FY2003 OSWER Innovation Pilot Results Fact Sheet v>EPA Agricultural and Municipal Cooperation n Co-composting Green and Animal Waste The Environmental Protection Agency's Office of Solid Waste and Emergency Response initiated a series of innovative pilot projects to test ideas and strategies for improved environmental and public health results. This series of fact sheets highlights the innovative approaches, results, and environmental and economic benefits from the pilot projects that may be replicated across various sectors, industries, communities, and regions. PROJECT DESCRIPTION/INNOVATION EPA awarded an Innovation grant to Sustainable Conservation to demonstrate and evaluate the technical and economic feasibility of co-composting green waste—biodegradable waste such as grass clippings or trimmings from plants, trees or bushes—and dairy manure in California's Central Valley, Sustainable Conservation is a non-profit organization that advances the stewardship of natural resources using innovative, pragmatic strategies that actively engage businesses and private landowners in conservation. Through municipal and agricultural sector collaboration, this waste management approach would yield environmental and economic benefits including: higher valued compost, reduction in landfilled material, and minimization of the environmental impact of dairy operations on water quality. BACKGROUND In California's Central Valley, there are approximately 1,600 dairies that produce nearly 20 percent of the nation's milk supply, These dairies are home to nearly one million milk cows that create more waste annually than a city of 22 million people, which is equal to more than 70 billion pounds of waste per year, Because of the amount of manure produced, protecting groundwater from nitrate contamination is a major challenge. The California State Water Resources Control Board estimates that over 600 square miles of groundwater in the Central Valley are contaminated with nitrates, If this waste is not properly applied to crops or stored, it has significant local and statewide environmental impacts, Dairy producers and other animal operations face substantia! regulatory pressures to improve protection of air and water resources. Many dairy producers export the manure, but offsite options for reuse of raw manure are increasingly limited, particularly as pathogens become more of a concern to end users. As an alternative to exporting, composting dairy manure minimizes groundwater impacts and is a proven waste management strategy that can produce a safe product suitable for use as a soil amendment, • The addition of manure to green waste (50 percent by volume) increased the final nitrogen concentration of the green waste by 13 percent and increased the overall nutrient value of the co-composted product. • Organic matter concentrations increased by over 25 percent and calcium concentrations increased by a third, • No salmonella, fecal or total coliforms were detected in the final product. Green waste is also being composted and sold to growers throughout the Central Valley, Landfill managers are composting green waste as a method for reducing the volume of waste disposed in landfills because of state recycling mandates. Managers are interested iri increasing the market value of the final compost product since buyers are essential for green waste recycling programs to succeed, One potential method for creating higher value green waste compost is to mix green waste with manure, which is higher in nutrients, In the Central Valley, there are many dairies in close proximity to urban areas, making it an ideal location for evaluating the feasibility of creating the co- composted product, Cooperation between the urban generators of green waste with the semi-rural sources of manure could lead to economic and environmental benefits for both sectors, Municipalities could enhance the economic value and marketability of their compost, reduce the amount of material sent to landfills, and provide a vitally needed service to their agricultural community. The agricultural sector could find a cost-effective solution for its waste stream, comply with new nutrient management regulations, and reduce the environmental impact of its operations on water quality. This approach could also eventually provide a replicable manure and green waste management strategy in California and perhaps in other states as well, ------- PROJECT SUMMARY In 2003, the project was initiated using the existing composting infrastructure at the Merced County Highway 59 Landfill. They identified dairy producers interested in participating in the project; determined realistic hauling distance limits; and formalized the role of dairy membership organizations involved. The cost of transport, processing and market delivery were assessed and amounts of new revenue sources determined. These costs and benefits were compared with other alternatives for dealing with manure wastes. Participants were surveyed about successes and lessons learned, and outcomes of the project were disseminated. RESULTS The pilot demonstrated that the addition of manure to green waste compost increases the nutrient value of the final product. The assessment determined that in order for a project to be cost effective, sources of dairy manure and compost buyers should be close to the composting site (within approximately 15 miles). Operational costs can be further minimized by using existing equipment and by backhauling the finished compost to growers who are adjacent to the dairies. If municipalities can sell, rather than give away their compost product, the financial viability of the model will be enhanced. For example, production and net costs indicate that if the co-compost could be sold for $20 per ton in bulk, the project would break even. If this price could be achieved and manure delivery costs were reduced, the co-compost could potentially generate a profit. 2010 UPDATE As part of the project, the Merced County Highway 59 Landfill obtained a permit to conduct co-composting onsite. The majority of the co-composted product created was never sold and instead was given away for free. By the end of the project, the landfill facility ceased all co-composting operations due to the increase in stringent environmental regulations in the State of California. Other states, including Massachusetts, Maryland, New York, Wisconsin and Virginia have had success with efforts to co- compost manure with green waste and other waste products. Lead: Sustainable Conservation Sponsor: U.S. EPA Region 9 Other Partners: • California dairy producers • Merced County, California OSWER Innovation Projects: www.epa.gov/oswer/iwg/pilots Sustainable Conservation: www.suscon.org/dairies/ EPA Region 9 Dairy Manure Collaborative: Technologies for Treating Dairy Manure: www.epa.gov/region09/ag/dairy/tech/composting.html EPA Sustainable Agriculture: www. epa. gov/agricu Itu re/sustai n. html EPA Composting: www.epa.gov/osw/conserve/rrr/composting/ A PQA United States Environmental Protection ' m Agency OSWER Innovation Pilot Results Fact Sheet — Agricultural and Municipal Cooperation in Co-composting Green and Animal Waste May 2011 ------- |