Technical Support Document for the Revisions to Definition of Cogeneration Unit in Clean Air Interstate Rule (CAIR), CAIR Federal Implementation Plan, Clean Air Mercury Rule (CAMR), and CAMR Proposed Federal Plan; Revision to National Emission Standards for Hazardous Air Pollutants for Industrial, Commercial, and Institutional Boilers and Process Heaters; and Technical Corrections to CAIR and Acid Rain Program Rules Methodology for Thermal Efficiency and Energy Input Calculations and Analysis of Biomass Cogeneration Unit Characteristics EPA Docket number: EPA-HQ-OAR-2007-0012 April 2007 U.S. Environmental Protection Agency Office of Air and Radiation ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan This Technical Support Document (TSD) has several purposes. One purpose of the TSD is to set forth the methodology for determining the thermal efficiency of a unit for purposes of applying the definition of the term "cogeneration unit" under the existing CAIR, the CAIR model trading rules, the CAIR FIP, CAMR, the CAMR Hg model trading rule, and the proposed CAMR Federal Plan. Another purpose of the TSD is to present information relevant to the proposed revisions, and other potential revisions for which EPA is requesting comment, concerning the thermal efficiency standard. One of the critical values used in the determination of thermal efficiency is the "total energy input" of the unit. Consequently, in connection with setting forth the methodology for determining thermal efficiency, the TSD specifically addresses what formula is to be used in calculating a unit's total energy input under the existing rules. There are two major issues concerning the calculation of total energy input. The first issue is whether, under the existing rules, total energy input is determined based on the higher or lower heating value of the fuel or fuels combusted in the unit and how to calculate heating value. As discussed below, EPA maintains that, under the existing rules, total energy input constitutes the lower heating value of the fuel or fuels combusted by the unit, and EPA is requesting comment on whether the existing rules should be revised to state explicitly the formula for calculating total energy input using lower heating value. The second issue is whether and to what extent the existing rules should be revised to exclude non-fossil fuel (such as biomass) from the calculation of total energy input. As discussed below, EPA is requesting comment on the proposed revision, and other potential revisions, concerning such exclusion. EPA is not requesting comment on any other aspects of the thermal efficiency standard such as, for example, the adoption of a standard as part of the definition of the term "cogeneration unit," the specific percentages of total energy output that must be met, or the treatment of useful thermal energy in the thermal efficiency standard. Another purpose of the TSD is to address the information that EPA has developed concerning the units potentially affected by the proposed change to the existing rules concerning the extent to which non-fossil fuel should be excluded from the calculation of a unit's total energy input. As discussed in the preamble of the proposed rule for which this TSD is provided, EPA has taken 1 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan a number of steps to gather the most complete information we could about the number, size, location, industry, fuel use, electricity sales, and environmental impacts of the units potentially affected by the proposed change concerning the exclusion of non-fossil fuel from the calculation of total energy input. The TSD provides more detailed information about the biomass cogeneration unit inventory, data sources, and emissions calculations that EPA used in its analysis for the proposed rule. I. Thermal Efficiency and Total Energy Input In this section of the TSD, EPA describes the methodology for calculating thermal efficiency of a unit in order to help determine whether the unit qualifies for the cogeneration unit exemption. In addition, EPA addresses the definition and calculation of "total energy input," which is used in calculating thermal efficiency in order to determine whether the unit qualifies for the cogeneration unit exemption. A. Determining Thermal Efficiency In CAIR, the CAIR model trading rules, the CAIR FIP, CAMR, the CAMR Hg model trading rule, and the proposed CAMR Federal Plan, EPA included, as one criterion that a unit must meet in order to potentially qualify for the cogeneration unit exemption, the requirement that the unit meet a thermal efficiency standard. In adopting a thermal efficiency standard, EPA decided to use the thermal efficiency standard adopted by the Federal Energy Regulatory Commission (FERC) in determining whether a unit is a qualifying cogeneration unit under section (3)(18)(B) of the Federal Power Act (as amended by the Public Utility Regulatory Policy Act (PURPA)). However, EPA decided to make the thermal efficiency standard applicable to all fuels combusted by a unit, while the FERC limited application of the standard to natural gas and oil. (See 18 CFR 292.205(a)(2) and (b)(1). See 70 FR 25277). The methodology for determining thermal efficiency adopted by EPA in the existing rules can be represented as the following: Thermal Efficiency = (Net Electric Output + Net Thermal Output/2)/Fuel Heat Input (LHV) 2 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan More background on the decision to use a thermal efficiency standard and how to perform the thermal efficiency calculation can be found in the "Cogeneration Unit Efficiencies Calculation" TSD for CAIR.1 B. Calculating Total Energy Input 1. Higher Heating Value vs. Lower Heating Value A critical value used in applying the thermal efficiency standard is the "total energy input" for the year for which thermal efficiency is being calculated. One of the first steps in determining the total energy input for a unit is identifying the unit's fuel mix and the heat content or heating value of the fuel or fuels combusted by the unit. Heating value, commonly expressed in Btu, can be measured in several ways, but the most common are to use gross heat content (referred to as "higher heating value" or "HHV") or to use net heat content (referred to as "lower heating value" or "LHV"). According to the Energy Information Administration (EIA) of U.S. Department of Energy, higher heating value includes, while low heating value excludes, "the energy used to vaporize water (contained in the original energy form or created during the combustion process)."2 As discussed above, EPA adopted in the existing rules the same thermal efficiency standard as that adopted by FERC in determining whether a unit is a qualifying cogeneration unit, except that EPA applied the thermal efficiency standard to all fuels and the FERC limited application of the standard to natural gas and oil. FERC's regulations that included the thermal efficiency standard stated that "energy input" in the form of natural gas and oil "is to be measured by the lower heating value of the natural gas or oil." See 18 CFR 292.202(m). As explained by FERC when it adopted these regulations in 1980 (45 FR 17959, 17962 (1980)): Lower heating values were specified in the proposed rules in recognition of the fact that practical cogeneration systems cannot recover and use the latent heat of water vapor formed in the combustion of hydrocarbon fuels. By specifying that energy input to a 1 Cogeneration Unit Efficiencies Calculation, March 2005. OAR-2003-0053-2087 http://epa.gov/cair/pdfs/tsd_cogen.pdf 2 http://www.eia.doe.gov/glossary/glossary_h.htm 3 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan facility excludes energy that could not be recovered, the commission hoped that the proposed energy efficiency standards would be easier to understand and apply. Because the thermal efficiency standard on which EPA's thermal efficiency standard was based is premised on using LHV to determine total energy input, EPA believes that the thermal efficiency standard in the existing CAIR, CAIR model trading rules, CAIR FIP, CAMR, CAMR Hg model trading program, and the proposed CAMR Federal Plan should be interpreted as similarly requiring the use of LHV of all fuels combusted at the unit in calculating a unit's total energy input. EPA notes that, if a unit uses HHV for the calculations and meets the thermal efficiency standard on that basis, the unit would necessarily meet the standard using LHV. See 45 FR 17962. 2. Definition of Lower Heating Value (LHV) Although FERC regulations use lower heating value to measure a unit's energy input from natural gas and oil, the regulations do not specify a formula for calculating lower heating value. While there may be alternative definitions of, or formulas for calculating, LHV, EPA maintains that the following formula is consistent with the FERC approach for calculating LHV of fuels by excluding from the higher heating value of such fuels "the latent heat of water vapor formed in the combustion of hydrocarbon fuels." See 45 FR 17962. Under this formula, the relationship between the lower heating value of a fuel and the higher heating value of that fuel is: LHV = HHV- 10.55(W + 9H) Where: LHV = lower heating value of fuel in Btu/lb, HHV = higher heating value of fuel in Btu/lb, W = Weight % of moisture in fuel, and H = Weight % of hydrogen in fuel. EPA believes that the existing CAIR, CAIR model trading rules, CAIR FIP, CAMR, CAMR Hg model trading rule, and the proposed CAMR Federal Plan should be interpreted to require use of this formula for calculating lower heating value for purposes of determining total energy input. 4 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan This formula is consistent not only with the description of "lower heating value" by FERC, but also with EIA's description of the term. Moreover, the formula reflects a standard approach to calculating lower heating value. See the International Flame Research Foundation Combustion Handbook, http://www.handbook.ifrf.net (IFRF 1999-2000) (discussing relationship between higher and lower calorific value of a fuel). EPA is requesting comment on the methodology described above for determining a unit's thermal efficiency (i.e., on the use of lower heating value in the denominator of the equation for thermal efficiency) and on the above-described formula for calculating LHV to determine a unit's total energy input, under the existing regulations. In addition, EPA is considering adding language to the existing regulations specifying this formula for calculating total energy input for purposes of applying the thermal efficiency standard. In particular, EPA is considering revising the definition of "total energy input" in the existing CAIR, CAIR model trading rules, CAIR FIP, CAMR, CAMR Hg model trading rule, and proposed CAMR Federal Plan by adding the following language to that definition: The energy input of any form of energy shall be measured by the lower heating value of that form of energy calculated as follows: LHV = HHV- 10.55(W + 9H) Where: LHV = lower heating value of fuel in Btu/lb, HHV = higher heating value of fuel in Btu/lb, W = Weight % of moisture in fuel, and H = Weight % of hydrogen in fuel. As discussed in the preamble of the proposed rule for which this TSD is provided, EPA requests comment on whether the formula for calculating lower heating value shown above should be added to the existing regulations or whether some alternative formula for calculating total energy input or lower heating value is appropriate and should be added to the existing regulations. 5 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan 3. Fuels to Include in Total Energy Input In the rulemaking for which this TSD is provided, EPA is proposing to revise the thermal efficiency standard, as applied to certain existing units, to include in "total energy input" only the energy input from fossil fuel combusted by the units, rather than energy input from all fuels combusted. This change would make it more likely that those existing units that burn biomass and cogenerate electricity and useful thermal energy (referred to herein as "biomass cogeneration units") could meet the thermal efficiency standard and qualify as exempt cogeneration units under these rules. As discussed in the preamble of the rulemaking for which the TSD is provided, EPA is requesting comment on the proposed revision and on an alternative under which "total energy input" would instead be defined to include energy input from all fuels combusted, except biomass. II. Units Affected by the Proposed Rule Change This section of the TSD discusses the approach EPA used to estimate the universe of cogeneration units potentially affected by the proposed rule. As explained in more detail below, we used several data sources and selection criteria to develop a list of units, estimate which units would possibly be affected by a rule change, and what the environmental impacts might be. These inventory lists of identified biomass cogeneration units represent EPA's best effort to identify biomass cogeneration units that meet the specified criteria, but should not be assumed to be all inclusive or a determination of rule applicability. A. Inventory Criteria and Information To start, EPA wanted to know more about the population of biomass cogeneration units currently in use and their characteristics. We defined the appropriate criteria for the cogeneration units and then applied the criteria to help identify units that would potentially be included in CAIR and/or CAMR. The final inventory list of existing biomass cogeneration units was developed by applying the following criteria: • Produced both electricity and useful thermal energy; • Associated with a cogeneration generator with capacity greater than 25MW; 6 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan • Reported some type of biomass fuel use (biomass and coal use for CAMR units) in the 2001-2004 period; and • Located in the CAIR or CAMR regions. This exercise resulted in an inventory of 181 units in the CAIR region and 55 units in the CAMR region. The list of CAIR units includes all known units in states that participate in the NOx and/or S02 trading programs. These inventories are not to be used to determine applicability for any biomass cogeneration units. Rather, they represent EPA's best attempt to identify units potentially affected by the proposed rule. See Appendix A for List of Identified Biomass Cogeneration Units in CAIR and CAMR Regions. Once the units were identified, EPA collected more detailed information about the characteristics of each unit. The inventory was populated with the following types of data from 2004, the most recent baseline period year: • Plant location; • Industry category; • Unit size (generator nameplate); • Utilization • Unit fuel type(s) and amounts; and • Unit sales to the grid. In addition, we had limited information about the emission controls installed on some units. The information available was sufficient to allow EPA to estimate which units were most likely to be affected by the proposed change to the CAIR and CAMR applicability provisions and cogeneration unit definition to limit total energy input for some units to fossil fuels. Other units were expected to either already be exempt from CAIR and CAMR or to remain covered by the cap-and-trade programs regardless of the proposed change. Emissions data at the unit level was not available and had to be estimated. The approach for estimating emissions is covered later in this document. 7 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan B. Data Sources After researching several sources of data, EPA decided to use data reported by owners to the Energy Information Administration (EIA). The EIA data is based on Electricity Survey Forms 860 and 767. We also considered data from EPA databases, the National Emission Inventory (NEI), and Energy and Environmental Analysis, Inc (EEA) Industrial Boiler database, but found that EIA had the most complete data for our needs at the individual unit level. The EIA database contains the associated generator nameplate data that is an important applicability factor for CAIR and CAMR. The associated generator nameplate is not available in the other databases. EIA also identifies whether each generator is a cogenerator, and whether it meets FERC qualifying facility requirements for cogeneration. In addition, there is an EIA data field that identifies whether the generator delivers electricity to the grid (EGU/Non-EGU status). However, the field only indicates those units that may deliver some amount of electricity to the grid, but not how much they actually sold. For the inventory, we used the EIA-860 and EIA-767 databases to identify all boilers associated with a cogenerator with generator nameplate greater than 25 MW. The EIA-767 database has fuel use and heat content by specific fuel type. This data can be used to identify units that burn both biomass and any fossil fuel or any coal. We used this data for the inventory and identified any unit burning any amount of a biomass fuel, and biomass fuel and coal, in the 2001 to 2004 period. EIA, and the other databases, do not provide the data necessary to determine if an EGU cogeneration unit is exempt -- percent of unit generating capacity or total amounts of electricity sold to the grid, and overall thermal efficiency. Prior to 2001, EIA provided facility electricity sales data and total facility nameplate in the non-utility version of EIA-860. This data can be used to make an estimate of the percentage of plant capacity sold, but not unit capacity. In addition, EIA does not collect unit emissions data from these sources, leaving a gap in the inventory analysis. 8 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan C. Developing Emissions Estimates EIA does not collect measured emissions from the units of interest, but it does collect information such as fuels burned, fuel heat and sulfur content, New Source Performance Standards (NSPS) applicability, and control equipment information that can be used in conjunction with emission factors to estimate annual NOx, SO2, and Hg emissions. The emission calculations are based on 2004 fuel data and other emission-related information provided in the EIA-767 boiler database, combined with emission factor information from other sources. Estimation methods for each pollutant are outlined below. 1. NOx Emissions Whenever possible, EIA annual controlled NOx rates (lb/mmBtu) and annual fuel heat input from EIA-767 were used to calculate annual NOx emissions. The EIA annual controlled NOx rates are in lbs/mmBtu and were found in the boiler table of the EIA-767 database. The EIA-767 instructions request that these rates be based on data from continuous emission monitors (CEMs), if possible. If CEMS data are not available, these rates should be based on the method used to report emissions data to environmental authorities. The controlled NOx rates are not fuel- specific, so the same annual NOx rate was multiplied by each fuel's annual heat input in the calculations. However, not all units reported emission rate information on EIA-767, so we had to look to additional sources for average emission factors. U.S. EPA AP-42 emission factors and National Renewable Energy Lab (NREL) emission factors were used when EIA factors were not available. AP-42 and NREL tables contain average emission factors for most unit type, NOx control, and fuel type combinations. The NSPS status was the main driver used in determining the most appropriate NOx emission factor since we did not have consistent boiler type information from EIA-767. These emission factors were used in conjunction with the annual fuel quantities and heat input for each boiler to calculate the annual NOx emission estimate for each fuel burned by the unit. The NOx emission factors are reported in Table 1 below. 9 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan Table 1 NOx Emission Factors (AP42 and NREL) Unit Type EIA Fuel Emission Factor Factor Source Non-NSPS Boiler Non-NSPS Recovery Furnace Wood/Woodwaste Liquids Other Biomass Liquids 1.66 lbs/1000 gals NREL Table 12.6b Non-NSPS Boiler Non-NSPS Recovery Furnace Distillate Fuel Oil 24 lbs/1000 gals AP42 Table 1.3-1 D Boiler D Recovery Furnace Residual Fuel Oil Waste Oil (petroleum based liquid waste) 40 lbs/1000 gals AP42 Table 1.3-1 Non-NSPS Boiler Non-NSPS Recovery Furnace Residual Fuel Oil Waste Oil (petroleum based liquid waste) 47 lbs/1000 gals AP42 Table 1.3-1 Da Boiler Db Boiler Natural Gas 0.14 lb/mmBtu AP42 Table 1.4-1 D Recovery Boiler Natural Gas 0.19 lb/mmBtu AP42 Table 1.4-1 Non-NSPS Boiler Non-NSPS Recovery Boiler Natural Gas 0.27 lb/mmBtu AP42 Table 1.4-1 Non-NSPS Recovery Boiler Propane Gas 0.27 lb/mmBtu AP42 Table 1.5-1 Da Boiler Db Boiler Non-NSPS Boiler Wood Waste Solids 0.22 lb/mmBtu AP42 Table 1.6-2 D Recovery Furnace Da Recovery Furnace Non-NSPS Recovery Furnace Black Liquor 1.5 lbs/ton NREL Table 12.6a Non-NSPS Boiler Other Biomass Solids 1.2 lbs/ton NREL Table 12.6a Non-NSPS Boiler Sludge Waste 5 lbs/ton NREL Table 12.6a Non-NSPS Boiler Tire Derived Fuel 22 lbs/ton NREL Table 12.6a D Boiler Bituminous Coal 10 lbs/ton AP42 Table 1.1-3 Non-NSPS Boiler Bituminous Coal Petroleum Coke Waste Coal 15 lbs/ton AP42 Table 1.1-3 Non-NSPS Boiler Agricultural By-Products 1.2 lbs/ton NREL Table 12.6a 10 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan 2. SO2 Emissions The SO2 emissions were similarly calculated based on EIA fuel quantity, heat content, and fossil fuel sulfur content from EIA-767, combined with SO2 emission factors from AP-42, NREL, 40 CFR Part 75, and NESCAUM. EIA fuel sulfur content was used in all of the fossil fuel emission estimates except for natural gas, propane gas, and petroleum coke. The Part 75 default SO2 emission rate of 0.0006 lb/mmBtu was used for natural gas and propane gas. We assumed a petroleum coke sulfur content of 4.5% since none of the facilities that burned petroleum coke had reported the sulfur content to EIA. SO2 emission factors for all of the non-fossil fuels, except for wood waste solids and black liquor, were taken from the same NREL document used for the non-fossil fuel NOx emission factors. The wood waste solids emission factor was taken from AP-42. The black liquor emission factor was based on information from a NESCAUM document. The SO2 emission factors are shown in Table 2 below. Table 2 S02 Emission Factors (AP42, Part 75, NREL, NESCAUM) EIA Fuel Emission Factor Factor Source Wood/Wood Waste Liquids Other Biomass Liquids 1.42 lbs/1000 gals NREL Table 12.6a Wood Waste Solids 0.025 lb/mmBtu AP42 Table 1.6-2 Sludge Waste 2.8 lbs/ton NREL Table 12.6a Agricultural By-Products Other Biomass Solids 0.08 lb/ton NREL Table 12.6a Black Liquor 1.5 lb/ton — 3 to 5% S, with less than 1% of sulfur emitted. NESCAUM BART Distillate Fuel Oil Residual Fuel Oil Waste Oil 157 (%S) lbs/1000 gals AP42 Table 1.3-1 Natural Gas 0.0006 lb/mmBtu Part 75 Default Rate Propane Gas 0.0006 lb/mmBtu Part 75 Default Rate Tire Derived Fuel 38 lbs/ton NREL Table 12.6a Bituminous Coal (CFB Boiler) 31 (%S) lbs/ton AP42 Table 1.1-3 Bituminous Coal 38 (%S) lbs/ton AP42 Table 1.1-3 11 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan EIA Fuel Emission Factor Factor Source Subbituminous Coal 38 (%S) lbs/ton AP42 Table 1.1-3 Waste Coal (CFB Boiler)1 31 (%S) lbs/ton AP42 Table 1.1-3 Petroleum Coke (CFB Boiler)1 31 (%S) lbs/ton - assumed S content of 4.5% AP42 Table 1.1-3 Petroleum Coke 38 (%S) lbs/ton - assumed S content of 4.5% AP42 Table 1.1-3 1 The EIA reported standard of 0.129 lb/mmBtu was used for one waste coal/petroleum coke fired CFB unit in place of the petroleum coke sulfur content assumption used for other petroleum coke units. EIA flue gas desulfurization (FGD) unit SO2 removal efficiencies for different types have been included in the calculation. We are unsure how complete the FGD data are, so we also capped NSPS unit SO2 emission rates at the emission limit in the applicable subpart. EIA-767 information on FGD units was used to identify units with SO2 control devices, and the FGD control efficiency. 3. Hg Emissions Although fuel Hg content is not reported by EIA, the annual Hg emissions had to be calculated for coal burning units in CAMR. We decided to use the uncontrolled emission factors and emission modification factors (from the Integrated Planning Model (IPM)) for the coal type and control equipment that was reported to EIA. For the biomass cogeneration Hg estimate, we calculated a median emission factor for bituminous coal and sub-bituminous coal from the EPA emission factor clusters. The median emission factor for bituminous coal was 12.07 lbs/TBtu, and 5.02 lbs/TBtu for sub-bituminous coal. The emission modification factors are based on boiler type, coal type, and control equipment. The EIA data did not consistently identify boiler type, so our assignment of emission modification factors was limited to coal type and control equipment. The emission modification factors that we used for the biomass cogeneration inventory are listed below in Table 3. 12 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan Table 3 Emission Modification Factors Used in Biomass Unit Hg Estimates Hg Emission Modification Factor Unit Type1 Coal Type2 NOx PostCombustion Control Particulate Matter Control S02 Post Combustion Control 0.05 Fluidized Bed BIT SNCR Fabric Filter Yes, Not Identified 0.05 Fluidized Bed BIT None Fabric Filter None 0.64 Fluidized Bed BIT None Cold Side ESP None 0.1 - BIT None Fabric Filter Dry FGD 0.11 - BIT None Fabric Filter None 0.34 - BIT None Cold Side ESP Wet FGD 0.64 - BIT None Cold Side ESP None 0.64 - BIT None Cold Side ESP Dry FGD 0.9 - BIT None Wet Scrubber None 0.97 - SUB None Cold Side ESP None 1.0 - BIT None Hot Side ESP None 1 Unit type was only identified for fluidized bed units. 2 Waste coal and synthetic coal were treated as bituminous. D. Determining Affected Units With an estimated universe of biomass cogeneration units and their attributes, the next step was to try to estimate which ones were most likely to be affected by a change to the CAIR and CAMR applicability provisions and cogeneration unit definition to limit total energy input to fossil fuels for some units. This subset consists of units that are (1) below the threshold for electricity sales and also (2) operating below the thermal efficiency standard. Because EPA does not have either of these important pieces of information from EIA or the American Forest and Paper Association (AF&PA), we had to use the information we did have to make a reasonable assessment. 13 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan Any units that reported to EIA that they did not have the ability to sell power to the grid were eliminated first. There are 79 units in the inventory that reported they do not sell power to the grid. Units at plants that sold more than the threshold (i.e., more than 1/3 potential electric output capacity or 219,000 MWh) in 1999 or 2000 (the most recent years for which such data exists) were also eliminated because they would still not qualify as exempt cogeneration units from CAIR and CAMR, even with the proposed revisions to the applicability provisions and cogeneration unit definition to limit total energy input to fossil fuels for some units. Using data that EPA analyzed in developing the NOx NOD A Allocations, we identified 15 more units above the electricity sales threshold.3 Since EPA did not have any evidence that any other units had surpassed the threshold, it assumed that the rest had electricity sales below the threshold level to be conservative in its estimates. EPA recognizes that some of these remaining units may have sales above the threshold in unreported years and therefore also not qualify for the cogeneration unit exemption. In addition, one unit in the inventory was found to have irreconcilable data problems and not included in the results. That left a total of 86 units that were selling power to the grid and assumed to be below the sales threshold. EPA then analyzed the heat input of the remaining units to determine which ones were likely to meet the thermal efficiency standard in the existing rules and therefore, already qualify for the exemption from CAIR and CAMR for cogeneration units. The best indicator to make this determination was the ratio of fossil heat input to total heat input. In general, the higher the percentage of heat input from fossil fuels, the more likely a biomass cogeneration unit is to meet the existing efficiency standard because there is less moisture in the fuel (moisture lowers the thermal efficiency). To estimate which units were likely to meet the existing efficiency standard in the cogeneration unit definition, EPA calculated the percentage of heat input from biomass and the percentage of heat input from fossil fuel. We also performed calculations on what percentage of fossil fuel was generally needed for a unit to be likely to meet the existing efficiency standard based on the type of biomass and type of fossil fuel or fuels burned. To do this, a number of assumptions about unit characteristics and performance 3 EPA published a Notice of Data Availability (NODA) with initial unit NOx allocations for the CAIR Federal Implementation Plan trading programs, " Notice of Data Availability for EGU NOx Annual and NOx Ozone Season Allocations for the Clean Air Interstate Rule Federal Implementation Plan Trading Programs," 71 FR 44283. 14 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan attributes were required. These assumptions and calculations are EPA's best estimate, but are not definitive measures of unit efficiency. For units burning bituminous coal, EPA calculated that at least 40% of the heat input would have to come from coal and the remainder from biomass. For other fossil fuels, the heat input percentages were found to be at least 30% for heating oil and 10% for natural gas and the remaining heat input from biomass. These are assumptions based on model unit characteristics and may not apply to all units. Not all units with fossil fuel input above these levels are guaranteed to meet the existing efficiency standard and not all units below these levels are guaranteed not to meet the existing efficiency standard due to their particular boiler and turbine characteristics. More information about the fuel and heat input assumptions and the thermal efficiency calculation is available in the following sections. Units with fossil heat input above the minimum are assumed to already meet the existing efficiency standard and be eligible for the cogeneration unit exemption. We have assumed that those units below the minimum are unlikely to meet the existing efficiency standard and will not be eligible for the exemption, as currently written. These are the units that would be affected by the proposed change in the efficiency standard to limit total energy input for some units to fossil fuels. After calculating the heat input ratios for each unit, there were 55 units in this subset for NOx emissions, 46 units for SO2 emissions, and 6 units for Hg emissions. The other units who would not be affected by the change consist of 31 units for NOx emissions, 28 units for SO2 emissions, and 30 units for Hg emissions. The number of units for NOx and SO2 are not identical because the state of Arkansas is only required to make NOx emissions reductions under CAIR, not SO2 reductions. See Appendix B for the List of Biomass Cogeneration Units Potentially Affected by the Proposal in CAIR and CAMR Regions. E. Thermal Efficiency Estimates for Fossil Fuels As discussed earlier in this TSD, the thermal efficiency standard is based on the ratio of energy output to energy input determined by using the fuel's lower heating value (LHV). EPA estimated the amounts of fossil fuels required to be co-fired with biomass to allow cogeneration 15 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan units to meet the existing thermal efficiency standard of 42.5%. Units already meeting the existing thermal efficiency standard would not be affected by the proposed action. The following assumptions and methodologies were used to develop the estimates used to determine which units were likely to be affected by the proposed rule: 1. Heat balance for a typical cogeneration unit firing biomass that does not meet the existing EPA-specified thermal efficiency standard is shown in Table 4.4 This heat balance was used as a basis for estimating the amounts of various fossil fuels required for co-firing with biomass to improve the unit thermal efficiency to reach the 42.5% standard. The cogeneration unit represented in Table 4 uses a backpressure turbine and provides process steam at two different pressures. The boiler efficiency for this unit is only 69% and the overall unit thermal efficiency based on the lower heating value of biomass is 39.6% — below the thermal efficiency standard. TABLE 4 Biomass-Fired Cogeneration Unit Heat Balance Parameter Unit Value Unit gross output MW 6.6 Unit net output MW 4.1 Unit net output Btu/hr 13,993,300 Turbine inlet steam flow lb/hr 200,000 Turbine inlet steam pressure psig 900 Turbine inlet steam temperature °F 800 Turbine inlet steam enthalpy Btu/lb 1,411 Process steam #1 flow lb/hr 65,000 Process steam #1 pressure Psig 175 Process steam #1 temperature °F 420 Process steam #1 enthalpy Btu/lb 1,225 Process steam #2 flow Lb/hr 135,000 Process steam #2 pressure psig 50 4 AF&PA's Policy, Practical, and Legal Concerns about Inclusion of Biomass Fired Cogeneration Units in the Clean Air Interstate Rule, Report Submitted by American Forest & Paper Association to EPA, September 18, 2006 16 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan Parameter Unit Value Process steam #2 temperature °F 320 Process steam #2 enthalpy Btu/lb 1,190 Makeup water enthalpy Btu/lb 41 Process thermal output Btu/hr 232,075,000 Power to heat ratio 0.06 Boiler efficiency % 69 Boiler feedwater temperature °F 250 Boiler feedwater enthalpy Btu/lb 218 Fuel heat input (higher heating value) Btu/hr 345,797,101 Fuel heat input (lower heating value) Btu/hr 328,507,246 Thermal efficiency % 71.2 Thermal efficiency (based on EPA efficiency standard) % 39.6 2. Table 5 shows typical biomass and fossil fuel ultimate analyses used in the estimates. The fossil fuels include bituminous coal, sub-bituminous coal, lignite, natural gas, and residual oil. The analysis for biomass was selected to match the 69% boiler efficiency shown in Table 4. TABLE 5 Fuel Ultimate Analyses Fuel Property Biomass'l} Bituminous Coal(2) Sub- Bituminous Coal(2) Lignite(2) Natural Gas(1) Residual Oil(3) Carbon, wt. % 28.49 63.74 50.25 36.27 69.26 85.70 Hydrogen, wt. % 3.14 4.5 3.41 2.42 22.68 10.50 Nitrogen, wt. % 0.11 1.25 0.65 0.71 8.06 0.40 17 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan Oxygen, wt. % 21.12 6.89 13.55 10.76 0.52 Sulfur, wt. % 0.06 2.51 0.22 0.64 - 2.50 Moisture, wt. % 45.00 11.12 27.40 31.24 0.30 Ash, wt. % 2.08 9.70 4.50 17.92 - 0.08 Higher heating value, Btu/lb 4,807 11,667 8,800 6,312 21,824 18,660 NOTES: 1. Source: Steam, Babcock & Wilcox, 40th Edition. The analysis of natural gas is based on the following volumetric analysis: CH4: 90.0%; C2H6: 5.0%; and N2: 5.0%. 2. Source: Environmental Footprints and Costs of Coal-Based Integrated Gasification Combined Cycle and Pulverized Coal Technologies, EPA-430/R-06/006, July 2006. 3. Source: Combustion, Combustion Engineering, 3rd Edition 3. Compared to biomass, the analyses of all fossil fuels in Table 5 show lower moisture contents, greater carbon contents, and greater heating values. If these fossil fuels are co- fired with biomass, the boiler efficiency would improve, with the amount of improvement depending on the amount of each fossil fuel in the fuel mix. A certain increase in the boiler efficiency would be anticipated with the co-firing of each fossil fuel to improve the overall thermal efficiency of the cogeneration plant to the required 42.5%. Therefore, the main objective of these estimates was to determine the amount of each fossil fuel in the fuel mix that would provide sufficient increase in the boiler efficiency to meet the existing thermal efficiency standard. 4. Boiler efficiencies and the lower and higher heating value ratios were estimated using different proportions of biomass and fossil fuels in the fuel mix. These estimates were based on well-established industry practices.5 The estimates were used in the cogeneration unit heat balance (Table 4) to determine the boiler efficiency and the amount of co-fired fossil fuel that would result in an overall unit thermal efficiency of 42.5%. Since the heating values of residual and distillate oils are close, the results of this analysis for residual oil would also apply to distillate oil. 5 Steam, Babcock & Wilcox, 40th Edition. 18 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan 5. Table 6 presents the results of the analysis, showing the estimated percentage of each fossil fuel (on a heat input basis) required to be co-fired with biomass in order to meet the existing thermal efficiency standard. The corresponding ratio of lower to higher heating value and boiler efficiency for each fossil fuel is also shown. The estimated amounts of fossil fuels required to be co-fired with biomass on a heat input basis to meet the existing thermal efficiency standard are as follows (rounded): • Lignite: 60% • Sub-bituminous coal: 50% • Bituminous coal: 40% • Residual oil: 30% • Natural gas: 10% TABLE 6 Amounts of Fossil Fuels Required for Co-firing Co-fired Fuel Amount of Fuel Co-fired, % of heat input Lower to Higher Heating Value Ratio Boiler Efficiency, % Lignite 60 0.96 74.4 Sub-Bituminous Coal 50 0.95 74 Bituminous Coal 40 0.95 74 Residual Oil 30 0.94 73.4 Natural Gas 10 0.94 73.3 6. The results of this analysis presented in Table 6 may vary due to differences in the assumed fuel or cogeneration unit characteristics. For example, the boiler efficiency may vary with a different biomass analysis, especially if the moisture content is significantly different from what has been assumed and shown in Table 5. The overall thermal efficiency of the cogeneration unit may also be different as a result of different design parameters. However, it is expected that the results from different cogeneration unit and fuel characteristics would not be significantly different from what is presented in the estimates for this document. 19 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan APPENDIX A LIST OF IDENTIFIED BIOMASS COGENERATION UNITS IN THE CAIR REGION PLANT NAME STATE COUNTY PLANT CODE BOILER ID NAICS CODE Hours Under Load Total HI (mmBtu) Biomass HI (mmBtu) Fossil HI (mmBtu) Est. Annual S02 Emissions (tons) Est. Annual NOx Emissions (tons) Abitibi Consolidated Sheldon TX Harris 50253 1PB 322122 0 Alabama Pine Pulp AL Monroe 54429 RB2 322 8,621 13,734,572 13,541,792 192,780 944 824 Alabama Pine Pulp AL Monroe 54429 PB2 322 8,354 1,874,440 1,705,600 168,840 35 22 Alabama River Pulp AL Monroe 10216 PB1 322 8,473 3,495,210 3,264,000 231,210 60 122 Alabama River Pulp AL Monroe 10216 RB1 322 8,263 10,848,070 10,348,480 499,590 751 108 Ashdown AR Little River 54104 PB2 322122 8,532 7,117,398 2,174,400 4,942,998 1,253 1,174 Ashdown AR Little River 54104 RB3 322122 8,452 10,257,299 10,175,520 81,779 702 669 Ashdown AR Little River 54104 RB2 322122 8,441 6,672,803 6,573,720 99,083 453 438 Ashdown AR Little River 54104 PB3 322122 8,436 7,376,715 6,795,000 581,715 85 332 Ashdown AR Little River 54104 PB1 322122 8,543 3,816,794 3,468,600 348,194 192 115 Brunswick Cellulose GA Glynn 10605 6RB 322122 8,445 11,867,833 11,840,000 27,833 748 696 Brunswick Cellulose GA Glynn 10605 4PB 322122 8,356 5,341,232 3,996,125 1,317,207 1,980 656 Brunswick Cellulose GA Glynn 10605 5RB 322122 8,356 7,446,729 7,361,280 85,449 579 445 Cedar Bay Generating LP FL Duval 10672 CBC 22 7,560 7,549,458 7,549,458 468 642 Chester Operations PA Delaware 50410 10 322122 7,381 5,304,331 52,430 5,251,901 9,921 2,395 Cogentrix Roxboro NC Person 10379 1B 22 6,213 942,177 39,096 738,106 499 193 Cogentrix Roxboro NC Person 10379 1A 22 4,631 845,747 27,023 659,978 453 173 Cogentrix Roxboro NC Person 10379 1C 22 5,148 826,070 33,311 633,326 399 169 Covington Facility VA Covington 50900 7PB 32213 8,528 2,152,560 498,960 1,653,600 73 472 Covington Facility VA Covington 50900 8PB 32213 8,404 3,205,000 862,400 2,342,600 103 697 Covington Facility VA Covington 50900 2RB 32213 8,400 8,819,082 8,517,312 301,770 777 691 Covington Facility VA Covington 50900 1RB 32213 8,486 5,719,188 5,246,688 472,500 564 471 20 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan LIST OF IDENTIFIED BIOMASS COGENERATION UNITS IN THE CAIR REGION PLANT NAME STATE COUNTY PLANT CODE BOILER ID NAICS CODE Hours Under Load Total HI (mmBtu) Biomass HI (mmBtu) Fossil HI (mmBtu) Est. Annual S02 Emissions (tons) Est. Annual NOx Emissions (tons) DeRidder Mill LA Beauregard 10488 PB1 322122 8,605 6,796,955 4,839,024 1,647,931 63 865 DeRidder Mill LA Beauregard 10488 PB2 322122 8,398 2,767,967 2,191,752 576,215 8 319 DeRidder Mill LA Beauregard 10488 REC 322122 8,171 7,754,583 7,139,571 615,013 522 572 Escanaba Paper Company Ml Delta 10208 11 322122 8,497 7,654,422 3,147,145 4,507,277 3,446 1,914 Escanaba Paper Company Ml Delta 10208 10 322122 8,486 7,842,134 7,521,423 320,711 531 500 Escanaba Paper Company Ml Delta 10208 9 322122 8,310 2,502,776 2,317,500 185,276 29 280 Finch Pruyn NY Warren 10511 9 322122 8,077 1,497,730 1,047,280 450,450 367 186 Finch Pruyn NY Warren 10511 8 322122 7,901 1,385,790 1,385,790 20 23 Finch Pruyn NY Warren 10511 10 322122 8,118 1,337,700 1,337,700 19 22 Flint River Operations GA Macon 50465 RB 322 8,254 8,770,620 8,727,108 43,512 689 965 Flint River Operations GA Macon 50465 PB 322 8,484 2,693,406 2,473,360 220,046 72 673 Gadsden AL Etowah 7 2 22 5,542 3,649,559 8,124 3,641,435 5,398 1,077 Gadsden AL Etowah 7 1 22 7,582 2,811,935 10,000 2,801,935 4,306 943 Gaylord Container Bogalusa LA Washington 54427 12 322122 8,568 6,360,750 6,017,400 343,350 345 716 Gaylord Container Bogalusa LA Washington 54427 10C 322122 8,568 3,611,452 3,449,700 161,752 43 401 Gaylord Container Bogalusa LA Washington 54427 21 322122 8,568 5,820,780 5,678,400 142,380 490 377 Gaylord Container Bogalusa LA Washington 54427 20 322122 8,568 3,719,610 3,639,600 80,010 305 240 Georgia Pacific Cedar Springs GA Early 54101 PB1 32213 8,280 5,552,354 1,909,200 3,643,154 7,799 1,284 Georgia Pacific Cedar Springs GA Early 54101 PB2 32213 8,240 5,552,354 1,909,200 3,643,154 7,799 1,284 Georgia Pacific Crossett AR Ashley 10606 10A 322122 8,479 5,228,500 4,360,458 868,042 55 1,281 Georgia Pacific Crossett AR Ashley 10606 9A 322122 8,040 3,804,691 3,193,502 611,189 40 304 Georgia Pacific Crossett AR Ashley 10606 8R 322122 8,437 11,061,260 10,980,900 80,360 757 719 Georgia Pacific Naheola Mill AL Choctaw 10699 4 322122 8,387 11,085,696 10,881,530 204,166 730 694 Georgia Pacific Palatka Operations FL Putnam 10611 4 COMB 322122 8,462 3,494,440 2,840,500 653,940 768 415 Georgia Pacific Palatka Operations FL Putnam 10611 4RB 322122 8,094 6,364,690 2,456,800 3,907,890 4,634 758 Georgia Pacific Port Hudson LA East Baton Rouge 10612 PB1 322122 8,590 2,814,008 2,340,000 474,008 29 281 21 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan LIST OF IDENTIFIED BIOMASS COGENERATION UNITS IN THE CAIR REGION PLANT NAME STATE COUNTY PLANT CODE BOILER ID NAICS CODE Hours Under Load Total HI (mmBtu) Biomass HI (mmBtu) Fossil HI (mmBtu) Est. Annual S02 Emissions (tons) Est. Annual NOx Emissions (tons) Georgia Pacific Port Hudson LA East Baton Rouge 10612 RB2 322122 8,520 8,183,330 8,004,000 179,330 552 622 Georgia Pacific Port Hudson LA East Baton Rouge 10612 RB1 322122 8,520 5,293,371 5,185,200 108,171 358 384 Green Power Kenansville NC Duplin 10381 1B 22 2,266 273,702 96,000 165,502 94 45 Green Power Kenansville NC Duplin 10381 1A 22 2,980 344,871 165,000 155,471 98 57 Inland Paperboard Packaging Rome GA Floyd 10426 RF3 32213 1,599 316,052 10,880 305,172 67 48 Inland Paperboard Packaging Rome GA Floyd 10426 RF4 32213 788 151,164 32,640 118,524 28 21 Inland Paperboard Packaging Rome GA Floyd 10426 PB3 32213 8,599 2,997,150 2,482,004 485,116 445 427 Inland Paperboard Packaging Rome GA Floyd 10426 PB1 32213 6,916 3,190,642 2,724,776 465,866 394 436 Inland Paperboard Packaging Rome GA Floyd 10426 RF5 32213 8,175 8,130,490 8,087,272 43,218 624 583 International Paper Augusta Mill GA Richmond 54358 PB1 32213 8,347 5,126,835 2,860,011 2,266,824 1,287 935 International Paper Augusta Mill GA Richmond 54358 RB3 32213 8,438 11,453,163 11,406,957 46,206 735 688 International Paper Augusta Mill GA Richmond 54358 PB3 32213 8,426 4,973,896 4,821,606 152,290 60 551 International Paper Augusta Mill GA Richmond 54358 RB2 32213 8,359 2,974,331 2,716,595 257,736 471 216 International Paper Courtland Mill AL Lawrence 50245 PB3 322122 8,241 9,549,151 8,997,300 242,851 442 726 International Paper Courtland Mill AL Lawrence 50245 RB3 322122 8,363 8,054,211 8,041,050 13,161 611 1,301 International Paper Eastover Facility SC Richland 52151 PB2 322122 8,664 3,022,823 2,502,600 45,923 331 451 International Paper Eastover Facility SC Richland 52151 RF1 322122 8,480 4,629,895 4,569,600 60,295 372 295 International Paper Eastover Facility SC Richland 52151 RF2 322122 8,458 10,593,852 10,534,800 59,052 768 53 International Paper Franklin Mill VA Isle of Wight 52152 7PB 322122 8,507 4,650,553 1,289,330 3,361,223 2,098 1,098 International Paper Franklin Mill VA Isle of Wight 52152 6PB 322122 8,364 3,194,246 1,437,660 1,756,586 819 482 International Paper Franklin Mill VA Isle of Wight 52152 6RB 322122 8,477 6,631,494 6,612,340 19,154 537 488 International Paper Franklin Mill VA Isle of Wight 52152 5RB 322122 8,324 2,723,140 2,340,380 382,760 555 231 22 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan LIST OF IDENTIFIED BIOMASS COGENERATION UNITS IN THE CAIR REGION PLANT NAME STATE COUNTY PLANT CODE BOILER ID NAICS CODE Hours Under Load Total HI (mmBtu) Biomass HI (mmBtu) Fossil HI (mmBtu) Est. Annual S02 Emissions (tons) Est. Annual NOx Emissions (tons) International Paper Franklin Mill VA Isle of Wight 52152 4RB 322122 7,626 2,483,460 2,483,460 194 182 International Paper Georgetown Mill SC Georgetown 54087 PB01 322122 8,587 4,257,583 2,419,217 1,119,166 1,249 766 International Paper Georgetown Mill SC Georgetown 54087 PB02 322122 8,609 4,173,126 2,509,147 954,079 1,105 751 International Paper Georgetown Mill SC Georgetown 54087 RB01 322122 8,308 5,673,035 5,505,938 167,097 556 387 International Paper Georgetown Mill SC Georgetown 54087 RB02 322122 8,487 7,031,535 6,864,382 167,153 651 475 International Paper Louisiana Mill LA Morehouse 54090 3PB 322122 8,564 5,661,928 3,264,525 1,020,403 1,481 48 International Paper Louisiana Mill LA Morehouse 54090 5REC 322122 8,405 4,741,380 4,469,760 271,620 310 326 International Paper Louisiana Mill LA Morehouse 54090 6REC 322122 8,522 5,158,971 5,040,120 118,851 346 341 International Paper Pensacola FL Escambia 50250 4PB 322122 8,249 4,444,719 3,492,873 951,846 96 756 International Paper Pensacola FL Escambia 50250 2RB 322122 8,320 5,575,360 5,443,200 132,160 363 114 International Paper Pensacola FL Escambia 50250 1RB 322122 8,267 5,468,656 5,400,000 68,656 360 104 International Paper Pine Bluff Mill AR Jefferson 10627 RB4 32213 7,770 8,079,931 7,977,980 101,951 541 521 International Paper Pine Bluff Mill AR Jefferson 10627 BB1 32213 8,012 2,677,907 2,589,830 88,076 38 303 International Paper Pine Bluff Mill AR Jefferson 10627 RB2 32213 8,316 2,565,437 2,460,300 105,137 167 171 International Paper Pine Bluff Mill AR Jefferson 10627 RB3 32213 7,971 2,484,848 2,396,580 88,268 163 164 International Paper Prattville Mill AL Autauga 52140 PB1 32213 8,527 2,839,307 1,328,718 1,510,589 67 356 International Paper Prattville Mill AL Autauga 52140 PB2 32213 8,567 4,407,171 2,161,412 2,245,759 1,491 838 International Paper Prattville Mill AL Autauga 52140 RF1 32213 8,421 4,865,477 4,604,890 260,586 115 355 International Paper Prattville Mill AL Autauga 52140 RF2 32213 8,561 6,728,681 6,513,894 214,787 509 467 International Paper Quinnesec Mich Mill Ml Dickinson 50251 WTB 322 8,468 2,980,069 2,812,320 167,749 123 447 International Paper Quinnesec Mich Mill Ml Dickinson 50251 RB 322 8,490 7,406,214 7,367,160 39,054 508 704 International Paper Riegelwood Mill NC Columbus 54656 PB2 32213 8,232 4,662,061 3,434,065 1,227,996 154 555 International Paper Riegelwood Mill NC Columbus 54656 PB5 32213 8,304 5,206,612 4,265,518 941,094 121 606 23 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan LIST OF IDENTIFIED BIOMASS COGENERATION UNITS IN THE CAIR REGION PLANT NAME STATE COUNTY PLANT CODE BOILER ID NAICS CODE Hours Under Load Total HI (mmBtu) Biomass HI (mmBtu) Fossil HI (mmBtu) Est. Annual S02 Emissions (tons) Est. Annual NOx Emissions (tons) International Paper Rieaelwood Mill NC Columbus 54656 RB3 32213 5,568 1,516,419 1,403,460 112,959 204 109 International Paper Rieaelwood Mill NC Columbus 54656 RB4 32213 8,215 4,452,702 4,345,980 106,722 407 304 International Paper Rieaelwood Mill NC Columbus 54656 RB5 32213 7,879 10,969,433 10,767,770 201,663 949 743 International Paper Riverdale Mill AL Dallas 54096 BLRB2 322122 8,532 4,257,388 3,936,072 321,316 80 639 International Paper Riverdale Mill AL Dallas 54096 BLRR2 322122 8,532 5,383,661 5,347,132 36,529 350 333 International Paper Savanna Mill GA Chatham 50398 13PB 32213 8,592 8,695,526 1,095,726 7,599,800 3,552 2,043 International Paper Savanna Mill GA Chatham 50398 15RB 32213 8,592 10,719,437 10,251,000 468,437 820 802 International Paper Texarkana Mill TX Cass 54097 PB2 32213 8,376 6,465,027 2,904,700 3,560,327 2,070 842 International Paper Vicksburg Mill MS Warren 54100 N1BABO 322122 8,480 1,482,201 127,750 1,354,451 508 234 International Paper Vicksburg Mill MS Warren 54100 N1REBO 322122 8,480 6,029,106 5,932,500 96,606 420 407 Jefferson Smurfit Fernandina Beach FL Nassau 10202 5PWR 32213 8,520 4,337,240 2,849,180 1,488,060 1,982 547 Jefferson Smurfit Fernandina Beach FL Nassau 10202 4REC 32213 8,605 5,044,840 5,044,840 348 326 Jefferson Smurfit Fernandina Beach FL Nassau 10202 5REC 32213 8,452 5,034,400 5,034,400 347 326 Johnsonburg Mill PA Elk 54638 RB01 322122 8,426 5,133,165 5,051,402 81,762 361 357 Luke Mill MD Allegany 50282 2RB 322122 655 56,650 56,650 16 5 Luke Mill MD Allegany 50282 3RB 322122 8,592 7,661,949 7,566,803 95,146 609 516 M L Hibbard MN St Louis 1897 3 22 6,611 659,934 143,232 516,702 157 313 M L Hibbard MN St Louis 1897 4 22 6,616 641,438 143,232 498,206 158 316 Mansfield Mill LA De Soto 54091 PB2 32213 8,471 5,399,254 3,421,440 1,030,691 1,242 548 Mansfield Mill LA De Soto 54091 PB1 32213 8,508 6,101,037 4,263,600 893,175 1,362 397 Mansfield Mill LA De Soto 54091 RB1 32213 8,478 4,757,903 4,620,946 136,957 324 304 Mansfield Mill LA De Soto 54091 RB2 32213 8,516 4,912,941 4,812,786 100,155 329 312 Mead Coated Board AL Russell 54802 BB1 32213 7,717 2,253,982 2,001,650 252,332 29 254 Mead Coated Board AL Russell 54802 BB3 32213 7,765 5,002,328 4,897,991 104,337 61 546 24 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan LIST OF IDENTIFIED BIOMASS COGENERATION UNITS IN THE CAIR REGION PLANT NAME STATE COUNTY PLANT CODE BOILER ID NAICS CODE Hours Under Load Total HI (mmBtu) Biomass HI (mmBtu) Fossil HI (mmBtu) Est. Annual S02 Emissions (tons) Est. Annual NOx Emissions (tons) Mead Coated Board AL Russell 54802 BB2 32213 8,358 3,591,949 3,521,973 69,976 44 392 Mead Coated Board AL Russell 54802 REC1 32213 8,273 5,844,992 5,742,185 102,807 394 373 Mead Coated Board AL Russell 54802 REC2 32213 8,160 7,511,587 7,494,670 16,917 498 468 MeadWestvaco Evadale TX Jasper 50101 PB2 32213 8,442 4,979,311 2,766,400 2,212,911 35 603 MeadWestvaco Evadale TX Jasper 50101 PB6 32213 8,483 5,175,146 4,648,800 526,346 58 285 MeadWestvaco Evadale TX Jasper 50101 RB2 32213 8,167 2,887,374 2,842,000 45,374 196 190 MeadWestvaco Evadale TX Jasper 50101 RB3 32213 8,606 3,362,895 3,340,800 22,095 230 219 MeadWestvaco Evadale TX Jasper 50101 RB4 32213 8,712 6,055,062 6,043,600 11,462 417 392 Mobile Energy Services LLC AL Mobile 50407 7PB 22 8,472 5,924,678 3,223,894 2,700,784 1,788 908 MW Custom Papers OH Ross 10244 6 322122 8,443 2,323,216 2,293,569 29,648 34 255 MW Custom Papers OH Ross 10244 9 322122 8,756 4,643,845 4,586,326 57,519 445 413 Northhampton Generating LP PA Northampton 50888 BLR1 22 7,709 9,282,185 221,888 9,060,298 585 436 Okeelanta Cogeneration FL Palm Beach 54627 C 22 7,519 4,033,714 4,011,110 22,604 34 292 Okeelanta Cogeneration FL Palm Beach 54627 A 22 7,659 4,050,826 4,031,120 19,706 35 296 Okeelanta Cogeneration FL Palm Beach 54627 B 22 7,495 3,995,462 3,983,290 12,172 34 292 P H Glatfelter PA York 50397 5PB036 322122 8,496 4,795,518 1,230,394 3,565,124 3,950 647 P H Glatfelter PA York 50397 REC037 322122 8,280 7,129,373 7,111,380 17,993 429 356 Packaging Corp of America TN Hardin 50296 C1 32213 7,488 1,476,074 288,129 1,187,945 456 192 Packaging Corp of America TN Hardin 50296 C2 32213 8,585 6,566,343 4,425,874 2,140,469 1,093 1,083 Packaging Corp of America TN Hardin 50296 R3 32213 8,507 6,376,690 6,372,000 4,690 425 399 Packaging Corp of America TN Hardin 50296 R1 32213 8,210 2,868,389 2,868,000 389 191 179 Packaging Corp of America TN Hardin 50296 R2 32213 8,380 2,928,369 2,928,000 369 195 183 Port Wentworth Mill (Stone Savanah) GA Chatham 50804 4 322 8,560 3,788,955 3,604,500 184,455 53 432 Port Wentworth Mill (Stone Savanah) GA Chatham 50804 RE01 322 8,300 7,072,124 7,008,032 64,092 495 467 Rayonier Jesup Mill GA Wayne 10560 POWB 322 7,864 5,089,289 3,094,580 1,994,709 1,427 637 Rayonier Jesup Mill GA Wayne 10560 RB6 322 8,449 10,710,627 10,400,400 310,227 908 696 25 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan LIST OF IDENTIFIED BIOMASS COGENERATION UNITS IN THE CAIR REGION PLANT NAME STATE COUNTY PLANT CODE BOILER ID NAICS CODE Hours Under Load Total HI (mmBtu) Biomass HI (mmBtu) Fossil HI (mmBtu) Est. Annual S02 Emissions (tons) Est. Annual NOx Emissions (tons) Rayonier Jesup Mill GA Wayne 10560 RB5 322 8,484 7,092,217 6,960,000 132,217 557 455 S D Warren Muskegon Ml Muskegon 50438 4PB 322122 8,177 3,303,319 542,080 2,761,239 89 578 Sappi Cloquet Mill MN Carlton 50639 7PB 322122 7,950 1,486,311 1,097,220 389,091 16 102 Sappi Cloquet Mill MN Carlton 50639 9PB 322122 8,561 2,589,894 2,109,440 480,454 30 233 Sappi Cloquet Mill MN Carlton 50639 10RB 322122 8,525 8,682,091 8,569,288 112,803 620 451 Savannah River Mill GA Effingham 10361 5B 322122 8,454 3,462,113 21,980 3,440,133 9,623 927 Savannah River Mill GA Effingham 10361 3B 322122 8,533 3,196,370 21,980 3,174,390 8,601 863 SP Newsprint GA Laurens 54004 PB2 322122 8,520 3,742,462 780,494 1,527,746 2,377 150 Stone Container Florence Mill SC Florence 50806 PB4 322122 8,385 8,599,602 3,498,600 5,101,002 3,089 1,419 Stone Container Hodge LA Jackson 50810 CB 322122 8,516 7,108,390 2,961,000 4,147,390 38 886 Stone Container Hodge LA Jackson 50810 3RB 322122 8,459 3,521,448 3,192,000 329,448 224 254 Stone Container Hodge LA Jackson 50810 2RB 322122 8,309 6,458,318 6,372,600 85,718 447 431 Stone Container Hopewell Mill VA Hopewell City 50813 CB1 322122 8,568 4,316,175 2,556,000 1,760,175 1,031 1,081 Stone Container Hopewell Mill VA Hopewell City 50813 RB1 322122 8,401 5,010,480 4,976,050 34,430 359 330 TES Filer City Station Ml Manistee 50835 2 22 8,658 3,347,713 145,195 3,135,318 226 993 TES Filer City Station Ml Manistee 50835 1 22 8,098 3,154,695 145,195 2,942,299 212 934 Ticonderoga Mill NY Essex 54099 PB1 322122 8,400 4,688,267 949,381 3,738,886 428 488 Ticonderoga Mill NY Essex 54099 RB1 322122 8,400 3,062,078 2,906,400 155,678 395 283 West Point Mill (St Laurent Paper) VA King William 10017 RF04 322 8,263 5,542,140 5,142,720 399,420 695 355 West Point Mill (St Laurent Paper) VA King William 10017 PB10 322 8,424 4,615,480 4,320,640 294,840 337 521 West Point Mill (St Laurent Paper) VA King William 10017 RF05 322 8,068 5,456,026 5,322,550 133,476 381 439 Weyerhaeuser Columbus MS MS Lowndes 50184 COMB 322122 8,600 6,461,390 6,056,400 404,990 271 1,034 Weyerhaeuser Columbus MS MS Lowndes 50184 REC 322122 8,496 12,314,380 12,249,600 64,780 828 554 Weyerhaeuser Kentucky Mills KY Hancock 55429 BFB 322 8,439 3,290,933 2,950,500 340,433 75 247 Weyerhaeuser Kentucky Mills KY Hancock 55429 4REC 322 8,455 6,674,654 6,594,600 80,054 455 437 Weyerhaeuser Kentucky Mills KY Hancock 55429 3REC 322 8,228 4,261,330 4,247,920 13,410 293 276 Weyerhaeuser New Bern NC NC Craven 50188 RB 322 8,424 8,541,576 8,364,000 177,576 742 550 26 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan LIST OF IDENTIFIED BIOMASS COGENERATION UNITS IN THE CAIR REGION PLANT NAME STATE COUNTY PLANT CODE BOILER ID NAICS CODE Hours Under Load Total HI (mmBtu) Biomass HI (mmBtu) Fossil HI (mmBtu) Est. Annual S02 Emissions (tons) Est. Annual NOx Emissions (tons) Weyerhaeuser Pine Hill Operations AL Wilcox 54752 1PB 32213 8,549 4,118,160 2,304,050 1,814,110 48 499 Weyerhaeuser Pine Hill Operations AL Wilcox 54752 2PB 32213 8,506 5,372,115 3,681,550 1,690,565 576 772 Weyerhaeuser Pine Hill Operations AL Wilcox 54752 RECB 32213 8,270 7,303,421 6,916,617 386,804 765 553 Weyerhaeuser Plymouth NC NC Martin 50189 2HFB 322122 8,470 8,604,948 5,125,092 3,479,856 1,907 1,242 Weyerhaeuser Plymouth NC NC Martin 50189 5REC 322122 8,507 11,733,121 11,613,003 120,118 779 1,056 Weyerhaeuser Plymouth NC NC Martin 50189 1HFB 322122 8,262 6,751,997 6,242,418 509,579 468 770 Wisconsin Rapids Pulp Mill Wl Wood 10477 P1 322122 8,599 2,541,915 994,875 1,547,040 363 674 Wisconsin Rapids Pulp Mill Wl Wood 10477 P2 322122 8,538 2,541,915 994,875 1,547,040 363 686 Wisconsin Rapids Pulp Mill Wl Wood 10477 R1 322122 7,876 2,023,040 2,023,040 140 131 Wisconsin Rapids Pulp Mill Wl Wood 10477 R2 322122 8,234 2,023,040 2,023,040 140 131 Wisconsin Rapids Pulp Mill Wl Wood 10477 R3 322122 8,421 2,023,040 2,023,040 140 131 27 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan LIST OF IDENTIFIED BIOMASS COGENERATION UNITS IN THE CAMR REGION PLANT NAME STATE COUNTY PLANT CODE BOILER ID NAICS CODE Total HI (mmBtu) Biomass HI (mmBtu) Fossil HI (mmBtu) Est. Annual Hg Emissions (lbs) Ashdown AR Little River 54104 PB2 322122 7,117,398 2,174,400 4,942,998 53.44 Bucksport Mill ME Hancock 50243 8 322122 2,768,668 1,601,490 829,228 Cedar Bay Generating LP FL Duval 10672 CBC 22 7,549,458 7,549,458 4.54 Chester Operations PA Delaware 50410 10 322122 5,304,331 52,430 5,251,901 1.49 Cogentrix Roxboro NC Person 10379 1B 22 942,177 39,096 738,106 0.98 Cogentrix Roxboro NC Person 10379 1A 22 845,747 27,023 659,978 0.88 Cogentrix Roxboro NC Person 10379 1C 22 826,070 33,311 633,326 0.84 Covington Facility VA Covington 50900 7PB 32213 2,152,560 498,960 1,653,600 6.79 Covington Facility VA Covington 50900 8PB 32213 3,205,000 862,400 2,342,600 9.61 Escanaba Paper Company Ml Delta 10208 11 322122 7,654,422 3,147,145 4,507,277 53.07 Gadsden AL Etowah 7 2 22 3,649,559 8,124 3,641,435 27.52 Gadsden AL Etowah 7 1 22 2,811,935 10,000 2,801,935 21.32 Georgia Pacific Cedar Springs GA Early 54101 PB1 32213 5,552,354 1,909,200 3,643,154 38.32 Georgia Pacific Cedar Springs GA Early 54101 PB2 32213 5,552,354 1,909,200 3,643,154 38.32 Green Power Kenansville NC Duplin 10381 1B 22 273,702 96,000 165,502 0.22 Green Power Kenansville NC Duplin 10381 1A 22 344,871 165,000 155,471 0.21 Inland Paperboard Packaging Rome GA Floyd 10426 PB3 32213 2,997,150 2,482,004 485,116 5.86 Inland Paperboard Packaging Rome GA Floyd 10426 PB1 32213 3,190,642 2,724,776 465,866 5.55 International Paper Augusta Mill GA Richmond 54358 PB1 32213 5,126,835 2,860,011 2,266,824 22.18 International Paper Franklin Mill VA Isle of Wight 52152 7PB 322122 4,650,553 1,289,330 3,361,223 25.03 International Paper Franklin Mill VA Isle of Wight 52152 6PB 322122 3,194,246 1,437,660 1,756,586 13.57 International Paper Georgetown Mill SC Georgetown 54087 PB01 322122 4,257,583 2,419,217 1,119,166 10.02 International Paper Georgetown Mill SC Georgetown 54087 PB02 322122 4,173,126 2,509,147 954,079 8.03 International Paper Louisiana Mill LA Morehouse 54090 3PB 322122 5,661,928 3,264,525 1,020,403 5.60 International Paper Pensacola FL Escambia 50250 4PB 322122 4,444,719 3,492,873 951,846 10.61 International Paper Prattville Mill AL Autauga 52140 PB2 32213 4,407,171 2,161,412 2,245,759 13.86 International Paper Quinnesec Mich Mill Ml Dickinson 50251 WTB 322 2,980,069 2,812,320 167,749 1.33 International Paper Riegelwood Mill NC Columbus 54656 PB2 32213 4,662,061 3,434,065 1,227,996 International Paper Riegelwood Mill NC Columbus 54656 PB5 32213 5,206,612 4,265,518 941,094 28 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan LIST OF IDENTIFIED BIOMASS COGENERATION UNITS IN THE CAMR REGION PLANT NAME STATE COUNTY PLANT CODE BOILER ID NAICS CODE Total HI (mmBtu) Biomass HI (mmBtu) Fossil HI (mmBtu) Est. Annual Hg Emissions (lbs) International Paper Savanna Mill GA Chatham 50398 13PB 32213 8,695,526 1,095,726 7,599,800 91.73 M L Hibbard MN St Louis 1897 3 22 659,934 143,232 516,702 2.51 M L Hibbard MN St Louis 1897 4 22 641,438 143,232 498,206 2.42 Mansfield Mill LA De Soto 54091 PB2 32213 5,399,254 3,421,440 1,030,691 5.76 Mansfield Mill LA De Soto 54091 PB1 32213 6,101,037 4,263,600 893,175 8.57 Mobile Energy Services LLC AL Mobile 50407 7PB 22 5,924,678 3,223,894 2,700,784 30.23 Northhampton Generating LP PA Northampton 50888 BLR1 22 9,282,185 221,888 9,060,298 3.23 P H Glatfelter PA York 50397 5PB036 322122 4,795,518 1,230,394 3,565,124 42.90 Packaging Corp of America TN Hardin 50296 C2 32213 6,566,343 4,425,874 2,140,469 24.85 Rumford Cogeneration ME Oxford 10495 6 22 4,486,241 1,358,300 2,340,541 28.25 Rumford Cogeneration ME Oxford 10495 7 22 3,796,003 1,156,000 1,964,203 23.71 S D Warren Muskegon Ml Muskegon 50438 4PB 322122 3,303,319 542,080 2,761,239 20.63 Savannah River Mill GA Effingham 10361 5B 322122 3,462,113 21,980 3,440,133 0.50 Savannah River Mill GA Effingham 10361 3B 322122 3,196,370 21,980 3,174,390 0.66 SP Newsprint GA Laurens 54004 PB2 322122 3,742,462 780,494 1,527,746 11.80 Stone Container Florence Mill SC Florence 50806 PB4 322122 8,599,602 3,498,600 5,101,002 60.93 Stone Container Hopewell Mill VA Hopewell City 50813 CB1 322122 4,316,175 2,556,000 1,760,175 13.20 TES Filer City Station Ml Manistee 50835 2 22 3,347,713 145,195 3,135,318 3.78 TES Filer City Station Ml Manistee 50835 1 22 3,154,695 145,195 2,942,299 3.55 Weyerhaeuser Columbus MS MS Lowndes 50184 COMB 322122 6,461,390 6,056,400 404,990 2.84 Weyerhaeuser Longview WA WA Cowlitz 50187 11B 322122 5,529,500 4,192,700 1,336,800 16.14 Weyerhaeuser Pine Hill Operations AL Wilcox 54752 2PB 32213 5,372,115 3,681,550 1,690,565 11.29 Weyerhaeuser Plymouth NC NC Martin 50189 2HFB 322122 8,604,948 5,125,092 3,479,856 4.57 Weyerhaeuser Plymouth NC NC Martin 50189 1HFB 322122 6,751,997 6,242,418 509,579 0.33 Wisconsin Rapids Pulp Mill Wl Wood 10477 P1 322122 2,541,915 994,875 1,547,040 7.53 Wisconsin Rapids Pulp Mill Wl Wood 10477 P2 322122 2,541,915 994,875 1,547,040 7.53 29 ------- Technical Support Document for Proposed Revisions to Cogeneration Definition in CAIR, CAIR FIP, CAMR, and Proposed CAMR Federal Plan APPENDIX B The List of Identified Biomass Cogeneration Units Potentially Affected by the Proposal in CAIR and CAMR Regions is available on the CAIR and CAMR websites on the Technical Information pages: http://www.epa.gov/CAIR/technical.html http://www.epa.gov/ttn/atw/utilitv/utiltoxpg.html The TSD and Appendix B are also available in the public docket for the proposed rule (EPA-HQ-OAR-2007-0012): http://www.regulations.gov 30 ------- |