollutant mercury control strategies therefore include: • Enhancement of PM control technologies with sorbent injection and/or gas cooling • Addition of oxidation catalysts, flue gas oxidants, or scrubber liquor oxidants, which increase the collectible Hg+~, in conjunction with wet SCb scrubbers The development of better sorbents for mercury can lead to better ways of augmenting PM devices, but the most cost-effective use of improved mercury sorbents would appear to be in absorption technologies that remove several pollutants. By using sorbents that also offer oxidation potential, all mercury species may be removed with acid gases in certain types of semidry absorbers, and NOx reductions (through conversion of NOx species to more reactive forms) may also be obtained. This type of application is the focus of the remaining discussions on multipollutant sorbent development. Previous investigations I9'20 have shown that modified calcium (Ca)-based sorbents have a potential to be viable multipollutant (Hg°, Hg'2, and SC)2) sorbents, thus providing the operators of coal-fired power plants and waste incinerators with a practical multipollutant control strategy. It was previously established that mercuric chloride (HgCb) vapor is readily adsorbed as an acid gas by conventional Ca-based sorbents such as hydrated lime12, while Hg° is partially adsorbed by Ca-based sorbents when significant modifications are implemented in the sorbent production process.19,20 Further improvement in the Hg° uptake capabilities of these modified Ca-based sorbents was necessary before they could be considered as attractive total mercury sorbents. Current efforts, described in this paper, have attempted to improve the uptake of Hg° by increasing the number of active sites and adding oxidative species to Ca-based sorbents. Based on the previous investigations,19'20 the key assumptions for this study were that Ca-based sorbents, modified or unmodified, will adsorb S02 and Hg+2; and that modified Ca-based sorbents, having both fine pore structure and oxidizing species in the pore structure, can oxidize and sequester Hg° and NOx from flue gas. The improvement in the capture of Hg° and NOx by the oxidant-enrichcd Ca-based sorbents makes them an attractive choice for a multipollutant control technology. 2 ------- PREVIOUS STUDIES ON OXIDANT-ENRICHED Ca-BASED SORBENTS An earlier study demonstrated that adding oxidants to Ca-based sorbents during their production process could significantly increase the Hg° uptake capabilities of these sorbents.20 One class of these Ca-based sorbents, termed "oxidized hydrated limes," was prepared by hydrating commercial quicklime in the presence of an oxidant in solution. Different concentrations of oxidant in solution were used. It was shown that the hydration process in the presence of oxidant solution (as opposed to water) had no effect on the total surface area of these sorbents (13-15 m7g). Oxidized hydrated limes, on average, exhibited a 2-3 times higher Hg° uptake than the baseline hydrated lime prepared in the presence of water. Increasing the strength of oxidant solution (from 6 to 30%) increased the Hg° uptake by a factor of 2. It was hypothesized that the hydration of quicklime in the presence of an oxidant creates active sites. The presence of oxidizing sites was further confirmed by thermal decomposition to oxygen using thermo- gravimetric analysis (TGA) coupled with residual gas analysis (RGA). Although an improvement in Hg° uptake could be achieved by oxidized hydrated lime, the overall uptake was a factor of 10 lower than a commercially available activated carbon (DARCO FGD, Norit Americas Inc.). This lower activity was then attributed to the much lower surface area of oxidized hydrated limes (13-15 m2/g), as opposed to the FGD activated carbon (514 m2/g). Another class of high-surface-area Ca-based sorbents, silicate sorbents, has been prepared extensively in EPA laboratories. Silicate sorbents are hydrated lime and silica source reaction products, a calcium silicate gel. This calcium silicate gel has high surface area (100-200 m2/g), thin layers of free lime [Ca(OH)2], and substantial moisture that allows simultaneous in-duct absorption of acid gases and flue gas cooling.21,22,23 It was hypothesized that adding oxidant to silicate sorbents should result in a more efficient Hg° sorbent due to improved dispersion of active sites over a larger surface area. Placing the oxidant on the calcium-silicate sorbents proved to be problematic due to oxidant decomposition. Rather than incorporating the oxidant solution in the calcium-silicate reaction, oxidant solution was added to the finished dry silicate sorbent. No significant improvement in Hg° uptake was observed. The oxidant was believed to have decomposed prior to the formation of significant active sites. This observation, and the fact that oxidized hydrated limes described above were significantly less efficient in capturing Hg° than an activated carbon, prompted the exploration of more effective oxidants. By changing oxidants, decomposition of these compounds may be manageable, resulting in dispersed oxidant in the pore structure of the Ca-based sorbents. These active sites will be available to oxidize and sequester Hg°, NOx, and SO?, upon exposure. A series of oxidants and Ca-based sorbent production processes were investigated. Oxidant-enriched hydrated limes and silicate sorbents were screened based on Hg°, NOx , and S02 capture efficiency. The capture efficiency of sorbents toward Hg° and SO2 was further compared to that of an activated carbon. 3 ------- SORBENT PREPARATION Oxidant-Enriched Hydrated Lime Lime sorbents were prepared with commercial powdered quicklime (Marblehead Lime Co.) and degassed deionized (DI) water. The indicated oxidant was added to the quicklime prior to hydration at a rate of 0.1 equivalents per mole of quicklime. Four oxidants were screened, and designated S, N, M, and C. Quicklime was hydrated in a sealed Parr Bomb reactor with stoichiometric water for 30 minutes. As a precaution against further oxidant decomposition, sorbents were then stored in sealed containers without further drying. The surface areas of these sorbenls are shown in Table 1. Table 1. Specific surface area of screened hydrated lime sorbents. Sorbent BET Surface Area, m2/g Baseline lime 11.03 S lime 14.39 N lime 9.54 M lime 14.28 C lime 11.36 Oxidant-Enriched Silicate Sorbents Silicate sorbents were prepared in glass beakers in a double boiler configuration. Equal parts of silica fume and reagent grade hydrated lime were slurried in a 90 °C solution of a wetting agent and degassed DI water for 2 hours. The slurry was vacuum filtered through Whatman #42 paper, and the filter cake was dried overnight in a vacuum oven at 100 °C. Five milliliters of a 1 mM lime solution was added to a 60 °C heated mortar containing 0.5 g of the indicated oxidant. Ten grams of dry silicate was added to the solution in the mortar and mixed. Contents of the mortar were transferred to a watch glass and dried overnight in a 100 °C vacuum oven. Selected physical properties of these sorbents are shown in Table 2. Silicate surface areas do not appear to be greatly affected by the addition of oxidant; however, the surface area remains substantially less than that of FGD activated carbon (514 m2/g). Table 2. Specific surface area of screened silicate sorbents. Sorbent BET Surface Area, m2/g Baseline silicate 101.79 M silicate 95.54 C silicate 90.90 4 ------- EXPERIMENTAL APPARATUS Bench-scale Hg0/SO2 removal tests were performed on a vertical fixed-bed reactor apparatus; operation and construction details of this apparatus have been previously described.1 '19 A simulated flue gas was generated containing 40 ppbv Hg°, 4 mole% oxygen (O2), 10 mole% carbon dioxide (CO2), 1 mole% water vapor (H20), and 500 ppmv SO2. Simulated flue gas was then passed through the sorbent bed, a Lindberg furnace, a NAFION™ Dryer, and serial ultraviolet Hg° and SO2 analyzers. Sorbent was exposed to 300 cm3/min [dry at standard temperature and pressure (STP)] simulated flue gas for 2 hours at 80 °C reactor temperature. The Lindberg furnace was maintained at 100 °C to prevent condensation and to avoid undesirable reactions. Breakthrough curves from Hg° and S02 analyzers were integrated to obtain uptake during the 2-hour exposure. Simultaneous evaluations of Hg°, NOx, and S02 on the fixed-bed reactor were confounded by experimental artifacts encountered with the NAFION™ Dryer. The further desire to more closely simulate anticipated field activity led to the construction of a fluidized-bed reactor apparatus designed to accommodate high-moisture simulated flue gas. Bench-scale NOx/S02 removal tests were performed on the fluidized-bed reactor apparatus. An NO/SO2 span gas mixture, nitrogen, and dry air were metered through rotameters to produce 12 scfh of a dry simulated flue gas of 300 ppmv NOx, 600 ppmv S02, 8% 02, and the balance nitrogen. This gas was preheated to reaction temperature (80 °C) and humidified with vaporized water to an average 10.5 mole% water. The resulting wet simulated flue gas was passed through a vertical reactor loaded with fluidized sorbent and sand; it was then passed through a filter to remove any entrained particulate and to protect the downstream equipment. The reactor and filter assembly were housed in an oven maintained at 80 °C. The test stand was equipped with a bypass of the reactor and filter assembly to allow for bias checks. Sorbent was exposed to simulated flue gas for 30 minutes. Water was removed from the spent flue gas with a NAFION™ Dryer. Dry gas was then serially analyzed with S02 and NOx continuous emission monitors (CEMs). Breakthrough curves from NOx and S02 analyzers were integrated to obtain uptake during the 30-minute exposure. Though NOx was introduced to the system as NO, the convention of reporting in terms of N02 was adopted. Activated carbon could not be evaluated on this system due to excessive carryover to the filter. 5 ------- RESULTS AND DISCUSSION Effectiveness of Oxidant-Enriched Hydrated Lime Sorbents Oxidants were screened by testing oxidant-enriched hydrated limes in duplicate for Hg° and SO2 removal in the fixed-bed reactor. Uptakes of Hg° (in (jg Hg°/g sorbent) and SO2 (in mg S02/g sorbent) by these sorbents are illustrated in Figure 1. Despite a lower surface area, the C lime exhibited the highest Hg° uptake (19.3 (Jg/g), followed by the M lime (10.4 jag/g). The other oxidant-enriched hydrated limes did not show any improvement in Hg° uptake over the baseline, hydrated lime (1.04 |ag/g). The pooled standard deviation of the replicates was 0.77 jag Hg°/g. In terms of S02 uptake, C lime (20.6 mg/g) and M lime (16.6 mg/g) were not significantly different from the baseline lime (15.2 mg/g). The pooled standard deviation of the SO2 uptake was 1.8 mg S02/g. Hg° and S02 uptakes did not show any correlation to the physical parameters (such as total surface area) of the sorbents, indicating that the generation of active sites (oxidation sites) in certain oxidant-enriched hydrated limes (C and M limes) was instrumental in the improvement in Hg° and S02 uptake. Figure 1. Fixed-bed Hg° and SO? uptake by the oxidant-enriched hydrated limes at 80 °C. Flue gas consisted of 40 ppbv Hg°, 4 mole% 02, 10 mole% C02, 1 mole% H20, and 500 ppmv S02. 25 Baseline S Lime N Lime M Lime C Lime Lime [~Hg Uptake; (jg Hgu/g bS02 Uptake; mg S02/g Oxidants were also screened in oxidant-enriched hydrated lime sorbents for their ability to enhance NOx removal in the fluidized-bed test stand. Screening results are shown in Figure 2. A significant improvement in NOx removal was observed for C lime (3.4 mg N02/g) and M lime (3.9 mg N02/g) compared to baseline lime (2.1 mg N02/g). Though the enhancement at test conditions proved modest, the same additives effective for mercury control show promise with respect to NOx activity. Duplicate testing of the baseline lime performance indicates a standard deviation of 0.06 mg N02/g. No significant difference in S02 removal was observed between baseline lime and C or M lime. 6 ------- Figure 2. Fluid-bed N0X and S02 uptake by oxidant-enriched hydrated limes at 80 °C. Flue gas consisted of 300 ppmv NOx, 600 ppmv SO2, 8% O2, and 10.5% H2O. 1 « 1000 100 10 11111 Baseline S Lime N Lime M Lime C Lime Lime ~ NOx Uptake; mg N02/g bS02 Uptake; mgS02/g Effectiveness of Oxidant-Enriched Silicate Sorbents The screening process identified two oxidants as effective in enhancing Hg° and NOx removal from simulated flue gas with hydrated limes. The next step was to place these oxidants on a Ca-based silicate sorbent with higher surface area. The Hg° and SO2 uptake of the oxidant-enriched silicates was measured in duplicate on the fixed-bed reactor and compared to those of the FGD activated carbon and a baseline silicate (no oxidant). As shown in Figure 3, C silicate exhibited the highest Hg° uptake capacity (101 pg/g). Despite a much lower surface area than FGD, C silicate exhibited Hg° removal indistinguishable from that of the FGD activated carbon (95.5 pg/g). The pooled standard deviation of the Hg uptake was 7.5 (Jg/g. C silicate also showed a far superior SO2 uptake capacity than the activated carbon (101 as compared to 8.9 mg/g). C silicate is a superior multipollutant sorbent for Hg° and SO2 than the activated carbon. The oxidant-enriched silicates were also evaluated on the fluidized-bed test stand for NOx and SO? removal. These results are summarized in Figure 4. Baseline silicate sorbent exhibited NOx removal (7.0 mg N02/g) far superior to the baseline lime (1.6 mg NOa/g) evaluated in this block of testing. The silicate sorbent is presumed to enhance an oxidation mechanism similar to that proposed for mercury removal on similar sorbents. Addition of oxidants in C silicate and M silicate further enhanced NOx removal with these silicate sorbents (14.0 and 15.7 mg N02/g, respectively). Despite reduced alkali content of the silicate sorbents, SO2 removal has been dramatically increased in the silicate sorbents, most notably in C silicate (176 mg/g) and M silicate (177 mg/g), sorbents at conditions tested. Neither NOx nor S02 concentrations returned to baseline prior to the end of the test for the silicate sorbents, indicating the sorbent was not exhausted in these tests. 7 ------- Figure 3. Fixed-bed Hg and SO2 uptake by the oxidant-enriched calcium-silicate at 80 °C. Flue gas consisted of 40 ppbv Hg°, 4 mo!e% O2, 10 mole% CO2, 1 mole% H20, and 500 ppmv S02. r 160 d) 100 2C BaseLine Silicate M Silicate C Silicate FGD ~ Hg Uptake; pg Hgu/g bS02 Uptake; mg S02/g Figure 4. Fluid-bed NOx and S02 uptake by silicates at 80°C. Flue gas consisted of 300 ppmv NOx, 600 ppmv S02, 8% 02, and 10.5% H20. a> to 1000 100 10 Baseline Lime Baseline M Silicate C Silicate Silicate ~ NOx Uptake; mg N02/g bS02 Uptake; mg S02/g 8 ------- Cost Analysis Approximately 75% of the existing coal-fired utility boilers in the U.S. are equipped only with electrostatic precipitators (ESPs) for the control of PM. EPA's mercury control cost estimation work considered this configuration as one of the 16 dry sorbent-based technology application cases reflecting differences in flue gas cleaning equipment and type of coal burned. For this configuration, EPA estimated the total annual cost for an 80% mercury control on a 100 MW boiler with 65% capacity factor and flue gas mercury concentration of 10 pg/dscm at 1.79 mills/kWh.24 The cost of activated carbon sorbent used to derive the above estimated total annual cost was $1.00/kg. Excellent bench-scalc mercury removal was observed with sorbents other than activated carbon. Therefore, it is of interest to estimate total annual cost for the mercury control system installed on an identical boiler, as described above, but operated with sorbents other than activated carbon. As previously discussed, C silicate Hg° removal performance was indistinguishable from that of FGD activated carbon in bench-scale packed-bed tests. Therefore, it was assumed that 80% mercury could be removed by injecting C silicate at the same sorbent-to-mercury ratio as used before with activated carbon injection. The cost of C silicate was taken to be $0.20/kg of sorbent. Calculations were performed using the same methodology used by EPA for a 100 MWe boiler firing low-sulfur bituminous coal and with 65% capacity factor. Utilizing the above assumptions, the total annual cost was estimated to be 0.36 mills/kWh for 80% mercury removal. Substitution of C lime for activated carbon results in somewhat smaller, though still significant, cost savings. Based on bench-scale removal, injection rates of C lime necessary to accomplish mercury removal similar to that observed with activated carbon are estimated at 5 times the injection rates of activated carbon. At an estimated cost of $0.13/kg, total annual cost of C lime injection is estimated at 1.16 mills/kWh for the comparable 100 MWe unit requiring 80% mercury removal. In summary, the preliminary cost estimate described above indicated that approximately 80% reduction of the total annual cost of mercury control could be possible when using C silicate in lieu of activated carbon. Assuming sorbent injection was carried out for Hg control in the presence of a relative abundance of SO2, injection of C silicate or similar Ca-bascd sorbent would result in significant SO? removal, resulting in the generation of S02 emission credits. Fluidized-bed reactor data suggest that, without optimizing for S02 or NOx removal, 0.17 tons of SO2 may be removed per ton of C silicate. This SO2 emission credit could be sold or contribute to operational flexibility of a plant. NOx reduction by such sorbents also has the potential to provide direct economic benefit through the production of credits, if and when a NOx trading system is implemented, but is likely to have a more immediate impact through increased operational flexibility. CONCLUSIONS Multipollutant sorbents have been developed that can remove both Hg° and Hg+2 as effectively as FGD activated carbon in fixed-bed simulations of coal-fired flue gas at 80 °C. Oxidant- enriched calcium-based sorbents proved far superior to activated carbon with respect to SO2 9 ------- uptake on the same fixed-bed simulations. These oxidani-enriched, calcium-based sorbents also performed better with respect to NOx and SO2 uptake than baseline lime hydrates for fixed and fluid-bed simulations at 80 °C. Preliminary economic analyses suggest that silicate sorbents with oxidants are 20% of the cost of activated carbon for mercury removal, while oxidant-enriched lime hydrates offer reduced, but significant savings. Credits for SO2 and NOx increase the savings for multipollutant sorbents over activated carbon. The apparent superiority of multipollutant lime and silicate hydrates enhanced with oxidants has been confirmed at conditions typical of gas-cooled, sernidry absorption processes on coal-fired boilers; performance of sorbents at higher-temperature conditions of duct sorbent injection technologies remains to be evaluated. Planned field evaluations of both semidry absorption and duct sorbent injection will allow better economic and performance comparisons of activated carbon sorbents to that of oxidant-cnriched lime and silicate hydrates. REFERENCES 1 Westoo, G. "Methylmercury as Percentage of Total Mercury in Flesh and Viscera of Salmon and Sea Trout of Various Ages." Science, 1973,181, 567-568. 2 Carpi, A. "Mercury from Combustion Sources: A Review of the Chemical Species Emitted and Their Transport in the Atmosphere." Water, Air, Soil Pollut., 1997, 98, 241-254, 3 Lindberg, S. E.; Stratton, W,J, "Atmospheric Mercury Speciation: Concentrations and Behavior of Reactive Gaseous Mercury in Ambient Air." Environ. Sci. Technol, 1998, 32(1), 49-57. 4 Engstrom, D. R.; Balogh, S. J.; Swain, E.B. "Evidence for historic increases in mercury methylation from the sediments of 14 lakes in northeastern Minnesota," Proceedings of the Air and Waste Management Association Specialty Conference on Mercury in the Environment, Minneapolis, MN, September 15-17, 1999. 5 Clarkson, T.W. Environ. Health Per sped, 1987, 74, 59-64. 6 Clarkson, T.W. Environ. Health Perspect., 1987, 74, 103-107. 7 Clarkson, T.W. "Health Effects Associated with Mercury Contamination," Third International Conference Municipal Waste Combustion, Williamsburg, VA, March 1993. g Goyer, R.A. "Toxic effects of metals, in Casarett and Doull's toxicology the basic science of poisons, 4th ed., Amdur, M.O.; Doull, J.; and Kiaassen, C.D., eds., Pergamon Press: New York, NY, 1991. 9 Krishnan, S.V.; Gullett, B.K.; Jozewicz, W. "Sorption of Elemental Mercury by Activated Carbons," Environ. Sci. Technol, 1994,25(8), 1506-1512. 10 Krishnan, S.V.; Gullett, B.K.; Jozewicz, W. "Mercury Control in Municipal Waste Combustors and Coal-Fired Utilities," Environ. Prog., 1997,16(1), 47-53. " Vidic, R. D.; McLaughlin, J. B. "Uptake of Elemental Mercury Vapors by Activated Carbons." J. Air & Waste Manage. Assoc., 1996, 46, 241-250. 10 ------- 12 Ghorishi, S.B.; Gullctt, B.K. "Sorption of Mercury Species by Activated Carbons and Calcium-based Sorbents: Effect of Temperature, Mercury Concentration and Acid Gases," Waste Manage. & Res., 1998, 76(6), 582-593. 13 Lancia, A.; Musmarra, D.; Pepe, F.; Volpicelli, G. "Adsorption of Mercuric Chloride Vapors from Incinerator Flue Gases in Calcium Hydroxide Particles," Combust. Sci. Technol., 1993, 93, 277-289. 14 Lancia, A.; Musmarra, D.; Pepe, F.; Volpicelli, G. "Adsorption of Metallic Mercury on Activated Carbon," Proceedings of the Twenty-Sixth Symposium (International) on Combustion, The Combustion Institute, Pittsburgh, PA, 1996. 15 Srivastava, R.K.; Sedman, C.B.; Kilgroe, J.D. "Preliminary Performance and Cost Estimates of Mercury Emission Control Options for Electric Utility Boilers," Proceedings of the 93rd Air & Waste Management Association Annual Meeting, Salt Lake City, UT, June 18-22, 2000. 16 Richardson, C.; Blythe, G.; Rhudy, R.; Brown, T. "Enhanced Control of Mercury by Wet FGD Systems," Proceedings of the 93rd Air and Waste Management Association Annual Conference and Exhibition, Salt Lake City, UT, June 18-22, 2000. 17 Redinger, K.E. Babcock & Wilcox to William Maxwell, letter, U.S. EPA, Office of Air Quality Planning and Standards, Durham, NC, November 7, 1996. 18 Federal Register Vol. 65, No. 245, December 20, 2000, 79825-79831. 19 Ghorishi, S.B.; Sedman, C.B. "Low Concentration Mercury Sorption Mechanisms and Control by Calcium-based Sorbents: Application in Coal-fired Processes," J. Air & Waste Manage. Assoc., 1998, 48, 1191-1198. 20 Ghorishi, S.B.; Singer, C.F.; Sedman, C.B. "Preparation and Evaluation of Modified Lime and Silica-Lime Sorbents for Mercury Vapor Emissions Control," Proceedings of the 2nd EPRI-DOE-EPA Combined Utility Air Pollutant Control Symposium, Atlanta, GA, 1999. 21 Jozewicz, W. "Program to Demonstrate ADVACATE Technology in Poland," Proceedings of the Second International Conference on Energy and Environment: Transitions in East Central Europe, Prague, Czech Republic, 1994, 661-669. 22 Jozewicz,W.; Rochelle, G.T.; Stroud, D.E. "Novel Techniques for the Enhanced Utilization of Ca(OH)2 under Duct Injection Conditions," Proceedings of the Seventh Annual Coal Preparation, Utilization, and Environmental Control Contractors' Conference, Pittsburgh, PA, July 15-18, 1991,246-253. 23 Jozewicz,W.; Chang,J.C.S. "Evaluation of FGD Dry Injection Sorbents and Additives, Volume I: Development of High Reactivity Sorbents," EPA-600/7-89-006a (NTIS PB 89-208 920), Air and Energy Engineering Research Laboratory, Research Triangle Park, NC, May 1989. 24 Srivastava, R.K.; Sedman, C.B.; Kilgroe, J.D. "Performance and Cost of Mercury Emission Control Technology Applications on Electric Utility Boilers," EPA-600/R-00-083, National Risk Management Research Laboratory, Research Triangle Park, NC, September 2000. 11 ------- KEY WORDS Multipollutant Mercury Sorbent Emissions Control Activated Carbon Oxidant ------- NnUDT DTD o co TECHNICAL REPORT DATA IviVi ru - ri 1 -t ir ,jy O (Please read Instructions on the reverse before completin; 1. REPORT NO, 2. EPA/600/A-01/064 3. R! mm; u iiiiiiiiiKniiii sihihh 4. TITLE ANO SUBTITLE Simultaneous Control of Hg , SC2. and NCX by Novel Oxidized Calcium-based Sorbents 5. REPORT DATE 6. PERFORMING ORGANIZATION CODE 7. author(s) S. B. Ghorishi, C. F. Singer, andW.S. Joze- wicz (A RCA D1S); and C. B. Sedman and R. K. Srivastav;; (EPA) 8. PERFORMING ORGANIZATION REPORT NO. 9. PERFORMING ORGANIZATION NAME AND AODRESS ARCAD1S Geraghty and Miller, Inc. 4915 Prospectus Drive Durham, North Carolina 27713 10. PROGRAM ELEMENT NO. 11, CONTRACT/GRANT NO. 68-C-99201 12. SPONSORING AGENCY NAME AND ADDRESS EPA, Office of Research and Development Air Pollution Prevention and Control Division Research Triangle Park, NC 27711 13. TYPE OF REPORT AND PERIOD COVERED Published paper; 10/99-1/01 14. SPONSORING AGENCY CODE EPA/600/13 15.supplementary notes APPCD pr0ject officer is Charles B. Sedman, Mail Drop 04, 919/ 541-7700. Presented at 94th Annual AWMA Meeting, Orlando, FL, 6/24-27/01. is. abstract papcr gives results of an investigation of two classes of calcium (Ca)- based sorbents (hydrated limes and silicate compounds), (NOTE: Efforts to develop multipollutant control strategies have demonstrated that adding certain oxidants to different classes of Ca-based sorbents significantly improves the removal of ele- mental mercury vapor (Hgo), sulfur dioxide (S02), and nitrogen oxides (NOx) from simulated flue gases.) A number of oxidizing additives were used at different con- centrations in the Ca~based sorbent process. The Hgo, S02, and NOx capture cap- acities of these oxidant-enriched sorbents were evaluated and compared to those of a commercially available activated carbon in bench-scale, fixed-bed, and fluid-bed systems, Ca-based sorbents prepared with two oxidants, designated C and P, ex- hibited Hgo sorption capacities (about 100 /jg/g) comparable to that of the activated carbon; they showed far superior SO2 and NCx sorption capacities., Preliminary cost estimates for the process utilizing these novel sorbents indicate potential for substantial lowering of control costs, compared to other processes currently used or considered for control of Hgo, S02, and NOx emissions from coal-fired boilers. The implications of these findings toward development of multipollutant control tech- nologies are summarized. 17. KEY WORDS ANO DOCUMENT ANALYSIS a. DESCRIPTORS b.IDENTIFIERS/OPEN ended terms c. cos ATI Field/Group Pollution Flue Gases Mercury (Metal) Calcium Oxides Sulfur Dioxide Silicate Minerals Nitrogen Oxides Activated Carbon Sorbents Coal Calcium Combustion Pollution Control Stationary Sources 13B 21B 07B QBG 11G 2 ID 18. DISTRIBUTION STATEMENT Release to Public 19. SECURITY CLASS (This Report) Unclassified 21. NO. OF PAGES 12 20. SECURITY CLASS (This page) Unclassified 22, PRICE EPA Form 2220-1 (9-73) ------- |