ENERGY STAR® Program Requirements for Residential Light Fixtures DRAFT 1 Eligibility Criteria - Version 3.2 Table of Contents Section 1: Definitions Section 2: Qualifying Products Section 3: Energy Efficiency Specifications for Qualifying Products Table 1: Indoor Fixtures Table 1A: Indoor Recessed Downlight Retrofit Kits Table 2A: Outdoor Fixtures: Compliance Through Efficient Light Source Table 2A Special Applications: Outdoor Fixtures With a Controlled Circuit Table 2B: Outdoor Fixtures: Compliance Through Reduced Operating Time Section 4: Qualification Process, Testing Facilities, Standards & Documentation Table 3: Reference Standards and Required Documentation Section 5: Effective Date Section 6: Future Specification Revisions ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 2 3 3 4 9 10 11 11 12 14 24 25 ------- ENERGY STAR® Program Requirements for Residential Light Fixtures DRAFT 1 Eligibility Criteria - Version 3.2 Below is the DRAFT 1 product specification (Version 3.2) for ENERGY STAR qualified residential light fixtures. A product must meet all of the identified criteria if it is to be labeled as ENERGY STAR by its manufacturer. The intent of ENERGY STAR for Residential Light Fixtures is to move consumers from traditional incandescent fixtures to fixtures that use high-quality fluorescent or other energy-efficient technologies, including outdoor motion-sensors and daylight-sensors. 1) Definitions: Below is a brief description of a light fixture and other related terms as relevant to ENERGY A. Light Fixture (Luminaire): A complete lighting unit consisting of a lamp or lamps, and ballasting (when applicable) together with the parts designed to distribute the light, position and protect the lamps, and connect the lamps to the power supply. B. Lamp: A generic term for a manufactured source of light. By extension, the term is also used to denote sources that radiate in regions of the spectrum adjacent to the visible. C. Compact Fluorescent Lamp: Multitube or multibend single-ended pin-based lamps. D. Linear Fluorescent Lamp: Straight or U-bent double-ended lamps. E. Ballast: A device used with an electric-discharge lamp to obtain the necessary circuit conditions (voltage, current and waveform) for starting and operating. F. Input Power: The actual total power used by all the lamps and ballast(s) of the light fixture when operating, measured in watts (W). G. Lamp Current Crest Factor: Ratio of peak current to the root mean square (RMS) lamp current. H. Ballast Frequency: The frequency at which the ballast operates the lamp, measured in Hertz (Hz) or kilohertz (kHz). I. Color Rendering: The effect that the spectral characteristics of the light emitted by the lamp has on the color appearance of the objects illuminated by the lamp. Color Rendering Index is measured on a scale of zero to 100, and is defined in terms of a comparison of the spectral tri-stimulus values of the objects under test illumination and a reference or standard illumination according to the recommendations of CIE Publication No. 13.3. J. Correlated Color Temperature (CCT): The actual color of the lamp is called the color temperature and is defined in terms of the spectral tri-stimulus values (color coordinates) according to the recommendations of IESNA LM-16. For color coordinates near the Black Body loci, the correlated color temperature, measured in Kelvin (K), is used. K. NFPA: The National Fire Protection Association (United States) develops the National Electrical Code (NEC). L. NVLAP: National Voluntary Laboratory Accreditation Program. M. MRA: Mutual Recognition Arrangement. N. I LAC: International Laboratory Accreditation Cooperation (NVLAP MRA Signatory). O. APLAC: Asia Pacific Laboratory Accreditation Cooperation (NVLAP MRA Signatory). ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 2 STAR: ------- P. NACLA: National Cooperation for Laboratory Accreditation (NVLAP MRA Signatory). Q. OSHA: Occupational Safety & Health Administration. R. NRTL: Nationally Recognized Testing Laboratory Program, which is a part of OSHA's Directorate of Technical Support. S. ANSI: American National Standards Institute. T. IESNA: Illuminating Engineering Society of North America. U. CIE: Commission Internationale de I'Eclairage. V. IEC: International Electrotechnical Commission W. UL: Underwriters Laboratories. X. NEMA: National Electrical Manufacturers Association. Y. ALA: American Lighting Association. Z. Recessed downliqht retrofit kit: A non-linear lighting unit consisting of lamp(s), ballasting, optics, trim, and power supply connection designed to convert an incandescent or halogen type Insulated Ceiling (IC) or non-1.C. recessed downlight into an "air-tight" (AT) fixture that uses an energy-efficient source. AA. Optics - Include reflectors, baffles, lenses and/or diffusers, all which control the light distribution and the appearance of the lighted fixture. BB. Trim - Trim is the part of the downlight that covers the ragged edge of the ceiling cut-out. The trim may be a separate ring, or trim ring, or it may be integrated with the optics (i.e., a self-flanged reflector). Airtight or non-airtight. CC. Pigtail - A short piece of cable with two connectors on each end for converting between one connector type and another; also referred to as a screw-based adapter and socket adapter. For purpose of the ENERGY STAR specification, only pigtails that create a non-reversible connection will be considered. Note: EPA received a number of requests from industry stakeholders to add recessed downlight retrofit kits to the existing Version 3.1 specification. Based on market research and the potential energy savings that this product type offers, EPA is considering including recessed downlight retrofit kits as a new light fixture category in this Draft 1 Version 3.2 specification. As such, definitions for this product type, and relevant design features, have been added as items Z - CC, above. References to recessed downlight retrofit kits can be found throughout the document, where applicable. In addition, the International Electrotechnical Commission (IEC) has been added as item "V" to the list of acronyms as it is referenced in Sections 3 (Table 1) and 4 (Table 3) of this specification, under durability requirements. EPA is interested in stakeholder comments on the appropriateness of adding these products. 2) Qualifying Products: The ENERGY STAR Residential Light Fixture specification covers the requirements for indoor and outdoor light fixtures and recessed downlight retrofit kits, as defined in Section 1A and 1Z above, and intended primarily for residential type applications. For the purposes of this ENERGY STAR specification, residential applications include single-family and multi-family dwellings (such as houses and apartments), dormitories, public or military housing, assisted-living facilities, motels and hotels, and some light commercial applications. 3) Energy-Efficiency Specifications for Qualifying Products: Only those products listed in Section 2 that meet the criteria below may qualify as ENERGY STAR. Specifications for qualifying indoor fixtures can be found in Table 1. Specifications for qualifying Recessed Downlight Retrofit Kits can be found in Table 1A. Specifications for qualifying outdoor fixtures can be found in either Table 2A- Outdoor ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 3 ------- Fixtures: Compliance Through Efficient Light Source or Table 2B - Outdoor Fixtures: Compliance Through Reduced Operating Time. Table 1 - Indoor Fixtures Performance Characteristic ENERGY STAR Specification Efficiency: System Efficacy (Lumens Per Watt (LPW))1, per lamp ballast combination > 46 LPW for all lamp types below 30 total listed lamp watts. > 60 LPW for all lamp types that are < 24 inches and > 30 total listed lamp watts. > 70 LPW for all lamp types that are > 24 inches and >30 total listed lamp watts. Note: EPA received a request that a clarification be provided as to whether or not the efficacy requirements are based on fixture length or lamp length. A reference to the required lamp length is now provided, above. Lamp Start Time Lamp Life Color Rendering Index The time needed after switching on the lamp to start continuously and remain lighted must be an average of one second or less. For manufacturers using magnetic ballasts and lamps with integrated electronic starting chips, lamps must be included with fixtures when shipped from the factory. For fixtures that are shipped with a lamp, the average rated life of the lamp must be > 10,000 hours. For fixtures that are not shipped with lamps, a list of lamp types must be provided that would result in the fixture complying with the specification. This list must be clearly visible to the consumer on the fixture packaging. Manufacturers are not required to provide specific lamp manufacturer names and model numbers on the packaging. Rather, generic lamp listings, such as the NEMA or ANSI generic descriptions, will suffice. > 80 for compact fluorescent lamps. > 75 for linear fluorescent lamps. 1 Efficacy shall be determined by the following equation: Efficacy [Lumens per Watt] = Measured Lamp Lumens fLumensl Measured Input Power [watts] Lamp Lumens: Lamp lumens must be measured using the lamp and ballast that are shipped with the fixture. Input Power: Input power must be measured with the lamp and ballast that are shipped with the fixture. For fixtures shipped without lamps, efficacy shall be determined by testing at least one of the lamp types listed on the fixture package. ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 4 ------- Correlated Color Temperature For fixtures that are shipped with a lamp, and do not have a rated color temperature of 2700K or 3000K (actual measured CCT of 2700 to 3000K + 200K), the packaging should clearly describe the color of the product (cool or warm) and state its intended use. For fixtures that do not ship with a lamp, a list of lamp types must be provided that would result in the fixture complying with the specification. This list must be clearly visible to the consumer on the fixture packaging. Manufacturers are not required to provide specific lamp manufacturer names and model numbers on the packaging. Rather, generic lamp listings, such as the NEMA or ANSI generic descriptions, will suffice. Noise Class A sound rating for electromagnetic and electronic ballasts, outside the fixture. Not to exceed a measured level of 24 dBA when measured in a room with ambient noise no greater than 20 dBA. Note: The existing noise requirement (Version 3.1) has been rewritten to clarify that sound measurement is required for the ballast only, as measured outside the fixture. Fixture Warranty A written warranty must be included in fixture packaging at the time of shipment, which covers repair or replacement of defective parts of the fixture housing, optics, trim and electronics (excluding the lamp) for two years from the date of purchase. Note: The existing warranty requirement (Version 3.1) has been rewritten to clarify that partners must provide a written warranty within qualified product packaging at the time of shipment. Dimming Torchiere style portable fixtures shall be dimmable from 100% to 30%, or less, of maximum light output, or be switchable to three levels of brightness, not including the off position. Other fixture types that utilize dimmable ballasts shall be dimmable from 100% to 30%, or less, of maximum light output, or be switchable to three levels of brightness, not including the off position. Note: In the current specification (Version 3.1) the dimming requirement only covers torchieres. There are additional ENERGY STAR qualified dimmable fixture types in the program, however, manufacturers currently have no direction regarding reporting requirements and procedures. Therefore, additional direction for fixture types that utilize dimmable technologies, has now been added in this Version 3.2 specification. Furthermore, EPA feels that by collecting this information and posting it on the ENERGY STAR Web site, consumers will be better informed of the availability of qualified dimmable fixtures of all types. ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 5 ------- Durabilitv: ANSI-IEC Standardized Lamps Non ANSI-IEC Standardized Lamps Lamps shall meet ANSI C78.901-2001 or C78.81-2001 and C81.61 as appropriate. For fixtures using non-ANSI-lEC standardized lamps, supply a manufacturer lamp specification sheet as appropriate. (Use ANSI lamp data sheets found in ANSI C78.901 or C78.81 and C81.61 as reference). Note: Specific lamp characteristics that should be included in the lamp specification sheet are detailed in Table 3. Note: As a result of durability research conducted by the Lighting Research Center (LRC), in cooperation with industry, EPA is amending the current specification (Version 3.1) to include requirements for ANSI-IEC Lamp Standardization. In the event that a non-ANSI-lEC lamp is used, partners will be required to supply a manufacturer lamp specification sheet that describes the electrical and dimensional information typically found in ANSI lamp data sheets. EPA is including this durability requirement in this Version 3.2 specification for the following reasons: • Standardization is one way fixture manufacturers can make sure the lamp and ballast being used in their fixtures are compatible. • It provides fixture manufacturers the information needed to select or design a ballast that will properly operate the lamp. ANSI Standardized Ballast Maximum Ballast Operating Case Temperature for Optimal Performance See "Performance Characteristics For Electronic and Magnetic Ballasts" presented later in this table. See the Maximum Ballast Operating Case Temperature Requirements for Optimal Performance presented later in this table. Note: ANSI Ballast Standardization and Maximum Ballast Operating Case Temperature for Optimal Performance are related to durability and therefore, are referenced in this section. Actual requirements for these performance characteristics are presented later in this table and have not changed compared to the existing Version 3.1 specification. Safetv2: Portable Fixtures Fixtures must be tested and listed by an OSHA NRTL as acceptable for compliance with NFPA 70, National Electrical Code (NEC). The cover page of a safety test report or a general coverage statement must be provided to demonstrate compliance with ANSI/UL 153. 2 When private labeling products, a letter from the original equipment manufacturer (OEM) that acknowledges the private labeling of its products must be provided. The letter must include the name of the private labeling company, the model numbers of the products being submitted for ENERGY STAR as listed on the QPI form, and the OEM's OSHA NRTL file number for the appropriate category control number (e.g., "fluorescent surface mounted luminaries, portable lamps, etc."). ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 ------- Hardwired Fixtures The cover page of a safety test report or a general coverage statement must be provided to demonstrate compliance with UL 1598. Ballasts and "Non Edison base Fluorescent Adapters" The cover page of a safety test report or a general coverage statement must be provided to demonstrate compliance with ANSI/UL 935 or UL 1993, as appropriate. Performance Characteristics for Electronic Fluorescent Ballasts: General Per ANSI C82.11 Section 5 except paragraph 5.3.1. Power Factor IV o cn Lamp Current Crest Factor < 1.7 Maximum Ballast Operating Case Temperature for Optimal Performance < 90° C or not to exceed ballast manufacturer requirements, whichever is lower. Note: all qualified fixtures are expected to meet the Maximum Ballast Operating Case Temperature for Optimal Performance requirements. This includes all fixtures including those that may be exempt from UL1598. Note: The performance characteristic, referred to as "Maximum Case Temperature" in the existing Version 3.1 specification, has been renamed in this Draft 1 Version 3.2 document to ensure that partners understand that this specification refers to the Maximum Ballast Operating Case Temperature for both performance and safety. Applicable requirements of this Version 3.2 specification now reference "Maximum Ballast Operating Case Temperature for Optimal Performance." Electromagnetic and Radio Frequency Interference Ballast must be FCC rated for consumer use (FCC 47 CFR Part 18 Class B for EMI & RFI Consumer Limits) Note: The reference standard this performance characteristic refers to was added for clarification. Ballast Frequency 20 to 33 kHz or >40 kHz Transient Protection Per ANSI C82.11b, paragraph 5.10.1 (100hkz Ring Wave, 2.5kV, both common mode and differential mode, 7 strikes) End of Life Protection Required for all T5 and smaller lamps. Manufacturer must submit laboratory data or an engineering description outlining the scheme that is used to achieve the end of life function within the ballast. [Tests for these protection circuits are under development by ANSI subcommittee C82-1 for inclusion in C82.11. ENERGY STAR may require further documentation when standard is adopted.] ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 7 ------- Performance Characteristics for Maanetic Fluorescent Ballasts: General Per ANSI C82.1 Section 5 except paragraph 5.3.1 and 5.3.2.1. Power Factor IV o cn Lamp Current Crest Factor <1.7 Maximum Ballast Operating Case Temperature for Optimal Performance < 90° C or not to exceed ballast manufacturer requirements, whichever is lower. Note: all qualified fixtures are expected to meet the Maximum Ballast Operating Case Temperature for Optimal Performance requirements. This includes all fixtures including those that may be exempt from UL1598. Electromagnetic and Radio Frequency Interference Not Applicable Ballast Frequency 60 Hz Transient Protection Not Applicable End of Life Protection Not Applicable ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 8 ------- Recessed Downliqht Retrofit Kits: The following ENERGY STAR performance requirements must be met by recessed downlight retrofit kits in addition to those listed in Table 1 - Indoor Fixtures, above. Note: Specification requirements for the new recessed downlight retrofit kit product category are proposed in Table 1 A, on the following page. Stakeholders are encouraged to provide feedback to EPA on whether or not the levels and metrics of measuring energy efficiency are appropriate based on existing and available energy-efficient product technologies. Table 1A - Indoor Recessed Downlight Retrofit Kits Performance Characteristic ENERGY STAR Specification Efficiencv: Fixture Efficiency When retrofitted, 50% minimum, with 85% of the lumen output within the 0 to 60 degree zone. Reflectors Reflectors must be included to maximize fixture efficiency. Fixture Lumen Output When retrofitted, fixture shall deliver a minimum of 900 lumens (initial), net of fixture losses, when operated in an insulated ceiling environment. Aperture Maximum 7.0". Restricted Air movement Manufactured without penetrations between the recessed fixture and ceiling cavity and sealed orgasketed to prevent air leakage into the conditioned space. OR Performance tested in accordance with ASTM E283. Electrical Connections Edison socket with wire "pigtail" to the ballast. Safetv: Fixture Conversions, Retrofits Fixtures must be tested and listed by an OSHA NRTL as acceptable for compliance with NFPA 70, National Electrical Code (NEC). The cover page of a safety test report or a general coverage statement must be provided to demonstrate compliance with UL 1598 and UL 1598B. Packaging Requirements Recessed downlight retrofit kit packaging must clearly indicate what model numbers the recessed downlight retrofit kits are compatible with. Recessed downlight retrofit kit packaging must clearly indicate that the downlight retrofit kit complies with ASTM E283. Recessed downlight retrofit kit packaging must include instructions on how to properly install the product. ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 9 ------- Recessed downlight retrofit kit packaging and instructions must clearly indicate whether or not the product is dimmable. If dimmable, user instructions must clearly indicate what type of dimming circuit it can be used on. Recessed downlight retrofit kit packaging and instructions must clearly state any known incompatibility with photo controls, dimmers or timing devices. Table 2A - Outdoor Fixtures: Compliance Through Efficient Light Source Performance Characteristic ENERGY STAR Specification Maximum Input Power System Efficacy Lamp Socket Compatibility 150 watts > 40 Lumens Per Watt, for fixtures up to 70 listed lamp watts. > 50 Lumens Per Watt, for fixtures from 70 to 150 listed lamp watts. Lamp socket can accept, but shall not operate, any lamp that either exceeds the input power range of the fixture or is a lamp type not intended for use in the fixture (i.e. metal halide lamp in a mogul base CFL fixture). Note: Fixtures that utilize self-ballasted compact fluorescent lamps, regardless of base type (mogul, medium, etc), are not eligible to earn the ENERGY STAR under the requirements set forth in this table. Note: EPA's intention in including the lamp socket compatibility requirement was to ensure that consumers use only those lamps that meet the input power range and are specifically designed for use with the ENERGY STAR qualified fixture model. The existing (Version 3.1) requirement for lamp socket compatibility has been expanded upon to further explain the goals of including this requirement. Controls: Time of Day Fixture Warranty Fixture must contain an integrated daylight threshold sensor that automatically prevents operation during daylight hours. The sensor must automatically reset to sensing mode within 24 hours of a manual override or testing operation. If the daylight threshold sensor can be adjusted such that the fixture can operate during full daylight, the fixture package must provide a range of settings that will result in the fixture complying with the specification. A written warranty must be included in fixture packaging at shipment, which covers repair or replacement of defective parts of the fixture housing or electronics (excluding the lamp) for two years from the date of purchase. Note: The existing warranty rec provide a written warranty withir ^uirement (Version 3.1) has been rewritten to clarify that partners must Qualified product oackaaina at the time of shipment. Safety Fixtures must be compliant with NFPA 70, the National Electrical Code (NEC), including requirements for wet locations (Articles 410-4a and Article 100). ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 10 ------- Table 2A Special Application - Outdoor Fixtures: With A Controlled Circuit Shut-off Automatic shut-off during daylight hours via controlled circuit. For fixtures sold without individual photocells, the package must include the following language next to the ENERGY STAR label: "This product is ENERGY STAR qualified only when installed on a photocell controlled circuit." Note: This option is designed for use in instances where multiple fixtures may "see" each other and thereby causing lamp cycling. This is only intended for fixtures used in multi-tenant housing such as apartments, condos, etc. Note: An exemption has been made in this Version 3.2 specification for time-of-day controls that are commonly used in multi-tenant buildings. This exemption does not apply to the average single-fixture purchases commonly made by the consumer at retail. Table 2B - Outdoor Fixtures: Compliance Through Reduced Operating Time Performance Characteristic ENERGY STAR Specification Maximum Input Power Controls: Time of Day Motion Fixture Warranty 250 watts Fixture must contain an integrated daylight threshold sensor that automatically prevents operation during daylight hours. The sensor must automatically reset to sensing mode within 24 hours of a manual override or testing operation. If the daylight threshold sensor can be adjusted such that the fixture can operate during full daylight, the fixture package must provide a range of settings that will result in the fixture complying with the specification. Fixture also must contain an integrated motion sensor. The sensor must allow automatic shut-off of the lamp within 15 minutes of being manually activated by a switch or automatically activated by the sensor. The sensor must automatically reset to sensing mode within 24 hours of a manual override or testing operation. If the integrated motion sensor can be adjusted such that shut-off will not occur within 15 minutes, the fixture package must provide a range of settings that will result in the fixture complying with the specification. A written warranty must be included in fixture packaging at shipment, which covers repair or replacement of defective parts of the fixture housing or electronics (excluding the lamp) for two years from the date of purchase. Note: The existing warranty requirement (Version 3.1) has been rewritten to clarify that partners must provide a written warranty within qualified product packaging at the time of shipment. Safety Fixtures must be compliant with NFPA 70, the National Electrical Code (NEC), including requirements for wet locations (Articles 410-4a and Article 100). ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 11 ------- 4) Qualification Process. Acceptable Testing Facilities. Testing Standards & Required Documentation: The following section describes the steps required to qualify residential light fixtures as ENERGY STAR, provides information about acceptable testing facilities, and states the testing standards and documentation required for each performance characteristic. Steps for Partners to Qualify Residential Light Fixtures for ENERGY STAR To qualify a residential lighting fixture as ENERGY STAR, it must be tested according to the protocol outlined below. Note: EPA reserves the right to require additional documentation, at any time, in order to determine compliance with all performance characteristics. A. Partner must test qualifying products and obtain required documentation to meet the performance characteristics listed in Section 3 of this specification. Refer to Table 3, below, to determine the reference standard and required documentation applicable to each performance characteristic. The following stipulations apply: • For performance characteristics that require testing, the minimum required sample size is three units for each lamp/ballast combination. • For multiple fixture models that use the same lamp/ballast combination, only one set of test results is required. For example, two fixtures that use the same lamp and ballast combination, but have different trim, lens and/or chasse need only be tested once. • For fixture models that may use different ballasts (either in terms of the type of ballast or manufacturer), each lamp/ballast combination must undergo testing and the test results must be submitted for qualification. For example, if a residential light fixture partner plans to use ballasts from several manufacturers in any one fixture, the fixture must be tested with each manufacturer's ballast. • For fixture models with one ballast type that can work with multiple lamp types, the fixtures need only be tested with one lamp type. The lamp type must either be the one supplied with the fixture at shipment or, if a lamp is not supplied, one of the lamp types listed on the packaging. Please note that EPA expects all lamps listed on the packaging to comply with the specification when operating on the fixture's ballast. To ease the burden on the manufacturer, however, test data need be submitted for only one lamp type operating on the fixture's ballast. B. Submit a signed and completed copy of the ENERGY STAR Residential Light Fixture Qualified Product Information (QPI) form along with required documentation. To obtain the current version of the form, visit the "Lighting" section of the ENERGY STAR Web site at www.energystar.gov/partners and click on "Product Specifications." Explanation of Acceptable Testing Facilities: • To ensure quality product in the marketplace, ENERGY STAR requires test data from a laboratory accredited by one of the following: NVLAP, a laboratory accredited through one of NVLAP's MRA signatory partners (ILAC, APLEC, NACLA), or, when appropriate, from an OSHA NRTL or a laboratory accredited by an OSHA NRTL (see Table 3 for specific requirements). Please note that the required laboratory data for lumen output, CRI, CCT, and lamp life must come from a NVLAP accredited laboratory whose scope of accreditation includes the specific reference standards that are listed in Table 3 of this specification. Partner should obtain from the laboratory both its certificate of accreditation and its scope of accreditation and submit them to ENERGY STAR. Documentation for safety requirements must come from an OSHA NRTL. All other documentation may come from one of the accredited laboratories mentioned in the previous paragraph. ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 12 ------- Use the information below to locate an acceptable testing facility: For a list of NVLAP accredited laboratories, visit the NVLAP Web site at http://www.nist.gov/nvlap or call (301) 975-4016. For a list of signatories to the ILAC MRA, visit the ILAC Web site at www.ilac.org. For a list of signatories to the APLAC MRA, visit the APLAC Web site at http://www.ianz.govt.nz/aplac/. For a list of signatories to the NACLA MRA, visit the NACLA Web site at www.nacla.net. For a list of accredited OSHA NRTL's, visit http://www.oshaslc.gov/dts/otpca/nrtl/index.html or call (202) 693-2110. C. ENERGY STAR partners (fixture manufacturers) may obtain test data through any of the applicable following sources: • A public or private laboratory accredited by NVLAP or one of its MRA signatories or a public or private laboratory accredited by an OSHA NRTL. Partner should supply laboratory test reports with a completed QPI form. • The original equipment manufacturer. Partners should supply laboratory test reports or an ENERGY STAR Platform Letter of Qualification with a completed QPI form. The ENERGY STAR Platform Letters of Qualification are given to manufacturers who pre- qualified certain performance requirements for their lamp and/or ballast. • An industry association. Partners should supply laboratory test reports or a letter issued by ENERGY STAR to said industry association that acknowledges the association's data sources. ENERGY STAR issues such letters to industry associations who take responsibility for certain performance requirements of lamp/ballast combinations. ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 13 ------- Table 3 - Reference Standards and Required Documentation Performance Characteristic (refer to Tables 1, 1A, 2A or2B as appropriate) Methods of Measurement Reference Standards Required Documentation (to be attached to QPI Form) Note: In the table below, a parenthetical note has been added to each performance characteristic for ease of referencing back to the appropriate ENERGY STAR specification requirement provided in Tables 1, 1 A, 2A or 2B. System Efficacy: Light Output Input Power (Tables 1, 1A, 2A) IESNA LM-9; LM-66 IESNA LM-9; LM-66; ANSI C82.2 Laboratory test results must come from the generic lamp and specific ballast combination that will operate in the fixture. Provide a test report from a laboratory: 1. accredited by NVLAP; or 2. supply an EPA approved Platform Letter of Qualification that lists the lamp/ballast combination used in the fixture and the test result for this performance characteristic. Note: The laboratory used for this test must be accredited by NVLAP and have a scope of accreditation that includes the method of measurement reference standard for this performance characteristic. Fixture Efficiency (Table 1A) IESNA LM-41-98 Laboratory test results must come from the lamp and ballast combination that is shipped with the fixture. Provide a test report from: 1. a laboratory accredited by NVLAP; or 2. a laboratory accredited by one of its MRA signatories. Note: The laboratory used for this test must be accredited by NVLAP and have a scope of accreditation that includes the method of measurement reference standard for this performance characteristic. Note: New required documentation and reference standards are provided in this table specific to recessed downlight retrofit kit performance characteristics. These include: Fixture Efficiency, Reflectors, Fixture Lumen Output, Aperture, Restricted Air Movement and Electrical Connections. Recessed downlight retrofit kits must also meet the requirements per Table 1- Indoor Fixtures presented in this table, as appropriate. ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 14 ------- Reflectors (Table 1A) N/A Record the reflector type in the appropriate space on the Qualified Product Information (QPI) Form. Fixture Lumen Output (Table 1A) IESNA LM-41-98 Laboratory test results must come from the lamp and ballast combination that is shipped with the fixture. Provide a test report from: 1. a laboratory accredited by NVLAP; or 2. a laboratory accredited by one of its MRA signatories. Note: The laboratory used for this test must be accredited by NVLAP and have a scope of accreditation that includes the method of measurement reference standard for this performance characteristic. Lamp Start Time (Tables 1, 1A) ANSI C82.11-5.2 Laboratory test results must come from the lamp and ballast combination that is shipped with the fixture. Provide a test report from: 1. a laboratory accredited by NVLAP; or 2. a laboratory accredited by one of its MRA signatories; or 3. a laboratory accredited by an OSHA NRTL; or 4. supply an EPA approved Platform Letter of Qualification that lists the lamp/ballast combination used in the fixture and the test result for this performance characteristic. Lamp Life (Tables 1, 1A) IESNA LM-40; LM-65 Laboratory test results are not required for ENERGY STAR qualification. However, a test report from a laboratory accredited by NVLAP must be submitted upon EPA request. Note: The laboratory used for this test must be accredited by NVLAP and have a scope of accreditation that includes the method of measurement reference standard for this performance characteristic. ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 15 ------- Color Rendering Index (Tables 1, 1A) IESNA LM-58; CIE 13.3 Laboratory tests must be completed on a lamp intended for use in the fixture. Provide a test report from a laboratory: 1. accredited by NVLAP; or 2. supply an EPA approved Platform Letter of Qualification that lists the lamp/ballast combination used in the fixture and the test result for this performance characteristic. Note: The laboratory used for this test must be accredited by NVLAP and have a scope of accreditation that includes the method of measurement reference standard for this performance characteristic. Correlated Color Temperature (Tables 1, 1A) IESNA LM-58; LM-16 Laboratory tests must be completed on a lamp intended for use in the fixture. Provide a test report from a laboratory: 1. accredited by NVLAP; or 2. supply an EPA approved Platform Letter of Qualification that lists the lamp/ballast combination used in the fixture and the test result for this performance characteristic. Note: The laboratory used for this test must be accredited by NVLAP and have a scope of accreditation that includes the method of measurement reference standard for this performance characteristic. Noise (Tables 1, 1A) Class A sound rating for electromagnetic and electronic ballasts, measured outside the fixture. Not to exceed a measured level of 24 dBA (audible) when measured with a sound meter (similar in performance to B&Ktype 2209) where the microphone is located 12 inches from the fixture in any direction in a room with ambient noise no greater than 20 dBA. Supply manufacturer or lab data. Note: A laboratory test report must be submitted upon EPA request. Note: In response to a number of questions from partners, the noise requirement has been rewritten to clarify that noise be measured for both electromagnetic and electronic ballasts, outside of the fixture. ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 16 ------- Fixture Warranty No Standard Available (Tables 1, 2A & 2B) (Use manufacturer protocol) Provide a copy of the actual two-year fixture manufacturer written warranty that is included in product packaging. Note: EPA has found that insufficient warranty information is often provided with initial product submittals for ENERGY STAR qualification. Partners must supply EPA with a copy of the actual two-year written warranty that is intended to be included in the product packaging. Dimming (Tables 1, 1A) No Standard Available (Use manufacturer protocol) A laboratory report is NOT required to be attached at the time of product submittal. However, it should be stated on the QPI form if the ballast is dimmable. Note: A laboratory test report proving the fixture is dimmable from 100% to 30% must be submitted upon EPA request. Note: In the current specification (Version 3.1) the dimming requirement only covers torchieres. There are other ENERGY STAR qualified dimmable fixture types in the program. However, manufacturers currently have no direction regarding reporting requirements and procedures. Therefore, additional direction for fixture types that utilize dimmable technologies has now been added. Furthermore, EPA feels that by collecting this information and posting it on the ENERGY STAR Web site, consumers will be better informed of the availability of qualified dimmable fixtures. In addition, Partners will now be required to indicate on the QPI form if a dimmable ballast is used in their fixture. A note has been added indicating what documentation will be required should EPA request additional laboratory data. ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 17 ------- Durability: (Tables 1, 1A) ANSI Standardized ANSI C78.901-2001; ANSI Specify applicable ANSI or ANSI-IEC Lamps C78.81-2001; ANSI C81.61 Standard Data Sheet Number and ANSI designated base type on the QPI Form. Non ANSI Standardized ANSI C78.901-2001; ANSI For fixtures using non-ANSI standardized Lamps C78.81 (as reference) lamps, supply a manufacturer lamp ANSI C81.61 specification sheet that describes the electrical and dimensional information including the following as appropriate. (Use ANSI lamp data sheets found in ANSI C78.901and C78.81 as reference): o Lamp Description: Lamp Abbreviation Nominal Wattage Nominal Dimension (OAL, Width, Depth) Bulb Designation Circuit Application o Physical Characteristics Dimensional Characteristics Base Specifications (must be standardized, reference ANSI C81.61) o Operating Position o Cathode Characteristics " Type o Radio Interference Suppression Capacitor Minimum (uF) (at 60Hz) Maximum (uF) (at 60Hz) o Lamp Starting Time o Reference Ballast Characteristics Rated input voltage (V) Reference Current (A) Impedance (ohms) o Thermal Conditions Base temperature rise (K max.) ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 18 ------- o Information for Ballast Design: Starting Voltage ¦ Voltage between lamp terminals: At 0°F(-18°C) and above, (Vrms) min. At 0°F(-18°C) and above, (Vpeak) max. o Maximum Lamp Operating Current Ratio (%) o Preheat Current Minimum at 90% of rated line voltage (A) Maximum at 106% of rated line voltage (A) o Cathode heat Requirements Dummy load resistor, for both cathodes in series o Information for Luminaire Design o Nominal Lamp Operation Maximum temperature at point X on lamp base (°C) o Abnormal Lamp Operation o Maximum base temperature (°C) Note: As a result of durability research conducted by LRC, in cooperation with industry, EPA is amending the current specification to include requirements for ANSI-IEC Lamp Standardization. In the event that a non-ANSI-lEC lamp is used, partners shall supply a manufacturer lamp specification sheet that describes the electrical and dimensional information typically found in ANSI lamp data sheets, as listed above. Additional documentation provided in this table supports the durability requirements proposed in Tables 1 and 1A of this Version 3.2 specification. Safety: Indoor • Portable Fixtures (Table 1) • Hardwired Fixtures (Table 1) ANSI/UL 153 UL1598 Provide the cover page of a safety test report or a general coverage statement from an OSHA NRTL. Provide the cover page of a safety test report or a general coverage statement from an OSHA NRTL. ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 19 ------- Safetv: Indoor (cont.) • Ballasts and "Non- Edison based Fluorescent Adapters" (Tables 1, 1A) ANSI/UL 935 or UL 1993 Provide the cover page of a safety test report or a general coverage statement from an OSHA NRTL. • Fixture Conversions, Retrofits (Table 1A) UL 1598 and UL 1598B Provide the cover page of a safety test report or a general coverage statement from an OSHA NRTL. Note: Specific reference standards and documentation requirements, noted referenced for Table 1A of this specification, have been added to this table to support the new recessed downlight retrofit kit light product category. Safetv: Outdoor (Tables 2A & 2B) NFPA 70, the National Electrical Code (NEC), including requirements for wet locations when applicable (Articles 410-4a and Article 100) Provide the cover page of a safety test report or a general coverage statement from an OSHA NRTL. Including evidence of the Rain Test for Wet Location when applicable. Note: EPA has found that insufficient warranty information is often provided with initial product submittals for ENERGY STAR qualification. Partners must supply EPA with a copy of the actual two-year written warranty that is intended to be included in the product packaging. Power Factor (Tables 1, 1A) ANSI C82.11-3.3.1 Supply manufacturer or lab data. Note: A laboratory test report must be submitted upon EPA request. Lamp Current Crest Factor (Tables 1, 1A) ANSI C82.11-3.3.3 and 5.6 ANSI C82.1-5.6.1 Laboratory testing must be completed using the ballast that is shipped with the fixture. Provide a test report from: 1. a laboratory accredited by NVLAP; or 2. a laboratory accredited by one of its MRA signatories; or, 3. a laboratory accredited by an OSHA NRTL; or 4. supply an EPA approved Platform Letter of Qualification that lists the lamp/ballast combination used in the fixture and the test result for this performance characteristic. ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 20 ------- Maximum Ballast Operating Case Temperature for Optimal Performance (Tables 1, 1A) UL 1598, Section 11 Lighting Research Center (LRC) "Proposed Durability Testing Method: Temperature" Supply manufacturer or lab data that shows that the temperature of the ballast case, when installed in the fixture, does not exceed the manufacturer's maximum ballast case temperature for performance. Note: all qualified fixtures are expected to meet the Maximum Ballast Operating Case Temperature for Optimal Performance requirements. This includes all fixtures including those that may be exempt from UL1598. Note: A laboratory test report must be submitted upon EPA request. The manufacturer should use the LRC's "Proposed Durability Testing Method: Temperature" as guidance. The temperature of the ballast case should be taken at the "hot-spot" locations for performance as indicated by the ballast manufacturer. If the maximum ballast operating case temperature and hot-spot locations cannot be obtained from the ballast manufacturer, measurements should be completed in accordance with the LRC's "Proposed Durability Testing Method: Temperature." Note: In the existing (Version 3.1) specification, it is noted that laboratory test reports must be submitted upon EPA request. As a result of durability research conducted by LRC, in cooperation with industry, EPA now feels it has enough information to begin requesting laboratory test reports for the following high-risk fixture categories: recessed and ceiling flush mounts. The laboratory test report shall demonstrate that the temperature of the ballast case, when installed in the fixture, meets the ENERGY STAR Specification for Maximum Ballast Operating Case Temperature for Optimal Performance, presented in this Version 3.2 specification. Details regarding test procedures and required documentation are also included for reference. At this time EPA is only requesting testing documentation for high risk fixtures for heat build-up, however, all qualified fixtures are expected to meet the Maximum Ballast Operating Case Temperature for Optimal Performance requirement. This pertains to all light fixtures including those that may be exempt from UL1598. EPA is choosing to enforce this requirement in the Version 3.2 specification for the following reasons: • Evidence exists which suggests that the temperature is high inside the fixture; through LRC's research. The manufacturers and round table participants (first roundtable) suggested the link between heat and premature failure. LRC measured the temperatures and found that many were above 90°C causing EPA some concern about durability and quality. • Anecdotal reports of premature failures have been received from industry, retailers, and consumers. • EPA believes that it is in the best interest of any manufacturer to identify overheating conditions that will undermine product durability and long-term performance. Electromagnetic and Consumer Limits Per FCC No lab report is required to be attached to Radio Frequency 47 CFR Part 18.305 and QPI form. Interference 18.307 Note: A laboratory test report must be (Tables 1, 1A) submitted upon EPA request. Not required for magnetically ballasted fixtures. ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 21 ------- Ballast Frequency (Tables 1, 1A) Oscilloscope instruction manual Supply manufacturer or lab data. Note: A laboratory test report must be submitted upon EPA request. Not required for magnetically ballasted fixtures. Transient Protection (Tables 1, 1A) ANSI C82.11b, paragraph 5.10.1 Supply manufacturer or lab data. Note: A laboratory test report must be submitted upon EPA request. Not required for magnetically ballasted fixtures. End of Life Protection (Tables 1, 1A) ANSI C78.81-12.6 and C78.901-13.8 Required for all T5 and smaller lamps with high frequency electronic ballasts. Attach, from the manufacturer or a laboratory, an engineering description outlining the scheme that is used to achieve the end of life function within the ballast. Not required for magnetically ballasted fixtures. Aperture (Table 1A) N/A Record the aperture size in the appropriate space on the Qualified Product Information (QPI) Form. Restricted Air Movement (Table 1A) ASTM E283 Supply manufacturer or lab data. Note: A laboratory test report must be submitted upon EPA request. Electrical Connections (Table 1A) N/A Supply engineering description and/or schematic. ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 22 ------- Indoor Product Packaging Requirements: (Table 1A) • Recessed Downlight Retrofit Kit No Standards Available Provide a written copy or a PDF graphic of the language that will be displayed on product packaging and provide the appropriate installation instructions. Note: The following specific performance characteristics have been added to this table to support the new recessed downlight retrofit kit light fixture category: Aperture, Reflectors, Electrical Connections and Indoor Product Packaging Requirements for recessed downlight retrofit kits. Indoor Product Packaging Requirements: (Tables 1) • Lamp Life • Correlated Color Temperature No Standards Available Provide a written copy or a PDF graphic of the language that will be displayed on product packaging. Outdoor Product Packaging Requirements: (Tables, 2A, 2A Special Applications, and 2B) • Time of Day Control • Shut-Off • Motion Control No Standards Available Provide a written copy or a PDF graphic of the language that will be displayed on product packaging. Note: Although there are requirements for product packaging provided in Table 1 under Lamp Life and Correlated Color Temperature and in Tables 2A and 2B under Time of Day, Shut-Off and Motion Control; Table 3 does not currently provide information regarding the form of documentation that should be provided to EPA showing compliance. EPA is addressing this by adding product packaging requirements to Table 3 of this Version 3.2 specification. It is EPA's hope that collecting this information will further facilitate the approval process. Lamp Socket Compatibility (Table 2A) Provide with the QPI form a written description about the physical characteristics and the operation of the lamp socket indicating that the lamp holder could accept but shall NOT operate any lamp that either exceeds the input power range of the fixture, or is a lamp type not intended to be used in that particular fixture. ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 23 ------- Time of Day Control (Tables 2A & 2B) Supply manufacturer or lab data. Note: A laboratory test report must be submitted upon EPA request. Motion Control (Table 2B) Supply manufacturer or lab data. Note: A laboratory test report must be submitted upon EPA request. Shut-off (Table 2A) Supply manufacturer or lab data. Note: A laboratory test report must be submitted upon EPA request. Note: While there are requirements for outdoor fixtures in Tables 2A and 2B of the existing (Version 3.1) specification, Table 3 does not currently provide direction as to what form of documentation should be provided to EPA showing compliance. EPA is addressing this by adding the following outdoor fixture documentation requirements: Lamp Socket Compatibility, Time of Day Control, Motion Control and Shut-off (applicable to table 2A "Special Application" only). It is EPA's hope that collecting this information will further facilitate the approval process. 5) Effective Date: The date that manufacturers may begin to qualify products as ENERGY STAR will be defined as the effective date of the agreement. The ENERGY STAR Version 3.2 Specification for Residential Light Fixtures shall go into effect on September 12, 2003. Any previously executed agreement on the subject of ENERGY STAR qualified residential light fixtures, shall be terminated effective September 12, 2003. Note: As of September 12, 2003, all partners will be required to provide EPA with the product performance data and documentation outlined in this Version 3.2 specification. The majority of changes proposed in this document consist of minor clarifications on existing specification requirements. However, EPA would like to obtain feedback from manufacturers whether or not this effective date allows sufficient time to qualify and label products under the new durability requirements proposed in this Version 3.2 specification. EPA intends to finalize this Version 3.2 specification as soon as discussions with stakeholders are complete. A. Qualifying and Labeling Products under the Version 3.2 Specification: All products, including models originally qualified under Version 3.1 with a date of manufacture after September 12, 2003, must meet the new Version 3.2. requirements in order to use the ENERGY STAR on the product or in product literature. The date of manufacture is specific to each unit, and is the date (e.g., month and year) of which a unit is considered to be completely assembled. B. Elimination of Automatic Grandfathering: EPA does not allow grandfathering under this Version 3.2 specification. ENERGY STAR qualification under Version 3.1 is not automatically granted for ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 24 ------- the life of the product model. Therefore, any product sold, marketed, or identified by the manufacturing partner as ENERGY STAR must meet the current specification in effect at that time. Manufacturers of existing qualified products will have 3 months from the effective date to submit required documentation to remain qualified under this Version 3.2 specification. 6) Future Specification Revisions: ENERGY STAR reserves the right to change the specification should technological and/or market changes affect its usefulness to consumers, industry, or the environment. In keeping with current policy, revisions to the specification will be arrived at through industry discussions. Complete Phase Out of Linear Magnetic Ballasts: Linear fluorescent fixtures with a magnetic ballast and lamps greater than 24 inches in length and over 30 listed lamp watts, no longer qualify for ENERGY STAR. All linear fluorescent fixtures with lamps greater than 24 inches in length and over 30 listed lamp watts must use an electronic ballast to qualify for ENERGY STAR. Phase-out of Magnetic Ballasts: It is EPA's intent that future ENERGY STAR Residential Light Fixture technical specifications will require ALL fluorescent fixtures to use electronic ballasts. Note: In the existing Version 3.1 specification, EPA includes a statement within this section explaining its' intention of developing a technical specification for durability testing as soon as research and test results were made available. EPA has since developed a technical specification for durability testing, which is proposed in Tables 1 and 1A of this Draft 1 Version 3.2 specification, and therefore, this statement has been removed. Partners were given a February 1, 2003 deadline in the existing Version 3.1 specification, in which most linear products with magnetic ballasts were phased out and no longer qualify as ENERGY STAR. This deadline preceded the development of this Version 3.2 specification and therefore, the existing statement regarding magnetic ballast phase-out has been replaced by a statement eliminating linear fixtures with lamps greater than 24 inches in length and 30 listed lamp watts that use magnetic ballasts from this ENERGY STAR specification. ENERGY STAR Program Requirements for Residential Light Fixtures: DRAFT 1 - Version 3.2 25 ------- |