Mercury Control by Injection of Activated Carbon and Calcium-Based Sorbentc EPA/600/A-97/011 S.V. Krishnan, Acurex Environmental Corporation, 4915 Prospectus Drive, P.O. Box 13109, Research Triangle Park, NC 27709 Brian K. Gullett* U.S. Environmental Protection Agency, Air and Energy Engineering Research Laboratory, Research Triangle Park, NC 27711 Wojciech Jozewicz, Acurex Environmental Corporation, 4915 Prospectus Drive, P.O. Box 13109, Research Triangle Park, NC 27709 ABSTRACT Injection of activated carbon is among the technologies used for control of mercury (Hg) emitted during municipal waste combustor (MWC) operation. Depending on the form of Hg present and amount of activated carbon injected, varying levels of control have been achieved in field units. However, under favorable laboratory conditions, we have found that calcium (Ca)-based sorbents can be as effective as some of the activated carbons in controlling Hg emissions. This paper compares the capture of both elemental mercury (Hg°) and mercuric chloride (HgCI2) vapor by different types of commercially available activated carbons and Ca- based sorbents, including quicklime (CaO) and hydrated lime [Ca(OH)2], Comparisons were made at two temperatures in bench-scale reactors, with other conditions remaining identical. Our results showed that, at the lower temperature (100 °C), Ca-based sorbents capture incoming HgCI2 as well as the activated carbons. At the higher temperature (140 °C), activated carbons showed relatively higher capture of HgCI2 than Ca-based sorbents. However, only activated carbons exhibited significant capture of Hg° at either temperature. Because field measurements as well as equilibrium predictions show that Hg exists in MWC flue gas primarily as HgCI2, the results indicate the possibility of injecting CaO or Ca(OH)2 along with activated carbons to reduce operating costs in controlling Hg emissions, INTRODUCTION Emissions of Hg vapor from MWCs and coal-burning utilities may present significant health and environmental hazards. The Clean Air Act Amendments of 1990 (Title III, Section * Author to whom correspondence should be addressed. 1 ------- 112[b]£1 ]) require major sources to use maximum available control technology (MACT) to reduce Hg emissions. Existing flue gas desulfurization systems have been shown to control Hg emissions to some extent in both MWCs and coal combustors (7,2). To achieve higher Hg removal efficiencies, however, additional systems, such as an activated carbon sorption process (1,2), may be required. Hg is known to exist in flue gas as either Hg° or an oxidized form [HgCI2 or mercuric oxide (HgO)] (3). Figure 1 shows the equilibrium concentration of Hg species at 7.7% oxygen (02), 7.7% carbon dioxide (C02), 4% water vapor (H20), 400 ppm sulfur dioxide (S02), 19.5 ppb Hg, and the balance nitrogen (N2). The results have been obtained by employing the thermodynamic code CET89 (4). As is seen, for all three concentrations of hydrogen chloride (HCI), Hg° exists at the higher temperatures typically found in the combustor or economizer of a MWC or power plant. At lower temperatures, Hg exists only as HgCI2. At higher temperatures, negligible amounts of HgO are formed. Similar equilibrium distributions of Hg species were obtained by Schager (5) and Lancia et al. (6). Also, it can be seen from Figure 1 that, in flue gases with relatively higher HCI concentration, HgCI2 exists at relatively higher temperatures. Moreover, the results in Figure 1 show that, even in MWC flue gases with low HCI concentrations, Hg exists primarily as HgCI2. Injection of activated carbon either upstream or downstream of a spray dryer (SD) has been shown to reduce Hg emissions in both MWCs (1) and coal-fired utilities (2). Typically, these activated carbon processes operate at injection temperatures of 100-200 °C. Provided that equilibrium is attained rapidly by the Hg species prior to contacting activated carbon, HgCI2 would be the dominant species at temperatures below 500 °C (see Figure 1). Non- attainment of equilibrium by the different Hg compounds would imply the presence of Hg° at 100-200 °C. The control of Hg emissions has been found to be strongly dependent on the form of Hg. Several tests have shown that relatively low amounts of Hg° are captured compared to the oxidized forms (5,7). Therefore, it is necessary to understand the sorption process as well as the mechanism of capturing both HgCI2 and Hg° by activated carbons at these temperatures. In previous investigations (8,9), we studied the sorption of Hg° by three activated carbons, namely PC-100, FGD, and HGR. The first two are thermally activated, while HGR is activated by elemental sulfur (S) impregnation. Our results showed that specific locations (active sites) in PC-100 and FGD cause sorption of Hg°. However, upon exposure to heat 2 ------- (140 °C in N2) prior to Hg° sorption tests, the active sites were found to be either deactivated or destroyed, thus leading to significantly lower capture of Hg°. Sorption of Hg° in HGR at 140 °C occurs primarily through the reaction of S and Hg° while at 23 °C, sorption occurs in non-S sites residing on the external surface. Heating HGR did not cause a loss in its sorption capacity, unlike PC-100 and FGD. In addition to tests studied by Jozewicz et al. (8) and Krishnan et al. (9), previous studies by Gullett and Jozewicz (10) explored the effect of surface area and porosity of activated carbons on Hg° capture. Unlike the studies on sorbent reactivity towards Hg°, there is very little laboratory data in the literature on the capture of HgCI2 by activated carbons. Therefore, experiments were performed as part of this study to quantify and understand sorption of HgCI2 by activated carbons. Sorption of Hg° by these sorbents under identical conditions was also studied for comparison with the capture of HgCI2. Although activated carbons are injected in the temperature window of 100-200 °C with the specific intent of Hg capture, injection of CaO or Ca(OH)2 to remove S02 emissions may also capture Hg vapor from MWC flue gas. For instance, Hg reduction by injection of Ca(OH)2 was observed by Gullett and Raghunathan (11) in their pilot-scale unit. However, the species of Hg captured by Ca(OH)2 in their study are unknown, as are the conditions where capture occurred in their unit (e.g., temperature), Lancia et al. (6) investigated adsorption of HgCI2 on Ca(OH}2 particles in a simulated MWC and observed high removal efficiencies of HgCI2 by Ca(OH)2 particles. As part of this study, we investigated the capture of both Hg° and HgCI2 by CaO and Ca(OH)2 at two temperatures (100 and 140 °C) to determine the feasibility of injection of CaO or Ca(OH)2 in controlling total Hg emissions. The sorption of Hg° and HgCI2 by PC-100, FGD, HGR, CaO, and Ca(OH)2 at two temperatures is investigated in this study. Also, sorption of Hg° and HgCI2 by fresh and heat treated activated carbons has been investigated in an effort to identify the active sites participating in capturing Hg° and HgCI2. SORBENT CHARACTERISTICS Of the five types of sorbents tested for Hg° and HgCI2 capture, three (PC-100, FGD, and HGR) are activated carbons. PC-100 and FGD are thermally activated carbons while HGR is sulfur-activated with roughly 7% (by weight) S, Details on their physical characteristics (pore size distributions, particle size ranges, pore volumes, and surface areas) and a chemical analysis of each are given in an earlier publication (9). Reagent-grade 3 ------- hydrated lime supplied by Fischer Scientific was the source for Ca(OH)2. Approximately 1 g of the Yorktown hydrated lime was calcined at 1,000 °C for 1 h in a flow of N2 to produce CaO used in our experiments. I he Brun3U6r"Enini0tt""l eller ^BEET*^ surfscs siress Os|OH|2 3nd CaO were 13 and 27 m2/g, respectively. Compared to surface areas of 1000 m2/g for PC-100 and HGR, and 500 m2/g for FGD, the Ca-based sorbents have an insignificant surface area. EXPERIMENTAL APPARATUSES AND PROCEDURES Hg° Capture Studies The setup used for studying Hg° capture has been described in detail elsewhere (8,9,10). In these experiments, approximately 100 mg of the sorbent was placed between glass wool supports in a glass reactor. A flow of 200 cm3/min of N2 containing 30 ppb Hg° was the inlet stream. An online ultraviolet (UV) detector (Ametek, Model 400) recorded the Hg° concentration. The calibration of the UV detector and the experimental procedures have also been explained elsewhere (8,9,10). Because an online analyzer is used to measure breakthrough Hg° concentration, a simple mass balance yields the percentage of Hg° captured by the sorbent. HgCl2 Capture Studies Figure 2 shows the schematic diagram of the apparatus used for studying HgCI2 capture. A diffusion vial filled with HgCI2 powder is the source of a constant supply of gaseous HgCI2. The carrier gas is pure N2 flowing at 200 cm3/min. Depending on the temperature of the furnace encasing the diffusion vial, varying levels of HgCI2 concentration in the carrier gas can be obtained. In all our experiments, the HgCI2 concentration in the N2 stream was approximately 30 ppb. While the reactor containing the sorbent is being heated, the HgClj/^ stream bypasses the reactor. Once the desired conditions have been obtained, the three-way valve is switched to direct flow through the reactor. At the end of a fixed duration experiment, the three-way valve is used to divert flow away from the reactor, and each stage of the reactor is analyzed for total Hg content. Unlike experiments performed to study Hg° capture, there is no online analyzer for HgCI2; hence, batch operations were necessary. In our experiments to study HgCI2 capture, three stages of sorbent were used. The first stage, containing the sorbent under study, was exposed to 30 ppb HgCI2 in N2. The second 4 ------- and the third stages always contained activated carbon, PC-100, because PC-100 showed the highest capture of HgCI2. Approximately 100 mg of sorbent was loaded in each stage and was supported by glass wool. The latter two stages ensured that all the generated HgCI2 was captured. At the end of a run, each stage was analyzed for total Hg. Analysis of the three stages is necessary to obtain an accurate generation rate of HgCI2 vapor from the diffusion vial such that the HgCI2 capture efficiency of the sorbent being evaluated (first stage) can be obtained. The HgCI2 captured is obtained from ------- RESULTS Figure 4 shows the percentage of incoming HgCI2 (30 ppb) captured by PC-100, FGD, HGR, Ca(OH)2, and CaO at 100 and 140 °C. All five sorbents show relatively higher capture (>80 %) of HgCI2 at 100 °C (see Figure 4) than at 140 °C (<80%). Activated carbons PC-100 and HGR show comparatively smaller decreases in HgCI2 captured at 140 °C, whereas activated carbon, FGD, and the two Ca- based sorbents show significant decreases in HgCI2 captured. Lancia et al. (6) also observed lower HgCI2 capture by Ca(OH)2 particles at higher temperatures (95% at 100 °C versus 80% at 150 °C). Because their experimental conditions were different from ours (that is, sorbent loading, face velocity, HgCI2 concentration, and particle physical characteristics), a direct comparison of the capture efficiencies cannot be made. The data in Figure 4 are replotted in Figures 5 and 6 to compare Hg° versus HgCI2 capture at 140 and 100 °C, respectively. Figures 5 and 6 show that all three activated carbons show relatively higher capture of HgCI2 compared to Hg°. Activated carbon PC-100 after 4 h of exposure (at 140 °C) shows close to 90% capture of incoming HgCI2 compared to approximately 80% capture of Hg°. However, for longer exposures, PC-100 continues to capture 90% of incoming HgCI2, whereas the percentage of Hg° captured decreases continuously. The difference between Hg° and HgCI2 captured by the other activated carbons is far greater than that of PC-100. For instance, only 20% of incoming Hg° is captured by FGD (at 140 °C) compared to roughly 60% of HgCI2 after 4 h of exposing FGD to each Hg species. At the same conditions, HGR captures 60% of incoming Hg° compared to over 90% of HgCI2 (see Figure 5). DISCUSSION Depending on the manufacturing process (activation with nitrous oxide (N20), ammonia (NH3), or ZnCI2-NH4CI-C02, or heat-treated at 900 °C), activated carbon acquires properties of a solid base (12). Reactions of gaseous 02with the surface of active carbon at temperatures somewhat below 100 °C produce 02 complexes which on hydration can form hydroxyl or other basic groups (13). The large internal surface areas of the activated carbons may provide sufficient basic sites to capture the acidic HgCI2 by a chemical reaction. 6 ------- In a previous investigation (9), we observed that sorption of Hg° by thermally activated carbons PC-100 and FGD occurred via a combination of physisorption and chemisorption at specific active sites. These active sites were either deactivated or destroyed when the activated carbons were exposed to a flow of N2 at 140 °C for 4 h (heat-treated) resulting in lower sorption of Hg°. In the current study, we compared the sorption of HgCI2 with sorption of Hg° by fresh and heat-treated PC-100. Figure 7 shows the amount of Hg (Hg° and HgCI2) sorbed by 100 mg of fresh and heat-treated PC-100 after 4 h of exposure to 30 ppb of either Hg° or HgCI2 at 140 °C. The result is expressed as milligrams of Hg per gram of PC-100. Figure 7 shows that heat-treatment lowers the sorption of Hg° (roughly by 50%), but does not affect sorption of HgCI2. This is indicative of different sorption sites for Hg° and HgCI2, which likely leads to the differences in Hg° and HgCI2 sorption seen in Figures 5 and 6. The basic sites causing the capture of HgCI2 are not affected by heat treating the activated carbon. On the other hand, the oxygen functional groups suspected of capturing Hg° (9) are either depleted or deactivated. Ca(OH)2 captures high amounts of incoming HgCI2 at 100 °C and moderate amounts at 140 °C (see Figures 4, 5, and 6). At 100 °C, Ca(OH)2 captures close to 90% of incoming HgCI2. Compared to the activated carbons, Ca(OH)2 used in this study has very little surface area [500 to 1,000 m2/g for the activated carbons compared to 13 m2/g for Ca^HJJ. Despite the comparative lack of an internal structure, Ca(OH)2 captures similar amounts of HgCI2 as the three activated carbons at 100 °C. At 140 °C, Ca(OH)2 captures HgCI2 in amounts similar to activated carbon, FGD. In the experiments of Lancia et al. (6), similar removals of HgCI2 by Ca(OH)2 were observed. At both temperatures, however, we found Ca(OH)2 to capture negligible amounts of Hg° (see Figures 5 and 6). Tanabe et al. (14) have classified CaO to be a solid superbase. Therefore, in spite of the lack of a large surface area like activated carbons, the superbasic property of Ca(OH)2 [assuming Ca(OH)2 to have superbasic properties similar to CaO] causes high capture of HgCI2. The superbasic property of the Ca- based sorbents, however, does not lead to capture of Hg° to the extent of the activated carbons. Thermodynamic predictions obtained in this study as well as studies of Hall et al. (3, 15) and Schager (5) suggest that Hg would most likely be present as HgCI2 in a MWC flue gas. Bloom et al. (16), based on measurements from actual coal combustor sites, report that much of the Hg in flue gas appeared to be in the oxidized form. From the high percentage of 7 ------- HgCI2 capture by CaO and Ca(OH)2 seen in this study, injection of Ca-based sorbents would likely prove beneficial in capturing high amounts of total Hg in a MWC under favorable conditions. Dry scrubbing by spray dryer absorption (SDA) is used in several hundred MWCs and hazardous waste incinerators (HWIs) (17, 18). Spray dryer plus fabric filter (SD/FF) systems have shown moderate to high removals of Hg (19). Felsvang et al. (19) report 30 to 50% Hg removal by SDA systems in MWCs. Gullett and Raghunathan (11) have also shown that injection of Ca(OH)2 can control Hg emissions in a coal-fired pilot-plant study. Data obtained from the U.S. Environmental Protection Agency's (EPA's) Biomedical Waste Incineration (BWI) study (20) show, however, that dry Ca(OH)2 injection/FF- or SD/FF-equipped plants do not control Hg. Tests at Camden County MWC (1) have shown Hg control ranging from 20 to 90 % without carbon injection. To achieve consistently high Hg control, activated carbon injection was necessary. Factors which could probably affect Hg control by dry Ca(OH)2 injection are the process conditions -- temperature, Hg species, and physical characteristics of Ca(OH)2. Although equilibrium calculations predict Hg to be present as HgCI2 in a BWI flue gas, the apparent contradictions posed by the EPA BWI study (20) emphasize the need for field speciation. The results obtained in our study indicate that Ca-based sorbents like CaO and Ca(OH)2 are effective in controlling only HgCI2 and that activated carbons are needed to control Hg°. Therefore, high removal of Hg is possible by application of Ca-based sorbents [similar to results of Felsvang et al. (19) and Gullett and Raghunathan (11)) in flue gases containing a significant portion of HgCI2and at temperatures below 140 °C. In situations where both Hg° and HgCI2 are present in significant fractions, CaO or Ca(OH)2 may be injected along with activated carbons. Such processes where hydrated lime is injected along with activated carbon (the "Alka/Sorb" and "Sorbalit" processes) are used for treating waste- to-energy, HWI, and BWI combustion gases (20,21). Careful sampling of the Hg compounds in a flue gas, accompanied by the results obtained from bench-scale tests of the type reported in this study, would allow sorbent selection for optimum control of Hg from flue gases where the bulk of Hg capture occurs in baghouses or electrostatic precipitators (ESPs). A possible cost optimization in controlling Hg emissions if HgCI2 sorption by activated carbons leads to lower Hg° sorption would be to carefully "stage" the injection of Ca-based sorbents and activated carbons. By injecting Ca-based sorbents before activated carbon, 8 ------- most of the HgCI2 would be captured, leaving only Hg° to be captured by activated carbon. Therefore, only limited amounts of activated carbon would be necessary to capture the remaining Hg, leading to potential cost reduction. SUMMARY AND CONCLUDING REMARKS Thermodynamic predictions obtained from this study, as well as others including field data, have shown that Hg exists primarily as Hg° and HgCI2. The capture of Hg° and HgCI2 at 100 and 140 °C by three types of activated carbons and two Ca-based sorbents was investigated in this study. In general, all five sorbents studied here showed higher capture of HgCI2 at 100 °C. The effect of temperature on HgCI2 capture was significant for activated carbon FGD and the two Ca-based sorbents, CaO and Ca(OH)2. Lowering the temperature had only a small effect on HgCI2 capture by activated carbons PC-100 and HGR. Of the two species of Hg investigated, HgCI2 was found to be captured with greater efficiency than Hg° by all the sorbents studied. Since HgCI2 is acidic, it is captured by the basic sites in the activated carbons. The basic sites in activated carbon arise due to the manufacturing process. Despite the lack of surface area in CaO and Ca(OH)2 compared to the activated carbons, similar amounts of HgClz were captured by both. This is because CaO is a solid superbase and the mechanism is not surface-limited. The active sites where Hg° and HgCI2 are sorbed in activated carbons were found to be different. This was concluded based on our studies comparing sorption of Hg° and HgCI2 by fresh and heat-treated PC-100, Whereas the sorption of Hg° decreased on heat-treating PC-100 (possibly due to loss of oxygen-related functional groups), HgCI2 sorption was unaffected. The high percentage capture of HgCI2 by CaO and Ca(OH)2 indicates that, where HgCI2 is present in significant amounts in MWC flue gas, dry injection of CaO or Ca(OH)2 could possibly control Hg emissions at favorable process conditions. Where both Hg° and HgCI2 exist in significant fractions, staged injection (Ca-based followed by activated carbon) may reduce Hg removal costs. Staging would eliminate competition for HgCI2 between Ca- based sorbents and activated carbons. Future bench-scale experiments are planned to investigate simultaneous sorption of Hg° and HgCI2 by activated carbons to study the feasibility of such a process. 9 ------- ACKNOWLEDGEMENTS The authors would like to acknowledge the equipment support provided by Richard E. Valentine (EPA/AEERL) and the experimental assistance provided by Lisa Adams (Acurex Environmental Corp.). REFERENCES 1. D.M. White, W.E. Kelly, M.J. Stucky, J.L. Swift, and M.A. Palazzolo, "Emission Test Report, Field Test of Carbon Injection for Mercury Control at Camden County Municipal Waste Combustor," EPA-600/R-93-181 (NTIS PB94-101540): Research Triangle Park, NC, September 1993. 2. J.G. Noblett, Jr., F.B. Meserole, D.M. Seeger, and D R. Owens, "Control of Air Toxics from Coal-fired Power Plants Using FGD Technology," In Proceedings: 1993 S02 Control Symposium, Vol. 3, p. 60-1, EPA-600/R-95-015c, February 1995. 3. B. Hall, P. Schager, and 0. Lindqvist, "Chemical Reactions of Mercury in Combustion Flue Gases," Water. Air. Soil Poll. 56, 3-14 (1991). 4. S. Gordon and B.J. McBride, "Computer Program for Calculation of Complex Chemical Equilibrium Compositions, Rocket Performance, Incident and Reflected Shocks, and Chapman-Jouguet Detonations," NASA SP-273; Interim Revision, 1976. 5. P. Schager, 'The Behaviour of Mercury in Flue Gases," STEV-FBT-91-20, Statens energiverk, Goteborg, Sweden, December 1991. 6. A. Lancia, D. Musmarra, F. Pepe, and G. Volpicelli, Comb. Sci. & Tech. 93, 277-289 (1993). 7. C. Volland, "Mercury Emissions from Municipal Solid Waste Combustion," 84th Annual Meeting and Exhibition, AWMA, Vancouver, BC, June 16-21, 1991. Paper 91-35.1. 8. W. Jozewicz, S.V. Krishnan, and B.K. Gullett, "Bench-scale Investigation of Mechanisms of Elemental Mercury Capture by Activated Carbon," paper presented at the Second International Conference on Managing Hazardous Air Pollutants, Washington, D.C., July 13-15, 1993. 9. S.V. Krishnan, B.K. Gullett, and W. Jozewicz, "Sorption of Elemental Mercury by Activated Carbons." Environ. Sci. Technol. 28. 1506-1512 (1994). 10. B.K. Gullett and W. Jozewicz, "Bench-scale Sorption and Desorption of Mercury with Activated Carbon," paper presented at 1993 International Conference on Municipal Waste Combustion, Williamsburg, VA, March 30-April 2, 1993. 10 ------- 11. B.K, Gullett and K. "Raghunathan, 'The Effect of Sorbent Injection Technologies on Emissions of Coal-based Metallic Air Toxics," In Proceedings: 1993 S02 Control Symposium, Vol. 3, p. 63-1, EPA-600/R-95-015c, February 1995. 12. K. Tanabe, "Solid Acids and Bases, Their Catalytic Properties," Academic Press: New York, 1970. 13. M. Smisek and S. Cerny, "Active Carbon. Manufacture, Properties, and Applications," Elsevier: New York, 1970. 14. K. Tanabe, M. Misono, Y. Ono, and H. Hattori, "New Solid Acids and Bases, Their Catalytic Properties," Elsevier: New York, 1989. 15. B. Hall, O. Lindqvist, and E. Ljungstrom, "Mercury Chemistry in Simulated Flue Gases Related to Waste Incineration Conditions," Environ. Sci. Technol. 24(1), 108-111 (1990). 16. N.S. Bloom, E.M. Prestbo, and V.L. Miklavcic, "Fluegas Mercury Emissions and Speciation from Fossil Fuel Combustion," paper presented at the Second International Conference on Managing Hazardous Air Pollutants, Washington, D.C., July 13-15, 1993. 17. J.R. Donnelly and K.S. Felsvang, "Joy/Niro SDA-FGC Systems - North American and European Operating Experience," In Proceedings: 1989 International Conference on Municipal Waste Combustion, Vol. 4, p. 9C-39, EPA-600/R-92-052d (NTIS PB92- 174697), March 1992. 18. 0. Christiansen et al., "Control of Heavy Metals and Dioxins from Hazardous Waste Incinerators by Spray Dryer Absorption Systems and Activated Carbon Injection," paper presented at the Air & Waste Management Association 85th Annual Meeting, Kansas City, MO, June 21-26, 1992. 19. K. Felsvang, R. Gleiser, G. Juip, and K.K. Nielsen, "Air Toxics Control by Spray Dryer Absorption Systems," paper presented at the Second International Conference on Managing Hazardous Air Pollutants, Washington, D.C., July 13-15, 1993. 20. B.J. Lerner, "Mercury Emission Control in Medical Waste Incineration," paper presented at the 86th Annual Meeting & Exhibition, AWMA, Denver, CO, June 13-18, 1993. 21. J. Blumbach and L-P. Nethe, "Sorbalit - A New Economic Approach Reducing Mercury and Dioxin Emissions," paper presented at the Air & Waste Management Association 85th Annual Meeting, Kansas City, MO, June 21-26, 1992. 11 ------- to 400 TEMPERATURE (°C) 500 600 700 800 20 15 X) a, a 2 O | 10 H Z m u z, o u ¦4- = - - -W \ V 50 ppm HQ 400 ppm HC1 100 ppm HC1 600 700 800 900 TEMPERATURE (K) 1,000 1,100 Figure 1. Equilibrium prediction of Hg species as a function of HCi concentration in flue gas. The flue gas consisted of 7.7% 02, 7.7% C02, 4% H 20 , 400 ppm SO 2, 19.5 ppb Hg, and the balance N2> 1,200 ------- Carrier Gas Carbon Trap Vent By-pass Fiow Meter Mass Flow Controller 3-Way Valve Diffusion Vial Stage Stage Stage 1 2 3 Carbon Trap Reactor Figure 2. Schematic diagram of experimental apparatus used to study HgCIj capture. 3,000 1,000 300 100 30 10 10 30 100 300 UV ANALYSIS (ppm OF Hg° IN CARBON) 1,000 3,000 Figure 3. Comparison of methods of analysis of HgP in activated carbon samples. Online UV (x-axis) vs. XRF (y-axis). 13 ------- 110 100 90 Q gj 80 70 60 50 <¥" o---^ o ..0 <8>" •••© -4> PC-100 100 °c FGD 100 °C HGR 100 °C Ca(OH)2 100 °C CaO 100^C PC-100 140 °C "Q" FGD 140 °C HGR 140 °C Ca(OH)2 140 °C -e~ CaO 140 °C 40 0 10 15 20 TIME (h) Figure 4. Effect of temperature on first-stage capture of 30 ppb HgCl by 100 mg of PC-100, FGD, HGR, CaO, and Ca(OH). Flowrate of 200 cmVmin N . 2 ------- S-9 PC-100, Hg FGD, Hg° <*> Ca(OH), Hg° HGR, Hg PC-100, HgCI 20 -o... <5l 0 *•••0 FGD, HgCI Ca(OH)„ HgCI HGR, HgCI 10 TIME (h) Figure 5. Comparison of capture of 30 ppb Hg° and 30 ppb HgCI2by 100 mg of PC-100, FGD, HGR, and Ca(OH) at 140 °C. Inlet gas flowrate of 200 cm3 /min N . 2 ------- ::::::St^ P 40 PC-100, Hg° FGD^Hg" Ca{OH)2, Hg° HGR, Hg° PC-100, HgCla FGD, HgClj *"0" Ca(0H|, HgClj --©•« HGR, HgCI 0 2 4 6 8 10 TIME (h) Figure 6. Comparison of capture of Hg° and HgCh by 100 mg each of PC-100, FGD, HGR, and Ca(OH)2 at 100 °C. Inlet gas flowrate of 200 cm Vmin N2 (30 ppb Hg° or HgCI 2). 0.14 c tu X> W o £/5 W-K C txO "Bi) s Cu < u >- u P£ m £ 0.12 0.1 0.08 0.06 0.04 0.02 0 H Fresh (Hg°) ~ Fresh (HgCI2) Heat Treated (Hg°) Heat Treated (HgC12) i •• i;.; h ;:; tlT! i—r T:ih*ttrrrtr&?rr~ r«n:tn::si Figure 7. Effect of heat-treatment (exposing sorbent to a flow of N2 at 140 °C for 4 h prior to capturing Hg) on Hg° and HgCI 2 capture by PC-100, Figure compares Hg° and HgCk capture by 100 mg of fresh and heat-treated PC-100 after 4 h of exposure to 30 ppb Hg° or HgCl2 in a flow of 200 cm^/min N2. 16 ------- _ irir7r TECHNICAL REPORT DATA ¦A hi hiti J_i~ V~ LJ, I 8 (Please read Instructions on the reverse before completi 1, REPORT NO, 2. EPA/600/A-97/011 3. I 4, TITLE AND SUBTITLE Mercury Control by Injection of Activated Carbon and Calcium-based Sorbents 5. REPORT DATE 6. PERFORMING ORGANIZATION CODE 7. AUTHOR(S) S. V. Krishnan (Acurex), B. K.Gullett (EPA/AEERL), and W. Jozewicz (Acurex) 8. PERFORMING ORGANIZATION REPORT NO. 9. PERFORMING ORGANIZATION NAME AND AODRESS Acurex Environmental Corporation P, 0. Box 13109 Research Triangle Park, North Carolina 27709 10. PROGRAM ELEMENT NO. 11. CONTRACT/GRANT NO. 68-D5-0005 12. SPONSORING AGENCY NAME AND AODRESS EPA, Office of Research and Development Air and Energy Engineering Research Laboratory Research Triangle Park, NC 27711 13. TYPE OF REPORT AND PERIOD COVERED Published paper; 10/93 - 3191 14. SPONSORING AGENCY CODE EPA/600/13 15. supplementary NOTES AEERL project officer is Brian K. Gullett, Mail Drop 4. 919/541- 1534. Presented at International Conference on Solid Waste Management: Thermal Treatment and Waste-to-energy Technologies, Washington, DC, 4/18-21/95. 16. abstract rj-^e paper compares the capture of both elemental mercury (Hg°) and mer- curic chloride (HgC12) vapor by different types of commercially available activated carbons and calcium (Ca)-based sorbents, including quicklime (CaO) and hydrated lime, Ca(GH)2. Comparisons were made at two temperatures in bench-scale reac- tors, with other conditions remaining identical, (NOTE: Injection of activated carbon is among the technologies used for control of mercury (Hg) emitted during municipal waste combustor (MWC) operation. Depending on the form of Hg present and amount of activated carbon injected, varying levels of control have been achieved in field units. However, under favorable laboratory conditions, Ca-based sorbents can be as effective as some of the activated carbons in controlling Hg emissions.) Study results showed that, at the lower temperature (about 100 C), Ca-based sorbents capture in- coming HgC12 as well as activated carbons. At the higher temperature (140 C). acti- vated carbons showed relatively higher capture of HgCl2 than Ca-based sorbents. However, only activated carbons exhibited significant capture of Hg° at either tem- perature. Because field measurements and equilibrium predictions show that Hg in MWC flue gas exists primarily as HgC12, the results indicate the possibility of in- jecting CaO or Ca(OH)2 along with activated carbons to reduce operating costs. 17. KEY WORDS AND DOCUMENT ANALYSIS a. DESCRIPTORS b. 1DENTIF1ERS/OPEN ENDED TERMS c. COSATI Field/Group Pollution Mercury (Metal) Activated Carbon Sorbents Calcium Oxides Combustion Wastes Pollution Control Stationary Sources Mercuric Chloride Quicklime Hydrated Lime Municipal Waste Com- bustion 13 B 07B 11G 21B 14G 18. DISTRIBUTION STATEMENT Release to Public 19. SECURITY CLASS (This Report) Unclassified 21. NO. OF PAGES 20. SECURITY CLASS (Thispage) Unclassified 22. PRICE EPA Form 2220-1 (9-73) ------- |