ETV Source Water Protection Residential Nutrient Reduction Test Plan for The Massachusetts Septic System Test Center for Verification Testing of Waterloo Biofilter® Nutrient Reduction Technology Prepared for National Sanitation Foundation International and Environmental Technology Verification Program of the US Environmental Protection Agency Prepared by Newton Millham, Westport Water Resources 672 Drift Road Westport, MA 02790 Final Draft, February 12, 2001 MA SSTC Test Plan Waterloo Biofilter Systems Final Draft Page 1 of 27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies Executive Summary This Test Plan is designed to verify nutrient reduction of the Waterloo Biofilter® treatment technology under the US EPA Environmental Technologies Initiative Source Water Protection Program. The verification testing will be conducted by the Barnstable County Department of Health at the Massachusetts Septic System Test Center. During the testing, the Waterloo Biofilter® Model 4 Bedroom technology will be loaded with influent wastewater from a sanitary sewer at the design hydraulic rate of 440 gpd. The period of testing will consist of an eight-week startup period, and a twelve-month testing period incorporating five stress periods with varying stress conditions, simulating real household conditions. Monitoring of nutrient reduction will be by measurements of constituents which demand oxygen for treatment (BOD and CBOD), and nitrogen species (TKN, NH4, NO2, NO3). Operational characteristics such as electric use, laborto perform maintenance, maintenance tasks, durability of the hardware, noise and odor production will be monitored. The Plan includes a QAPP outlining the QA/QC measures incorporated into the Test Plan experimental design. Deliverables from the monitoring will be in the form of sampling event reports, water quality data summary reports, an operation and maintenance report and a QC and analytical report. Technology Description Physical Layout The Waterloo BiofiIter® Model 4 Bedroom is a trickling filter that uses patented, open-cell foam as the filter media. The Waterloo Biofilter® treatment technology consists of a septic tank, a small pump chamber and the Biofilter® unit. Influent raw wastewater enters the 1,500 gallon septic tank, where it undergoes primary settling and digestion. A Zabel A-300 effluent filter is placed in the outlet of the septic tank. Effluent from the septic tank flows by gravity to a 20" diameter pump chamber. A 1/3 hp 110 VAC pump pumps on demand to the Biofilter® in doses of approximately 6 gallons volume. The Biofilter® unit is an insulated wooden box 4 feet wide, 8 feet long and 5 feet high with an internal volume of approximately 137 cu ft. The box is constructed of cedar and pressure treated woods. The internal surfaces are sprayed with insulation and are watertight. Two baskets of dimensions 44" diameter and 54" high are filled with the patented Biofilter® foam cube media. Septic tank effluent from the pump chamber is sprayed downward over the center of each basket through single spray nozzles which provide distribution of the liquid over the top surface of each basket. A small diversion partition bisects the floor of the Biofilter® unit beneath the two treatment baskets to direct the treated effluent from one half of each basket to recirculate by gravity to the inlet end of the septic tank. Effluent from the other half of the floor flows by gravity as forward flow to the drainfield. In this manner, 50% of the treated effluent is recycled through the septic tank. A small control panel contains the pump actuator and an alarm. Treatment theory The Waterloo Biofilter® is a trickling filter that cleans household wastewater using a succesion of treatment steps. Raw wastewater enters the septic tank where it undergoes primary settling of solids and fermentation under anaerobic conditions. Organic nitrogen is ammonified in the septic tank. Primary treated effluent is then sprayed over the Biofilter® media where naturally-occuring aerobic microbes degrade and oxidize organic pollutants, and reduce coliform bacteria and other contaminants. The Biofilter® media provides a matrix with a large surface area for the attached growth of a microbial population. Wastewater flows over and into the filter media on its passage by gravity to the base of the Biofilter®. The media has inter-connected, internal void spaces that promote both fluid and air movement. As organic contaminants are removed, ammonium is microbially oxidized to nitrate (nitrification). Half of the treated and nitrified effluent is then recirculated to the inlet end of the septic tank. In this anaerobic environment, dissolved nitrate is microbially converted to di-nitrogen gas that is released to the atmosphere. MASSTC Test Plan Waterloo Biofilter Systems Final Draft Page 2 of27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies ACRONYMS BCDHE Barnstable County Department of Health and the Environment bod5 biochemical oxygen demand (five day) CBOD5 carbonaceous biochemical oxygen demand (five day) COC chain-of-custody EPA United States Environmental Protection Agency ETV Environmental Technology Verification Program GAI Groundwater Analytical Inc. MA SSTC Massachusetts Septic System Test Center mg/L milligrams per liter NELAC National Environmental Laboratory Accreditation Council NIST National Institute of Standards and Technology NSF NSF International PQL practical quantitation limit QA quality assurance QAPP quality assurance project plan QC quality control RPD relative percent difference SOP standard operating procedure TKN total Kjeldahl nitrogen WBS Waterloo Biofilter® Systems Inc. MASSTC Test Plan Waterloo Biofilter Systems Final Draft Page 3 of27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies Table of Contents Chapter 1 Introduction 5 1.1 Background, objectives, test site description 5 1.2 Critical measurements, data quality indicator goals 6 Chapter 2 Project Organization 7 Chapter 3 Experimental Design 8 3.1 Test conditions 8 3.2 Sampling and monitoring points 9 3.3 Sampling frequency and type of samples 10 3.4 Sampling strategy and procedures 11 3.5 Evaluation of verification objectives 13 3.6 Health and safety plans 14 Chapter 4 Field Operation Procedures 14 4.1 Method to establish steady state 14 4.2 Site specific factors affecting monitoring 14 4.3 Site preparation 14 4.4 Monitoring procedures 14 4.5 Collection of representative samples 14 4.6 Split samples 14 4.7 Sample containers, volumes, holding times 14 4.8 Sample labeling, transport and archiving 14 Chapter 5 Analytical Procedures 16 5.1 Water quality methods 16 5.2 Method appropriateness 16 5.3 Calibrated measurements 16 5.4 Other measurements 16 Chapter 6 Quality Assurance Project Plan 18 6.1 QA/QC objectives 18 6.2 OA Indicators 18 6.3 Sampling equipment calibration 21 6.4 Water quality and operational control checks 21 6.5 Chain of custody 21 6.6 Acceptance criteria 22 6.7 Assessment of additional OA objectives 22 6.8 Corrective actions 22 6.9 Cross contamination 23 6.10 OA Structure 23 Chapter 7 Reports and other deliverables 25 7.1 Deliverables 25 7.2 Data reduction 26 Chapter 8 Assessments 27 8.1 Audits At MASSTC 27 8.2 Audits at BCDHE 27 8.3 Waste Management Plan 27 MA SSTC Test Plan Final Draft Page 4 of 27 Waterloo Biofilter Systems 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies 1.0 Introduction This Test Plan sets forth the experimental design, methods, measurements, Quality Assurance/Quality Control meas ures and reports which will be used by the Barnstable County Department of Health and the Environment to test and verify the nutrient removal performance of the Waterloo Biofilter® Model 4 Bedroom wastewater treatment technology. 1.1 Background 1.1.1 Nutrient Reduction Verification of residential wastewater treatment technologies under the ETV Source Water Protection Pilot's Protocol for Residential Nutrient Reduction Technologies is designed to verify the nutrient removal performance of residential wastewater treatment technologies. In addition, the removal of the oxygen-demanding contaminant load present in domestic wastewater by these technologies will be verified. The reduction of nutrients in wastewater discharged within watersheds is desirable from two standpoints: first, reduction of watershed nitrogen inputs helps meet drinking-water quality standards for nitrate and nitrite; and second, the reduction of both nitrogen and phosphorus helps protect the water quality of receiving surface and ground waters from eutrophication and the consequent loss in ecological, commercial, recreational and aesthetic uses of these waters. Technologies which remove nutrients in on-site domestic wastewater include the following types of biologically mediated technologies: aerobic trickling filters, aerobic submerged media filters, sand filters, peat filters, and soil absorption-based technologies. Removal of nutrients can also be accomplished chemically through the use of ion-exchange filters and chemical precipitation systems. 1.1.2 Verification Testing The verification testing consists of the installation of a single residential wastewater treatment technology at the MA Septic System Test Center. The testing facility has a source of suitable domestic wastewater. The technologies will be dosed daily with wastewater at a rate of 100% of their rated capacity using a daily flow-pattern which mimics the generation of wastewater in a residence. An eight- week startup period will be followed by a twelve-month testing period. Sampling frequency is monthly with additional five stress periods incorporating higher frequency sampling. 1.1.3 Testing Objectives The testing objectives include the verification of the nutrient removals, removals of other oxygen-using contaminants and operational characteristics. Reduction in influent wastewater contaminants will be determined by laboratory analysis. Nutrient analytes include ammonia-N, nitrate-N, nitrite-N, and total Kjeldahl N. Other parameters to be measured include both CBOD and BOD, suspended solids, pH, temperature, alkalinity, and dissolved oxygen. Testing will include the collection of operation and maintenance characteristics ofthe technology including the performance and reliability of technology components and the level of required operator maintenance. The test will identify and assess environmental inputs and outputs including chemical usage, energy usage, generation of byproducts or residuals, noise and odors. 1.1.4 Test Site Description The Massachusetts Septic System Test Center is located at Otis Air National Guard Base, Bourne, MA. Domestic wastewater is supplied from a sanitary sewer serving Base residential housing and other military usage buildings. Average influent wastewater characteristics are as follows: BODs =181 mg/L, std. dev. = 61, n = 93; TSS =159 mg/L, std. dev. = 59, n = 81; Total Nitrogen = 34.4 mg/L, std. dev. = 4.6, n = 61; alkalinity = 168 mg/L, std. dev. = 27.5, n = 58; pH = 7.37, std. dev.. =0.13, n = 88. Influent wastewater is pumped to a central dosing channel at the rate of approximately 26,000 gallons per 18 hour daily cycle. Raw wastewater circulates through the dosing channel and excess wastewater, approximately 20,000 gallons, is returned by gravity to the sanitary sewer for treatment at the Base wastewater treatment plant. Within the dosing channel there are four circulation pumps which keep wastewater constantly flowing within the channel to ensure the suspension of solids and equal quality of wastewater at all points within the channel. Dosing is accomplished by individual pumps, one per MASSTC Test Plan Waterloo Biofilter Systems Final Draft Page 5 of27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies technology, set in the dosing channel. Volumetric doses are controlled by a programmable logic controller, and occur in 15 equal dosing events of between 22 and 33 gallons per dose depending upon technology rated capacity. 1.1.5 Equipment Capabilities and Description Physical Layout The Waterloo BiofiIter® Model 4 Bedroom is a trickling filter that uses patented, open-cell foam as the filter media. The Waterloo Biofilter® treatment technology consists of a septic tank, a small pump chamber and the Biofilter® unit. Influent raw wastewater enters the 1,500 gallon septic tank, where it undergoes primary settling and digestion. A Zabel A-300 effluent filter is placed in the outlet of the septic tank. Effluent from the septic tank flows by gravity to a 20" diameter pump chamber. A 1/3 hp 110 VAC pump pumps on demand to the Biofilter® in doses of approximately 6 gallons volume. The Biofilter® unit is an insulated wooden box 4 feet wide, 8 feet long and 5 feet high with an internal volume of approximately 137 cu ft. The box is constructed of cedar and pressure treated woods. The internal surfaces are sprayed with insulation and are watertight. Two baskets of dimensions 44" diameter and 54" high are filled with the patented Biofilter® foam cube media. Septic tank effluent from the pump chamber is sprayed downward over the center of each basket through single spray nozzles which provide distribution of the liquid over the top surface of each basket. A small diversion partition bisects the floor of the Biofilter® unit longitudinally so that 50% of the effluent from each basket goes to the outlet to the septic tank, and 50% goes to disposal. A small control panel contains the pump actuator and an alarm. Treatment theory The Waterloo Biofilter® is a trickling filter that treats household wastewater using a succesion of treatment steps. Raw wastewater enters the septic tank where it undergoes primary settling of solids and fermentation under anaerobic conditions. Organic nitrogen is ammonified in the septic tank. Primary treated effluent is then sprayed over the Biofilter® media where naturally-occuring aerobic microbes degrade and oxidize organic pollutants, and reduce coliform bacteria and other contaminants. The Biofilter® media provides a matrix with a large surface area for the attached growth of a microbial population. Wastewater flows over and into the filter media on its passage by gravity to the base of the Biofilter®. The media has inter-connected, internal void spaces that promote both fluid and air movement. As organic contaminants are removed, ammonium is microbially oxidized to nitrate (nitrification). Half of the treated and nitrified effluent is then recirculated to the inlet end of the septic tank. In this anaerobic environment, dissolved nitrate is microbially converted to di-nitrogen gas that is released to the atmosphere. Equipment capability For normal household wastewater strength, the expected effluent quality is: BOD, 0-15 mg/L; TSS, 0-10 mg/L; and total nitrogen, 20-60% removal. 1.2 Critical Measurements 1.2.1 Critical measurement For this test plan we define a critical measurement as a measurement whose absence would significantly lower the confidence in the data and would affect the ability to verify system performance. In the event data is lost or is deemed otherwise unacceptable, critical measurements must be repeated within a time period which would allow substitution so as not impair the final data set. Critical measurements of the verification plan fall into two categories: 1) measurement and characterization of the nutrient and other contaminant removal performance of the technologies; and 2) measurements and observations of technology operational characteristics. 1.2.2 Data Quality objectives Data quality objectives for the first category in 1.2.1 above include the acquisition of sufficient correct analytical measurements of contaminant removal performance, in order to credibly characterize the long-term removal performance of the technology under varying climatic conditions. The principal users of this data will be the technology vendor, Waterloo Biofilter® Systems Inc. to gain regulatory approvals for use in marketing. Secondary users of this data will be the various state, regional and local approving and planning authorities in the United States. Likely secondary data users also will include system installation engineers and designers and consumers. MASSTC Test Plan Waterloo Biofilter Systems Final Draft Page 6 of27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies Data quality objectives for the second category 1.2.1 are the development of sufficient correct operational and environmental data about the technology to characterize the reliability, cost and environmental operational characteristics (i.e., noise and odor) of the technology. The principal users of this data are consumers and designers. Secondary users for the information are state, regional and local approving and planning authorities in the United States 1.2.3 Data quality indicator goals Data quality indicator goals are to be met through the use of certified laboratories using EPA or Standard Methods with appropriate QA/QC for all off-site analyses. Field measurement data quality indicator goals are to be met through the use of Standard Methods and application of a QA/QC plan for the field testing. 1.2.4 Testing plan schedule The testing plan schedule includes three phases: 1) a pre-installation communication between the verification organization, testing organization and the participating vendor, (Waterloo Biofilter® Systems Inc.) and installation of the technology, which may require up to three months; 2) the start-up period of up to eight weeks wherein Waterloo Biofilter® Systems Inc. is provided with time for the technology to come to a steady-state operational condition; Waterloo Biofilter® Systems Inc. has the option of indicating when the technology is ready to begin testing. 3) the twelve-month operational testing period. A detailed weekly schedule of the testing period is provided in Table 3-2. 1.2.5 Milestones Milestones for the testing include: 1) the completion of technology installation and start-up; 2) the completion of the startup period (up to eight weeks); 3) the completion of the twelve month testing period; and 4) the reporting of data. 2.0 Project Organization U.S. Environmental Protection Agency (EPA): Project Officer. ETV Source Water Protection Pilot Ray Frederick, Urban Watershed Branch, Water Supply & Water Resources Division, NRMRL U.S. EPA, 2890 Woodbridge Ave., Edison, NJ 08837-3679 732-321-6627 frederick.ray@epa.gov NSF International (NSFV P.O. Box 130140, Ann Arbor, Ml 48113-0140 734-769-8010 Project Manager, ETV Source Water Protection Pilot: Tom Stevens 734-769-5347 stevenst@nsf.org Project Coordinators. ETV Source Water Protection Pilot: Maren Roush 734-827-6821 mroush@nsf.org: Michelle Forcier. 734769-5277. forcier@nsf.org. Testing Organization (TO): Barnstable County Department of Health and the Environment (BCDHE); Superior Court House (P.O. Box 427), Barnstable MA 02630 508-375-6000 Project Manager: George Heufelder, Barnstable County Department of Health and the Environment (BCDHE), 508-375-6616, gheufeld@capecod.net BCDHE Laboratory Manager: Thomas Bourne, Barnstable County Department of Health and the Environment (BCDHE) 508-375-6606 @capecod.net Sub-contract Laboratory: Groundwater Analytical. Inc. (GWI)228 Main St. Buzzards Bay, MA 02532 GAI Laboratory Manager: Eric Jensen; 508-759-4441 Facility Operations Manager: Sean Foss, Barnstable County Department of Health and the Environment (BCDHE), 508-563-6757, sfoss@capecod.net. Project QA Officer: Thomas Bourne 508-375-6606 MASSTC Test Plan Waterloo Biofilter Systems Final Draft Page 7 of27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies 3.0 Experimental Design 3.1 Test Conditions The Waterloo Biofilter® unit shall be assembled, installed and filled in accordance with the Waterloo BiofiIter® Systems Inc.'s specifications at the Massachusetts Septic System Test Center (MASSTC). Waterloo Biofilter® Systems Inc. shall inspect the system for proper installation, and if no defects are detected and the system is determined to be structurally sound it shall be placed into operation in accordance with Waterloo Biofilter® Systems Inc.'s 'start up procedures". If Waterloo Biofilter® Systems Inc. does not provide a filling procedure, 2/3 of the system's capacity shall be filled with water and the remaining 1/3 shall be with residential wastewater. When possible, electrical or mechanical defects shall be repaired to prevent evaluation delays. All repairs shall be recorded in the test log. 3.1.1 System Operation The system shall be operated in accordance with Waterloo Biofilter® Systems Inc.'s instructions. Routine service and maintenance of the system shall not be permitted during the performance and evaluation period unless specified in the O&M manual by Waterloo Biofilter® Systems Inc. 3.1.2 Phases ofTestina The system shall undergo design loading of wastewater for a minimum of one (1) year following a maximum start-up period of eight (8) weeks. When the technology performance has stabilized during the start-up period, Waterloo Biofilter® Systems Inc. shall advise the Testing Organization that the evaluation period can commence. This notice shall be in writing to the Verification Organization. The one-year evaluation period duration will allow for an assessment of the impact of seasonal variations on performance. 3.1.3 Influent Flow Pattern The influent flow dosed to individual technologies will be through the use of timed pump operation and will conform to the following pattern as representative of a typical residence(s) scenario: 6 a.m. - 9 a.m. approximately 33% of total daily flow in 5 doses 11 a.m. - 2 p.m. approximately 27% of total daily flow in 4 doses 5 p.m. - 8 p.m. approximately 40% of total daily flow in 6 doses Total daily flow shall be within 100% ± 10% of the rated capacity of the technology (Waterloo Biofilter®: 440 gallons per day) undergoing testing based on a thirty (30) day average with the exception of periods of stress testing described in Section 3.1.4. Influent dosing pumps are controlled by a programmable logic controller which permits timing of the fifteen individual doses to the second. 3.1.4 Stress Testing One stress test shall be performed following every two months of normal operation during the technology evaluation, so that each of the five stress scenarios is addressed within the twelve (12) month evaluation period. Stress testing shall involve the following simulations: Wash-day stress Working parent stress Low-loading stress Power/equipment failure stress Vacation stress Wash-dav stress simulation shall consist of three (3) wash-days in a five (5) day period with each wash- day separated by a 24-hour period. During a wash-day, the technology shall receive the normal flow pattern (Section 3.1.3); however, during the course of the first two (2) dosing periods per day, the hydraulic loading shall include three (3) wash loads [three (3) wash cycles and six (6) rinse cycles]. The volume of washload flowto the technology will be standardized for all washloads (28 gallons). Common MASSTC Test Plan Waterloo Biofilter Systems Final Draft Page 8 of27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies (readily available to consumers) detergent and non-chlorine bleach shall be added to each wash load at Waterloo BiofiIter® Systems Inc.'s recommended loading. Working parent stress simulation shall consist of five (5) consecutive days when the technology is subjected to a flow pattern where approximately 40% of the total daily flow is received between 6 a.m. - 9 a.m. and approximately 60% of the total daily flow is received between 5 p.m. and 8 p.m., which shall include one (1) wash load [one (1) wash cycle and two (2) rinse cycles], Low-loadina stress simulation shall consist of testing the technology for 50% of the design flow loading for a period of 21 days. Approximately 35% of the total daily flow is received between 6 a.m. - 11 a.m., approximately 25% of the flow is received between 11 a.m. - 4 p.m., and approximately 40 % of the flow is received between 5 p.m. and 10 p.m. Power/eguipment failure stress simulation shall consist of a standard daily flow pattern until 8 p.m. on the day when the power/equipment failure stress is initiated. Power to the technology shall then be turned off at 9 p.m. and the flow pattern shall be discontinued for 48 hours. After the 48-hour period, power shall be restored and the technology shall receive approximately 60% of the total daily flow over a three (3) hour period which shall include one (1) wash load [one (1) wash cycle and two (2) rinse cycles]. Vacation stress simulation shall consist of a flow pattern where approximately 35% of the total daily flow is received between 6 a.m. and 9 a.m. and approximately 25% of the total daily flow is received between 11 a.m. and 2 p.m. on the day that the vacation stress is initiated. The flow pattern shall be discontinued for eight (8) consecutive days with power continuing to be supplied to the technology. Between 5 p.m. and 8 p.m. of the ninth day, the technology shall receive 60% of the total daily flow, which shall include three (3) wash loads [three (3) wash cycles and six (6) rinse cycles], 3.2 Sampling and monitoring points 3.2.1 Influent wastewater Raw influent wastewater will be sampled from the dosing channel at a point near the technology dosing pump intake, at a point between four and six inches from the channel floor. 3.2.2 Intermediate Effluent (Not applicable for Waterloo Biofi Iter®) 3.2.3 Final effluent Technology effluent shall be sampled from the 4 inch effluent line of the Waterloo Biofilter® treatment unit at a point nearest the effluent discharge of the technology. A grab sample will be withdrawn from the influent sampling point for the measurement of pH and temperature. A grab sample for pH and temperature at the intermediate and treated effluent locations will be withdrawn from the sampling points during periods when flow is occurring at the sampling point. Dissolved oxygen will be measured at the treated effluent locations when flow across the sampling point is occurring, (referto Table 3-1). MASSTC Test Plan Waterloo Biofilter Systems Final Draft Page 9 of27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies TABLE 3-1 SAMPLING MATRIX SAMPLE LOCATION SAMPLE LOCATION PARAMETER SAMPLE TYPE INFLUENT FINAL EFFLUENT TESTING LOCATION BODs 24 Hour composite V Laboratory CBODs 24 Hour composite V Laboratory Suspended Solids 24 Hour composite V V Laboratory PH Grab V V Test Site Temperature (°C) Grab V V Test Site Alkalinity (as CaCCfe) 24 Hour composite V V Laboratory Dissolved Oxygen Grab V Test Site TKN (as N) 24 Hour composite V V Laboratory Ammonia (as N) 24 Hour composite V V Laboratory Total Nitrate(as N) 24 Hour composite V Laboratory Total Nitrite (as N) 24 Hour composite V Laboratory 3.3 Sampling frequency and types 3.3.1 Sampling frequencies Normal Monthly Frequency Sampling frequency will be at a minimum of once per month. Additional samples will be taken in conjunction with the stress tests and final week as outlined in the following sections. Stress Test Frequency Samples shall be collected on the day each stress simulation is initiated and when approximately 50% of each stress test has been completed (Note: For the Vacation and Power/Equipment failure stresses, there is no 50% sampling). Beginning twenty-four (24) hours afterthe completion of wash-day, working- parent, low-loading, and vacation stress scenarios, samples shall be collected for six (6) consecutive days. Beginning forty-eight (48) hours afterthe completion of the power/equipment failure stress, samples shall be collected for five (5) consecutive days. Final Week Samples shall also be collected for five (5) consecutive days at the end of the yearlong evaluation period. Table 3-2 shows a hypothetical sampling schedule based on the NSF/ETV Nutrient Reduction Protocol requirements. 3.3.2 Sample types Composite Samples Composite samples are to be drawn using automated samplers at each sample collection point cited in Section 3.2.1 and Table 3.1. Automated samplers will be programmed to draw equal volumes of sample from the waste treatment stream at the same frequency, number (15) and timing as influent wastewater MASSTC Test Plan Waterloo Biofilter Systems Final Draft Page 10 of27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies doses to the relevant technology. Samples taken in this manner will therefore be flow proportional. Initiation of individual automated sampler events will be offset or delayed to correspond to the passage of a flow pulse through the relevant sample collection point. Grab Samples Grab samples for pH and temperature will be obtained from the influent wastewater stream at the location of the automated sampler intake. Grab samples forthe measurement of pH, temperature and dissolved oxygen are to be obtained at the same locations as the automated sampler intake for the final technology effluent. QC Samples QC samples shall be taken at the rate of one field sample split per sampling event forthe monthly samples. Samples will be split in the field by drawing all sub-samples from the composite container. During stress test sampling field sample splits shall be taken at least once per stress event. Raw sample retention Sample remaining in the bulk composite sample containers shall be retained at 4 degrees Celsius for 24 hours following field sampling. In the event of transportation or laboratory sample loss, this retained sample may provide additional sub-sample volume for analysis. 3.4 Sampling strategy and procedures 3.4.1 Sampling Site Selection Rationale Influent Wastewater The influent wastewater sampling site selection rationale is based upon the layout of the dosing channel at the MASSTC facility. Raw wastewater enters the sixty-six foot long dosing channel via two pipes midway between the channel end and the channel outlet. Dosing pumps for individual technologies are located in-line along the dosing channel. The Influent wastewater sampling site will be located close to the Waterloo Biofilter® dosing pump to ensure a representative sample of wastewater is obtained. Intermediate Technology Effluent (Not Required by Waterloo Biofilter®) Waterloo Biofilter® Effluent For the Waterloo Biofilter® effluent, the sampling site will be located in the distribution box, where the effluent pipe leading from Waterloo Biofilter® discharges. During installation and setup of the Waterloo Biofilter®, a sampling point consisting of a tee-cross with sump of sufficient size to retain sample volume for both grab and automated sampler will be installed on the end of this pipe. Note that the sump is only large enough to retain approximately one liter of fluid and be readily flushed and replenished by the normal flow of treated effluent. The sump shall also be accesible so that it may be cleaned of attached and settled solids on a regular basis priorto sampling dates. 3.4.2 Sample Type Selection Rationale Selection of the types of samples, grab or composite is dictated by the ETV SWPP Nutrient Reduction Protocol for which this plan is intended. The selection of composite samples for the majority of parameters reflects the tendency of a composite sample to provide a more representative sample in the face of the established daily variability of influent wastewater strength and character and is a compromise with sample holding time restrictions. In contrast, grab samples for pH, temperature and dissolved oxygen are parameters best measured from fresh sample obtainable as a grab. For details concerning the acquisition of composite and grab samples please refer to the MA Test Center SOPS (Attachment I; Section 1) 3.4.3 Sample Frequency Selection Rationale Selection of the frequencies of sampling has been established by the ETV SWPP Nutrient Reduction Protocol. Samples shall be collected at a minimum interval of once per month at all sampling locations (See Table 3-2). MASSTC Test Plan Waterloo Biofilter Systems Final Draft Page 11 of 27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies Table 3-2 Sampling Schedule StartuD Period (ud to f 3 weeks): Samples shall be collected once during week 3, 5, 6, and 7. Testina Period: Week 1-8: Samples shall be collected once per month Week 9: Week 10: Wash Day stress initiated on day 1 of Week 9. Samples shall be collected on day 1, day 3, day 6 and day 7 of Week 9. Samples shall be collected on day 1 through 4 ofweek 10. Week 11-17 Samples shall be collected once per month Week 18 Week 19 Working Parent stress initiated on Day 1 of week 18. Samples collected on Day 1, Day 3 and Day 6 and 7 ofWeek 18. Samples will be collected on Day 1 through day 4 ofWeek 19. will be Week 20-27 Samples shall be collected once per month. Week 28 Week 29-30 Week 31 Low-loading Stress initiated on Day 1 of Week 28. Samples collected on Day 1 ofWeek 28. Samples will be collected on Day 4 ofWeek 29. Samples will be collected on Day 1 though 6 ofWeek 31. will be Week 32-38 Samples shall be collected once per month. Week 39 Week 40 Power/equipment Failure stress initiated on Day 1 of Week 39. Samples will be collected on Day 6 and Day 7 ofWeek 39. Samples will be collected on Day 1 through 3 ofWeek 40. Week 41-47 Samples shall be collected once per month. Week 48 Week 49 Week 50 Vacation Stress initiated on Day 1 of Week 48. Samples will be taken on Day 1 ofWeek 48. Samples shall be collected on Day 4 through 7 of Week 49. Samples shall be collected on Day 1 ofWeek 50. Week 51 Week 52 No sample will be taken this week. Samples shall be collected on Day 1 through Day 5 ofWeek 52. MASSTC Test Plan Waterloo Biofilter Systems Final Draft Page 12 of 27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies Table 3-3 Test Specific Target Parameter Table Operational Venue Measurement Target Analytes Critical Non-Critical Type Analyte or Measure Influent Chemical Analysis BOD5 X Wastewater pH X Alkalinity X TKN X Ammonia (as N) X Assay Suspended Solids X Physical Temperature X Volume X Chemical Analysis CBOD5 X Final Effluent pH X Alkalinity X TKN X Ammonia (as N) X Orthophosphate (as P) X Dissolved Oxygen X Assay Suspended Solids X Physical Temperature X Byproducts/ Assay TSS X Residues VSS X Physical Volumetric X Environmental Assay Noise X Odor X Operation & Physical Kilowatt usage X Maintenance Chemical Usage X Monthly Alarms test Alarm light and Buzzer X Electrical Components Failure/Bearings/Deterioration of X control/junction boxes Structural integrity Operator Observation X 3.5 Evaluation of Verification Objectives 3.5.1 Evaluation of Nitrogen Removal Data Laboratory analytical data will be evaluated for acceptance based on the data falling within QA/QC limits as reported by BCDHE and GAI laboratories and outlined in relevant laboratory SOP's (Attachments II and III). The data produced by the field analytical measures at the MA SSTC testing facility will be evaluated as falling within acceptable QA/QC limits for those measures as outlined in the MA SSTC SOP (attachment I). Measurements of influent flow and volumetric use of technology process chemicals will be evaluated for acceptance on the basis of meeting the stated QA/QC objectives for those measures as outlined in the MA SSSTC SOP. Observations of the Waterloo Biofilter® operational characteristics, environmental characteristics and measures, and alarm tests will be evaluated on the basis of these measures compliance with the relevant QA/QC requirements for recording observations, electric use and alarm tests. MA SSTC Test Plan Waterloo Biofilter Systems Final Draft Page 13 of27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies 3.6 Safety and hygiene plan The MA SSTC safety plan is attached. The BCDHE laboratory has a health and safety plan on file and available upon request. 4 Field Operation Procedures 4.1 Method to establish steady state Waterloo Biofilter® Systems Inc. will advise BCDHE when the technology is ready for commencement of evaluation. Alternately, the Waterloo Biofilter® Systems Inc. may indicate the parameter values that indicate the system is ready. As noted in the protocols, this period does not extend beyond 8 weeks, but may, at Waterloo Biofilter® Systems Inc.'s prerogative, be shorter. 4.2 Site Specific Factors affecting sampling monitoring procedures. Refer to MA SSTC SOP (Attachment I Section 1) for sampling strategy. 4.3 Site preparation needed prior to sampling monitoring (Please refer to MA SSTC SOP (Attachment I) for sampling strategy and sampler setup. 4.3.1 Tee-cross sampling points Installation of PVC tee-cross sampling access sumps will be required during or after the installation of the Waterloo Biofilter® technology. These tee crosses will be installed as outlined in section 3.4.1 and above. 4.4 Monitoring procedures for the MA Test Center are incorporated within the MA Test Center SOP (Attachment I Section 1). Set-up, programming and calibration of the automated samplers for composite sampling is discussed in detail in that section. Splitting of composite samples at the MA SSTC is also discussed in detail in Section 2 of Attachment I. Labeling of samples, chain of custody and sample transport are discussed in Section 2 of Attachment I. 4.5 Collection of representative samples is ensured through the use of automated, composite samplers to collect all major samples except pH, Temperature and dissolved oxygen that are more appropriately measured with grab samples. Programming of the automated samplers is to be synchronized with influent dosing events, and ensures that samples collected are flow-proportional. Sample volumes delivered by the automated samplers are self-calibrated by the sampler and calibrated by hand on a monthly basis and recorded in the Field Log as per MASSTC SOPS, Attachment I, Section 1.3. Shaking of composite containers prior to pouring sub-samples into containers for transport to BCDHE and GAI laboratories ensures that sub-samples are representative of the original composite sample. (Refer to MA SSTC SOP Attachment I; Section 2). 4.6 Split samples Split sample frequency and methods are discussed in Sections 2.1-2.5 of MA SSTC SOP, Attachment I. 4.7 Sample containers, volumes and holding times Sample containers, volumes and holding times are shown in Table 4- 1 and are discussed in detail in Attachment I; Section 2. Sample preservation is discussed in Section 2.0, MA SSTC SOP, Attachment I. 4.8 Sample labeling, transport and archiving Samples will be labeled with the standard BCDHE adhesive label. Information required to complete this label includes the following items of information: (Dummy data in parenthesis) Barnstable County Department of Health and the Environment, Barnstable, MA 508-362-2511 Ext 337 Sample Client: (NSF) Sample Date: (1/1/01) Time of Collection: (09:15) Location: (MASSTC) Sampling ID: (WBS Influent) (WBS Effluent) Collected by: (T.M., G.H.) Preservative: (Ice, H2S04) Analysis Requested (BOD, CBOD, N02, NH4, TKN, TSS, P04, TP, alkalinity) MASSTC Test Plan Waterloo Biofilter Systems Final Draft Page 14 of 27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies Sample Transport BCDHE personnel will transport samples to the BCDHE laboratory via automobile. The samples will be in coolers packed with ice to maintain the temperature of all transported samples at 4° C. Sub-sample containers to be analyzed at the GAI laboratory will be transported from BCDHE laboratory to GAI in GAI vehicle by GAI personnel. Travel time to BCDHE is approximately 40 minutes. Travel time from BCDHE to GAI is approximately 45 minutes. Sample Archiving The remaining sample of raw composite will be retained for 24 hours at 4°C at the MA SSTC facility. Table 4-1 Sample Holding Time Requirements Analyte Sample Location Container Holding Time BODs Influent 250 ml Nalgene 48 hr. CBODs Effluent 1 liter Nalgene 48 hr Suspended Solids Influent 250 ml Nalgene 7 days Suspended Solids Effluent 1 liter Nalgene 24 hr PH All 250 ml sample cup 1 Temperature All 250 ml sample cup 1 Alkalinity All 250 ml Nalgene 6 hr Dissolved oxygen Effluent 250 ml sample cup 1 TKN2 All 250 ml acidified bottle 24 hr Ammonia2 All 250 ml acidified bottle 24 hr Total Nitrate/Nitrite Effluent 250 ml Nalgene 24 hr 1. pH, Temperature and D.O. will be measured immediately following recovery of sample at MA SSTC field location. 2. TKN and Ammonia use a common pre-acidified bottle for all locations. MA SSTC Test Plan Waterloo Biofilter Systems Final Draft Page 15 of27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies 5 Analytical procedures 5.1 Water quality methods Water quality parameters and analytical methods are listed in Table 5-1. Table 5-1 Water Quality Analytical Methods is Parameter Facility Acceptance Criteria Acceptance Criteria Standard Method Duplicates (%) Spikes (%) BOD5 BCDHE Laboratory 80-120 N/A Method #5210 B* CBODs BCDHE Laboratory 80-120 N/A Method #5210B Suspended Solids BCDHE Laboratory 80-120 N/A Method #2540 D pH On-site 90-110 N/A Method #423 Temperature (°C) On-site 90-110 N/A Method #2550 Alkalinity BCDHE Laboratory 80-120 N/A Method #2320 Dissolved Oxygen On-site 80-120 N/A Method #4500 TKN (as N) GAI Laboratory 80-120 80-120 EPA 351.4" Ammonia (as N) BCDHE Laboratory 80-120 80-120 EPA 350.1 Total Nitrite (as N) BCDHE Laboratory 90-110 60-140 EPA 353.3 Total Nitrate (as N) BCDHE Laboratory 90-110 60-140 EPA 353.3 *Standard Methods forthe Examination of Water and Wastewater, APHA, 19th ed., (1995). """Methods for Chemical Analysis of Water and Wastes, US EPA, EPA-600/4-790-20, Revised (1983) and Methods forthe Determination of Inorganic Substances in Environmental Samples, US EPA, EPA/600/R-93/100, (1993). 5.2 Methods listed in Table 5-1 are approved forthe analysis wastewater and effluent. 5.2.1 Reporting Units Reporting units are listed in Table 6-1 5.3 Calibrated measurements 5.3.1 BCDHE Calibrations Calibration procedures for analytes measured at the BCDHE facility in Table 5-1 are contained in the Barnstable County Department of Health Laboratory Standard Operating Procedures available at BCDHE. 5.3.2 GAI QA/QC Summaries of QA/QC procedures for analytes to be measured by Groundwater Analytical, Inc. are attached as Attachment 2. A detailed QA/QC procedure is available at GAI. 5.3.3 MASSTC QA/QC Calibration procedures for pH and dissolved oxygen are included in the MA SSTC SOP Section 2.5, Attachment I. 5.4 Other Measurements 5.4.1 Influent wastewater Measurement of operational facility and technology parameters otherthan those listed in Tables 5-1, include volume of influent wastewater dosed to the Waterloo BiofiIter® technology and will include electric use, chemical use, and by-product volumes and characteristics. MASSTC Test Plan Waterloo Biofilter Systems Final Draft Page 16 of 27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies 5.4.2 Electric Use Electrical use as recorded by the dedicated electric meter serving the Waterloo Biofilter® will be recorded biweekly in the Field Log by BCDHE personnel. The meter's manufacturer and model number and any claimed accuracy forthe meter will be noted in the Field Log. Following the end of the testing period the electric meter will be returned to the manufacturer for calibration and the calibration data will be entered in the Field Log. 5.4.3 Chemical Use For this ETV testing, the Waterloo Biofilter® does not add process chemicals to achieve treatment. 5.4.4 Environmental Considerations Noise Noise levels associated with mechanical equipment shall be verified during the evaluation period. A decibel meter shall be used to measure the noise level associated with the technology. Measurements shall be taken one meter from the source(s) at one and a half meters above the ground, at 90° intervals in four (4) directions. Any mitigation measures for noise control provided by the Waterloo Biofilter® Systems Inc. shall be noted. Noise levels shall be measured once during the evaluation, approximately one month after completion of start-up period. The meter shall be calibrated prior to use, either at the Test Facility or by the lessor. Meter readings shall be recorded in the Field Log. Repeated or duplicate measurements at each quadrant shall be made to account for variations in ambient sound levels. Duplicated measurements shall be expressed as the geometric mean of the measurements. Noise measurements shall be made at times of the day when ambient noise levels are at there lowest, for example on a weekend morning and when wind speed is at a minimum and during times when there are no Air Base flight operations. Odors Monthly observations shall be made by the Testing Organization during the evaluation period with respect to odors generated by the Waterloo Biofilter® technology. The observation shall be qualitative and shall include odor strength (intensity) and type (attribute). Intensity shall be as non-detectable; barely detectable; moderate; and strong. Observations shall be made during periods of low wind velocity (<10 knots) and will be made standing upright at a distance of three (3) feet from the treatment unit, at 90° intervals in four (4) directions. All observations shall be by the same BCDHE employee. If the treatment system is buried, covered or otherwise has odor containment, the means of ventilating the compartment(s), including any odor treatment systems shall be noted in the Field Log. 5.4.5 Mechanical Components Performance and reliability of the mechanical components (pump) shall be observed and documented during the test period. This will include the recording in the Field Log of equipment failure rates, replacement rates, and the existence and use of duplicate or standby equipment. Alarms During the evaluation period, any alarm systems associated with the technology shall be operationally tested and verified at least once per month. The Waterloo Biofilter® has two alarms to indicate high and low water conditions, respectively, that are activated by floats in the pump chamber. These alarms shall be operated by lifting floats to activate. Responses of the alarms (Does the alarm sound or not?) to testing shall be recorded in the Field Log. 5.4.6 Electrical/Instrumentation Components Electrical components, particularly those that might be adversely affected by the corrosive atmosphere of a wastewater treatment process, and instrumentation and alarm systems shall be monitored for performance and durability during the course of verification testing. Observations of physical deterioration shall be noted in the Field Log. Electrical equipment failure rates, replacement rates, and the existence and use of duplicate or standby equipment shall be noted and recorded in the Field Log. 5.4.7 Residuals and Byproducts Byproducts or residuals, when generated, may include septage and sludge. The quantity and quality of residuals generated during the evaluation process shall be recorded in the Field Log. Measurement of sludge depth shall be made twice during the testing period once after six months and once in the final month of testing. A coring sludge measurement tool (Core Pro) shall be used to estimate the depth of sludge/solids in the 1,500 gallon septic tank. Measurement of the sludge depth shall be repeated at three locations within the septic tank area accessible to each of the two access manholes. Samples of MASSTC Test Plan Waterloo Biofilter Systems Final Draft Page 17 of27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies sludge shall be recovered from the Core Pro during the final measurement period (Month 14) by emptying the probe contents into a clean, sterile container and sending the sample to the BCDHE laboratory for water content, VSS and TSS analysis. It is not anticipated that solids will collect in the base of the Biofilter® unit. However visual checks will be made to see if solids do collect there. Sampling of any accumulated solids will be by using a pole with an attached scoop. Measurement of the thickness and areal extent of the solids deposits will be recorded in the Field Log. In the event residuals/solids are removed as a matter of regular operation and maintenance of the WBS technology, the volume, mass and other characteristics of the byproducts or residuals (such as TSS, VSS, water content.) shall be recorded in the Field Log. 6.0 Quality Assurance Project Plan 6.1 QA/QC Objectives The QA/QC objective of this plan are to ensure that strict methods and procedures are followed during this verification so that the data obtained from the testing are valid for use for the NSF ETV Nutrient Reduction Protocols. The other QA/QC objective is to ensure that the conditions under which data are obtained will be properly recorded so as to be directly linked to the data, should a question arise as to its validity. 6.2 Quality Control Indicators 6.2.1 Precision Precision is defined as the degree of mutual agreement relative to individual measurements of a particular sample. As such, Precision provides an estimate of random error. Precision is evaluated using analysis of field or matrix spiked duplicates. Method precision is demonstrated through the reproducibility of the analytical results. Relative percent difference (RPD) may be used to evaluate Precision by the following formula: RPD=[(Ci- C2) + ((Ci + C2)/2)] x 100% Where: C-F Concentration of the compound or element in the sample C2= Concentration of the compound or element in the duplicate Please refer to Table 6-1 for field and laboratory methods for determination of precision. 6.2.2 Accuracy For water quality analyses, accuracy is defined as the difference between the measured or calculated sample result and the true value forthe sample. The closerthe numerical value of the measurement comes to the true value or actual concentration, the more accurate the measurement. Loss of accuracy can be caused by errors in standards preparation, equipment calibrations, interferences, and systematic or carryover contamination from one sample to the next. Analytical accuracy may be expressed as the percent recovery of a compound or element that has been added to a sample at known concentrations prior to analysis. The following equation is used to calculate percent recovery: Percent Recovery = ( A-A0 )/A x100% Where: A= Total amount detected in spiked sample Ao= Amount detected in unspiked s ample At= Spike amount added to sample. Analytical Accuracy Analytical accuracy is ensured by following individual analytical method SOPs. Execution of random spiking procedures for specific target constituents is summarized in the GAI QA/QC Summary MASSTC Test Plan Waterloo Biofilter Systems Final Draft Page 18 of27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies (Attachment II) and BCDHE method QA Plan and method SOPs (Attachment III). Please refer to Table 6-1 for analytical method accuracy. Field Sample Accuracy Accuracy will be ensured for analyses conducted at the MA SSTC facility by use of calibration standards and calibration procedures outlined in the MA SSTC SOP Section 2.6 (Attachment I). Field process systems accuracy Accuracy of influent dosing volumes and any chemical feed volumes measured during the test is ensured by regular calibration of dosing pump deliver, chemical feed pump delivery (MA SSTC SOP, Section 2; Attachment I). Table 6 -1 Methodology for Measurement of Precision and accuracy Parameter Accuracy BODs (Report to the nearest 1 mg/l) One sample per sample event or 10% of sample batch. Refer to BCDHE laboratory SOP CBODs (Report to the nearest 1 mg/l) One sample per sample event or 10% of sample batch. Refer to BCDHE laboratory SOP Suspended Solids (Report to the nearest 1 mg/l) One sample per sample event or 10% of sample batch. Refer to BCDHE laboratory SOP Alkalinity (Report to the nearest 1 mg/l) One sample per sample event or 10% of sample batch. Refer to BCDHE laboratory SOP TKN (Report to the nearest 0.1 mg/l) One sample per sample event or 10% of sample batch. Refer to GAI laboratory QA/QC summary Ammonia (Report to the nearest 0.1 mg/l) One sample per sample event or 10% of sample batch. Refer to BCDHE laboratory SOP Total Nitrate/Nitrite (Report to the nearest 0.1 mg/l) One sample per sample event or 10% of sample batch. Refer to BCDHE laboratory SOP pH (report to nearest 0.1 pH unit) One sample per sample event or 10% of sample batch. Daily 3-point calibration with certified pH buffers in range of measurements (4.0-10.0) Temperature O (report to nearest 0.1 C) One sample per sample event or 10% of sample batch. Quarterly verification against BCDHE Laboratory's NIST thermometer. Dissolved Oxygen (report to nearest 0.5 mg/l) One sample per sample event or 10% of sample batch. Daily calibration to internal standard and reference to table of saturation values. For equipment operating parameters, accuracy refers to the difference between the reported operating condition and the actual operating condition. For operating data, accuracy entails collecting a sufficient quantity of data during operation to be able to detect a change in system operations. Influent dosing flow rate Assurance of the accuracy of influent flow rate to the technology is documented by MA SSTC SOP (Attachment I, Section 8). Electrical usage Accuracy of electrical usage measurement will be assured by regular biweekly recording of meter readings. Accuracy of the meter itself as claimed by the meter manufacturer, shall be noted along with MA SSTC Test Plan Waterloo Biofilter Systems Final Draft Page 19 of27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies model number and serial number of meter. Following the end of the testing period the electric meter will be returned to the manufacturer for calibration and the calibration data will be entered in the Filed Log. Chemical Usage Chemical use is not applicable to the Waterloo Biofilter®, as no process chemicals will be added to the treatment process. 6.2.3 Environmental Considerations Noise The sound meter for measurement of noise levels will be calibrated prior to use by the rental firm or meter manufacturer and calibration information noted in the Field Log. Accuracy will be ensured by conforming to ANSI/NSFI Std 40 protocols for noise measurement (Refer to Section 5.4.3 above). Odor Use of the term accuracy is not appropriate for a qualitative measurement instrument (the human nose). However, the consistency of measurement of the monthly observations of odors will be ensured by use of consistent location of measurement instrument (the human nose), consistency on odor description or type, odor intensity and the measurement timing (Refer to Section 5.4.3 above for method of observations). 6.2.4 Representativeness Representativeness is the degree to which data accurately and precisely represent a characteristic of a population, parameter variations at a sampling point, a process condition, or an environmental condition Analytical procedures Representativeness of laboratory procedures will be ensured by proper handling, storage and analysis of samples so that the material reflects the material collected as accurately as possible. Field samples The representativeness of field samples is generally assessed by the collection of field duplicates covering the range of concentrations for the particular parameter of interest encountered in this verification Test Plan. Field sample representativeness is ensured by the use of composite sample for influent and effluent samples. 6.2.5 Completeness Start-up period completeness Analytical results completeness (No startup period data are required by the Test Protocols for technology removal performance.) Influent volumetric measurements Influent flow data completeness shall be determined as 85% of the total number of dosing days being valid and acceptable. Electric Use Electric use completeness shall be determined as 83% of the biweekly meter readings. Twelve-Month Sampling Period Sampling Completeness of sampling for monthly samples shall be determined as 83% of valid sampling data from the monthly tests. Completeness of sampling for stress tests will be determined as 83% valid sampling data from each ofthe stress tests. Analytical results completeness Analytical results completeness will be determined as 90% of samples delivered to the BCDHE and GAI laboratories shall be valid and acceptable. MASSTC Test Plan Waterloo Biofilter Systems Final Draft Page 20 of 27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies 6.2.5 Comparability Comparability of data for both GAI and BCDHE laboratories is ensured by the regular laboratory certification program of the MA Department of Environmental Protection. Comparability will also be addressed by sending duplicate samples to an independent Certified Laboratory (QA laboratory). 6.3 Sampling equipment calibration and frequency 6.3.1 Automated Sampler calibration: Calibration is accomplished using a subroutine in the regular sampler program. At the prompt for sample calibration in the routine place a graduated cylinder in the refrigerated sample compartment and place the delivery tube end in the cylinder. Note the volume and respond to the program requests for this information. The program will automatically adjust the pumping time to deliver the correct volume. The program will prompt for a recheck of the volume with the new volumetric data you have entered. Recheck the volume delivered as necessary and complete the program steps. 6.3.2 Calibration Frequency The sampler shall be calibrated monthly to ensure that equal samples are drawn and that sufficient sample volume is drawn for the necessary analysis sub-samples. The amount normally drawn for each of the 15 samples is between 450 and 550 milliliters. This provides a total composite sample of between 6.75 and 8.25 liters. 6.4 Water Quality and Operational control Checks 6.4.1 Water Quality Data Spiked samples for each method will be analyzed at the rate outlined in the BCDHE SOP and QA Plan (Attachment III) and GAI QA Summary (Attachment II). Method blanks will be analyzed at the rate outlined in the BCDHE SOP and QA Plan (Attachment III) and GAI QA Summary (Attachment II). Travel blanks will be provided to the BCDHE and GAI laboratories twice during the sample period. Performance evaluation samples will be analyzed under the MA Department of Environmental laboratory certification program at the rate of twice per annum. 6.4.2 Quality control for equipment operation Laboratory analytical instruments shall be checked for accuracy based upon the SOP and QA plans for the GAI and BCDHE laboratories (Attachments II and III). All analytical and sampling equipment at the MA SSTC will be maintained and calibrated by MA SSTC and BCDHE personnel according to the manufacturer's instructions and according to the MA SSTC SOP (Attachment I). 6.5 Maintenance of Chain of Custody 6.5.1 COC Forms Chain of custody forms (COC) shall be filled out in triplicate prior to sample transportation. If the person transporting the samples is not the field sampler, the chain of custody form should indicate the transfer of samples. Retain a copy of the COC for records. Samples will be transported from MA SSTC to Barnstable County Health laboratory in coolers packed with ice, immediately following completion of sample collection. Travel time to Barnstable County Health should be less than one hour. Samples to be subcontracted to the Groundwater Analytical laboratory will be included in the chain of custody to the BCDHE laboratory. Subcontracted samples will be picked up from the BCDHE laboratory and transported by Groundwater Analytical courier. Subcontract samples will be transported from Barnstable County Health laboratory to the GAI laboratory in coolers packed with ice held at 4°C. Travel time to GAI laboratory is approximately 45 minutes. A separate chain of custody will be created and accompany subcontract samples to the GAI laboratory. MA SSTC Test Plan Waterloo Biofilter Systems Final Draft Page 21 of 27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies BCDHE personnel in charge of sample intake and transfer to GAI laboratory shall maintain the chain of custody for subcontracted samples and retain a copy of the chain of custody for project records. 6.5.2 Cooler receipts Cooler receipts will be part of the chain of custody forms. The receipt will include the observed condition of samples and the cooler temperature. 6.6 Acceptance Criteria Analytical acceptance criteria for QA objectives for each matrix are listed in Table 5-1. The criteria are contained in the Barnstable County Department of Health Laboratory Standard Operating Procedures (SOP) available upon request. Calibration procedures for analytes measured at the Groundwater Analytical, Inc. facility, are summarized in Attachment 2. Acceptance criteria for pH, temperature and dissolved oxygen are discussed in MA SSTC SOP, Section 2.6, Attachment I. 6.6.1 Criteria for acceptance of Operational Facility Parameters Influent wastewater dose volumes are calibrated weekly with a bucket test. Acceptance criteria for the measurements shall be that the 30-day average volume of the wastewater delivered to the technology shall be within 100% +/-10% of the systems rated hydraulic capacity. An exception to this volume shall be during the Low Flow Stress Test when the 21-day average volumes accepted will be 100%+/-10% of the daily reduced flow (50% of normal daily flow volume). For purposes of calculating the 21-day average volume, only the 21 days of the Low Flow Stress period are to be included. 6.6.2 Criteria for acceptance of technology operational parameters Electrical use is manually recorded from the dedicated electric meter and criteria are the meter reading, and pertinent Field Log notations (date, time recorder's name). Accuracy of the meter as claimed by the manufacturer shall be noted in the Field Log. The meter shall be returned to the manufacturer for recalibration following the end of the Test Period and the recalibration results entered in the Field Log. 6.7 Assessment of additional QA Objectives (mass balance) The use a mass balance approach to removal performance is not contemplated at this time. 6.8 Corrective Action Plan 6.8.1 Analytical methods Corrective actions for analytical methods (listed in Table 5-1) performed at the BCDHE and GAI laboratories are outlined in the BCDHE SOP and in the GAI QA summary (Attachments III and II). When analytical parameters fall outside of the relevant acceptance criteria, corrective action will be taken to rerun samples. Such actions may include: re-analysis of sample and standards; re-analysis with appropriate fresh reagents and standards. Corrective action may also take the form of measures to prevent future occurrence of the problem. Any problems with analysis will be noted in the relevant laboratory log book and corrective actions taken will also be recorded in the laboratory log book.. 6.8.2 Sample Collection. Handling and Field Measures Corrective actions for field sampling and field analytical procedures at MA SSTC are included in the MA SSTC SOP (Attachment I, Sections 1.4, and below)and in the performance evaluation audits outlined in Section 9 below. Whenever necessary or appropriate, shortcomings in the execution of this test plan revealed by audits will be corrected Sample Collection Nonconformance of sample collection with procedures in this Test Plan and the MA SSTC SOPS will be noted in the Field Log. Likewise any corrective action taken will be recorded in the Field Log. Nonconformance can include: automated sampler malfunction due to electrical fault; improperly programmed sampler controller; failure to initiate sampler program; movement of suction line and loss of suction. (Refer to MASSTC SOP Section 1.4). Sample Handling Nonconformance with sample handling and transport will be recorded in the Filed Log and any corrective action taken recorded in the Field Log. MASSTC Test Plan Waterloo Biofilter Systems Final Draft Page 22 of 27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies Field Analytical Measurement Nonconformance with field measures refers to measurement of Temperature, pH, and Dissolved Oxygen made at the MA Septic System Test Center. Measurements that fall outside of the acceptance criteria for these analyses will be noted in the Field Log. Corrective action shall be taken and noted in the Field Log. For pH, corrective actions can include: measurements with the pH meter which appear to be anomalous can be repeated; buffers can be checked between measurements; sample duplicates are run at the prescribed rate in this document; the meter can be recalibrated, or recalibrated with fresh buffers, and the sample(s) reanalysed. Temperature is measured with an separate thermistor probe, and subsequently measured with a second thermistor on the pH probe. Corrective actions may include remeasurement of temperature. Dissolved oxygen problems can include excessive drift during measurement; excessive temperature shift during measurement; and failure to agitate probe sufficiently during measurement. When problems with measurement occur, corrective actions may include: remeasurement; recalibration of the meter and probe; replacement of meter batteries with fresh; and replacement of probe membrane. Measurements that fall outside of the acceptance criteria for these analyses will be noted in the Field Log. Corrective action shall be taken and noted in the Field Log. 6.9 Sample Cross contamination preventive measures Composite sample containers shall be uniquely labeled with plastic tags attached with plastic wire ties identifying the technology, and sample location. Composite sample bottles are thus dedicated to a single technology and sampling point throughout the testing period. In the field facility, to minimize cross contamination while processing analytical sub-samples and during field analytical measurements, samples will be processed beginning with the most highly treated effluent, then intermediate effluent and last the wastewater influent. 6.10 QA management structure 6.10.1 QA Manager Thomas Bourne Director, Water Quality Testing Laboratory Barnstable County Department of Health and the Environment Superior Court Bldg. Barnstable, Ma 02640 508-375-6606 Responsibilities: QA Manager, Laboratory Director, Sample custody transfer between BCDHE and GAI lab Qualifications: Ph.D., chemistry. BCDHE Water quality lab director, 1993-present. 6.10.2 Project Participants George Heufelder Project Manager Barnstable County Department of Health and the Environment Superior Court Bldg. Barnstable, Ma 02640 508-375-6616 Responsibilities: Overall Project Management, Data reduction, Report preparation, sample transport Qualifications: M.A., Biology; Environmental Programs Director, BCDHE, 1988-present Sean Foss MA Septic Sys tem Test Facility Operator Barnstable County Department of Health and the Environment Superior Court Bldg. Barnstable, Ma 02640 MASSTC Test Plan Waterloo Biofilter Systems Final Draft Page 23 of 27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies 508-563-6757 Responsibilities: Operation of MA Septic Test Facility and wastewater dosing to technology, Sample Collection, Sample Custody, Sample Field chemical, physical and process (O&M) measurements, Data entry, Data reduction, reporting. Qualifications: B.S. Zoology; Environmental Specialist BCDHE 1997-present. MASSTC Test Plan Waterloo Biofilter Systems Final Draft Page 24 of 27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies 7.0 Reports and other deliverables Table 7-1 Data Reporting Table Parameter Reporting Units Matrix Method Influent Intermediate* Effluent BODs Milligrams/liter X Floppy Disk Paper Table CBODs Milligrams/liter X X Floppy Disk Paper Table Suspended Solids Milligrams/liter X X X Floppy Disk Paper Table PH pH units X X X Floppy Disk Paper Table Temperature Degrees C. X X X Floppy Disk Paper Table Alkalinity Milligrams/liter (CaCOs) X X X Floppy Disk Paper Table Dissolved Oxygen Milligrams/liter X X Floppy Disk Paper Table TKN Milligrams/liter X X X Floppy Disk Paper Table Ammonia as N Milligrams/liter X X X Floppy Disk Paper Table Total Nitrite as N Milligrams/liter X X Floppy Disk Paper Table Total Nitrate as N Milligrams/liter X X Floppy Disk Paper Table Influent Wastewater Gallons per day X Floppy Disk Paper Table 7.1 Deliverables The following are deliverables from BCDHE to NSFI: 7.1.1 Sampling Report A Sampling Report of each sampling event during the evaluation period following all sampling activities. This report will consist of a brief summary of the major actions performed, any problems encountered since the previous report, and corrective actions taken to correct problems. This information will be kept in project files along with the COC forms and the Field Log documenting the sampling activities. 7.1.2 Data Summary Report A Data Summary Report consisting of tabulated summaries of the data including startup data will be provided by BCDHE to the Verification Organization in both electronic and hard copy format. The summaries will show the sample identifiers, the analyses performed, and the measured concentration or effects, including all relevant qualifiers and validation flags. A brief narrative statement on the overall data quality and quantity will also accompany the tabulated summaries. The BCDHE Project Manager will coordinate with the laboratory project managerto define the format of these data summary reports. All data summary reports shall also be forwarded to the Verification Organization Project Manager following review by the BCDHE Project Manager. 7.1.3 Operation and Maintenance Report An Operation and Maintenance Report will be provided by BCDHE Project Manager or MA Test Facility Operator of the operation and maintenance activities which were performed during the verification testing period. The report will consist of a summary ofthe recommended operation and maintenance activities forthe technology and any additional operation or maintenance tasks that were required during the test period. This MASSTC Test Plan Waterloo Biofilter Systems Final Draft Page 25 of 27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies report shall clearly delineate when the Waterloo Biofilter® Systems Inc. provided technical assistance to the Testing Organization. The Operation and Maintenance Report will also comment upon the WBS O&M manual as it relates to the 12 month operation and maintenance record of the WBS technology. Comments could include: maintenance needed but not covered by the manual; clarification of the WBS O&M language, etc. 7.1.4 Quality Control and Analytical Report A Quality Control and Analytical Report will be used to address the quality control practices employed during the project. The report will also summarize the problems identified in the sampling reports, which are likely to impact the quality of the data. The report will include: 1)The project description, including report organization and background information 2) Summaries of the sampling procedures, sample packaging, sample transportation, and decontamination procedures at the MA Test Center. 3) A summary of the GAI and BCDHE laboratory analytical methods, detection limits, quality control activities, deviations from planned activities, and a summary of the data quality for each analysis and matrix. 4) An assessment of the sampling and analyses techniques, an evaluation of the data quality of each parameter, and an evaluation of the usability of the data. 5) A summary of any field or analytical procedures that could be changed or modified to better characterize the raw influent and treated effluent in future evaluations. 6) An overall discussion of the quality of the environmental data collected during the evaluation and whether or not it meets the project objectives. 7) Identification of the QA samples which were split and sent to the GAI and BCDHE laboratories and to the QA laboratory. 8) All cooler receipt and COC forms associated with the required sample results. 9) A laboratory case narrative to be included in the results if nonconformance or other evaluation events affect the sample results. 10) The portion of the primary field sample results and associated batch QC results, which conform to the QA samples submitted to the QA laboratory. 7.2 Data Reduction 7.2.1 BCDHE Laboratory Data reduction procedures for the BCDHE laboratory analysis of parameters are contained in the SOPS (Attachment I) for each analyte/parameter. 7.2.2 GAI laboratory Data reduction procedures for the GAI laboratory analysis of parameters are contained in the SOPS (Attachment II) for each analyte/parameter. 7.2.3 MASSTC Data reduction for influent flow calculations will be done by the MA Test Center Operator. The daily wastewater flow into the technology will be derived and reduced based on the procedures outlined in the MA Test Center SOPS included as Attachment I. MASSTC Test Plan Waterloo Biofilter Systems Final Draft Page 26 of 27 2/13/01 ------- ETV Source Water Protection Residential Nutrient Reduction Technologies 8 Assessments 8.1 Audits at MASSTC MA SSTC will conduct audits of dosing pump calibrations, sampling and sample processing on a quarterly basis. For audits, a check list of operations performed will be created. 8.1.1 Dosing pumps For the dosing pump calibrations the checklist will include calibration equipment set-up procedures, calibration procedure, and logging of calibration results. 8.1.2 Sampling For sampling the audit checklist will include composite container preparation, installation and retrieval, sampler calibration check, and sampler programming. 8.1.3 Sample Processing For sample processing the audit checklist will include the setup, calibration and measurement of pH and D.O. meters, the measurement of temperature, the splitting of the composite sample into sub-sample containers, use of the COC, and sample preservation and transport. 8.1.4 Responsible personnel Personnel who are responsible for the above audits are: George Heufelder, BCDHE and Sean Foss, BCDHE. Audits will be kept on file for reference by NSF. 8.2 Audits at BCDHE laboratory BCDHE laboratory audits are regularly conducted by BCDHE personnel for each analytical method in the Test Plan. Audits will be conducted by: Thomas Bourne, BCDHE. 8.3 Waste Management Plan Liquid Waste Liquid waste generated by the Testing Organization consists of: raw wastewater and process effluent from sample collection; 2% dilute bleach (sodium hypochlorite); and small volumes of pH and conductivity standards. These are disposed of into the sink and toilet drains at the test site. The effluent enters the facility sewer system to be treated at the Air National Guard wastewater treatment plant. Liquid waste generated by the Testing Organization does not enter or mix with the Test Facility influent wastewater. Solid waste Solid waste generated at the testing Organization consists of paper and cardboard and other packaging materials. Disposal of these wastes are to the Upper Cape Regional Solid waste transfer plant. Residuals left in the WBS septic tank and process tank are mixed (liquified) and pumped into the Test Facility sewerto be treated at the Air National Guard wastewater treatment plant. MASSTC Test Plan Waterloo Biofilter Systems Final Draft Page 27 of 27 2/13/01 ------- |