1997 Calendar Year Emission Related Recalls £% United States Environmental Protect Agency ------- 1997 Calendar Year Emission Related Recalls Compliance Division Office of Transportation and Air Quality U.S. Environmental Protection Agency United States Environmental Protection ^1 Agency EPA-420-B-00-005 May 2000 ------- 1997 Calendar Year Emission Related Recalls Case/ | I Defect [Manufacturer DR- [BMW 1035 Campaignj 96E-A01 V 1 Date of I | Owner lYehicle or Number [Type* 1 Notif. (Engine Class 3/1/97 {1996 328i, 328is. 328i Convertible, 328iA. 328isA. and 328iA [Convertible. Engine Families TBM2.8 VJGKEK [ (Number 1 of j [Emission [Vehicles j [Problem [Recalled j Two sections: a) secondary air pump wires were reversed in the connection plug, b) engine control module was incorrectly programmed. a) j 14,720 | b) 3,638 | iDR- [Chrysler 11084 715 ! v DR- [Chrysler 1085 703 V 5/15/97 j 1997 Dodge (Caravan & [Plymouth [Voyager [2.4L engine {CA} 97 VCR1428G1EK 6/16/97 I)R- [Chrysler 1086 ! 725,726 DR- [Chrysler 1087 ! V | 10/3/97 110/10/97 700 V 10/27/97 1997 3.9L Dodge Dakota p/u Trucks {Fed} 97 VCR3 .928GFEK VECI labels on certain cars contain errors in the emission configuration code and the [bar code. VECILabels incorrectly identify the vehicles as being certified toCA [emissions. 1996 Dodge Viper Coupe 150S J 96 [TCR8.0V8GFEK 1996 Plymouth Breeze [{Fed} [96 TCR2.0VJGFEK Rear 02 S wiring may be reversed with left connected to right and [vice versa. The owners manual does [ not contain j the | recommended 1 shift speeds j 5,700 1,548 1,158 5,000 1 ------- r- r ' 1 r- used for [ certifica- tion 1 and fuel i f economy j (testing. j I)R- 1088 1 Chrysler 711 1 V 8/12/97 1 1 1 1 1 1 1 t 1 1 1996 Dodge [{CA} Ram p/us (96 TCR360J8G1EK 4x4 5 .2L | Manual j Transmission j ( Federal VECI labels were mistakenly installed on cer- tain 5.2L trucks. 70 DR- 1090 |DR- 1093 Chrysler 1672 (CA) 1 V 1673 (Fed) | | 674 | 1 (CAN) | 7/28/97 [1996 Dodge (Ram Van & |Wagon 3.9L 1& 5 .2L |{CA} (96TCR239H8G1EK |96TCR360H8G1EK I96TCR360J8G1EK ]{Fed} [96TCR5.988GBEK (96TCR5.9A8GBEK [96 TCR5.958GFEK Chrysler [DR- 11094 Chrysler 710 696 V |10/10/97|1997 Dodge ! Ram 3.91. [{Fed} (97 VCR3.958GFEK V 9/10/97 11990, 91 Jeep Grand [Wagoneers |5.9L {Fed} 90 L AM5. 9T2HLEX 91 MCR5. 9T2GAAX Incorrect VECI labels were installed. PCM installed contained an uncertified calibration The catalytic converter in some cases fails to last the useful life of the vehicle. 938 (CA) 5,729 (Fed) 82 9,600 [DR- [Chrysler [1095 1 697 V (DR- [Chrysler 1096 I 698 V DR- [Chrysler II 144 ! 736 V 9/5/97 [1990 Jeep ! Grand Wagoneer 5.9L 9/29/97 [1991 Jeep j Grand (Wagoneer 5.91. {CA} 90 L AM5. 9T2HLEX {CA} 91 MCR5. 9T2GAAX The catalytic [ converter in ! some cases I fails to last j the useful life | of the vehicle, j The catalytic converter in some cases fails to last the useful life of the vehicle. 750 390 [10/20/97 [1994, 95 (Dodge Ram ip/us & cab [chassis VI0 [engine 150S J [94 |RCR8. 0B 7 GAM A |{50S} I95 [SCR8.0B7GAMA The elbow containing the crankcase ventilation orifice was installed on 200 2 ------- DR- (Chrysler ! 1159 I 716 V [the wrong valve cover. 10/15/97 1993 Dodge |{CA} Spirit (93 [PCR153F5FKAX PCM rellash j & VECI label | - TLEV | recalibration 1 747 iDR" Ford (96-E58 v 2/19/97 1996 3.0L |{CA} [incorrectly 229 J1044 1 Aerostar [96 TFM3.028G1GK ^installed ! 1 | Vans MAIS I)R- Ford | 96-E57 V 3/19/97 1996-97 4.0L |{CA} (Trucks built 1,543 1062 Explorer 96 TFM4.028G1FK with incorrect ; | 96 TFM4.028G2FK Ivapor 1 [97 VFM4.028G1FK [management j 1 97 VFM4.028G2FK [valves which 1 1 |{Fed} [have a : i | (96 Reduced flow : ; j [TFM4.028GKFK Irate. ! 1 (97 j 1 [VFM4.028GKFK j 1 I97 : 1 |vFM4.028GKHK I)R- Ford 1 96-E60 V 7/9/97 1995-96 2.5L |{ 50S } [Catalysts 105,000 [1069 [Contour & (95 SFM2.5VJGFEA experience Mystique |{CA} pre- mature ( [95 SFM2.5VJG1EK failure of the : | 196 TFM2.5VJG1EK [substrate : [ [support 1 [system. j [System 1 deteriorates : 1 (and allows j [substrate to 1 [rattle & break | [up. I)R- Ford 1 96-E59 V 3/19/97 1996 3.0L | Fed J (Vapor control 5-164 11099 Flex Fuel 96 TFM3 .0V8FFEK ivalve which | Taurus |96 [may I ITFM3.0V8NFGK [experience |{CA} [improper : (96 TFM3 .0V8F2EK (open/close : j 1 [oscillation. iDR- {General | FE-6163 V 1 6/30/97 11996 Pontiac [{Fed} jCars may | 98 Fed 11077 ^Motors | | | Grand Am & 96 (have been I 1 | | | | |Buick [tGM2 .4 VJGKEK [built with an [incorrect [ 20 CA | 1 ! | | | [Skylark i(CA} 1 i ------- 1 i vehicles with 96 Evap [ 1 | j |2.4L engines TGM2.4VJG2EK Emission j j I 1 [Canister j t 1 1 [Purge | j 1 ( Solenoid. j [ [dR- [General SM-2825 I V 18/28/97 1996, 1997 C A volumes of the Due to the (5) 1103 [Motors 1 1 Trucks with following eng GM service 1 (57) i 1 1 1 4.3L, 5.0L, families: parts catalogs j (3) [ | | and 5.7L 96 having part j (29) 1 ' engines T GM4.3 5PGFEK number | (44) j ! | 1 1 96 errors, certain j (11) j | ! ! T GM4.31PGFEK vehicles that 1 (41) 1 t | ! 1 96 had LEGR | (3) j 1 1 T GM4.3 2PGKEL valve | (1) t ! 96 replacements | (1) j 1 ® 1 1 TGM5.0HPG1EK have been j (1) j | | ! 1 96 serviced with j [196] i | 1 T GM5.7 5PGFEK incorrect j [ j J 1 96 TGM5.7JPG1EK valves. I | 96 ! [ | 1 1 T GM5.7 6PGFEK I 1 1 ! 1 97 1 | ( J | 1 1 VGM4.32PG1EK I 1 1 1 97 1 | 1 VGM5.0HPG1EK ! 1 1 1 97 i i 1 ! 1 VGM5.7JPG1EK i ( | | 1 1 97 I 1 1 ! ! VGM5.7JPG1GK i i I)R- (General FE-6190 | V |8/28/97 1996, 1997 FED volumes of the „„„„„„„„„„„„„„„„„„„„„„„„„„„„„„ ^ , Incorrect j (157) [ 1103 [Motors 1 Trucks with following eng replacement 1 (1,045) ! 1 1 4.3L, 5.0L, families: linear EGR j (67) | 1 III and 5.7L 96 valves were [ (739) I II engines T GM4.31 PGFEK installed on j (351) j 96 some | (6,414) j T GM4.3 2PGKEK vehicles. j (4,149) ! 96 I (3,451) | 1 111 T GM4.3 2PGKEL ! (78) | 1 1 11 96 1 (465) | 1 1 ! T GM4.3 5PGFEK [ (105) j 11 11 96 1 I 1 ! ! T GM4.3 8PGBEK i (7) 1 1 111 96 ! (5) | 1 1 II TGM5.08PGBEK 1 (2°) 1 1 1 1 96 1 (1) 1 T GM5.7 5PGFEK (40) | 1 1 96 i (2) 1 1 111 T GM5.7 6PGFEK 1 (142) | 1 III [96 1 (97) | 4 ------- DR- General FE-6189 V 18/22/97 1106 Motors 1997 Chevrolet Corvette 5.7L T GM5.7 8PGBEK 96 T GM5.7 CPGAEA 97 V GM4.3 2PGKEK 97 VGM4.32PG1EK 97 V GM4.3 2PGKEL 97 V GM4.3 2PG2EK 97 V GM4.3 5PGFEK 97 V GM4.3 6PGFEK 97 VGM5.05PGFEK 97 VGM5.06PGFEK 97 VGM5.75PGFEK 97 V GM5.7 6PGFEK 97 VGM5.7CPGAEA {FED} 97 VGM5.7V8GFEK {CA} 97 VGM5.7V8G1EK (25) | [17,365] Condition exists in which the PCM resets causing a diag- nostic code to be set. 9,048 DR- Kia 11080 V 6/13/97 1997 Spoilage vehicles built between 8/29/96 and 2/18/97. DR- Mercedes- 1038 tBenz 97-0312 V I 3/21/97 (1995 S420, S500, S500C {Fed} 97 VKM2.01JGKEK {CA} 97 VKM2.01JG1EK Software error in ECM affects readiness function for Evap Emission System leaking monitor. 5,941 Fed 888 CA {50S} 95 SMB5.0VJGFEA An incorrect evaporative family is indicated on 7,846 (1,800 in CA) 5 ------- [the emissions | [label. | Updates To Previous Annual Emission Recall Summaries pR-^ [General j 1064 Motors SM- jV [ 3/18/96 j 1995 Chevrolet j{50S} [incorrect tune-up label 2667 | | jw4 Tiltmaster |95 [installed on the engine air I | I&GMCW4 SGY15.7C5GAAA (cleaner. 1 ! !FWD 1 [ 862 j |dr- l1155 Kia Motors Corporation 3 V 12/13/96 1995 1.8L [(Fed) |OBD II systems do not Sephia |95 perform as required under |SKM1.8VJGFEK all driving conditions. (CA) [Vehicles relabeled as [95 |OBD I on new VECI [SKM1.8VJG1EK (labels. 2,769 | Fed | 2,357 | CA | * Type: I = Influenced - Voluntary recall after EPA investigation V = Voluntary - Voluntary recall without EPA investigation O = Ordered - Ordered recall after EPA investigation 6 ------- |