US Environmental Protection Agency Office of Pesticide Programs Office of Pesticide Programs Microbiology Laboratory Environmental Science Center, Ft. Meade, MD Standard Operating Procedure for Quantitative Suspension Test Method for Determining Tuberculocidal Efficacy of Disinfectants Against Mycobacterium bovis (BCG) SOP Number: MB-16-02 Date Revised: 10-27-14 ------- SOP No. MB-16-02 Date Revised 10-27-14 Page 1 of 12 SOP Number MB-16-02 Title Quantitative Suspension Test Method for Determining Tuberculocidal Efficacy of Disinfectants Against Mycobacterium bovis (BCG) Scope This SOP describes the methodology used to determine the efficacy of disinfectants against Mycobacterium bovis (BCG) in suspension. This SOP is based on references 15.1 and 15.2. Application Use of this SOP is limited to disinfectants with certain active ingredients (e.g., glutaraldehyde). Approval Date SOP Developer: Print Name: SOP Reviewer Print Name: Quality Assurance Unit Print Name: Branch Chief Print Name: Date SOP issued: Controlled copy number: Date SOP withdrawn: ------- SOP No. MB-16-02 Date Revised 10-27-14 Page 2 of 12 TABLE OF CONTENTS Contents Page Number 1. DEFINITIONS 3 2. HEALTH AND SAFETY 3 3. PERSONNEL QUALIFICATIONS AND TRAINING 3 4. INSTRUMENT CALIBRATION 3 5. SAMPLE HANDLING AND STORAGE 3 6. QUALITY CONTROL 3 7. INTERFERENCES 3 8. NON-CONFORMING DATA 3 9. DATA MANAGEMENT 3 10. CAUTIONS 3 11. SPECIAL APPARATUS AND MATERIALS 4 12. PROCEDURE AND ANALYSIS 4 13. DATA ANALYSIS/CALCULATIONS 9 14. FORMS AND DATA SHEETS 9 15. REFERENCES 10 ------- SOP No. MB-16-02 Date Revised 10-27-14 Page 3 of 12 1. Definitions Additional abbreviations/definitions are provided in the text. 1. QSTM = Quantitative Suspension Test Method 2. CFU = Colony Forming Unit 3. MPB/Tween = Modified Proskauer Beck Medium with 0.1% (v/v) Tween 80 2. Health and Safety 1. Follow procedures specified in SOP MB-01, Laboratory Biosafety. The Study Director and/or lead analyst should consult the Safety Data Sheets for specific hazards associated with products. 2. All manipulations of the test organism are required to be performed in accordance with biosafety practices stipulated in the SOP MB-01, Lab Biosafety. All M. bo vis (BCG) manipulations are performed in a biosafety level 3 isolation laboratory (i.e., room B202 or room B207). 3. Personnel Qualifications and Training 1. Refer to SOP ADM-04, OPP Microbiology Laboratory Training. 4. Instrument Calibration 1. Refer to SOP EQ-02 (thermometers) and EQ-04 (spectrophotometers) for details on method and frequency of calibration. 5. Sample Handling and Storage 1. Refer to SOP MB-22, Disinfectant Sample Preparation, and SOP COC-01, Chain of Custody Procedures. 6. Quality Control 1. For quality control purposes, the required information is documented on the appropriate form(s) (see section 14). 7. Interferences 1. Filters with colonies greater than -30 CFUs can be difficult to count. Check filters regularly. Count filters with >30 CFUs frequently (e.g., every other day) once growth is observed by indicating colonies with a marker on the lid of the Petri plate. At the end of the incubation period, record total counts on the appropriate form (see section 14). 8. Non- conforming Data 1. Management of non-conforming data will be specified; procedures will be consistent with SOP ADM-07, Non-Conformance Reports. 9. Data Management 1. Data will be archived consistent with SOP ADM-03, Records and Archives. 10. Cautions 1. To ensure the stability of the disinfectant, perform testing within 3 hours of preparation. 2. Strict adherence to the procedure is necessary for valid test results. 3. Use appropriate aseptic techniques for all test procedures involving the ------- SOP No. MB-16-02 Date Revised 10-27-14 Page 4 of 12 manipulation of test organisms and associated test components. 11. Special Apparatus and Materials 1. Filter Units: Nalgene Sterile Analytical Filter Units (0.45 |im pore size) cat. no. 130-4045, 47mm diameter 0.45 |im filter membranes with appropriate filtration apparatus, or equivalent. 2. 15 mL glass tissue grinders with glass pestles (Wheaton and/or Kontes) 3. Spectrophotometer (Beckman DU Series 730 or equivalent) 4. Colony Counter 12. Procedure and Analysis TABLE 1. Test Culture Preparation Summary QSTM Test Culture Preparation Step Description* Culture Notation5 1. Monthly Stock M7H9 or M7H11 Slant used to inoculate several tubes of MPB (Sect. 12.1b) Solid ^LlQUldstationary InCubate inoculated tubes in a slanted, stationary position until a pellicle forms -QSTM-01 2. Use pellicle from Step 1 to inoculate several tubes of MPB/Tween (Sect. 12. Id) LiqUldstationary ~LlQUldstationary ~ Incubate the inoculated tubes of MPB/Tween upright in a stationary position until turbid -QSTM-02 3. Use stationary MPB/Tween culture to inoculate flask of MPB/Tween (Sect. 12.If) Liqilidstationary ^Li(Jllidaerated — Use 5 mL of the stationary MPB/Tween culture to inoculate 50 mL flask of MPB/Tween, incubate flasks on orbital shaker (-150 rpm) for 5-7 days -QSTM-03 4. Use aerated MPB/Tween culture to inoculate flask of MPB/Tween (Sect. 12. lh) Liqilidaerated > F1 C| 111daerated ~ Use 10 Or 15 mL of the aerated MPB/Tween culture to inoculate 100 or 150 mL flasks of MPB/Tween, incubate flasks on orbital shaker (-150 rpm) until OD500 is —0.6 -QSTM-04 5. Add Tween 80 to culture -QSTM-04 (Sect. 12. lj) One day prior to harvesting the aerated flask culture from step 4 (-QSTM-04), add Tween 80 (1 mL per liter of culture) N/A 6. Culture Harvest (Sect. 12.1k) Harvest cells by homogenization in a tissue grinder when OD500 is -0.6 N/A 7. Frozen Test Culture (Sect. 12. In) Dispense pooled homogenized culture into cryovials and freeze at < -70°C -QSTM-FTC ------- SOP No. MB-16-02 Date Revised 10-27-14 Page 5 of 12 *A11 incubations performed at 36±1°C § Culture notations should be added to the "Comments" section of the Organism Culture Tracking Form for Mycobacterium bovis (BCG) 12.1 Frozen Test Culture Preparation a. Record all transfers and manipulations on the Organism Culture Tracking Form for Mycobacterium bovis (BCG) (see section 14). b. Inoculate several 20 mL tubes of Modified Proskauer-Beck (MPB) medium with Mycobacterium bovis (BCG) from a stock Middlebrook 7H9 (M7H9) or Mycobacteria 7H11 (M7H11) slant culture (see SOP MB-07, Tuberculocidal Activity of Disinfectants Test). c. Incubate in a slanted position at 36±1°C until a pellicle forms (approximately 19-23 days). d. Transfer a loopful of pellicle onto the surface of several 20 mL tubes of MPB/Tween 80. e. Incubate stationary at 36±1°C until cultures are turbid. Cultures will require agitation (by gentle shaking/vortexing) to assess turbidity. f. Transfer 5 mL of a stationary culture to 50 mL of MPB/Tween 80 in a 250 mL flask. g. Incubate for 5-7 days at 36±1°C with aeration (on a shaker at slow speed, approximately 150 rpm). h. Transfer 10 mL of the aerated culture to 100 mL of MPB/Tween 80 in a 500 mL flask. Alternately: Transfer 15 mL of the aerated culture to 150 mL of MPB/Tween 80 in a 500 mL flask. i. Incubate for 10-15 days at 36±1°C with aeration (on a shaker 150 rpm) OR until the absorbance at 500 nm is about 0.6 (target stock culture titer: -1-5 x 108 CFU/mL). j. One day prior to harvesting, add Tween 80 to the culture (1 mL per L of culture). k. Harvest cells when absorbance at 500 nm is approximately 0.6. 1. Homogenize 10-20 mL aliquots in a tissue grinder. m. Pool homogenized culture. n. Dispense 1-2 mL aliquots of the homogenized suspension into cryotubes. o. Place in cryostorage at < -70°C. Check the concentration of viable cells in the suspension by plating dilutions of the stock on M7H11 ------- SOP No. MB-16-02 Date Revised 10-27-14 Page 6 of 12 agar or M7H9 agar plates both before and after freezing. Check the frozen test culture stock by acid-fast staining and record results. 12.2 Suspension Test Culture Preparation a. To prepare the suspension ofM bo vis (BCG), remove the necessary number of vials of frozen stock culture and place on ice prior to thawing. b. Quickly thaw the frozen vials in a 36±1°C water bath then place the thawed vials back on ice. A vial of-1.8 mL of frozen test culture requires -90-120 seconds to thaw completely. Details of the thawing process should be recorded on the QSTM: Processing Sheet (see section 14). c. Add an equal volume of buffered gelatin to the suspension and homogenize with a sterile tissue grinder for 1 minute while keeping the culture at 0-4°C in an ice bath. d. Dilute the homogenate with sterile saline plus 0.1% Tween 80 to achieve the target density of approximately 1-5><107 CFU/mL. e. If organic soil is specified in the test parameters for the product test, measure the culture and add the appropriate volume of soil to the diluted homogenate. Swirl to mix. 12.3 Disinfectant Sample Preparation a. Turn on the recirculating chiller and allow the temperature of the chiller unit and the test tube water bath to equilibrate to the appropriate temperature (e.g., 20±1°C). Record the temperatures on the QSTM: Information Sheet (see section 14). b. Follow chain of custody guidelines for disinfectant samples as stipulated in SOP COC-01, Sample Login and Tracking and disinfectant preparation guidelines as stipulated in MB-22. c. After preparation, dispense 9 mL aliquots of the disinfectant into sterile 20x150 mm tubes. 12.4 Test Procedure a. Suspension Test Procedure (see Attachment 1, Study Design for QSTM Disinfectant Efficacy Evaluation): i. Allow four (one tube per replicate) 20x 150 mm tubes each containing 9.0 mL of disinfectant to equilibrate for 10 minutes at 20±1°C in a water bath. ii. In a timed step, add 1.0 mL of the test culture to each tube of disinfectant, and lightly vortex. Four replicates are necessary; thus, this step will be repeated four separate times. iii. Following the specified exposure period, remove a 1.0 mL aliquot of the disinfectant-organism mixture and transfer ------- SOP No. MB-16-02 Date Revised 10-27-14 Page 7 of 12 directly to a 9.0 mL tube of neutralizer (the 10° dilution designated Tube A) and mix thoroughly. iv. Within 5 minutes of the transfer to the neutralizer tube, make two additional ten-fold dilutions in saline blanks to achieve 10"1 and 10"2 dilutions (designated Tube B and Tube C respectively); mix thoroughly between dilutions. v. Filter the three dilutions (tubes A, B, and C) separately. . Pre-wet each filter with -20 mL saline and add 1 mL from Tube A (10° dilution). Briefly swirl and filter. Rinse each filter with -50 mL saline. vi. Repeat for Tube B (10"1) and Tube C (10"2). vii. Place each filter on the surface of an M7H11 agar plate. Incubate at 36±1°C for 17-21 days (bag or parafilm plates to prevent desiccation). b. Enumeration of Inoculum (see Attachment 2, Study Design for QSTM Culture Titer and Controls): i. Transfer 1.0 mL of the test culture (with soil if specified) to a 9.0 mL saline blank and vortex. ii. Serially dilute in saline: 10"1 through 10"7. iii. Pre-wet each filter with -20 mL saline. Filter 1.0 mL aliquots of 10"5 through 10"7 dilutions in duplicate (6 total filters). iv. Briefly swirl and filter. Rinse each filter with -50 mL saline. v. Place each filter on the surface of an M7H11 agar plate. Incubate at 36±1°C for 17-21 days (bag or parafilm plates to prevent desiccation). Static Control: The Static Control is designed to confirm the neutralization of the test substance (see Attachment 2, Experimental Design for QSTM Culture Titer and Controls). i. Allow 0.9 mL of disinfectant to come to the specified test temperature in a water bath. ii. Add 9.0 mL of neutralizer and mix by vortexing. iii. After 5 min, add 0.1 mL of the test culture and mix by vortexing. iv. Serially dilute in saline: 10"1 through 10"5. 12.5 Quality Control ------- SOP No. MB-16-02 Date Revised 10-27-14 Page 8 of 12 v. Filter dilutions 10"3 through 10"5 in duplicate as indicated in Sections 12.4b, iii - 12.4b, v (6 filters total). b. Neutralizer Toxicity Control: The Neutralizer Toxicity Control must demonstrate that the neutralizer does not impact the recovery of the test organism (see Attachment 2, Experimental Design for QSTM Culture Titer and Controls). i. Add 1.0 mL of the standardized test culture to a tube containing 9.0 mL of saline at room temperature. ii. Remove 1.0 mL (of the saline/test culture mixture) and add to a tube containing 9.0 mL neutralizer and mix. iii. After a 5 min contact period, serially dilute in saline 10"1 through 10"5. c. Filter dilutions 10"3 through 10"5 in duplicate as indicated in sections 12.4b, iii - 12.4b, v (6 filters total). 12.6 Reading Filters and Recording Results a. Examine filters after approximately 10 days and frequently thereafter (see section 7). Record results after 17-21 days of incubation. b. Colonies appear initially as small buff colored accretions with irregular borders. Record colony counts at the end of the incubation period on appropriate test sheets. 12.7 Confirmation Procedures and Presumptive Identification of M bovis (BCG) a. Presumptively confirm the identification of M bovis (BCG) using acid fast staining and plating on selective media (e.g., M7H11). b. Take a smear for acid fast staining from a representative colony from selected filters with growth on the day that final results are recorded. For each set of filters from the Product Test, Enumeration of Inoculum, Static Control, and Neutralizer Toxicity Control, choose the filter with growth from the highest dilution (i.e., the smallest number of colonies). c. Acid fast rods are typical forM bovis (BCG). d. In addition, streak the representative growth from the colony that was used for Acid Fast staining over the surface of an M7H11 agar plate and incubate for 17-21 days at 36±1°C. e. Following the incubation period, evaluate and record the colony morphology of the organism on M7H11 agar. M. bovis (BCG) typically appears as colorless to buff-colored, raised, rough growth on M7H11 agar. f. Record results on the Test Microbe Confirmation Sheet (see section ------- SOP No. MB-16-02 Date Revised 10-27-14 Page 9 of 12 14) 13. Data Analysis/ Calculations 1. See section 14, QSTM: Calculations Worksheet. a. The test substance must demonstrate > 1 .Ox 104 CFU kill of the test organism at the stated contact time (i.e., a > 4 logio reduction of test organism). b. The Static Control should demonstrate that the neutralizer adequately neutralized the test substance (i.e., < 1 logio difference between the Static Control and the Neutralizer Toxicity Control). c. The Neutralizer Toxicity Control must demonstrate that the neutralizer does not impact the recovery of test organism (i.e., < 1 logio difference between the Neutralizer Toxicity Control and the Organism Titer). 2. The Organism Titer must be > 1 x 107 CFU/mL. 3. When TNTC values are observed for each dilution filtered, substitute 200 for the TNTC at the highest (most dilute) dilution and scale up accordingly for the calculations. 14. Forms and Data Sheets 1. Test Sheets. Test sheets are stored separately from the SOP under the following file names: Attachment 1 Study Design for QSTM Efficacy JVIB16 02 A1 docx Evaluation - Attachment 2 Study Design for QSTM Culture , , , _ . „ . , „ A , 5 v MB-16-02 A2.docx Titer and Controls - QSTM: Test Information Sheet MB-16-02_Fl.docx QSTM: Time Recording MB-16-02 F2.docx QSTM: Efficacy Evaluation Results Form MB-16-02 F3.docx QSTM: Test Suspension Titer Form MB-16-02 F4.docx QSTM: Static Control Form MB-16-02 F5.docx QSTM: Neutralizer Toxicity Control Form MB-16-02 F6.docx QSTM: Test Microbe Confirmation Sheet MB-16-02 F7.docx QSTM: Processing Sheet MB-16-02 F8.docx QSTM: Calculations Spreadsheet MB-16-02_F9.xlsx ------- SOP No. MB-16-02 Date Revised 10-27-14 Page 10 of 12 1. New Quantitative Tuberculocidal Procedure - Attachment C of USEPA Data Call-in Notice for Tuberculocidal Effectiveness Data for all Antimicrobial Pesticides with Tuberculocidal Claims, dated June 13, 1986. 2. A More Accurate Method for Measurement of Tuberculocidal Activity of Disinfectants (Ascenzi, J.M., et. al., Applied Environmental Microbiology, Vol. 53, No. 9, 1987, pp.2189-2192). ------- SOP No. MB-16-02 Date Revised 10-27-14 Page 11 of 12 Attachment 1 Study Design for QSTM Disinfectant Efficacy Evaluation Buffered Gelatin -80°C Ampules M. bovis (BCG) Culture Grind on ice 1 minute TEST CULTURE 1 mL 1 mL 1 mL 1 mL 1 mL 1 mL 1 mL 9 mL 9 mL 9 mL 9 mL 9 mL 9 mL 9 mL 10"1 lO"2 lO"3 104 10"5 10"6 lO"7 ill Incubate plates @ 36±1°C 1 mL 9 mL Germicide T=0 1 mL 9 mL 1 mL T=X Neutralizer 1 mL -Tube A TubeB- 10° Incubate plates @ 36±1°C ¦TubeC 9 mL 9 mL 10"1 10"2 I 1 > ONE REPLICATE: The timer is started when the test culture and germicide are combined (in a water bath at the specified temperature). At Time X, the specified contact time, 1 mL of germicide/test culture is removed and added to 9 mL of neutralizer. The neutralized suspension is diluted, filtered, and plated as indicated. This scenario represents one test replicate. The test is repeated for a total of four replicates. ------- SOP No. MB-16-02 Date Revised 10-27-14 Page 12 of 12 Attachment 2 Study Design for QSTM Culture Titer and Controls Buffered Gelatin -80°C Ampules M. bovis (BCG) Culture 1 mL 1 mL 1 mL 1 mL 1 mL 1 mL Grind on ice 1 minute TEST CULTURE 1 mL 9 mL 9 mL 9 mL 9 mL 9 mL 9 mL 9 mL 10"1 lO"2 lO"3 104 10"5 10"6 10"7 ill Incubate plates @ 36±1°C 1 mL 9 mL Germicide T=0 1 mL 9 mL 1 mL T=X Neutralizer 1 mL ¦Tube A TubeB- 10° 9 mL 9 mL 10"1 lO"2 | I Incubate plates @ 36±1°C -TubeC > ONE REPLICATE: The timer is started when the test culture and germicide are combined (in a water bath at the specified temperature). At Time X, the specified contact time, 1 mL of germicide/test culture is removed and added to 9 mL of neutralizer. The neutralized suspension is diluted, filtered, and plated as indicated. This scenario represents one test replicate. The test is repeated for a total of four replicates. ------- |