EVALUATION OF I II I PERFORMANCE TRACK PROGRAM IN EPA REGION ONE Prepared for: U.S. Environmental Protection Agency Washington, DC 20460 Prepared by: Industrial Economics, Incorporated 2067 Massachusetts Avenue Cambridge, MA 02140 January 2004 ------- Final Report January 2004 Table of Contents EXECUTIVE SUMMARY iii I. INTRODUCTION 1 Performance Track Requirements 3 II. EVALUATION APPROACH AND METHODOLOGY 4 Evaluation Goals 4 Evaluation Methodology 4 III. RESULTS OF 2001 APR REVIEW 6 Presenting the Results 6 A. Total Solid Waste 6 Progress Toward Commitments 6 Actual Results 6 Normalized Data 8 B. Hazardous Solid Waste 10 Progress Toward Commitments 10 Actual Results 10 Normalized Data 11 C. Changes in Water Use 13 Progress Toward Commitments 13 Actual Results 13 Normalized Data 15 D. Changes in Energy Use 15 Progress Toward Commitments 15 Actual Results 15 Normalized Data 16 i ------- Final Report January 2004 Table of Contents (continued) E. Emissions of VOCs 18 Progress Toward Commitments 18 Actual Results 18 Normalized Data 18 F. Other Commitments 20 G. Outreach Activities 28 IV. MEMBER SPECIFIC REVIEWS 29 BAE SYSTEMS- South Nashua Facility 32 Clairol Worldwide Beauty Care 32 Interface Fabrics Group Inc., Guilford Facility 33 Heidelberg Web Systems 33 Henkel Loctite 33 IBM- Burlington 34 Inert Corporation 35 International Paper- Androscoggin Mill 35 Naval Undersea Warfare Center Division, Newport 35 New Hampshire Ball Bearings, Inc 36 PerkinElmer Optoelectronics 36 Shipley Company, LLC 37 Skanska USA Building, Inc.- New England Division 37 Snap-On Natick Plant 38 Teradyne Inc 38 Texas Instruments Incorporated, Sensors and Controls 38 Timken U.S. Corporation- Watertown, CT 39 Unilever Home & Personal Care 40 USGen New England- Hydro Generation 40 United States Postal Service Hartford Processing & Distribution Center 40 United States Postal Service Hartford Vehicle Maintenance Facility 41 United States Postal Service Portland Processing & Distribution Center 41 IV. SUMMARY OF FOLLOW-UP CONVERSATIONS 42 V. CONCLUSIONS AND RECOMMENDATIONS 44 li ------- EXECUTIVE SUMMARY Final Report January 2004 The Environmental Protection Agency's (EPA's) National Environmental Performance Track (Performance Track) is a national voluntary program designed to recognize and encourage top environmental performers. The program participants, referred to as members, go beyond compliance with regulatory requirements to attain levels of environmental performance that benefit people, communities, and the environment. Performance Track encourages participation by small, medium and large facilities and its members are located throughout the United States, including Puerto Rico. In order to assess the progress achieved by participating members, EPA New England conducted an evaluation to examine the environmental commitments and progress achieved of its Performance Track members, highlight areas of success, and identify areas of improvement for the Performance Track program. In conducting this evaluation, EPA New England hoped to: > Assess the progress achieved by EPA New England Performance Track members in meeting their environmental commitments; > Communicate the environmental achievements of New England Performance Track members and understand how they have been successful in meeting their environmental commitments; and > Provide recommendations for improving the Performance Track program at the regional and national levels. Each Performance Track member is required to identify four commitments for accomplishing environmental improvements in a three-year period for different categories, each of which contains more detailed divisions referred to as Aspects. Members report on progress each year through submission of an Annual Progress Report (APR). To conduct the evaluation, EPA examined the environmental results reported in the APRs for 2001, the first year of performance, for each New England member. EPA also conducted follow-up discussions with representatives of a number of New England Performance Track members to understand how these members were approaching their commitments and how they were defining success for their facility. This evaluation report includes the following sections: > A discussion of the APR organized by each Aspect; > A brief summary of the first year results for each Performance Track member; > A discussion of the main points gleaned from discussions with individual Performance Track members; and > Conclusions and a discussion of developing a communication strategy for the Performance Track program in New England. When data are available, the report includes a discussion of normalized data as well as the observed results. Normalized data are the result of the Performance Track members' efforts to recognize that some changes in environmental impact are the result of changing level of production, in ------- Final Report January 2004 and not changing environmental behaviors. For example, normalization factors account for changes in production, staff, or resource costs. Performance Track members have demonstrated environmental gains in the first year of reporting. As illustrated by the aggregate results organized by Aspect and the individual facility discussions, Performance Track members in New England have realized large actual reductions in the amount of solid and hazardous waste handled, water and energy used, and VOCs and other gases emitted into the air. As shown in the table below, Performance Track members in New England made good progress toward realizing commitments in just the first year of the program. It is important to reiterate that members have three years to achieve their commitments and this report focuses only on progress in the first year ASPECT # QUANTIFIABLE COMMITMENTS FIRST YEAR RESULTS Total Solid Waste 13 Six have been achieved, three other members are at least 73 percent of the way to the commitment, and four others did not report on progress in this APR. Hazardous Waste 11 Eight members have met their commitments, one other is 86 percent of the way to the commitment and two others did not report on progress in this APR. Changes in Water Use 9 Five members had met their commitments, two were making substantial progress toward them (at least 70 percent) and two reported no progress toward the commitment in this APR. Changes in Energy Use 17 Six members have met their commitment, six others have made some progress toward them, and five reported no progress toward the commitment in this APR. VOC Emissions 6 One member has met its commitment and the remaining five members noted progress, ranging from 20 percent to 50 percent of the commitment. Based on the detailed results included in the APRs as well as the follow-on discussions conducted with a number of Performance Track members, the evaluation team identified a number of recommendations, focusing on improving communication among members and with those not yet in the program. > EPA can help encourage new members to apply by increasing outreach of the results on an individual and aggregate basis. Communication of results needs to be tailored to specific audiences. For example, for purposes of getting the word out about Performance Track, to the public and other facilities, EPA should focus on presenting actual results and noting the environmental benefits accruing from the changes. iv ------- Final Report January 2004 > To enhance internal reporting or in developing more detailed analyses on the impact that the specific activities undertaken by facilities have had, EPA should make greater use of normalized data. This will allow readers to gain a better understanding of the impact of different activities and help evaluate the Program. > EPA New England should develop a communications strategy for Performance Track. Working with the Performance Track members, EPA New England should identify more specifically the audiences it needs to reach and how it plans to reach them. The strategy should identify how and what information is to be presented to different audiences. v ------- Final Report January 2004 I. INTRODUCTION The Environmental Protection Agency's (EPA's) National Environmental Performance Track (Performance Track) is a national voluntary program designed to recognize and encourage top environmental performers. The program participants, referred to as members, go beyond compliance with regulatory requirements to attain levels of environmental performance that benefit people, communities, and the environment. Performance Track also provides recognition, regulatory flexibility, and other incentives that promote high levels of environmental performance and provides a learning network where best practices can be shared. In addition, the program encourages continuous environmental improvement through the use of environmental management systems and fosters public outreach, community involvement, and performance measurement. Performance Track encourages participation by small, medium and large facilities and its members are located throughout the United States, including Puerto Rico. All of the major industries are represented, with manufacturers of chemical, electronic and electrical, and medical equipment composing nearly 40 percent of the members. Over the last three years, Performance Track has received 421 applications and accepted 345. Currently, there are approximately 300 members, 33 of which are located in EPA New England.1 These 33 members are listed on the next page. In order to assess the progress achieved by participating members, EPA New England conducted an evaluation to examine the environmental commitments and progress achieved of its Performance Track members, highlight areas of success, and identify areas of improvement for the Performance Track program. EPA New England's Performance Track Program worked closely with EPA's Office of Policy, Economics, and Innovation and hired Industrial Economics, Inc. as contractor support. *As of September 10, 2003, there are a total of 319 Performance Track members nationwide, 34 of which are in New England. 1 ------- Final Report January 2004 New r.nghinri Pcrlbniisinec Trsick Members BAE SYSTEMS- South Nashua Facility (BAE SYSTEMS) Nashua, NH Clairol Worldwide Beauty Care (Clairol) Stamford, CT DDLC Energy New London, CT DDLC Fuels Danielson, CT DePuy Orthopaedics, Inc. (DePuy- Raynham) Raynham, MA DePuy Orthopaedics, Inc. (DePuy- New Bedford) New Bedford, MA Heidelberg Web Systems (Heidelberg) Dover, NH Henkel Loctite Seabrook, NH IBM- Burlington Essex Junction, VT INERT Corporation (INERT) Newfields, NH Interface Fabrics Group Inc., Guilford Facility (Guilford) Guilford, ME International Paper, Androscoggin Mill (IP- Androscoggin) Jay, ME Johnson & Johnson Medical (J&J Medical) Southington, CT Johnson & Johnson Mitek East Ethicon (J&J Mitek) Westwood, MA Naval Undersea Warfare Center Division, Newport (Naval Undersea) Newport, RI New Hampshire Ball Bearings, Inc. (NH BB) Peterborough, NH Oil Express East Falmouth, MA PerkinElmer Optoelectronic (PerkinElmer) Salem, MA Acushnet Rubber Company, DBA PRECIX, Inc. (PRECIX) New Bedford, MA Shipley Company, LLC (Shipley) Marlborough, MA Skanska USA Building, Inc. - New England Division (Beacon Skanska) Boston, MA Snap-On Natick Plant (Snap-On) Natick, MA Teradyne Inc. (Teradyne) North Reading, MA Texas Instruments Incorporated, Sensors and Controls (Texas Instruments) Attleboro, MA The Topflite Golf Company (Topflite) Chicopee, MA Timken U.S. Corporation - Watertown, CT (Timken) Watertown, CT US Coast Guard Air Station Cape Cod (USCG Cape Cod) Air Station Cape Code, MA Unilever Home & Personal Care USA (Unilever) Clinton, CT United States Postal Service, Hartford Processing and Distribution Center (USPS Hartford P&DC) Hartford, CT United States Postal Service, Hartford Vehicle Maintenance Facility (USPS Hartford VMF) Hartford, CT United States Postal Service, Portland Processing and Distribution Center (USPS Portland P&DC) Portland, ME USGen New England- Hydro Generation (USGen) Concord, NH Valley Oil Willimantic, CT 2 ------- Final Report January 2004 Performance Track Requirements Performance Track members must have: > Adopted and implemented an Environmental Management System (EMS); > A record of sustained compliance with environmental requirements; > Demonstrated specific environmental achievements and committed to continued environmental improvement; and > Committed to public outreach and performance reporting. Each Performance Track member is required to identify four commitments for accomplishing environmental improvements in a three-year period; small facilities (generally less than 50 employees) are required to make two commitments. Participating members commit to environmental results for different categories, each of which contains more detailed divisions referred to as Aspects. A large percentage of the commitments undertaken by members in New England fall into five of the Aspects as shown in the table below. It is important to note that in some cases a member may have more than one commitment for the same aspect. Category Aspect Number of Commitments to Aspect in New England Waste Total Solid Waste 32 Energy Use Total Energy Use 20 Waste Hazardous Solid Waste 16 Water Use Total Water Use 16 Air Emissions Emissions of VOCs 6 Performance Track members determine how to achieve their commitments. In completing their application to the program, members report their current levels of waste, emissions, and pollution- generally referred to as a baseline quantity. For the members included in this analysis, the baseline year is generally either 1999 or 2000. The commitments indicate the goals the members plan to reach over the next three years against this baseline. The Performance Track program encourages members to set aggressive targets, though members are not penalized for not meeting their goals provided they make a concerted effort. Members submit annual summaries of their progress—termed Annual Performance Reports (APRs)--to EPA, which are placed on the EPA website.2 EPA then tallies environmental progress for all the members to access their environmental improvements on a national basis. 2Annual Performance Reports can be accessed at http://www.epa.gov/performancetrack/program/report.htm 3 ------- Final Report January 2004 II. EVALUATION APPROACH AND METHODOLOGY Evaluation Goals In conducting this evaluation, EPA New England hoped to: > Assess the progress achieved by EPA New England Performance Track members in meeting their environmental commitments; > Communicate the environmental achievements of New England Performance Track members and understand how they have been successful in meeting their environmental commitments; and > Provide recommendations for improving the Performance Track program at the regional and national levels. Evaluation Methodology The evaluation team focused on an examination of the environmental results reported in the APRs for each New England member. In addition, environmental results from individual members were combined to determine the overall impacts from efforts to improve certain aspects of environmental conditions. The team also conducted follow-up discussions with a number of New England Performance Track members to understand how these members were approaching their commitments and how they were defining success for their facility. APR Data This report captures only those achievements reported in the first year, 2001, and it is important to note that Performance Track members have two additional years to reach their goals. The team reviewed the APRs and examined the baseline data, commitments undertaken by program members, and first year results. As the data allow, this report shows actual changes, normalized changes, and progress towards the stated commitments in percentage terms. In some cases, this progress could not be determined, as members did not present commitments in their first year APRs. In other situations, commitments are included, but cannot be analyzed because the data cannot be compared to the actual baseline and Year 1 information (e.g., a commitment that is expressed as a percentage reduction from a projected future value, rather than a reduction from the baseline level). Throughout this report we refer to these commitments as "nonquantifiable commitments." Normalized data are the result of the Performance Track members' efforts to recognize that some changes in environmental impact are the result of changing level of production, and not changing environmental behaviors. For example, normalization factors account for changes in production, staff, or resource costs. If production slows, this may result in changes in emissions of certain pollutants, independent of any changes made to meet their commitments. When possible, Performance Track members included information to account for these changes. 4 ------- Final Report January 2004 This report uses contextual references to help illustrate the impact members achieve through progress in meeting the commitments. For example, with regard to solid waste, the tons of material disposed is related to similar measures for municipal solid waste and volumes that are relevant to the general public in order to put the information in context for the reader. Follow-up Discussions To complement the information gleaned from the review of the APRs and related documents, the evaluation team conducted interviews with representatives from 16 members. The evaluation team used a core set of questions to help structure the discussions and EPA representatives contacted program-members to determine if they were interested in participating in the discussions (a complete list of those interviewed, as well as the guide used, is included as Attachment A).3 The evaluation team did not interview representatives from each member, but chose among those members that had reported data that needed further clarification or represented examples of issues that seemed common across many APRs. For example, there is a clear challenge in using normalized results to capture the success of changing environmental impacts and the evaluation team chose several members that had results needing greater interpretation to understand the normalization process. The discussions focused on the quantitative results as reported in the APRs and on the process used by participants in determining whether to join the program and how to set specific commitments. In addition, the evaluation team wanted to learn how the members viewed the program, whether they had any suggestions for improving the program, and lessons learned that might be useful to other facilities considering applying for membership. Organization of This Report The next chapter of the report includes a discussion of the data reviewed from the APRs, focusing on aggregate results, organized by Aspect. Chapter IV includes a brief summary of the first year results for each Performance Track member, incorporating APR data and information gleaned from the interviews, and Chapter V includes the key findings from the member discussions that address broader questions about Performance Track. Finally, Chapter VI includes a series of overall conclusions and discusses possible development of a communication strategy for the Performance Track program in New England. 3 In order to comply with provisions of the Paperwork Reduction Act we used the interview guide to generally direct the discussions but did not ask the same questions of each interviewee; allowing them to direct the conversation to areas of interest. 5 ------- Final Report January 2004 III. RESULTS OF 2001 APR REVIEW This chapter of the report presents the environmental results achieved by the New England members in the first year of the program as reported in their APRs. The report first discusses actual changes in performance and progress towards commitments at the reporting members. In addition, the report includes a discussion, when data are available, of normalized results, which attempt to correct for changes in production or activity levels. It is important to reiterate that members have three years to achieve their commitments and this report focuses only on progress in the first year. Presenting the Results The following sections cover five of the Aspects included in the 2001 APRs as of May 6, 2003: solid waste management, hazardous waste management, water usage, energy usage, and emissions of Volatile Organic Compounds (VOCs). For each of these Aspects, the report first includes a discussion of the progress made by members toward their commitments. As discussed below and shown in the accompanying exhibits, in some instances members did not include a specific quantitative commitment in their APR, although they may have included commitments in subsequent revisions finalized after this analysis was conducted. For these members, the report does not include any discussion towards commitments and the exhibits indicate that no quantitative commitment exists, at least for the first year of the program. In addition to discussing the progress toward commitments, the report includes, for each Aspect, a discussion of the actual and normalized results, when those data are available. Finally, the report also includes a section that discusses the results for other Aspects, not highlighted in the analysis. A. TOTAL SOLID WASTE Progress Toward Commitments Of the 13 quantitative commitments included in the 2001 APRs, six have already been achieved, three other members are at least 73 percent of the way to the commitment, and four others have not seen any progress to date. The team could not analyze three of the commitments because no data were provided. Actual Results The 2001 APRs included 32 Solid Waste commitments from 26 different members. However, our analysis, as seen in Exhibits 1-3, includes data from 14 Performance Track members who reported on reductions in production and handling only. Of these, 11 of the members had identified specific commitments to reduce their solid waste, accounting for 13 commitments.4 In addition, three members did not specify a numeric commitment in their report (see Exhibit 1). 4 In their applications, the Johnson and Johnson facilities left the commitment column blank. 6 ------- Final Report January 2004 Several of the members did not report any results in their APR and three others reported on increases in recycling rather than on reductions in production and handling of solid waste. One additional company, IP- Androscoggin, also made a commitment to reduce solid waste generation but reported its commitment and results in cubic yards, which could not be converted to mass units that would allow aggregation with the other data.5 EXHIBIT 1 SOLID WASTE- POUNDS MANAGED Member Baseline 2001 Percent Improvement Commitment Progress to Commitment in 2001* BAE SYSTEMS 2,800,000 (2000) 1,700,000 39.29 2,700,000 Achieved Beacon Skanska 64,116,000(1999) 485,000,000 70,000,000 No progress in first year DePuy- New Bedford 488,000 (2000) 544,000 -11.48 NA No commitment specified DePuy- Raynham 2,132,000 (2000) 2,000,000 6.19 NA No commitment specified Guilford 216,000(1999) 146,000 32.41 162,000 Achieved Henkel Loctite 122,000(1999) 68,822 43.96 91,500 Achieved Heidelberg 12,500 (2000) 3,200 74.40 1,860 87% achieved Heidelberg 102,000 (2000) 64,000 37.25 50,000 75% achieved J&J Medical 964,000 (2000) 788,000 18.26 NA No commitment specified Naval Undersea 834,240 (2000) 856,870 -2.71 834,240 No progress in first year Teradyne 116 (2000) 0 100 0 Achieved Teradyne 8,000 (2000) 10,600 -32.50 1,000 No progress in first year Timken 315,050 (2001) 315,050 0.00 311,900 No progress in first year Unilever 200,000(1999) 173,700 13.55 180,000 Achieved USCG Cape Cod 2,164,000 (1999) 1,542,000 29 1,600,000 Achieved USPS Hartford VMF 834 (2000) 459 44.96 317 73% achieved ' Each member has until 2003 to meet its commitments Results from all reporting New England Performance Track members actually showed an increase in the total volume of solid waste generated, due primarily to the significant increase reported by one member, Beacon Skanska. Beacon Skanska reported more than 485 million pounds of waste generated, due for the most part to special projects. Unlike other Performance Track members, which usually generate municipal solid waste, Beacon Skanska, a construction management firm, generates soil and rock that is typically not managed through land filling and 5 IP- Androscoggin produced 182,530 cubic yards of solid waste in its baseline year of 1999 and made a commitment to reduce that value to 55,727 cubic yards by 2003. In its 2001 APR, the member reported it had produced 95,770 cubic yards of waste; a reduction of approximately 89,600 cubic yards of waste and had made 70 percent of its commitment. 7 ------- Final Report January 2004 incineration. Excluding the Beacon Skanska number, the total volume of solid waste reductions reported, against the baseline, amounted to more than two million pounds, with most of the reduction coming from the BAE SYSTEMS facility. This translates to the amount of waste generated annually by approximately 1,200 people.6 Excluding Beacon Skanska, the Region 1 members reduced solid waste generation by 21 percent from the baseline. These results are shown graphically in Exhibits 2a and 2b. EXHIBIT 2a SOLID WASTE - POUNDS MANAGED 1—1 ~ Baseline ~ Year 1 ~ Commitment 1 ¦ TT m- BAE SYSTEMS DePuy- New DePuy- Raynham J&J Medical Naval Undersea Bedford Member Note: Because their quantities of solid waste are disproportionately high, Beacon Skanska is not included in this exhibit. Normalized Data As shown on Exhibit 3, 11 members provided both normalized first year results and quantitative data on 13 commitments. Of these, five have been met, three have made at least 64 percent progress toward the commitment and five have not yet made progress toward the commitment. A review of Exhibit 1 shows that applying the normalization factors does not affect all members in the same way. For example, while Guilford met its commitment in actual terms, it made progress (71 percent) towards the goal, but did not yet realize it in normalized terms. On the other hand, Heidelberg met its commitment using normalized data, but not using actual data. 6 Based upon the average waste generated per person per day, USEPA Office of Solid Waste, Municipal Solid Waste Website, http://www.epa.gov/epaoswer/non-hw/muncpl/facts.htm. 8 ------- Final Report January 2004 EXHIBIT 2b SOLID WASTE - POUNDS MANAGED 200,000 - ~ Baseline ~ Year 1 ~ Commitment H Guilford Henkel Heidelberg l-teidelberg Teradyne Teradyne Timken Ihilever USPS Loctite Hartford VMF Member EXHIBIT 3 SOLID WASTE - POUNDS MANAGED SUMMARY OF NORMALIZED DATA Member Normalized 2001* Normalized Progress** to Commitment Normalizing Factor and Basis BAE SYSTEMS 1,307,000 Achieved (1.13) Annual Sales Beacon Skanska 373,410,000 No progress in first year (.13) tonnage Guilford 177,600 71% achieved (.82) Woven Linear Yards Henkel Loctite 79,105 Achieved (.87) production Heidelberg 4,320 77% achieved (.72) # Employees Heidelberg 29,080 Achieved (2.2) Total Weight Shipped Naval Undersea 856,870 No progress in first year (1) no factor Teradyne 0 Achieved (.18) product level Teradyne 58,800 No progress in first year (.18) product level Timken 315,050 No progress in first year (1) no factor Unilever 222,600 No progress in first year (.78) lbs. of bath beads purchased USCG Cape Cod 1,542,000 Achieved (1.0) facility operation USPS Hartford VMF 504 64% achieved (.91) Vehicle Service * Normalization takes into account changes of the member in an effect to allow a more complete understanding of member observed change. ** Each member has until 2003 to meet its commitment. 9 ------- Final Report January 2004 B. HAZARDOUS SOLID WASTE Progress Toward Commitments As seen in Exhibit 4, as a group, the members included in this report have made significant progress in achieving their commitments. Eight of the 11 members that included a commitment have met the commitment, in actual terms. Actual Results Sixteen members made a commitment to reduce hazardous solid waste. Exhibits 4-6 present the data from 12 of these members. One member was not included because they reported an increase in recycling, rather than a decrease in waste. Another member's waste quantities increase over time, indicating a potential reporting error. Finally, two members reported no hazardous waste in their baseline and maintained that through the first year. Since no progress beyond their baseline can be reported, these two members were also excluded from the analysis. EXHIBIT 4 HAZARDOUS WASTE - POUNDS MANAGED Member Baseline 2001 Percent Improvement Commitment Progress to* Commitment in 2001 Clairol 21,885 (1999) 25,732 -17.58 19,696 No progress in first year Henkel Loctite 675 (1999) 0 100.00 350 Achieved IBM- Burlington 1,128,000 (1999) 1,737,000 -53.99 NA No commitment specified IP- Androscoggin 9,891 (1999) 3,177 67.88 3,300 Achieved Naval Undersea 22,431 (2000) 10,848 51.64 20,188 Achieved PerkinElmer 13,921 (2000) 8,509 38.88 1 1,900 Achieved Shipley 1,800,000 (2000) 1,040,000 42.22 918,000 86% achieved Teradyne 5,000 (2000) 0 100.00 1,000 Achieved Texas Instruments 445,000 (2000) 253,000 43.15 275,000 Achieved Timken 890 (1999) 0 100.00 900 Achieved USGen 9,000 (1999) 0 100.00 9,000 Achieved USPS Hartford VMF 1,053 (2000) 1,365 -29.63 429 No progress in first year Total 3,457,746 3,079,631 10.94 1,259,763 * Each member has until 2003 to meet its commitments The members reduced hazardous waste disposal by approximately 189 tons in 2001, an average change of 10.94 percent from their baseline generation rates. Four members entirely eliminated their generation of hazardous waste streams reported to the Performance Track program through process changes. One other member, Shipley, contributed the greatest volume reduction by 10 ------- Final Report January 2004 reducing hazardous waste by 380 tons. However, IBM- Burlington, saw its waste increase by more than 250 tons.7 This information is shown graphically in Exhibits 5a and 5b. EXHIBIT 5a HAZARDOUS WASTE- POUNDS MANAGED SMALL PRODUCERS ¦o 20,000 ~ Baseline ¦ 2001 ~ Commitment n n , rM-, J=L fcL Merrber Unlike Solid Waste, which is generated by households as well as commercial and industrial facilities, the regional generation and management of hazardous waste is almost entirely the responsibility of industrial production such as those represented by Performance Track members. Normalized Data Of the nine members that reported both normalized quantities of hazardous waste and a quantitative commitment to reduce these, four have met the commitment. Three of the remaining members have accomplished approximately 80 percent of their commitments while the two others have not demonstrated any progress to date. These results are illustrated in Exhibit 6. 7 In 2000 and 2001, IBM- Burlington modified their manufacturing processes, increasing their use of a particular solvent. This change resulted in increased hazardous waste quantities in 2001. However, the facility is working on waste minimization projects, as well as looking for opportunities to reuse or recycle the solvent. 11 ------- Final Report January 2004 EXHIBIT 5b HAZARDOUS WASTE- POUNDS MANAGED LARGE PRODUCERS ¦K 1,000,000 ~ Baseline ~ Year 1 ~ Commitment EE IBM-Burlington Texas Instruments EXHIBIT 6 HAZARDOUS WASTE - POUNDS MANAGED SUMMARY OF NORMALIZED DATA Member Normalized 2001* Normalized Progress** to Commitment Normalizing Factor Clairol 22,183 No progress in year 1 (1.16) Kg products Henkel Loctite 0 Achieved (1.0) actual tank volume IBM- Burlington 2,208,000 No commitment specified (.787) production-ba IP- Androscoggin 3,275 Achieved (0.97) tons of production Naval Undersea 24,487 77% achieved (0.44) total run time PerkinElmer 8,509 Achieved (1) no factor Shipley 1,118,000 77% achieved (0.93) # batches Teradyne 0 Achieved (.18) production level Texas Instruments 308,537 80% achieved (0.82) production activity USPS Hartford VMF 1,500 No progress in year 1 (0.91) # vehicles serviced * Normalization takes into account changes of the member in an effect to allow a more complete understanding of member observed change. ** Each member has until 2003 to meet its commitment. 12 ------- Final Report January 2004 C. CHANGES IN WATER USE Progress Toward Commitments Of the nine members that reported a quantitative commitment, the APRs showed that five of the members had met their commitments, two were making substantial progress toward them (at least 70 percent) and two reported no progress toward the commitment to date. These results are presented in Exhibit 7. Actual Results A total of 14 members made commitments to reduce water use with nine of these members included a quantifiable commitment. Overall, these efforts have resulted in savings of more than 138 million gallons, with an overall reduction of approximately seven percent from baseline levels. Two members reported that their water use increased versus the baseline. Results for these members are shown in Exhibits 7 and 8. EXHIBIT 7 WATER USE - GALLONS Facility Baseline 2001 0/ /o Imprvmnt Commitment Progress to* Commitment in 2001 Clairol 105,950,331 (1999) 108,767,428 -2.66 104,075,825 No progress in first year DePuy- New Bedford 2,299,882 (1999) 2,347,907 2.09 NA No commitment specified DePuy- Raynham 9,584,690 (1999) 10,749,425 -12.15 NA No commitment specified Guilford 71,492,820 (1999) 56,479,920 21.00 63,912,810 Achieved IBM- Burlington 1,669,000,000 (1999) 1,593,000,000 4.55 NA No commitment specified J&J Medical 4,293,060 (1999) 4,189,769 2.41 NA No commitment specified J&J Mitek 198,657 (1999) 330,479 66.36 NA No commitment specified NH BB 4,264,170 (1999) 3,858,694 9.51 4,065,732 Achieved PerkinElmer 1,618,672 (1999) 1,453,602 10.20 1,387,810 72% achieved PRECIX 22,919,270 (1999) 14,148,650 38.27 19,481,380 Achieved Shipley 13,750,000 (1999) 8,870,000 35.49 13,000,000 Achieved Snap-On 7,143 (1999) 5,588 21.77 6,072 Achieved Timken 4,120,000 (1999) 4,120,000 0.00 4,000,000 No progress in first year USPS Hartford P&DC 9,171,700 (1999) 8,376,300 8.67 8,257,400 87% achieved Total 1,909,899,755 1,771,198,563 7.26 * Each member has until 2003 to meet its commitments 13 ------- Final Report January 2004 EXHIBIT 8a WATER USE - GALLONS 1,800,000,000 1,600,000,000 1,400,000,000 1,200,000,000 V) £ 1,000,000,000 o 800,000,000 600,000,000 400,000,000 200,000,000 0 ~ Baseline ~ Year 1 ~ Commitment i m i Clairol Guilford IBM- Burlington Member EXHIBIT 8b WATER USE - GALLONS 25,000,000 20,000,000 "§ 15,000,000 tf> 3 (f) c O 0 10,000,000 5,000,000 0 pi ~ Baseline ~ Year 1 - i fl . fl I m I 14 ------- Final Report January 2004 Normalized Data Nine members reported both normalized quantities of water used and commitments to reduce those quantities. Of these, four members had met their commitments; three had made some progress, and two virtually no progress to date. Results are shown graphically in Exhibit 9. EXHIBIT 9 WATER USE - GALLONS SUMMARY OF NORMALIZED DATA Facility Normalized 2001* Normalized Progress to** Commitment In 2002 Normalizing Factor and Basis Clairol 93,765,024 Achieved (1.6) Kg products Guilford 68,710,360 36% achieved (.822) woven linear yards NH BB 3,870,715 Achieved (.99) direct labor hours PerkinElmer 1,453,602 72% achieved (1) no factor PRECIX 18,232,790 Achieved (.78) pounds of rubber used Shipley 9,336,482 Achieved (.95) number of batches made Snap-On 7,121 2% achieved (.785) production based Tim ken 4,120,000 No progress in year 1 (1.0) unknown USPS Hartford P&DC 8,376,300 87% achieved (1) building area * Norm alization takes into account changes of the m em ber in an effect to allow a m ore com plete understanding of m em ber observed change. ** Each m em ber has until 2003 to m eet its com m itm ent. D. CHANGES IN ENERGY USE Progress Toward Commitments In 2001, six New England members have met their commitment, in actual terms, six others have made some progress toward them, and five have not reduced energy use from their baseline. These results are presented in Exhibit 10. Actual Results Nineteen members committed to reduce energy use, with one member making two commitments to this Aspect, for a total of 20 commitments. One member's commitment cannot be quantified and one commitment appears to increase. The analysis focuses on the remaining 18 commitments. Members made progress towards 13 of the 18 commitments, with the remaining five members increasing their energy use over the same period. As can be seen on Exhibit 10, the 15 ------- Final Report January 2004 members reported a total reduction of energy demand of 10,500 mmBTU. The results for these members are shown graphically on Exhibits 11a and 1 lb. The total energy saved is equivalent to the annual energy use of more than 100 households and the energy used for nearly 200 residential water heaters. Overall, the reporting members indicated energy savings of approximately 0.25 percent. Normalized Data Of the 16 members that reported both normalized results for 2001 and quantitative data for 17 total commitments, three met their commitment, four others achieved some progress (ranging from 36 percent to 89 percent of the commitment) and nine reported minimal or no progress in Year 1 (see Exhibit 12). Comparing this to the results for the actual data shows the importance of considering the normalized data, especially when evaluating progress toward the commitments, rather than overall environmental improvement. For example, IBM was able to maintain energy consumption at a constant level (e.g., maintain actual quantities) while increasing production rates, thus improving energy efficiency (e.g., decreasing normalized quantities). EXHIBIT 10 ENERGY MMBTU Member Baseline 2001 Percent Improvement Commitment Progress to Commitment in 2001* Clairol 236,414 (1999) 242,619 -2.6 231,623 No progress in first year DDLC Energy 18,246(2000) 18,981 -4.03 16,579 No progress in first year DDLC Fuels 4,8189 (2000) 4,739 1.66 4,599 36% achieved G uilford 163,204 (1999) 145,584 10.8 150,030 Achieved IBM- Burlington 2,614,382 (1999) 2,755,814 -5.41 2,313,038 No progress in first year INERT 2,251 (2000) 2,953 -31.2 1,801 No progress in first year Naval Undersea 249,351(2000) 224,973 9.8 245,000 Achieved NH BB 52,089 (1999) 51,736 0.7 46,241 6% achieved PerkinElmer A 15,484(2000) 14,501 6.3 14,245 79% achieved PerkinElmer B 4,499(2000) 4,246 5.6 3,999 51% achieved PRECIX 76,429 (1999) 54,545 28.6 68,688 Achieved Shipley 90,221 (2000) 89,424 0.9 85,710 1 8% achieved Snap-On 4,947 (1999) 5,417 -9.5 4,205 No progress in first year Texas Instruments 536,014(2000) 461,000 14.0 509,000 Achieved Timken 32,892 (1999) 30,162 8.3 32,563 Achieved USCG Cape Cod 37,581 (1999) 36,549 2.7 34,750 36% achieved USGen 42,589 (1999) 27,941 34.4 38,897 Achieved Valley Oil 4,566(2000) 4,302 5.8 3,797 34% achieved Total MMBTU 4,185,978 4,175,486 0.25 3,804,765 * Each member has until 2003 to meet its commitments 16 ------- Final Report January 2004 EXHIBIT 11a ENERGY MMBTU ~ Baseline Year 1 ~ Commitment II mwwrn M ember EXHIBIT lib ENERGY MMBTU ~ Baseline Year 1 ~ Commitment IBM- Burlington Member 17 ------- Final Report January 2004 EXHIBIT 12 ENERGY MMBTU- SUMMARY OF NORMALIZED DATA Member Normalized 2001* Normalized Progress** to Commitment Normalizing Factor Clairol 209,154 Achieved (1.16) Kg product batched DDLC Energy 22,597 No progress in first year (.67) change in customer base DDLC Fuels 7,073 No progress in first year (.67) change in customer base Guilford 177,1 10 No progress in first year (.822) woven linear yards of fabric IBM- Burlington 2,437,769 59% achieved (1.13) unknown INERT 4,044 No progress in first year (.73) gross weight of product received Naval Undersea 229,799 Achieved (.98) # work years NH BB 51,897 3% achieved (.99) labor hours PerkinElmer A 14,501 79% achieved (1) PerkinElmer B 4,246 51% achieved (1) PRECIX 71,207 No progress in first year (.766) pounds of rubber used Shipley 75,783 Achieved (1.18) number of sources Snap-On 6,903 No progress in first year (.785) production based Texas Instruments 512,000 89% achieved (.9) production and heating USCG Cape Cod 36,549 36% achieved (1) USGen 39,916 No progress in first year (0.7) production-based Valley Oil 6,017 No progress in first year (0.7) change in customer base * Norm alization takes into account changes of the m em ber in an effect to allow a m ore com plete understanding of m em ber observed change. ** Each m em ber has until 2003 to m eet its com m itm ent. E. EMISSIONS OF VOCs Progress Toward Commitments One member has met its three-year commitment to reduce volatile organic compounds (VOCs) in this first year. The remaining five members noted progress, ranging from 20 percent to 50 percent of the commitment. Actual Results Six members reported progress in reducing the amount of VOCs emitted to the air (see Exhibits 13 and 14). The members reduced VOC emissions by approximately 13.5 tons or about 24 percent of their baseline amount (see Exhibits 13 and 14). Normalized Data An additional member met its commitment on a normalized basis, versus the actual data, and one other member progressed to 92 percent of its commitment. One other member reported reaching 50 percent of its committed reductions on a normalized basis while two others reported no decreases in the normalized VOC emissions from the baseline in Year 1 (see Exhibit 15). 18 ------- Final Report January 2004 EXHIBIT 13 VOC EMISSIONS Mem ber Baseline 2001 Percent Im provement Com mitment Progress to* Commitment in 2001 Heidelberg 10,780 (2000) 9,825 8.9 6,000 20% achieved Henkel Loctite 1,288 (1999) 817 36.6 364 51% achieved PRECIX 16,295 (1999) 3,039 81.4 11,406 Achieved Teradyne 6,000 (2000) 3,200 46.7 1,000 56% achieved Unilever 24,800 (1999) 21,000 15.3 8,000 23% achieved USCG Cape Cod 50,000 (1999) 45,000 10.0 40,000 50% achieved Total 109,163 82,881 24.1 66,770 * Each member has until 2003 to meet its commitments 50,000 45,000 40,000 35,000 •O 30,000 £ « 25,000 TJ C 3 £ 20,000 15,000 10,000 5,000 EXHIBIT 14 VOC EMISSIONS ~ Baseline ¦ 2001 ~ Commitment -tr-\ 1 . — Heidelberg Henkel Loctite PRECIX Teradyne Unilever USCGCape Cod Member 19 ------- Final Report January 2004 EXHIBIT 15 VOC EMISSIONS SUMMARY OF NORMALIZED DATA Member Normalized 2001 * Normalized Progress** to Commitment Normalizing Factor Heidelberg 4,466 Achieved (.18) total weight of presses shipped Henkel Loctite 439 92% achieved (1.86) # gallons processed PRECIX 3,588 Achieved (.85) pounds of ??? produced T eradyne 16,700 No progress in first year (.18) production Unilever 25,400 No progress in first year (.83) gallons of ethanol consumed USCG Cape Cod 45,000 50% achieved (1) * Norm alization takes into account changes of the mem ber in an effect to allow a more complete understanding of m ember observed change. ** Each member has until 2003 to meet its commitment. F. OTHER COMMITMENTS Some EPA New England Performance Track members committed to environmental improvements that could not be categorized under the standard Aspects. Two of these are noted below: • Beacon Skanska has committed to increase the number of sites that are developed using sustainable principles and that incorporate energy saving construction practices. As noted in its APR, the firm did complete one new site development using sustainable principles and also increased from one to three the number of sites employing increased energy efficiency practices. • USGen has committed to stabilize the lead paint at some of its facilities that provide the potential for future lead contamination of the local environment. In 2001, they completed 48 of these projects, and the three-year commitment is to clean up 166 sites. This report also includes data on Aspects including material use, accidental releases of gasoline, greenhouse gas emissions, emissions of toxics and COD to water, hazardous material use, and recycled and reused materials. These data are shown in Exhibits 16-29. 20 ------- Final Report January 2004 EXHIBIT 16 ACCIDENTAL RELEASES - GALLONS Member Baseline 2001 Percent Improvement Commitment Progress to Commitment in 2001* DDLC Energy 25 (2000) 6 76.00 0 76% achieved DDLC Fuels 15 (2000) 3 80.00 0 80% achieved Oil Express 0 (2000) 0 NA 0 Achieved Valley Oil 0 (2000) 3 0.00 0 No progress in first year * Each member has until 2003 to meet its commitments EXHIBIT 17 ACCIDENTAL RELEASES - GALLONS SUMMARY OF NORMALIZED DATA Member Normalized 2001* Normalized Progress** to Commitment Normalizing Factor and Basis DDLC Energy 7 72% achieved (0.86) Gallons of Fuel Oil Sold DDLC Fuels 4 73% achieved (0.80) Gallons of Fuel Oil Sold Oil Express 0 Achieved (0.92) Gallons of Fuel Oil Sold Valley Oil 4 No progress in first year (0.80) Gallons of Fuel Oil Sold * Normalization takes into account changes of the member in an effect to allow a more complete understanding of member observed change. ** Each member has until 2003 to meet its commitment. 21 ------- Final Report January 2004 EXHIBIT 18 EMISSIONS OF GREENHOUSE GASES - POUNDS Member Baseline 2001 Percent Improvement Commitment Progress to Commitment in 2001* Clairol 37,568,686 (1999) 37,717,895 -0.40 36,820,564 No progress in first year DePuy- New Bedford 5,740,916 (1990) 9,733,179 -69.54 5,626,098 No progress in first year DePuy- Raynham 12,829,868 (1990) 29,940,294 -133.36 12,573,271 No progress in first year Heidelberg 90,000 (2000) 36,000 60.00 72,000 Achieved J&J Medical 10,469,166 (1990) 16,841,426 -60.87 10,259,783 No progress in first year J&J Mitek East 1,171,595 (1990) 1,151,358 1.73 1,148,163 86% achieved * Each member has until 2003 to meet its commitments EXHIBIT 19 EMISSIONS OF GREENHOUSE GASES - POUNDS SUMMARY OF NORMALIZED DATA Member Normalized 2001* Normalized Progress** to Commitment Normalizing Factor and Basis Clairol 32,515,427 Achieved (1.16) Kg Product Batched Heidelberg 50,000 Achieved (.72) Number of Employees * Normalization takes into account changes of the member in an effect to allow a more complete understanding of member observed change. ** Each member has until 2003 to meet its commitment. 22 ------- Final Report January 2004 EXHIBIT 20 EMISSIONS OF PARTICULATE MATTER - POUNDS Member Baseline 2001 Percent Improvement Commitment Progress to Commitment in 2001* DDLC Energy 17,500 (2000) 12,888 26.35 15,453 Achieved DDLC Fuels 5,913 (2000) 4,104 30.59 5,221 Achieved Oil Express 7,184 (2000) 6,434 10.44 7,153 Achieved Valley Oil 5,264 (2000) 4,019 23.65 5,227 Achieved * Each member has until 2003 to meet its commitments EXHIBIT 21 EMISSIONS OF PARTICULATE MATTER - POUNDS SUMMARY OF NORMALIZED DATA Member Normalized 2001* Normalized Progress** to Commitment Normalizing Factor and Basis DDLC Energy 15,036 Achieved (.86) Gallons of Fuel Oil Sold DDLC Fuels 5,163 Achieved (.80) Gallons of Fuel Oil Sold Oil Express 7,023 Achieved (.92) Gallons of Fuel Oil Sold Valley Oil 5,055 Achieved (.80) Gallons of Fuel Oil Sold * Normalization takes into account changes of the member in an effect to allow a more complete understanding of member observed change. ** Each member has until 2003 to meet its commitment. 23 ------- Final Report January 2004 EXHIBIT 22 COD DISCHARGES TO WATER - POUNDS Member Baseline 2001 Percent Improvement Commitment Progress to Commitment in 2001* IP- Androscoggin 31,654,974 (2000) 29,823,785 5.78 22,397,900 22% achieved Unilever 74,500 (1999) 19,800 73.42 2,585 76% achieved * Each member has until 2003 to meet its commitments EXHIBIT 23 DISCHARGES OF TOXICS TO WATER - POUNDS SUMMARY OF NORMALIZED DATA Member Normalized 2001* Normalized Progress** to Commitment Normalizing Factor and Basis IP- Androscoggin 30,432,434 13% achieved (.98) air-dried tons of unbleached pulp Unilever 23,294 71% achieved (.85) industrial wastewater treated * Normalization takes into account changes of the member in an effect to allow a more complete understanding of member observed change. ** Each member has until 2003 to meet its commitment. 24 ------- Final Report January 2004 EXHIBIT 24 HAZARDOUS MATERIALS USE - POUNDS Member Baseline 2001 Percent Improvement Commitment Progress to Commitment in 2001* NH BB 8,555 (1999) 11,745 -37.29 0 No progress in first year PRECIX 2,184 (1999) 2,018 7.6 1,695 34% achieved Shipley 483,416(1999) 371,331 23.19 386,733 Achieved * Each member has until 2003 to meet its commitments EXHIBIT 25 HAZARDOUS MATERIALS USE - POUNDS SUMMARY OF NORMALIZED DATA Member Normalized 2001* Normalized Progress** to Commitment Normalizing Factor and Basis NH BB 11,782 No progress in first year (.996) Direct Labor Hours PRECIX 2,635 No progress in first year (.77) Pounds of Rubber Mixed or Used Shipley 277,113 Achieved (1.34) Number of Batches * Normalization takes into account changes of the member in an effect to allow a more complete understanding of member observed change. ** Each member has until 2003 to meet its commitment. 25 ------- Final Report January 2004 EXHIBIT 26 RECYCLED/REUSED MATERIALS USE - POUNDS Member Baseline 2001 Percent Improvement Commitment Progress to Commitment in 2001* Guilford 8,545,874 (1999) 8,491,788 -0.63 10,345,360 No progress in first year USGen 0 (2000) 4,950 NA 4,950 Achieved USPS Hartford P&DC 0 (2000) 12,300 NA 7,500 Achieved USPS Hartford VMF 0 (2000) 15,854 NA 28,860 54% achieved USPS Portland P&DC 0 (2000) 54,080 NA 7,000 Achieved * Each member has until 2003 to meet its commitments EXHIBIT 27 RECYCLED/REUSED MATERIALS USE - POUNDS SUMMARY OF NORMALIZED DATA Member Normalized 2001* Normalized Progress** to Commitment Normalizing Factor and Basis Guilford 10,368,480 Achieved (.82) Total Textile Raw Materials USGen 4,950 Achieved (1) Employees USPS Hartford P&DC 12,300 Achieved (1) Employees USPS Hartford VMF 17,422 60% achieved (1) Number of Vehicle Services USPS Portland P&DC 64,381 Achieved (1) Employees * Normalization takes into account changes of the member in an effect to allow a more complete understanding of member observed change. ** Each member has until 2003 to meet its commitment. 26 ------- Final Report January 2004 EXHIBIT 28 TOTAL MATERIALS USE - POUNDS Member Baseline 2001 Percent Improvement Commitment Progress to Commitment in 2001* DePuy- Raynham 677,314 (2000) 947,987 -39.96 NA No commitment specified DePuy- New Bedford 308,686 (2000) 215,437 30.21 NA No commitment specified NH BB 31,988 (1999) 28,789 10 21,810 31% achieved J&J Medical 1,109,871 (2000) 2,055,803 -85.23 NA No commitment specified Snap-On 331.5 342.1 -3.20 281.7 No progress in first year Texas Instruments A 4,253 3,208 24.57 3,162 96% achieved Texas Instruments B 171,787 106,937 37.75 33,070 47% achieved * Each member has until 2003 to meet its commitments EXHIBIT 29 TOTAL MATERIALS USE - POUNDS SUMMARY OF NORMALIZED DATA Member Normalized 2001* Normalized Progress** to Commitment Normalizing Factor and Basis NH BB 28,879 31% achieved (.996) Direct Labor Hours Snap-On 436 No progress in first year (.78) Production Hours Texas Instruments A 3,912 31% achieved (.82) Units Manufactured Texas Instruments B 108,017 46% achieved (.99) Net Revenue * Normalization takes into account changes of the member in an effect to allow a more complete understanding of member observed change. ** Each member has until 2003 to meet its commitment. 27 ------- Final Report January 2004 G. OUTREACH ACTIVITIES Performance Track applications and Annual Performance Reports include sections for members to describe their outreach activities. In general, these activities are related to how well the members communicate environmental results to the public, and how the Annual Performance Reports are distributed. Of the 19 reporting members, 11 of them noted that they hold meetings or participate in meetings related to environmental management. Three of the 19 explicitly noted meeting city or town officials regarding their facility's operations, and two of the 19 members use public advisory groups as formal mechanisms to discuss environmental issues. Fifteen of the 19 reporting members note on their Annual Performance Reports that the primary method of public distribution is through the Internet. In a brief review of the websites noted on the 2001 APRs, three sites contained reference to Performance Track; in one case information on the commitments was reported. No information about Performance Track or the Annual Performance Reports was located on the other 12 member sites. To ensure public access to Annual Performance Reports, members may provide links to EPA's Performance Track website where all reports are available. 28 ------- Final Report January 2004 IV. MEMBER SPECIFIC REVIEWS This chapter includes a brief overview of the progress reported by each member in its APR, complemented by additional information collected during clarifying follow-up discussions conducted as part of the evaluation. Each member is listed in alphabetical order. Exhibit 30 lists each member, their location, and the aspects included in their 2001 APR. llxhihil 30 M.W I.NC;i. \M) Pl.RI-ORM \\( 1. TRACK MI.MIil.RS AM) COMMITMENTS* Acushnet Rubber Company, DBA PRECIX, Inc. (PRECIX) New Bedford, MA Total Water Use Total Energy Use Emissions of VOCs Hazardous Materials Use BAE SYSTEMS- South Nashua Facility (BAE SYSTEMS) Nashua, NH Hazardous Solid Waste Total Solid Waste Removal Clairol Worldwide Beauty Care (Clairol) Stamford, CT Total Energy Use Total Water Use Emissions of Greenhouse Gases Hazardous Solid Waste DDLC Energy New London, CT Emissions of Particulate Matter Total Solid Waste Release History Total Energy Use DDLC Fuels Danielson, CT Total Solid Waste Release History Emissions of Particulate Matter Total Energy Use DePuy Orthopaedics, Inc. (DePuy- Raynham) Raynham, MA Total Materials Use Total Water Use Emissions of Greenhouse Gases Total Solid Waste DePuy Orthopaedics, Inc. (DePuy- New Bedford) New Bedford, MA Total Water Use Total Solid Waste Emissions of Greenhouse Gases Total Materials Use Heidelberg Web Systems (Heidelberg) Dover, NH Emissions of VOCs Total Solid Waste Emissions of Greenhouse Gases Emissions of NOx Emissions of Carbon Monoxide 8 One member, The Topflite Golf Company (Topflite) of Chicopee, MA is not included in this Exhibit because at the time of this analysis, Topflite's 2001 APR was not finalized. 29 ------- Final Report January 2004 llxhihil 30 M.W I.NC;i. \M) Pl.RI-ORM \\( 1. TRACK MI.MIil.RS AM) COMMITMENTS* Henkel Loctite Seabrook, NH Total Solid Waste Hazardous Solid Waste Emissions of Toxics Emissions of VOCs IBM- Burlington Essex Junction, VT Total Water Use Total Energy Use Hazardous Solid Waste Emissions of Greenhouse Gases INERT Corporation (INERT) Newfields, NH Total Solid Waste Total Energy Use Expected Lifetime Energy Use of Product Interface Fabrics Group Inc., Guilford Facility (Guilford) Guilford, ME Total Solid Waste Total Water Use Total Energy Use Recycled/Reused Materials Use International Paper, Androscoggin Mill (IP- Androscoggin) Jay, ME Total Solid Waste COD Discharges to Water Hazardous Solid Waste Dicharges of Toxics to Water Johnson & Johnson Medical (J&J Medical) Southington, CT Emissions of Greenhouse Gases Total Materials Use Total Solid Waste Total Water Use Johnson & Johnson Mitek East Ethicon (J&J Mitek) Westwood, MA Emissions of Greenhouse Gases Total Materials Use Total Solid Waste Total Water Use Naval Undersea Warfare Center Division, Newport (Naval Undersea) Newport, RI Total Solid Waste Total Energy Use Hazardous Solid Waste Habitat Impacts New Hampshire Ball Bearings, Inc. (NH BB) Peterborough, NH Total Energy Use Total Materials Use Total Water Use Hazardous Materials Use Oil Express East Falmouth, MA Emissions of Particulate Total Solid Waste Total Energy Use Release History PerkinElmer Optoelectronic (PerkinElmer) Salem, MA Total Water Use Total Energy Use Hazardous Solid Waste 30 ------- Final Report January 2004 llxhihil 30 M.W I.NC;i. \M) Pl.RI-ORM \\( 1. TRACK MI.MIil.RS AM) COMMITMENTS* Shipley Company, LLC (Shipley) Marlborough, MA Hazardous Solid Waste Hazardous Materials Use Total Energy Use Total Water Use Skanska USA Building, Inc. - New England Division (Beacon Skanska) Boston, MA Total Solid Waste Total Energy Use Other Snap-On Natick Plant (Snap-On) Natick, MA Total Water Use Total Materials Use Total Energy Use Hazardous Solid Waste Teradyne Inc. (Teradyne) North Reading, MA Total Solid Waste Emissions of VOCs Hazardous Solid Waste Texas Instruments Incorporated, Sensors and Controls (Texas Instruments) Attleboro, MA Hazardous Solid Waste Total Materials Use Total Energy Use TimkenU.S. Corporation - Watertown, CT (Timken) Watertown, CT Total Solid Waste Total Water Use Total Energy Use Hazardous Solid Waste US Coast Guard Air Station Cape Cod (USCG Cape Cod) Air Station Cape Code, MA Emissions of VOCs Total Solid Waste Total Energy Use Hazardous Solid Waste Unilever Home & Personal Care USA (Unilever) Clinton, CT Emissions of VOCs Total Solid Waste Packaging Materials Used In Product COD Discharges to Water United States Postal Service, Hartford Processing and Distribution Center (USPS Hartford P&DC) Hartford, CT Recycled/Reused Materials Use Total Solid Waste Total Water Use United States Postal Service, Hartford Vehicle Maintenance Facility (USPS Hartford VMF) Hartford, CT Recycled/Reused Materials Use Total Solid Waste Hazardous Solid Waste United States Postal Service, Portland Processing and Distribution Center (USPS Portland P&DC) Portland, ME Hazardous Solid Waste Recycled/Reused Materials Use Total Solid Waste USGen New England- Hydro Generation (USGen) Concord, NH Total Energy Use Hazardous Solid Waste Recycled/Reused Materials Use Remediation 31 ------- Final Report January 2004 llxhihil 30 M.W I.NC;i. \M) Pl.RI-ORM \\( 1. TRACK MI.MIil.RS AM) COMMITMENTS* Valley Oil Willimantic, CT Emissions of Particulate Matter Total Energy Use Release History Total Solid Waste BAE SYSTEMS- SOUTH NASHUA FACILITY BAE SYSTEMS accomplished a significant reduction in solid waste disposal. After BAE SYSTEMS implemented an enhanced recycling program, they were able to reduce more than 500 tons (1,000,000 pounds) or almost half of its baseline generation. In addition, the member has a commitment to reduce hazardous waste generation, and while the gross levels of hazardous waste increased 25,000 pounds, the rate of hazardous waste generated per dollar revenue dropped almost 5 percent. BAE SYSTEMS also undertook two sets of projects to reduce the threat from exposure to hazardous chemicals. They reported the removal of an underground storage tank for fuel oil and the removal of 49,000 square feet and 5980 linear feet of asbestos-containing material. CLAIROL WORLDWIDE BEAUTY CARE Clairol committed to reduce total water and energy use, to reduce emissions of greenhouse gases and the amount of hazardous waste produced. Energy use includes the energy to run the manufacturing processes and the facility heating and cooling. On a normalized basis, energy consumption declined more than ten percent while greenhouse gas emissions declined approximately 14 percent. The greenhouse gas reduction is related more directly to fuel oil used for facility heating during the winter. Since the overall production in the facility increased by 16 percent over the base period, at least some of the reduction in energy use is due to implementing new efficient processes and devices. While the APR noted a small increase in actual water use, the per unit use of water decreased more than 10 percent. Water use is closely related to the production levels in the facility and the normalized reduction is a good reflection of the implementation of water conservation strategies. The reduction in water use continues a significant trend reported in the application, where the facility discontinued the release of cooling water and implemented a closed loop design, reducing the water consumption by approximately 15 million gallons per year. Hazardous waste generation increased almost 20 percent, but this increase was due to some one-time events related to the transfer of ownership of the company and cleaning out old operations. 32 ------- Final Report January 2004 INTERFACE FABRICS GROUP INC., GUILFORD FACILITY This textile plant committed to decreasing water use, solid waste, and energy as well as increasing the recycled content of its products. Its Annual Performance Report showed that it was able to reduce water use by 21 percent (a reduction of 15,000,000 gallons). However, this reduction occurred while production also decreased by 18 percent, resulting in a per unit reduction of water use of about 3 percent. A similar story is true for solid waste reduction. Guilford set a 25 percent target and its reduction on a per unit basis is almost 18 percent after the first year. Progress made in reducing energy usage is less clear. While energy use decreased by almost 10 percent, the 18 percent reduction in production suggests a per unit energy consumption rate greater than its baseline. The normalized quantity may not illustrate energy efficiency accurately because of Guilford's fixed energy use, which is independent of production. Guilford uses recycled fiber in its textile manufacturing and has set a goal of achieving 80 percent recycled content (from a 66.1 percent baseline in 1999). It accomplished this in 2001 and as a result, the company has used two million pounds less of raw material. HEIDELBERG WEB SYSTEMS Heidelberg committed to reducing air emissions of VOCs and other gases and to reduce the amount of solid waste it produces. By reducing vehicle use between two locations, it achieved reductions of carbon monoxide, oxides of nitrogen, and carbon dioxide emissions. A shift of operations reduced the number of trips by approximately 60 percent and resulted in a reduction of more than 3,000 pounds of carbon monoxide, 200 pounds of NOx, and 54,000 pounds of carbon dioxide. In addition, two recycling efforts have reduced the solid waste generation rate significantly. Recycling of bottles in the cafeteria has reduced shipments of waste to the landfill by more than 4.5 tons. Paper recycling has increased almost 20 tons due to an expanded program that includes mixed paper waste. Another commitment focuses on the generation of VOCs in its painting operations. While the member saw a 10 percent reduction in VOC release in its first year of participating in Performance Track, it also completed a research project aimed at reducing VOCs by almost 80 percent. HENKEL LOCTITE Henkel Loctite manufactures adhesives and other specialty chemicals for use by consumers and other industries. One of their goals is to reduce their solid waste generation by 25 percent; Henkel Loctite accomplished greater than 43 percent reduction in its first year. This approximately 25 ton reduction means at least one fully loaded truck is not hauling waste to a landfill. According to 33 ------- Final Report January 2004 the company, this improvement is the result of process changes that improved production controls and thus, reduced waste product. Henkel Loctite also agreed to reduce VOCs by 70 percent. The actual reduction reported was 37 percent from its 1999 baseline, but production also increased 86 percent resulting in a per unit VOC reduction of more than 71 percent. These reductions are the result of a process change that decreased the purging time between runs. The company agreed to a 50 percent reduction in toxic release and will need to carry out more analysis before implementing its strategy. However, a strategy to reduce hazardous waste generation in one of its cleaning processes has proved to be successful by entirely eliminating the use of caustic in cleaning one of its process tanks. IBM- BURLINGTON The Essex Junction, VT chip development and manufacturing plant committed to reducing the release of PFCs (perfluorocarbons—a class of potent greenhouse gasses), the generation of hazardous solid waste, and its use of water and energy. The member successfully reduced PFC releases by identifying opportunities to replace those solvents with NF3 (Nitrogen Triflouride). which is less active as a greenhouse gas. This also reduces the release of stratospheric ozone depleting chemicals. In the case of water use and energy use, the overall results are complicated by the consideration of normalization factors. Energy use increased at the plant, but these increases are the result of significant process changes that require higher levels of energy consumption. These process changes do not result in a change in actual production level and it is unclear if the process change is captured by the normalization factor used. Water use is decreasing, but the application of a normalization factor based on production suggests that per unit water use is increasing. In the notes accompanying the Annual Performance Report, the member reports that water use is largely fixed and implementing some changes in operating procedures and reusing some water is the basis for actual reductions, rather than a decrease in plant activity. With regard to reductions in hazardous waste, the conversion from one solvent to another with lower volatility resulted in a significant increase in the quantity of solvent that enters the waste stream. However, the member expects that greater experience with the new solvent will lead to a reduction in its disposal in the longer term. 34 ------- Final Report January 2004 INERT CORPORATION The INERT Corporation (formerly DMC Electronics Recycling) recycles electronic components, and plans to increase the proportion of materials it processes that is recycled. While recycling is not an identified Aspect, the company has made a commitment to increase its use of recycled materials. As a past achievement, the company notes that it increased the amount of recycled material from its operations more than 10 fold in the two years prior to its application. INERT's commitment for the Performance Track program is to further increase the proportion of material recycled from 66.5 percent to 80 percent. The results from the first year were not positive because of the overall downturn in their volume, thus reducing opportunities for recycling. INERT also committed to a 20 percent reduction in energy use. In its first Annual Performance Report, INERT reports that energy use increased because of unexpected contractual requirements. INERT committed to reduce its production of hazardous waste and exceeded its goal of increasing the diversion rate to 95 percent. The baseline diversion rate was 84.1 percent in 1999 and by 2001, the company was diverting more than 96.4 percent of its hazardous waste from off site treatment, storage and disposal. Lastly, the company committed to increase the re-use of some of the computers that it processed, but challenges in providing necessary technical support to recipients caused the company to withdraw that commitment. While not an approved commitment, the Company is working to increase the number of its waste handling vendors that have accomplished an audit of their practices. In just one year, the proportion of audited vendors increased from 27 percent to 45 percent. INTERNATIONAL PAPER- ANDROSCOGGIN MILL IP- Androscoggin will work towards reducing solid waste generation by almost 70 percent and accomplished almost a 50 percent reduction in its first year. This reduction is a continuation of reductions implemented prior to the Performance Track agreement and reported in the section of Previous Accomplishments in the Application. The member also met its commitment to reduce hazardous waste by two thirds. IP- Androscoggin also committed to an almost 50 percent reduction in the release of color to the Androscoggin River. It accomplished a little less than a ten percent reduction to date. IP- Androscoggin also committed to an almost 30 percent reduction in COD load to the river. The member reported a four percent reduction in its first year and continues to work toward meeting this target. NAVAL UNDERSEA WARFARE CENTER DIVISION, NEWPORT Naval Undersea is a military facility and provides a range of support to submarines and other undersea operations. In the period leading up to its application, it had reduced its solid waste stream 35 ------- Final Report January 2004 by almost 20 percent and its hazardous waste stream by almost 10 percent. To participate in Performance Track, the company committed to a continuation of solid waste diversion through recycling. The first Annual Performance Report showed that the commitment was met and solid waste diversion rates increased to 65 percent. In addition to solid and hazardous waste, the company targeted a four percent reduction in energy use and a commitment to ensure that offshore testing took place in the presence of trained monitors. The energy use for the facility dropped by almost ten percent and eight of the nine offshore tests had trained observers on board almost meeting the 95 percent target. NEW HAMPSHIRE BALL BEARINGS, INC. NH BB is a manufacturer of ball and roller bearings. In its application, the company notes that it reduced water use 18 percent on a per unit basis between 1997 and 1999. The company agreed to a further reduction of 15 percent over the three years of the Performance Track Program. During its first reporting period, the improvement was more than nine percent. The 400,000 gallons of water that it saved would be enough to meet the needs of four households. NH BB also agreed to reductions of total energy use of about ten percent. The first Annual Performance Report shows about a one percent reduction as the result of lighting upgrades. But, even this small reduction would supply the electricity needs of ten average households. The company is committed to a reduction in hazardous waste with the aim of totally eliminating the use of nitric acid in one of its process steps. An interim step in implementing a new technology actually led to increases in hazardous waste production with better results expected in the future. Finally, the company has set a commitment target of a 32 percent reduction in the use of oil in one of its departments. After the first year, the reduction amounts to almost ten percent. PERKINELMER OPTOELECTRONICS PerkinElmer is a manufacturer of scientific equipment. Its facility in Salem, Massachusetts concentrates on photoelectronic devices. Prior to its application for Performance Track, it accomplished a 16 percent reduction in electricity use by implementing an energy management plan. The company has established a further commitment to decrease electricity use by 8 percent. In its first Annual Performance Report, the member showed a reduction of almost six percent or about two-thirds of its three-year commitment. These reductions were accomplished by changing the operations of its high temperature ovens when not in use.9 The savings translate to the electric water heating needs of more than 150 homes. 9 A second energy reduction commitment appears similar and differences need to be described. 36 ------- Final Report January 2004 The company also committed to expand on its progress in hazardous waste reduction. Between 1997 and 1999, the Salem plant reduced hazardous waste generated by 19 percent and committed to an additional 15 percent, which it exceeded in its APR for 2001. In addition to energy and hazardous waste, the company is committed to reducing its use of water by almost 15 percent and is more than half way to meeting that commitment. SHIPLEY COMPANY, LLC Shipley is a specialty chemical manufacturer and processor. Prior to application for Performance Track, the company reduced its use of hazardous material by 17 percent in a cleaning operation by changing the configuration of piping. The company committed to further reduce hazardous material use 20 percent through additional changes in the cleaning process. The first Annual Performance Report shows a decrease in hazardous solvent use of more than 100,000 pounds despite increasing productivity of 37 percent. This exceeds the commitment after just the first year of its participation. Shipley also intends to use similar approaches to reduce water consumption. It has committed to a five percent reduction and accomplished a 30 percent reduction. This improvement is due, in part, to a better understanding of their water use. By reviewing some specific applications, they found that earlier practices led to greater water use than necessary. Changing the configuration of the manufacturing process allowed for the proper water use activities to be segregated. The initial commitment to energy use was to reduce natural gas use five percent by implementing a capital improvement. The company shifted its strategy to participate in an electric utility-sponsored rebate program that included occupancy sensors and a change to more efficient lighting. Those efforts, together with greater employee awareness accomplished a 15 percent reduction in electricity use normalized to the number of units that the facility utilizes. (The actual electricity reduction amounted to about one percent but an increase in the facility size (as measured by units) led to lower levels of per unit electricity consumption.) Shipley plans to implement new technologies to reduce its volume of hazardous waste generation by about 35 percent. While that technology is still in development, the company has reduced its hazardous waste generation more than 40 percent through better waste stream separation and more detailed analysis of the individual wastes. The future process changes will further reduce its disposal of hazardous waste. SKANSKA USA BUILDING, INC.- NEW ENGLAND DIVISION Beacon Skanska is a construction management company that works on site preparation for large construction proj ects. One of its primary commitments was to reduce the amount of solid waste generated during its projects. However, as noted in Chapter II of this report, in 2001, specific projects generated more than 200,000 tons of material causing an increase in the generation of wastes from their 1999 baseline. The APR notes that the 2001 results were due to what Beacon 37 ------- Final Report January 2004 Skanska refers to as special proj ects. Unlike other Performance Track members that usually generate municipal solid waste, Beacon Skanska generates soil and rock that is typically not managed through land filling and incineration. In addition to its solid waste commitment, the company is following through on efforts to promote commuting alternatives for its employees. The company estimates that its first year of incentives for employees has resulted in as much as a 33,000 pound reduction in carbon monoxide and a 264,000 pound reduction in carbon dioxide. This has resulted from the reduced use of about 13,200 gallons of vehicle fuel. The company has also set other goals, relating to increasing energy efficiency in site development and making greater use of sustainable site design standards. In 2001, the company increased the number of energy efficient projects from one to three and increased the number of sites that follow sustainable site design standards from one in the baseline year to 2 in 2001. This represents a step on the way to their overall goal of 10 sustainably developed sites. SNAP-ON NATICK PLANT Snap-On is a manufacturer and distributor of automotive tools. They committed to reduce their energy, water, and materials use. The first Annual Performance Report shows water use declined by more than 20 percent but only marginally in normalized terms so the observed reduction likely resulted from reduced production activities. Energy and material use increased during the first reporting period, in both actual and normalized terms. The company met its commitment of generating no hazardous waste. TERADYNE INC. This manufacturer of circuit boards committed to reducing lead contaminated debris and VOCs while increasing the recycling of two materials. In its first Annual Performance Report, it showed a more than 40 percent reduction of VOC releases, which amounts to 1.4 tons less VOCs entering the environment, equivalent to removing 80 cars from use. It should be noted that most of this improvement may result from a significant reduction in production activity at the facility. Teradyne has been successful in removing aerosol cans and lead contaminated debris from its waste stream. In both cases, the company reprocessed the materials, thereby keeping them out of the waste stream. The company has plans to identify recycling opportunities for its carbon/resin filter media as well, although no progress was identified in the first reporting cycle. TEXAS INSTRUMENTS INCORPORATED, SENSORS AND CONTROLS The Texas Instruments facility in Attleboro, Massachusetts develops new products and processes for the corporation. As a result, many of the environmental improvements accomplished 38 ------- Final Report January 2004 in Attleboro become a part of an overall improvement in Texas Instruments manufacturing plants around the country and the world. The Attleboro facility agreed to commitments in reducing hazardous waste, energy use, and the use of lead and halogenated solvents. Much of the progress in meeting these commitments is the result of analysis and investments the company made during the 1990s investigating pollution prevention activities. For example, about twenty different process changes have led to the reduction of almost 100 tons of hazardous waste. The member has also accomplished some energy reductions in its first year of Performance Track participation. Texas Instruments employs an energy use model that controls for changes in processes as well as changes in external factors such as the weather. As a result, the four percent reduction in energy use reported in its Annual Performance Report is intended to entirely represent the change in efficiencies in its operations and is not a consequence of other changes at the plant. The Attleboro facility also reported on a reduced use of halogenated solvents. In this case, the reported reductions are corporate-wide based on the logic that the Attleboro facility tests new processes and any changes that take place in its other facilities are the result of progress made in Attleboro. For this reason, it is not appropriate to consider the reductions as a part of the improved impact on the New England environment, but it is another part of the success represented by this Performance Track participant. TIMKEN U.S. CORPORATION- WATERTOWN, CT The Torrington plant produces automotive parts. As with several manufacturing members, it is continually changing and updating its production processes. For Torrington, the plant underwent some significant changes between its baseline year and the first reporting year and measures such as water use and energy use are simply not comparable. In the case of hazardous solid waste, the member reported that in 2001, it eliminated the hazardous waste that it shipped off site. However, while there were no shipments, some hazardous waste was still being generated. The member also made a commitment to reduce water use but did not make any progress toward that commitment. However, the text in the report notes that the initial application represented a different set of manufacturing practices than the 2001 conditions. Similarly, the 1999 baseline is not useful for measuring trends in energy use. The member continues to upgrade compressors and other energy using items and on a case-by-case basis, these upgrades increase the efficient use of electricity and natural gas. 39 ------- Final Report January 2004 UNILEVER HOME & PERSONAL CARE The Unilever facility in Clinton, CT committed to an almost complete elimination of Chemical Oxygen Demand in its wastewater effluent. During the first year of participation, it accomplished a 70 percent reduction by installing biological treatment capacity. In future years, the company will include additional technologies to complete the COD reductions. The company also committed to reducing VOC emissions, although it delayed the change in operations until 2002, therefore, it did not record a significant decrease in 2001 releases. The other commitments were to reduce solid waste generated during the production process and reduce the amount of material in its packaging. The production waste reduction accomplished some success although the normalization process suggests that the waste was not reduced on a per unit basis. As a result of interviews, it appears that the reductions that took place are independent of production levels and therefore, it is appropriate to consider the gross changes. The packaging reduction strategy is on track to reduce the total packaging in a single product line by about 350 tons annually. USGEN NEW ENGLAND- HYDRO GENERATION U SGen operates hydroelectric generating capacity in New England. One of its commitments was to accomplish a reduction in electricity use by promoting efficient lighting, hot water heating and pumps and motors. The first Annual Performance Report showed the successful reduction of about 1.4 percent although the calculation is complicated by a significant reduction in the generation of electricity at its facilities. In addition to energy use, the company agreed to pursue recycled paper products for its purchases. In its first year, it purchased almost two-and a half tons of recycled paper. The company also initiated a program to reduce the potential exposure to lead by identifying and removing lead painted surfaces. In the first year represented by the Annual Performance Report, they had accomplished 48 lead removal proj ects on their way to the three-year target of 166 proj ects. One of its commitments is being discontinued, which is to reduce the amount of oily wastes from cleaning generator components. They are decreasing the frequency of these cleaning events making the reduction in oily waste less meaningful. UNITED STATES POSTAL SERVICE HARTFORD PROCESSING & DISTRIBUTION CENTER USPS Hartford P&DC focuses two of its commitments on the recycling of paper wastes. It is important to note that while increasing recycling rates is important, it is not a recognized pollution prevention commitment for purposes of the Performance Track program. In both corrugated cardboard and mixed paper from undelivered third class mail, the member accomplished a 100 40 ------- Final Report January 2004 percent recycling rate. In addition to recycling, USPS Hartford P&DC reduced its water use by 10 percent less water than the baseline year. UNITED STATES POSTAL SERVICE HARTFORD VEHICLE MAINTENANCE FACILITY USPS Hartford VMF committed to reduce the amount of solid waste that results from its parts washing program. In 2001, the member reduced the material used in its parts washer by more than 40 percent, which reduced the waste generation by almost 400 pounds. The member also committed to reduce its hazardous waste from painting operations. However, this new technology will be implemented in 2002 and the member did not report progress in the first Annual Performance Report. USPS Hartford VMF did initiate a program to recycle used motor oil back to lubricants (as opposed to using it as a fuel for boilers) and reclaimed more than 2000 gallons of used oil. As with other Postal Service Performance Track members, USPS Hartford VMF achieves a 100 percent recycling rate for corrugated cardboard, removing 11 tons of waste from landfills and incinerators. UNITED STATES POSTAL SERVICE PORTLAND PROCESSING & DISTRIBUTION CENTER USPS Portland P&DC is maintaining two recycling programs that keep more than six hundred tons of paper waste from the landfill. In the first Annual Performance Report, the increase in recycled cardboard amounted to more than ten tons and achieved their three-year commitment. USPS Portland P&DC also maintains a computer recycling program that in 2001 kept 600 pounds of electronics material from the waste stream. Finally, USPS Portland P&DC was successful in increasing the amount of recycled paper that it uses for its operations. In 2001, they purchased more than 50,000 pounds of recycled product. 41 ------- Final Report January 2004 IV. SUMMARY OF FOLLOW-UP CONVERSATIONS In addition to clarifying information that was included in the APRs, the follow-up conversations were designed to gather additional information on a number of questions related to the Performance Track Program in general. A summary of the discussions is noted below along with selected questions. > Have any of your regulatory or pollution prevention activities changed as a result of participation in Performance Track? In a small number of cases, respondents indicated that the Annual Performance Report process provided the motivation to focus on particular aspects of pollution prevention and other voluntary activities. However, for the most part participation in Performance Track was not the main driver for changes in activities. In most cases, it is the existing facility-based Environmental Management System that is a bigger factor in deciding Performance Track commitments. In a few cases, the facility is directed by corporate priorities, which leads to the choice of commitments. Therefore, Performance Track serves more as a mechanism to facilitate activities rather than initiate new ones. > In implementing some of the strategies to meet your commitments, what lessons have you learned that might benefit other facilities? Most of the specific activities implemented as a result of Performance Track commitments are unique to individual facilities though the general strategies (process improvement, recycling, etc) are more broadly applicable. Several respondents did note a general advantage of participation in Performance Track that helped them reinforce their attention to specific environmental improvements. That general benefit could be communicated to other facilities within their own corporation and possibly to other facilities in the region. > To what extent does the process for establishing the specific commitment change facility behavior? Respondents indicated that they generally set the numeric values for their commitments by predicting the changes in environmental releases or resource use based upon the presumed results of activities already decided upon for the facility. Individuals did not set targets prior to thinking about individual strategies that would accomplish the results. > Is there something the EPA could be doing to improve the application and reporting process? Most contacts indicated that the reporting process was not especially burdensome and they did not identify any specific actions to make reporting easier. It was noted in two cases that the 42 ------- Final Report January 2004 electronic reporting mechanism does help in making the reporting process simple. The greater effort in developing reports is in accumulating the data within the facility and that range of effort varies markedly depending upon whether the data collection systems are institutionalized or data are only collected for the purpose of the Annual Performance Report. > Do you have suggestions for improving Performance Track? The most commonly heard suggestion related to the desire on members' part for EPA to improve the incentives process. In addition, the interviewees encouraged the reporting of results from the regional Performance Track members, especially to encourage new facilities to join and to inform the public of progress, but had no specific suggestions for circulating the report. > What regional Performance Track activities are most valuable? The semi-annual meetings of New England Performance Track members serve two functions that the interviewees found positive. For some, the opportunity to strengthen a network of facilities and companies focusing on environmental improvement is important. For others, the opportunity to have a forum regarding the specifics of Performance Track including the possibilities for improving its effectiveness is also useful. In addition, participants appreciate the recognition that the region provides to its Performance Track members. Members note that recognition from EPA, which includes plaques and occasional press events, help keep senior management aware of the program and keeps environmental issues in focus for the corporation. Several members noted that EPA could do a better job of providing robust incentives for participating. The kinds of incentives that are available are not as robust as initially suggested. These same responders also recognize the challenges that EPA faces in implementing these incentives. > How can EPA or its partner states increase participation in the program? In addition, some respondents suggested that EPA take a more active role in circulating reports that demonstrate the value of the Program. 43 ------- Final Report January 2004 V. CONCLUSIONS AND RECOMMENDATIONS Conclusions > Performance Track members have demonstrated environmental gains in the first year of reporting. As illustrated by the aggregate results organized by Aspect and the individual member discussions, Performance Track members in New England have realized large actual reductions in the amount of solid and hazardous waste handled, water and energy used, and VOCs and other gases emitted into the air. > Performance Track members value their membership. The recognition that EPA can provide to other facilities and the general public is seen as the greatest benefit for participating members. Recommendations > Enhanced marketing can result from better communication of results and enhanced incentives. While noting the importance of gaining recognition for their participation, many Performance Track members do not actively spread the word of their results. EPA can help encourage new members to apply by increasing outreach of the results. Some interviewees also noted that EPA could encourage greater participation by enhancing the incentives it provides to participants. > Communication of results needs to be tailored to specific audiences. In developing an appropriate communication model to spread the word about Performance Track, EPA and its partners should be sure to provide information in a clear consistent manner that meets the needs of different recipients. For example, for purposes of getting the word out about Performance Track, to the public and other facilities, EPA should focus on presenting actual results and noting the environmental benefits accruing from the changes. Showing the pounds of solid waste being reduced and discussing the benefits in terms meaningful to the general public will have the most impact and engender the recognition sought by participants in the program. The report should be long on graphics and tables and short on text. > On the other hand, in terms of its internal reporting or in developing more detailed analyses on the impact that the specific activities undertaken by members have had, then the report should make greater use of normalized data. This will allow readers to gain a better understanding of the impact of different activities and help evaluate the Program. > EPA New England should develop a communications strategy for Performance Track. Working with the Performance Track members, EPA New England should identify more specifically the audiences it needs to reach and how it plans to reach them. The strategy should identify how and what information is to be presented to different audiences. The Agency and participants can then ensure that the information is reported in a way that can accommodate the reporting needs. 44 ------- |